Thermokon TS1 3Ph 06, TS1 SP 3Ph, TS1 3Ph 04, TS1 SP 3Ph 02, TS1 3Ph 08 Technical Data Manual
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Thermokon Sensortechnik GmbH - Thyristor controller TS1 3Ph, TS1 SP 3Ph
Start-up instructions
Thyristor controller
Type: TS1 3Ph, TS1 SP 3Ph
Three phase controller W3C
L3
L1 L2
TS1 3Ph...
TS1 SP 3Ph...
Content
Page
1.
Important safety instructions................................................................................2
2.
General instructions.............................................................................................2
3.
Technical explanations of thyristor controllers.................................................... 3
3.1 Explanation phase angle control Ph....................................................................4
3.2 Explanation multicycle control SP (burst-firing-control)....................................... 5
4.
Installation of the thyristor controller TS1 3Ph, TS1 SP 3Ph...............................6
5.
EMC-equitable assembly.....................................................................................6
6.
Operation.............................................................................................................8
7 Meaning of the clamp connections and LEDs..................................................... 9
8.
Basic circuit........................................................................................................10
9. Survey of the individual types.............................................................................11
10. Technical data....................................................................................................12
Version: 2018/06/25
1
Thermokon Sensortechnik GmbH - Thyristor controller TS1 3Ph, TS1 SP 3Ph
1.
This manual contains instructions, which have to be observed for your personal safety and for the prevention of material damage. The instructions about your personal safety are highlighted with a warning
triangle labelled with three exclamation marks, hints about material damages are listed with a warning
triangle and one exclamation mark.
Important safety instructions
Danger-symbol
Personal injury may occur, if appropriate safety precautions are
!!!
not taken.
Caution-symbol
Material damages may occur, if appropriate safety precautions are
!
not taken into account.
Disposal regulations
The devices contain electrical components and must not be disposed together with household garbage. The devices for disposal have to be recycled according to local and currently
valid regulations for electronic waste.
Qualified personnel
The corresponding device/system may only be set up and operated in conjuntion with this documentation. Commissioning and operation of the device/system may only be performed by qualified person-
nel. Qualified personnel within the meaning of the safety instructions in this documentation are persons with the authority to put electric circuits into operation, provide ground connections and label them
according to current safety regulations.
The device should only be used in applications described in this document. The reliable and proper use
of the product depends on appropriate transport, storage, installation and careful commissioning.
2.
Use of the document
This instruction should demonstrate the technical application possibilities of the thyristor controller to
the engineer in charge.
Target group
The document should assist the user during commissioning. It also helps in case of service and maintenance work. It supports the planner and project engineer with the conception of new plants.
Necessary competence
Generic skills in the field of electrical engineering are necessary.
General instructions
Validity
The present document is valid for the thyristor controller of the type . It contains the
currently valid description of the unit. We reserve the right to attach new descriptions of the devices.
This involves types and options with modified version status of the technical documents.
Standards and approvals
The thyristor controller of the type are based on the IEC/EN 60947-4-3
standard.
Disclaimer
It lies within the responsibility of the plant manufacturer of the technical equipment or machine to ensure the proper overall function. The producer can not guarantee all properties of the overall system or
the machine.
TS1 3Ph, TS1 SP 3Ph
TS1 3Ph, TS SP 3Ph
2
Thermokon Sensortechnik GmbH - Thyristor controller TS1 3Ph, TS1 SP 3Ph
3.
Technical explanations on thyristor controllers
The thyristor controller is more and more used in sectors in which bigger loads of ohm and inductive
loads have to be regulated.
Due to its modular, compact construction and its controlling by a continual control signal, these wattage
regulators become a perfect device for industrial control of wattage input.
The power element of the
thyristor controller consists at the TS1 1Ph... of two, at the TS1 3Ph of six antiparallel connected
thyristors, the isolated cooling system and the electronic regulation and watching.
Type description:
TS1 3Ph...
TS1 1Ph...
TS1 SP 3Ph...
TS1 SP 1Ph...
three phase controller, phase angle control
single phase controller, phase angle control
three phase controller, multicycle control
single phase controller, multicycle control
Auxiliary Voltage:
The devices are powered internal by the mains voltage. Optional can devices with different mains
voltage be supplied with an external auxiliary voltage.
Construction:
The thyristor controller agrees with Low voltage directive: 2014/35/EU, EN60947-4-3 and
EMC Directive: 2014/30/EU, EN60947-4-3 Kl.A.
The thyristor controller TS1 3Ph... is integrated within a plastic housing (PA, UL 94 V-0).
It consists of two basic elements:
• power unit with heat sink and thyristor wiring
• control unit with ignition and control electronics (diagnostic display, control output, etc.)
• optional can devices with different mains voltage be supplied by an external auxiliary voltage
power
connections
connections for the
control electronic
PE
L1
L2L3T1 T2
Thyristor controller
TS1 3Ph...
TS1 SP 3Ph...
5
3
4
Y1 Y2
Switch
T3 N
Monitoring LED’s:
98
auxiliary contact at 100%
Mains 100% Ua
L1
Option
The following devices use a cooling plate:
TS1 (SP) 3Ph 02
TS1 (SP) 3Ph 04
The following devices use a heat sink:
TS1 (SP) 3Ph 06
The following devices use a heat sink with fan
TS1 (SP) 3Ph 08
TS1 (SP) 3Ph 10
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Thermokon Sensortechnik GmbH - Thyristor controller TS1 3Ph, TS1 SP 3Ph
P U I
U V
V
st
= × ×
æ
è
ç
ö
ø
÷
max max
[ ]
10
2
U U
U V
V
st
= ×
max
[ ]
10
I I
U V
V
st
= ×
max
[ ]
10
U
maxImaxPmax
3.1 Explanation phase angle control Ph
U
LAST
α
t
The phase angle control is an electrotechnical method to regulate the electrical power of loads with
single phase current or three phase current. A typical use of this technology is dimming of light bulbs
and various inductive and ohmic components. The effective value of the voltage as well as the
electrical power consumption of the load can be changed by altering the switch-on moment. For many
electrical engines with suitable construction (for example universal motors, asynchronous motors, fan
motors or pump motors) a phase angle control can be used to control speed and torque. Due to the
controllability of the positive and negative half-wave it is possible to adjust exactly the load voltage and
to implement precise control applications. The variation of the phase angle α also allows the control of
transformers for softstart- and control applications.
Voltage U, current I, active power P with linearized characteristic
Phase angle control
Voltage U, current I (normalized)
Active power P (normalized)
U, I, P (normalized to maximum values)
4
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