Thermolec DCC-9 Series, DCC-9-40A, DCC-9-50A, DCC-9-60A, DCC-9-30A Installation Manual

1
INSTALLATION MANUAL
MANUEL D’INSTALLATION
Manufactured by
Manufacturé par
Designed by
Design par
MAIN POWER SUPPLY
100A - 125A
ALIMENTATION PRINCIPALE
120/240-208V, Monophasé
100A - 125A
APPROVED MARKET
North America
MARCHÉ AGRÉÉ
Amérique du Nord
MODELS MODÈLES
DCC-9-40A, DCC-9-50A, DCC-9-60A
NOVEMBER 2017 NOVEMBRE 2017 V4
ENGLISH
FRANÇAIS
Read and save these instructions
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2
3
TABLE OF CONTENTS
About this manual 3
Safety information 4
Specifications 4
Characteristics 5
Typical installation 5
DCC installation 5
Application 7
Maintenance 7
Lights code 7
ENGLISH
ABOUT THIS MANUAL
Errors and inaccuracies
For any inaccuracy or omission, or to forward any general comments or suggestions concerning the quality of this manual, please send an email to info@dcc.technology.
Copyrights and Trade Names
All information’s in this manual are subject to copyright protection and other intellectual property protection of THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. This installation manual cannot be modified, reproduced or copied without a prior writ­ten authorisation from THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. Additional information’s are available on request. The following logos are trade names or trademarks of THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE in the United States and in Canada.
The DCC – Charge controller for electric vehicle
All other trade names mentioned in this document are the property of their respective owners and their uses in this manual does not means a sponsorship or approval of the product. The use of any trade name shown in this document is strictly forbidden.
In this document, the terms DCC – Charge controller for electric vehi­cle and DCC are equivalent.
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SAFETY INFORMATION
This document describes important safety instructions which must be followed during installation, maintenance and application of the DCC – Charge controller for electric vehicle.
Warning
Read all instructions prior using this product.
Always disconnect the DCC – Charge controller for electric vehicle power sup­ply before any works.
Use only the DCC – Charge controller for electric vehicle by following the technical specifications indicated in this installation manual.
Do not install the DCC – Charge controller for electric vehicle nearby inflammable materials, explosives or fuels, chemical products and vapors.
Do not install the DCC – Charge controller for electric vehicle outdoor.
Never spray the DCC – Charge controller for electric vehicle with water or any other liquids.
DCC – Charge controller for electric vehicle Stop using the DCC – Charge controller for electric vehicle immediately if defective, cracked, broken or damaged.
Never try to modify, repair or dismantle the DCC – Charge controller for electric vehicle. Please contact the manufacturer for any malfunction.
Never insert a sharp object inside the DCC – Charge controller for electric vehi­cle at the risk of causing damages to the components.
Any improper use of the DCC – Charge controller for electric vehicle could result in serious injuries which may cause death.
For a vertical installation on a wall, refer to the information’s on the enclosure for the choice of mounting position.
Precautions
Any improper use of the DCC – Charge controller for electric vehicle can cause damages and premature wear of the com­ponents, which voids the warranty.
Never use the DCC – Charge controller for electric vehicle above or below the temperature range of 32 °F to 113 °F (0 °C to 45 °C).
The installation of the DCC – Charge controller for electric vehicle must be done in accordance with the latest electri­cal code requirements.
Notes
It is recommended to schedule the char­ging of the vehicle during hours of low electrical consumption to minimize inter­ruptions to the electric charging station.
Always check that the DCC – Charge controller for electric vehicle is adequa­tely fixed to the wall or ceiling or in a loca­tion to avoid any damages.
It is the installer’s responsibility to make sure that the electric power source is adequate for the use of one or more DCC.
Do not use any cleaning solvents to clean the DCC – Charge controller for electric vehicle.
Limited warranty
1 - THERMOLEC LTÉE. warrants the inte­grated controls against any defects for a period of one year from the shipping date. The warranty is limited to the equipment and components supplier by THERMOLEC
LTÉE.
2 – In case of incorrect installation, inap­propriate use or repairs done by unautho-
rized personnel by THERMOLEC LTÉE., the warranty will be automatically void.
3 - THERMOLEC LTÉE. undertakes to repair or replace, at site or at the manu­facturing location, at his option, the defective material only after an evaluation made by its representative.
4 - THERMOLEC LTÉE. will not be held liable for damages or delays and will not be required to pay transport cost of the charge controller said to be defective.
5 - THERMOLEC LTÉE. shall not be liable for any indirect damages or delays caused by faulty workmanship or materials. No indemnity will be paid for repairs, replacements or modifications without a prior written consent supplied by THER- MOLEC LTÉE.
6 – Any control device or accessory sup­plied with the DCC – Charge controller for electric vehicle to be installed or connec­ted remotely from the charge controller will be guaranteed by the manufacturer only under the special conditions mentio­ned in paragraph 5.
7 – The components supplied for repairs are guaranteed for the remaining of the warranty on the original product or 90 days. The longest period will prevail.
8 – All repairs made at the THERMOLEC LTÉE. plant are guaranteed for 30 days from the date of repairs.
SPECIFICATIONS
The DCC – Charge controller for electric vehicle is a safety device with programmable controller that can protect an electrical distribution circuit in relation with its main breaker. It will prevent overloading the electrical distribution circuit by turning off momentarily the power to the charging station when the demand exceeds 80% of the main brea­ker rating.
Model DCC-9-40A DCC-9-50A DCC-9-60A Main power supply 100A-125A 100-125A 125A Secondary load supply
40A 50A 60A
(EV Charger breaker)
Voltage and wiring 240/208 VAC, single phase: L1, L2, Neutral, Ground.
Terminal size (CU/AL) up to 2/0 Dimensions* (H” x W” x D”) 12.0” x 12.0” x 7.5” Frequency 50 à 60 Hz Total Weight* 15 lb (7,5 kg) Operating temperature 32°F to 113°F (0°C to 45°C) Storage temperature -4°F to 158°F (-20°C to 70°C) Certification CAN/CSA C22.2 14-13 UL 508, 17th Ed.
* Approximative and can change without notice.
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CHARACTERISTICS
Conditions for application
The DCC-9 manufactured by Thermolec is an Energy Management System specially designed to allow the connection of an EV Charger to be connected to the main power of a unit when the electric meter is accessible from a condo or multi-residential parking lot.
Installations types
Group installation, Wall installation, Ceiling installation
Main Power Supply (CB)
The DCC – Charge controller for electric vehicle can be powered by a 100A or 125A, 240/208V AC single phase source. The following options are offered by each DCC model:
DCC-9-40A DCC-9-50A DCC-9-60A
100A and 125A 100A and 125A 125A
Secondary Load Supply (EVC)
The DCC – Charge controller for electric vehicle will provide power to a charging station through a 40A, 50A or 60A 240/208V AC circuit brea­ker, L1, L2 and ground. The DCC is equipped with a Square D circuit breaker (QU0240, QU0250 or QU0260).
Power failure
In the event of a power failure, the DCC – Charge controller for electric vehicle restore the power supply to the vehicle charging station when power returns.
Recovery time (RT)
Following a power failure to the electric vehicle supply equipment (EVSE), a 15 minutes’ delay is initiated to monitor the total consump­tion of the electrical power system. Power to the vehicle will then be restored if the total load consumption is lower than 80% of the main circuit breaker rating during a period exceeding the 15 minutes’ reco­very time.
TYPICAL INSTALLATION
DCC INSTALLATION
STEP 1: CHECK THE PACKAGE CONTENTS
Electrical
panel
Electrical
meter
Main
breaker
DCC Condo
EV Charger
(compatible with all models)
1
INSTALLATION MANUAL
MANUEL D’INSTALLATION
Manufactured by
Manufacturé par
Designed by
Design par
MAIN POWER SUPPLY
120/240-208V, Single Phase
100A - 125A
ALIMENTATION PRINCIPALE
120/240-208V, Monophasé
100A - 125A
APPROVED MARKET
North America
MARCHÉ AGRÉÉ
Amérique du Nord
MODELS MODÈLES
DCC-9-40A, DCC-9-50A, DCC-9-60A
NOVEMBER 2017 NOVEMBRE 2017 V4
ENGLISH
FRANÇAIS
Read and save these instructions
Lire et garder ces instructions
1 x Ceiling mounting support
1 x Installation manual
I
To access our installation video, visit our website www.dcc.technology
1 x DCC
INSTALLATION VIDEO
STEP 2: PREPARATIONS FOR INSTALLATION
1. Disconnect the main power
2. Select the DCC intended location. The DCC can be mounted:
- on a ceiling
- on a wall
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