Thermolec DCC-10, DCC-10-40A, DCC-10-50A, DCC-10-30A, DCC-10-60A Installation Manual
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INSTALLATION MANUAL
MANUEL D’INSTALLATION
MODELS MODÈLES
DCC-10-30A, DCC-10-40A, DCC-10-50A, DCC-10-60A
Manufactured by
Manufacturé par
Designed by
Design par
MAIN POWER SUPPLY
240/208V, Single Phase
60A - 70A - 80A - 90A - 100A - 125A - 150A - 200A
ALIMENTATION PRINCIPALE
240/208V Monophasé
60A - 70A - 80A - 90A - 100A - 125A - 150A - 200A
APPROVED MARKET
North America
MARCHÉ AGRÉÉ
Amérique du Nord
AUGUST 2018 AOÛT 2018 V6
ENGLISH
FRANÇAIS
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2
3
TABLE OF CONTENTS
About this manual 3
Safety information 4
Specifications 4
Characteristics 5
Typical installation 5
DCC installation 6
Application 9
Maintenance 9
Lights code 9
ENGLISH
ABOUT THIS MANUAL
Errors and inaccuracies
For any inaccuracy or omission, or to forward any general comments
or suggestions concerning the quality of this manual, please send an
email to info@dcc.technology.
Copyrights and Trade Names
All information’s in this manual are subject to copyright protection
and other intellectual property protection of THERMOLEC LTÉE. /
RECHARGE VÉHICULE ÉLECTRIQUE and its licensors. This installation
manual cannot be modified, reproduced or copied without a prior written authorisation from THERMOLEC LTÉE. / RECHARGE VÉHICULE
ÉLECTRIQUE and its licensors. Additional information’s are available
on request. The following logos are trade names or trademarks of
THERMOLEC LTÉE. / RECHARGE VÉHICULE ÉLECTRIQUE in the
United States and in Canada.
The DCC – Charge controller for electric vehicle
All other trade names mentioned in this document are the property of
their respective owners and their uses in this manual does not means
a sponsorship or approval of the product. The use of any trade name
shown in this document is strictly forbidden.
In this document, the terms DCC – Charge controller for electric vehicle and DCC are equivalent.
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SAFETY INFORMATION
This document describes important safety instructions which must be
followed during installation, maintenance and application of the DCC –
Charge controller for electric vehicle.
Warning
Read all instructions prior using this
product.
Always disconnect the DCC – Charge
controller for electric vehicle power supply before any works.
Use only the DCC – Charge controller for
electric vehicle by following the technical
specifications indicated in this installation
manual.
Do not install the DCC – Charge controller
for electric vehicle nearby inflammable
materials, explosives or fuels, chemical
products and vapors.
Do not install the DCC – Charge controller
for electric vehicle outdoor.
Never spray the DCC – Charge controller
for electric vehicle with water or any other
liquids.
DCC – Charge controller for electric
vehicle Stop using the DCC – Charge
controller for electric vehicle immediately
if defective, cracked, broken or damaged.
Never try to modify, repair or dismantle
the DCC – Charge controller for electric
vehicle. Please contact the manufacturer
for any malfunction.
Never insert a sharp object inside the
DCC – Charge controller for electric vehicle at the risk of causing damages to the
components.
Any improper use of the DCC – Charge
controller for electric vehicle could result
in serious injuries which may cause
death.
For a vertical installation on a wall, refer
to the information’s on the enclosure for
the choice of mounting position.
Precautions
Any improper use of the DCC – Charge
controller for electric vehicle can cause
damages and premature wear of the components, which voids the warranty.
Never use the DCC – Charge controller
for electric vehicle above or below the
temperature range of 32 °F to 113 °F (0
°C to 45 °C).
The installation of the DCC – Charge
controller for electric vehicle must be
done in accordance with the latest electrical code requirements.
Notes
It is recommended to schedule the charging of the vehicle during hours of low
electrical consumption to minimize interruptions to the electric charging station.
Always check that the DCC – Charge
controller for electric vehicle is adequately fixed to the wall or ceiling or in a location to avoid any damages.
It is the installer’s responsibility to make
sure that the electric power source is
adequate for the use of one or more DCC.
Do not use any cleaning solvents to clean
the DCC – Charge controller for electric
vehicle.
Limited warranty
1 - THERMOLEC LTÉE. warrants the integrated controls against any defects for a
period of one year from the shipping date.
The warranty is limited to the equipment
and components supplier by THERMOLEC
LTÉE.
2 – In case of incorrect installation, inappropriate use or repairs done by unautho-
rized personnel by THERMOLEC LTÉE.,
the warranty will be automatically void.
3 - THERMOLEC LTÉE. undertakes to
repair or replace, at site or at the manufacturing location, at his option, the
defective material only after an evaluation
made by its representative.
4 - THERMOLEC LTÉE. will not be held
liable for damages or delays and will not
be required to pay transport cost of the
charge controller said to be defective.
5 - THERMOLEC LTÉE. shall not be liable
for any indirect damages or delays caused
by faulty workmanship or materials.
No indemnity will be paid for repairs,
replacements or modifications without a
prior written consent supplied by THER-
MOLEC LTÉE.
6 – Any control device or accessory supplied with the DCC – Charge controller for
electric vehicle to be installed or connected remotely from the charge controller
will be guaranteed by the manufacturer
only under the special conditions mentioned in paragraph 5.
7 – The components supplied for repairs
are guaranteed for the remaining of the
warranty on the original product or 90
days. The longest period will prevail.
8 – All repairs made at the THERMOLEC
LTÉE. plant are guaranteed for 30 days
from the date of repairs.
SPECIFICATIONS
The DCC – Charge controller for electric vehicle is a safety device with
programmable controller that can protect an electrical distribution
circuit in relation with its main breaker. It will prevent overloading the
electrical distribution circuit by turning off momentarily the power to
the charging station when the demand exceeds 80% of the main breaker rating.
Models Breaker Main power supply
EV charger 60A 70A 80A 90A 100A 125A 150A 200A
DCC-10-30A 30A ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓
DCC-10-40A 40A ✗ ✗ ✓ ✓ ✓ ✓ ✓ ✓
DCC-10-50A 50A ✗ ✗ ✗ ✗ ✓ ✓ ✓ ✓
DCC-10-60A 60A ✗ ✗ ✗ ✗ ✗ ✓ ✓ ✓
Voltage and wiring 240/208 VAC, single phase: L1, L2, Ground
Dimensions* 11.0” x 11.0” x 4.5”
(H” x W” x D”)
Frequency 50 to 60 Hz
Total weight* 12 lb (5 kg)
Operating temperature 32°F to 113°F (0°C to 45°C)
Storage temperature -4°F to 158°F (-20°C to 70°C)
* Approximative and can change without notice.
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CHARACTERISTICS
Conditions for application
The DCC-10 manufactured by Thermolec is an Energy Management
System specially designed to allow the connection of an EV Charger, in
a house or dwelling, to an electrical panel that is at full capacity and
would otherwise need to have an expensive service upgrade.
Main Power Supply (CB)
The DCC – Charge controller for electric vehicle can be powered by a
240/208V AC single phase source. The following options are offered by
each DCC model:
DCC-10-30A DCC-10-40A DCC-10-50A DCC-10-60A
60A, 70A, 80A, 80A, 90A, 100A, 125A, 125A,
90A, 100A, 125A, 100A, 125A, 150A & 200A 150A & 200A
150A & 200A 150A & 200A
Secondary Load Supply (EVC)
The DCC – Charge controller for electric vehicle will provide power to
a charging station through a 30A, 40A, 50A or 60A 240/208V AC circuit
breaker, L1, L2 and ground. The DCC is equipped with a Square D circuit breaker (QU0230, QU0240, QU0250 or QU0260).
Trip Percentage (TP)
The DCC - Charge controller for electric vehicle is factory set to turn off
the charging station if the total consumption of a service exceeds 80%.
For other configurations, please contact the factory.
Power outage
In the event of a power outage, the DCC – Charge controller for electric
vehicle restore the power supply to the vehicle charging station when
power returns.
Recovery time (RT)
Following a power cut to the electric vehicle supply equipment (EVSE),
a 15 minutes delay is initiated to monitor the total consumption of the
electrical power system. Power to the vehicle will then be restored if
the total load consumption is lower than 80% of the main circuit breaker rating during a period exceeding the 15 minutes’ recovery time.
TYPICAL INSTALLATION
6
The DCC can be mounted:
- on a ceiling
- on a wall
NOTE: The DCC controller must be mounted so that
the nameplate remains visible at all times.
Do not install the DCC:
- Outdoor
- In a location with high level of risk.
- Nearby inflammable materials, explosives
or fuels, chemical products and vapors.
3. Before installation, check the DCC mounting position.
Wall installation
Refer to the information on the
enclosure to insure proper installation.
STEP 3: INSTALLATION
Ceiling installation
1. Remove the 4 cover screws.
2. Fix the ceiling mounting support on the DCC.
3. Lift the DCC using the ceiling mounting support.
4. Position the DCC at the intended location.
5. Fix the DCC with the anchors for the type of surface.
6. Check that the DCC is adequately fixed to the wall or ceiling.
7. Remove the ceiling mounting support.
Wall installation
1. Remove the 4 cover screws.
2. Position the DCC at the intended location.
I
Warranty automatically void if the DCC is installed incorrectly.
WARNING
Ceiling installation
The installation may be
done in any direction.
DCC INSTALLATION
STEP 1: CHECK THE PACKAGE CONTENTS
1 x Ceiling mounting support
1
INSTALLATION MANUAL
MANUEL D’INSTALLATION
MODELS MODÈLES
DCC-10-40A, DCC-10-50A, DCC-10-60A
Manufactured by
Manufacturé par
Designed by
Design par
MAIN POWER SUPPLY
240/208V, Single Phase
100A - 125A - 150A - 200A
ALIMENTATION PRINCIPALE
240/208V Monophasé
100A - 125A - 150A - 200A
APPROVED MARKET
North America
MARCHÉ AGRÉÉ
Amérique du Nord
JUNE 2017 JUIN 2017 V3
ENGLISH
FRANÇAIS
Read and save these instructions
Lire et garder ces instructions
1 x Installation manual
I
To access our installation video, visit our website www.dcc.technology
1 x DCC
INSTALLATION VIDEO
2 x Current transformer (CT)
STEP 2: PREPARATIONS FOR INSTALLATION
1. Disconnect the main power
2. Select the DCC intended location.
Select an intended location preferably less than 6 feet away from
the electric panel (power source). The current transformers supplied have a wiring of 6 feet in length, but can be extended to 18
feet’s (see the section Step 4: Conductor connexions for the extension details).
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