Thermomax SM QUATTRO User Manual

THERMOMAX
SM QUATTRO
4 - CHANNEL DATALOGGER AND ALARM
ENGLISH
THERMOMAX
www.Thermomax-Group.com
CONTENTS
SECTION 1 - INTRODUCTION .................................................……..................... 2
SECTION 2 - INSTALLATION ............................................................….........……. 3
2.1 - SM QUATTRO Unit ........................................................................... 4
2.2 - Sensors ............................................................................................. 4
2.3 - Alarm Relay ......................................................................…............. 5
2.4 - Power Connections and Wiring Diagram ..........................…...... 5
2.5 - Battery .....................................................................................….….. 5
SECTION 3 - OPERATION ..................................................................................…. 6
3.1 - DESCRIPTION ...........................................................................…... 6
3.2 - MAIN SCREENS:
3.2.1 MAIN SCREEN 1: Bar Graph Temperature / Humidity
Display ……........................................................................... 8
3.2.2 MAIN SCREEN 2: Digital Temperature / Humidity
Display .……….....................................…...………….......... 9
3.3 - SET SCREENS:
3.3.1 SET SCREEN 1: Clock / Calendar ..................….............. 10
3.3.2 SET SCREEN 2: System Presets 1 ...............................… 11
3.3.3 SET SCREEN 3: System Presets 2………………............ 13
3.3.4 SET SCREEN 4: Sensor Input Type Selection ……........ 14
3.4 - SYSTEM DIAGNOSTICS:
3.4.1 DATABANK DIAGNOSTICS SCREEN .........……….......... 15
3.4.2 CHANNEL DIAGNOSTICS SCREEN ..............….............. 16
3.4.3 CALIBRATION TRIMMING SCREEN ................................. 17
3.5 - CHANNEL SCREENS: ……
3.5.1 CHANNEL DISPLAY SCREENS ........................................ 18
3.5.2 CHANNEL SET SCREEN - TEMPERATURE ..……........ 19
3.5.3 CHANNEL SET SCREEN – HUMIDITY ………....……... 20
3.6 - CURRENT DAY PLOT: ………………………................……. 21
3.7 - PLOT HISTORY: Data log of previous days: ...................…... 22
3.8 - DATA TRANSFER: ….................................…..................….….. 24
3.8.1 Transferring Data Using the Masterlink software ......... 24
3.8.2 Transferring Data to the Masterlink Hardware .............. 24
3.8.3 Printing Data to the Thermomax Serial Printer ............. 26
3.9 - DATA TRANSFER - Panelmount units Only ................................ 27
SECTION 4 - FAULT FINDING …........................................................................... 31
SECTION 5 - SPECIFICATIONS …..................................................…….............. 32
KEYPAD LOCK …………………………………………………..………............… 33
SM QUATTRO PANELMOUNT ............................................................................... 34
DEUTSCHE BEDIENUNGSANLEITUNG …………………………………....... 36
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SECTION 1 INTRODUCTION
The SM QUATTRO microprocessor-based datalogger uses the novel approach of a paperless logging and filing system, which allows the data of any day in its history to be read and examined with a few key presses.
The large graphics LCD display communicates the information to the user with clarity, making programming and setting up friendly and uncomplicated, without compromising its sophistication and digital accuracy.
SUMMARY OF FEATURES
DATALOGGER
Paperless datalogger with automatic filing by date
50-year clock/calendar for datalogger filing.
The temperature from each Channel is sampled every 15 minutes and stored to an internal databank.
‘Percentage of internal databank used’ indication in bargraph and digital form.
Power Supply 220 – 240V AC Mains.
Contents of internal databank can be transferred directly to the PC using the MASTERLINK Software or via a MASTERLINK Hardware module to a PC at a remote site.
ALARM
2-Stage high and low level alarms with mute and reset facilities,
Stage 1 temperature threshold with trigger delay.
Stage 2 limit temperature with immediate trigger.
Status window for system fault indication.
Diagnostics screen revealing system parameters.
Alarm history record for low alarm, high alarm and power fail.
Battery back-up for power-fail operation.
Note: The information supplied in this manual is for guidance only – no part of this may be used for any agreement, whether express or implied, or to form any contract.
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SECTION 2 INSTALLATION
Note: This installation procedure is for guidance only, and its suitability should be verified by the installer.
SAFETY PRECAUTIONS
The following safety precautions are strongly recommended:
1 Before attempting to install and operate the unit, read this instruction manual
carefully.
2 Installation and any maintenance required should only be carried out by
suitably qualified personnel.
3 It is recommended that the unit be connected to the mains supply via a
suitably rated isolating switch.
4 WARNING: When the unit is connected to the mains supply and the
cover is opened, the circuits at mains voltage will be exposed. Therefore
when installing the unit, ensure all required connections (including battery connection, if included), are made and covers replaced before turning on the mains supply. Ensure that all the connections made are secure. If any maintenance work e.g. installing a new battery, is required ensure that the unit is isolated from the mains supply before removing the cover. Never leave the unit unattended if the cover has been removed and the mains
supply is connected. 5 Do not exceed unit ratings as shown on the ratings label. 6 It is advisable to route mains cables away from low voltage or sensor cables.
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2.1 SM QUATTRO UNIT
NOTE: For viewing comfort, the SM QUATTRO unit should be positioned at eye level. It is always good practice to keep electronic equipment away from cold, heat and electrical plant, as extremes of temperature may reduce the lifetime of the device, and heavy electrical loads, switches, relays or contactors too close to the device may cause electrical and electro-magnetic interference when switched on or off.
2.1.1 Knock out the entries into the moulding to be used for connection, either behind or under the moulding, whichever is suitable for the particular installation.
2.1.2 Fasten the screw corresponding to the top centre lug on the back of the SM QUATTRO moulding, into the wall or panel on which the unit is to be mounted. Leave a gap of approximately 3mm between the screw head and the wall. Position the moulding and slot in the lug over the screw.
2.1.3 Level the SM QUATTRO moulding and, if using rear entry, mark the entry holes in the panel behind the appropriate knock-out entries, as well as the two lower mounting holes. Remove the moulding, drill the necessary holes in the panel, assemble any grommets or conduit adapters if used, replace the moulding and fasten using the two lower screws.
2.2 SENSORS
The SM QUATTRO may be used with a variety of sensors of different cable lengths. If required, sensors are available with extended cable lengths or alternatively, sensor extenders are available, also in a variety of lengths. If the sensors need to be extended, but factory-made extenders are not available, they can be extended using a suitable 4 core or 3 core cable, according to the diagram shown below.
Please note however, that as with all PT100 sensor applications, a good connection is vital. It is therefore recommended that wherever there is any doubt, a factory- extended sensor or sensor extender should be used.
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2.3 ALARM RELAY
NOTE: The alarm relay is a 3 contact changeover arrangement which is isolated (volt-free). This relay is normally energised, and switches off when the alarm is triggered, or in the case of power failure. It may be used to trigger an external bell, warning lamp, or digital communicator (telephone dialler).
If an external device is used, connect the alarm as appropriate, according to the diagram in the next section.
2.4 POWER CONNECTIONS AND WIRING DIAGRAM
NOTE: This device should be properly earthed. Flexible wires simplify connection to the terminals. All connections should be secure and adequately tightened. It is good practice to keep mains cables away from sensor cables and other low voltage signal cables.
Connect the supply to the unit, as per diagram below, using the appropriate input voltage according to the application.
2.5 BATTERY
The battery supplied is a 9V PP3 nickel metal hydride rechargeable battery and is attached to the lid of the terminal compartment, but not plugged in. This should be plugged in after installation. This battery is not essential for the system operation, but is used in the case of power failure, thereby continuing to log the four input temperatures for 3 – 4 hours, and maintaining the system clock.
If the power cut takes longer and the battery is discharged, the clock must be set when the power supply is re-established. The system parameters remain intact.
It is recommended that the battery is changed every 12 months, in order to maintain good power failure operation. When replacing, ensure that the type of battery used is as specified.
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SECTION 3 SM QUATTRO OPERATION
In order to fully understand the operation of the SM QUATTRO, this section should be read carefully.
3.1 DESCRIPTION
THERMOMAX
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1 GRAPHICS LCD DISPLAY
Displays all the information. The contrast is adjustable to suit the user. (See
3.2.1 Main Screen 1).
2 FUNCTION KEYS
There are eight function keys on the SM QUATTRO datalogger:
- Main Screen 1 - Channel 1 Display Screen
- Main Screen 2 - Channel 1 Set Screen
- Channel 2 Display Screen
- Channel 2 Set Screen
- Set Screen 1
- Set Screen 2 - Channel 3 Display Screen
- Set Screen 3 - Channel 3 Set Screen
- Set Screen 4
- Channel 4 Display Screen
- Current Day Plot - Channel 4 Set Screen
- Plot History Screen
- Data Transfer Key
3 SELECT KEYS
Within each function, there are some parameters that can be selected for setting or displaying purposes. The keys allow the required parameter
to be chosen, without changing any of its properties.
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4 SET KEYS
The and keys are used to set the value of any selected parameter, by increasing and decreasing the value respectively.
In most of the functions, described later in the manual, the and keys have an auto-repeat facility: press and hold the key in order to advance quickly.
Note: The and keys are the only keys which can alter the value of a selected parameter. Other keys may be pressed to view or select these parameters without effecting any change in the system.
5 INDICATORS
The System Alarm can be triggered by the high temperature alarm, low temperature alarm, or by a sensor fault.
INTERNAL DATABANK DATA TRANSFER IN PROGRESS
SYSTEM ALARM
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3.2 MAIN SCREENS
3.2.1 MAIN SCREEN 1: BAR GRAPH TEMPERATURE / HUMIDITY DISPLAY
This screen allows the user to view the information for each channel in bargraph form and is shown below. The high and low Temperature / Humidity limits are shown on these bargraphs and are represented by the shaded areas.
THERMOMAX
Pressing the key the first time will display the MAIN SCREEN which shows a four channel bargraph display as shown above.
2 Channels 1 & 2 in this example display temperature. 3 Channels 3 & 4 display relative humidity in this example. 4 This shaded area shows the High Alarm Limits (Stage 2 Alarm). 5 This shaded area shows the Low Alarm Limits (Stage 2 Alarm).
Note 1:
In this example configuration, channels 1 & 2 are connected to temperature sensors and channels 3 & 4 are connected to humidity sensors, therefore the bargraph for channels 3 & 4 displays relative humidty (%H). (See section
3.3.4).
Note 2:
See Section 3.5.2 “Channel Set Screens” for more information on temperature Alarms, and section 3.5.3 for information on Humidity Alarms.
Note 3:
The display contrast may be adjusted in this screen. Press to increase and to decrease the contrast.
To adjust quickly, press and hold for auto-repeat.
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3.2.2 MAIN SCREEN 2: DIGITAL TEMPERATURE / HUMIDITY DISPLAY
1 MAIN SCREEN function selector.
Pressing the key a second time reveals the screen above.
2 Current temperature for channels 1 & 2.
3 Current humidity reading for channels 3 & 4.
4 Maximum and minimum daily temperature / humidity readings for each
channel.
Note: The display contrast may be adjusted in this screen.
Press to increase and to decrease the contrast. To adjust quickly, press and hold for auto-repeat.
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3.3 SET SCREENS
3.3.1 SET SCREEN 1 : CLOCK / CALENDAR
THERMOMAX
1 SET SCREEN function selector
The datalogging system uses the calendar to file the logged data.
2 Selection indicator
The highlighted parameter is adjusted by pressing the or key. . (The selections are: ‘year’, ‘month’, ‘day’, ‘’, ‘hour’ and ‘minutes’.) The ‘’ indicates that the day on the calendar above is being set. The clock is in 24-hour format.
To advance quickly, press and hold the or key for auto repeat.
3 Calendar
This is the calendar of the month selected, with day of the week indication.
SETTING THE DATE AND TIME:
Step 1 : Use the keys to set the current ‘Year’. Step 2: Use the key to move to the ‘Month’ option and then use the
keys to set the current month.
Step 3: Repeat step 2 to set the current ‘date’ and ‘time’ (‘minutes’
and ‘hours’) in turn.
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