ThermoFLUX ENplus-A1, ENplus-A2, EN-B Installation And Operation Manual

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Pellet burning boiler BioFlux series

EN

TECHNISCHES DATENBLATT MONTAGE- und BEDIENUNGSANLEITUNG

Pelletkessel Serie BioFlux

MANUEL TECHNIQUE INSTRUCTIONS pour L’INSTALLATION et L’EXPLOITATION

Chaudière à granulés de bois série BioFlux

DE

FR

model:

serial number:

Version p0.8.1

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Table of contents

1. EXPLANATION OF SYMBOLS AND SAFETY INSTRUCTIONS ..................................................................... 3

EN

1.1. Explanation of symbols .......................................................................................................................... 3

1.2. Requirements to boiler installation room .............................................................................................. 3

1.2.1. Instructions to boiler installer ................................................................................................................. 3

1.2.2. Instructions to installation user ............................................................................................................. 3

1.2.3. Minimum clearances for installation. Combustibility of construction materials ................................... 4

2. PRODUCT DESCRIPTION ......................................................................................................................... 4

3. FUELS ..................................................................................................................................................... 6

4. TRANSPORTATION .................................................................................................................................. 7

5. DELIVERY OF THE BOILER ................................................................................................................... 7

6. INSTALLATION OF THE HEATING BOILER ................................................................................................ 8

7. SETUP OF THE HEATING BOILER ............................................................................................................. 8

7.1. Connecng the boiler to a chimney ....................................................................................................... 8

7.2. Pellet boiler connecon to the pellet burner, auger and fuel hopper ................................................... 8

7.3. Connecng the boiler to the mains power supply .................................................................................. 9

7.4. Connecting the boiler to the heating installation ................................................................................... 9

7.5. Connection diagrams ............................................................................................................................ 11

8. FILLING THE HEATING INSTALLATION ................................................................................................ 11

9. OPERATION OF BOILER ...................................................................................................................... 11

10. CONTROLLER UNIT ............................................................................................................................... 14

10.1. Controller view. Explanation of buttons and indicators ....................................................................... 14

10.2. User menu ............................................................................................................................................ 16

11. MOUNTING OF FUEL HOPPER FH 500 .................................................................................................. 17

12. WARRANTY TERMS .............................................................................................................................. 17

13. TECHNICAL FEATURES .......................................................................................................................... 17

13.1. Technical features of PelleBurn pellet boiler ........................................................................................ 17

13.2. Technical parameters of Pell pellet burner ........................................................................................... 18

13.3. Technical features of fuel hoper FH 500 ............................................................................................... 19

14. RECYCLING ............................................................................................................................................ 20

APPENDIX - DIAGRAMS ........................................................................................................................ 59

2

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

1. EXPLANATION OF SYMBOLS AND SAFETY

1.1. Explanation of symbols
CAUTION! - Important recommendation or

warning concerning safety conditions during
installation and operation of boiler.

DANGER! - fault or improper use may cause

injury or be hazardous to life of humans or

animals.

FIRE HAZARD! - fault or improper installation

and operation may cause fire.

INFORMATION – Important information on

the proper operation of the product.

1.2. Requirements to boiler installation room

This manual contains important information for the
safe and correct installation, start-up and trouble­free operation and maintenance of the boiler.
The Pellet boiler can be used for heating rooms only
in the manner described in this manual.
The application and any other was the area of
operation is not recommended by the manufacturer
and is not responsible for the occurrence of defects

or failures.

Note the boiler type data on the factory rating label
and the technical data provided in chapter 13 in
order to ensure proper operation of the product.

1.2.1. Instructions to boiler installer

During installation and operation, the country-

specific requirements and regulations must be
observed:

• Local construction regulations on installation,

air supply and exhaust gas extraction as well as
chimney connection.

• Regulations and norms concerning the fitting of the

heating installation with safety devices.

• Required installation of a smoke detector in the

boiler room.

Use only original BURNiT parts

i

WARNING! Installation and setup of the
boiler should be done by an authorized
specialist / service shop and must follow
the safety instructions and rules of
operation.

INSTRUCTIONS

It is mandatory to assure a backup power
generator of corresponding rated power!



(see table 1)

DANGER of intoxication, suffocation.
Inadequate inflow of fresh air to the
boiler room may result in dangerous leak
of exhaust gases during boiler operation.

- Make sure the air inlets and exhaust gas
outlets are not clogged or closed.

- If faults are not remedied immediately, the



!



1.2.2. Instructions to installation user

$



3

boiler must not be operated.

- The user must be provided with written
instructions on the fault and the hazard it
entails.

DANGER of fire when burning flammable
materials or liquids.

- Flammable materials/liquids must not be
left in close proximity of the burner and
heating boiler.

- Instruct system user of the allowed
minimum clearances from surrounding
objects.

Customer must undergo boiler operation/
maintenance training by authorized
installer/service shop.

Table 1.

Electricity consumpon of the boiler

Maximum electrical input 780 W

Electrical input at nominal heat output 80 W
Electrical input at minimum heat output 60 W

DANGER of intoxication or explosion

Toxic gases may be discharged when
burning waste, plastics, liquids.

- Use only the fuels indicated in this manual.

- In case of danger of explosion, ignition or
discharge of exhaust gases in the room,
stop the pellet burner from operation.

CAUTION! Danger of injury / damage of
system due to incompetent operation.

- The boiler must be serviced only by persons
familiar with the operation manual.

- As user, you are only allowed to start the
boiler up, adjust the temperature of the
boiler, shut the boiler down and clean it.

- Unattended children must not be allowed
access to premises with running boiler
inside.

It is mandatory to assure a backup power
generator of corresponding rated power!
(see table 1)

EN

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Customer must undergo boiler operation/
maintenance training by authorized



installer/service shop.

EN

- Operate the pellet burner on recommended fuel
only, and to that end you must regularly inspect the

boiler room.

- Do not use flammable liquids for ignition or increase

of burner output.

- Clean the burner surface using non-flammable
agents only.

- Do not place flammable objects onto the burner
housing and heating boiler cabinet or in their
proximity. (see diagram 1 for the minimum

clearances)

- Do not store flammable materials in the boiler room.

- It is mandatory to strictly observe instructions for
connecting the burner to power network as well as
to all peripherals.

- Structural changes to Dual-chamber boiler by user
can cause damage to equipment or injury.

- Do not allow contact transmission of electrical wire
or touch any part of the boiler, where the surface
temperature can exceed 70°C.

- This manual should be kept throughout the lifetime
of the boiler.



1.2.3. Minimum clearances for installation and

flammability of construction materials

The applicable minimum clearances in your country
may differ from the ones specified below. Please,

consult your installer.

The minimum distance from the burner, heating
boiler or exhaust gas pipe to objects or walls must be

at least 200 mm.

Safety rules for user operation:

CAUTION! Hot surface!
Risk of burns if you touch the running
system. Burner housing, body and flange
are hot surfaces during burner operation.

It is strictly prohibited to open boiler
inspection doors with the burner running.
The hopper hatch cover is not allowed to
remain open for longer periods of time.
Also, exercise caution when touching the
observation port for monitoring the burning
process. It may be hot.

Table 2. Flammability of construction materials

Class А – non-

flammable

Class B – hardly

flammable

Class С1/

С2 – Medium

flammable

Class C3 – easy

flammable

For general safety considerations, we recommend
that the boiler be placed on a foundation made of
class A material, see table 2.

Diagram 1. Recommended clearances

between boiler and walls /see page 59/

Ecological and highly-efficient pellet boiler PelleBurn
is designed for firing wood pellets. The mantle fully
covers the combustion chamber. Efficiency rate
reaching 91%. Approved in accordance with EN 303­5, class 5. Set includes pellet boiler, pellet burner,
auger and pellet fuel hopper (option).

2.1. Design structure of boiler PelleBurn.

Cylindrical body design is made of high-quality
boiler steel sheets with thickness of 4 mm for the
combustion chamber and 3 mm for the water mantle.

• Ecological. A high-end pellet boiler. The wood
pellets used for fueling the boiler are a renewable
fuel with minimum carbon emissions and ultimate
burning efficiency.

• Automated. Owing to an improved algorithm
with optional adjustment of a wide variety of
parameters, the system may befinely tuned to
any particular heating system to achieve optimum
efficiencyand fuel consumption.

1) fully automated ignion and pellet feed;

2) exhaust fan ensures stable operaon of the
boiler;

3) boiler-and-burner self-cleaning funcon;

4) controls the operaon of central heang
circulaon pump;

5) controls the operaon of DHW (domesc hot
water) pump;

6) controls by room thermostat;

7) ue gas sensor

4

Stone, bricks, ceramic tiles, baked
clay, solutions, plaster free of
organic additives.

Gypsum board panels, basalt fiber
needled felt, fiberglass board,
AKUMIN, Izomin, Rajolit, Lignos,
Velox, Heraklit.

Wood beech, oak. Wood softwood,
layered wood

Asphalt, cardboard, cellulose, tar,
fiberboard, cork, polyurethane,
polyethylene.

2. PRODUCT DESCRIPTION

Controller functions:

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

• Efficient. To keep from losing heat into the
ambience, the boiler is insulated on the outside
by 100 mm high-temperature wool. With its
state-of-the-art combustion control system
and cylindrical body design construction the
PelleBurn boiler achieves efficiency rate of as
much as 91%.

2.2. Design of pellet burner Pell

The burner is made of high-quality stainless steel
able to withstand temperatures of up to 1150°С. The
burner must be installed on a heating boiler.
The burner consists of two parts: combustion
chamber tube and external tube with sheet metal
mantle. Longitudinally, under the housing, there are
blow chamber, fuel ignition heater, fan and power
supply. On the upper part of the burner there is a
feeder chute to which the pellet auger is attached. The
combustion chamber consists of two tubes:
Ember resistant steel tube inside the burner with
holes for air intake along its entire length, opening
for the hot air from the fuel ignition heater, opening
for photosensor.
Outer stainless steel tube. Between the two tubes
there is a gap which provides for free circulation of
the air necessary both for cooling and oxygen supply
into the combustion chamber.
The feeder chute allows 360° rotation for its best
convenient positioning when connecting the pellet
auger to the hopper.

Diagram 2. Design of Pellet Burner Pell

/see page 59/

Other elements of the burner are

• Internal auger.

• Dry contactless resistance heater assuring ignion
of fuel.

• Pneumac cleaning system of the combuson

chamber.

• Feed fan, smooth regulaon (0% to 100 %).

• Telescopic pull-out system of burner Pell for easy

maintenance.

2.3. Safety devices of pellet boiler-and-burner

A complex of safety devices provide for the safety of
the appliance. Air-feed fan, step –regulated, controls
the combustion according to energy needs and is
maintained in optimal working order. Independent
STB thermostat shut-off the burner and shut off the
air feeding in the combustion chamber in case of
rising boiler temperature.

• Elbow-shape feeder chute. The geometrical shape
of burner feeder chute prevents backfire entry
from burner into pellet hopper. The flexible tube is
melted at a temperature above 80°C. Thus prevent
access to the hopper of the fire.

• Thermostatic protection (80°С). The thermostatic
protection is fitted on the feeder chute. When
the surface of the feeder chute reaches 80°С, the
control stops the feeding of pellets into the burner
and signals for fault (BB Alarm).

• Fuse. In case of electrical fault in the system of the
burner (short circuit, current overload, etc.), the
overload is borne by the electrical fuse fitted on the
main control panel of the burner (10 А).

• Power interruption. Innovative controller. In case

of power interruption, all parameter settings are
stored in the memory of the controller. Upon the
subsequent restart of the burner, the controller
resumes the execution of the program from the
point when the power interruption occurred.

2.4. Design of pellet auger

The auger transports pellets from fuel hopper to
burner. Auger elements are: auger pipe, auger hose,
motor, conveyor belt for moving the pellets.

D i a g ram 3 . D es ig n of pellet auger

/see page 59/

2.5. Design of fuel hopper FH 500

Pellet hopper, designated to serve biomass
pellet-fired boilers. Pellet hopper design allowing
installation by choice on either side of boiler.
Made of cold-rolled steel sheets with PVC coating.
Comfortable pellet charging hatch. Pellets inside
hopper are fed into auger in order of reception.
Precision leveling of hopper possible via screw-in legs.
Elevated foundation with drain holes and container
for separation and removal of pellet powder.
The hopper capacity is determined using as
calculation base the daily or weekly fuel consumption
rate of burner. The pellet hopper usable volume of
500 litters allows charging of 280-300 kg of pellets
with diameter 6 mm, and top-up/refill once a week
(for burner of rated power up to 40 kW).

Diagram 4. Design of fuel hopper FH 500

/see page 59/

5

EN

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

All pellets are biomass manufactured from common

3. FUEL

low-growing plants and trees. The most common
household type pellets are made of sawdust and

EN

milled wood chippings which are waste material
from wood used in the production of logs, furniture
and other products. Wood is the richest raw material
which does not have any impact on the production
costs of food products or ethyl alcohol (ethanol).
The raw material is processed under high-pressure
and temperature and is pressed to produce small­size cylindrical pellets. The production process may
utilize soft wood material (such as softwood, pine),
hardwood (oak) as well as recycled waste wood.
Wood pellets are produced in hammer mills or wood

pellet plants.

Advantages of wood pellets:

Convenient storage.

Pellet bags can be stored on a small area in a dry
garage, basement, service room or shed.

Easy loading.

In most cases the boiler hopper needs loading only
once a week – this depends on the hopper capacity.

Better control of fuel quantity.

The small size of the pellets allows for precise fuel
feeding. On the other hand, the supply of air for
reaching optimal combustion efficiency is easier
to adjust since the fuel quantity in the combustion
chamber remains constant and predictable.

Fuel efficiency.

by consistently low moister content of pellets
(consistently under 10% as opposed to 20% to 60%
moisture content of the logs). Low moisture content,
controlled fuel portions and precise air setting means
high combustion efficiency and very low carbon
oxides in the flue gases.

When purchasing pellets, ask for
conformity declaration and certificate
issued by an accredited laboratory
and make sure the fuel meets the
requirements indicated in the manual.
If you purchase large amount of pellets

i

(bulk supply for the entire heating season
for example), ask your supplier to provide
accurate and true information about the
storage conditions.

We recommend to use pellet with size of 6 - 8 mm.
Density 600 - 750 kg/m3 heating value 4.7-5.5 kWh/
kg. Ash content – less than 1% and moisture content
up to 8%., EN 14961-2:2011.
The optimal density of the pellets which guarantees
their quality is 605-700 kg per cubic meter.
Pellet moisture content must not exceed 10%. Make
sure you store your fuel in a dry and well-ventilated

place.

The optimal pellet ash content is ≤ 1%. This also
provides for less frequent cleaning intervals for the

burner.

The table below contains the parameters which we
recommend that you take into consideration when
choosing fuel for your Pell burner.

High combustion efficiency is also determined

Table 3. European Certification of Wood Pellets for Heating Purposes

Parameters Units ENplus-A1 ENplus-A2 EN-B

Diameter mm

6 (± 1)
8 (± 1)

Length mm 15 ≤ L ≤ 40
Bulk density kg / m

2

≥ 600 ≥ 600 ≥ 600

1)

6 (± 1)
8 (± 1)

15 ≤ L ≤ 40

1)

Caloric/heang value MJ / kg ≥ 16,5-19 ≥ 16,3-19 ≥ 16,0-19
Humidity /moisture Ма .-% ≤ 10 ≤ 10 ≤ 10
Dust Ма .-% ≤ 1
Mechanical durability Ма .-% ≥ 97,5
Ash Ма .-%

2)

≤ 0,7 ≤ 1,5 ≤ 3,5

3)

4)

≤ 1

≥ 97,5

3)

4)

Melng point of ash °C ≥ 1200 ≥ 1100 ­Chlorine content Ма .-%
Sulfur content Ма .-%
Nitrogen content Ма .-%

Copper content mg / kg

2)

2)

2)

2)

≤ 0,02 ≤ 0,02 ≤ 0,03
≤ 0,03 ≤ 0,03 ≤ 0,04

≤ 0,3 ≤ 0,3 ≤ 1,0

≤ 10 ≤ 10 ≤ 10

6 (± 1)
8 (± 1)

15 ≤ L ≤ 40

3)

≤ 1

≥ 96,5

1)

4)

6

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Chromium content mg / kg
Arsenic content mg / kg
Cadmium content mg / kg
Mercury content mg / kg
Lead content mg / kg
Nickel content mg / kg
Zinc content mg / kg

1)

not more than 1% of the pellets may be longer than 40 mm, max. length 45 mm;

2)

dry weight;

3)

particles <3.15 mm, particulate matter, before handing over the goods;

4)

measurements with Ligno-Tester limit value ≥ 97,7% by weight.

4. TRANSPORTATION OF THE BOILER

We recommend to transport the heating boiler to the
installation site in its packaging placed on the pallet.
During transport and installation, depending on the
weight, suitable safety devices should be used in
accordance with Directive 2006/42/EC.
When transporting items weighing more than 30 kg,
the use of pallet jack, fork truck or other hoisting
devices is a must.
Product must be in original packaging following

2)

2)

2)

2)

2)

2)

2)

≤ 10 ≤ 10 ≤ 10
≤ 1,0 ≤ 1,0 ≤ 1,0
≤ 0,5 ≤ 0,5 ≤ 0,5
≤ 0,1 ≤ 0,1 ≤ 0,1

≤ 10 ≤ 10 ≤ 10

≤ 10 ≤ 10 ≤ 10

≤ 100 ≤ 100 ≤ 100

motor drive (noise, friction) or failure of high-tech
elements such as broken controller-screen, contact
your nearest authorized service center for repairs
and maintenance.
The boiler is securely fastened with fasteners to a
wooden pallet.

Important: When installing the boiler, the
wooden pallet onto which the boiler is
placed must be removed by unscrewing
the bolted connections using flat ring



wrench S13.

the instructions on the label - to be protected from
adverse weather conditions (snow, rain and dust)
from the shocks, and other activities likely to cause

Diagram 5. Indications dimensions /see

page 59/

damage. In case of malfunction of the fan or the

Table 4. Overall dimensions of Set Pellet boiler PelleBurn, Pellet burner Pell and Fuel Hopper FH 500

PelleBurn 15 25 40

A1, mm
A2, mm
A3, mm
B1, mm
B2, mm
B3, mm

C, mm
D1, mm
D2, mm
D3, mm

Weight, kg

Pellet boiler, burner and pallet

Auger, box

Fuel Hopper, box

Pellet boiler, burner and pallet

Auger, box

Fuel Hopper, box
Pellet boiler, burner and pallet
Pellet boiler, burner and pallet

Auger, box

Fuel Hopper, box
Pellet boiler, burner and pallet

Auger, box

Fuel Hopper, box

710 710 810
120 120 120
840 840 840

1100 1100 1320

260 260 260
810 810 810

125 125 125
1430 1630 1775
1700 1700 1700
1220 1220 1220

185 200 325

8 8 8

48 48 48

EN

5. DELIVERY OF THE BOILER

• Inspect the integrity of the packaging upon
delivery.

• Check whether all components have been
delivered to you.

Boiler consignment package includes:

1) Pellet boiler PelleBurn with pellet burner Pell

2) Auger

3) Fuel hopper FH 500 (opon)

4) Safety valve 3 bar.

5) Fire irons

6) Technical passport. Installaon and operaon

manual

7) Service booklet and Warranty card

If any of the above items are missing, contact your

supplier.

7

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

6. INSTALLATION OF THE HEATING BOILER

The assembly, installation and set-up of the

EN

boiler must be performed by a technician
authorized for such operations.
Installer must indicate to the user of the
installation the minimum clearances from
flammable materials and liquids.

Requirements:

- Boiler room must be frost-proof;

- Boiler room must allow for continuous access of air

necessary to maintain combustion;

- Boilers must not be placed in inhabitable rooms;

- All boiler rooms must have correctly calculated vent
depending on the boiler output. The vent must be
protected by means of a net or grate.

The size of the vent is calculated according to the
formula:

А=6,02*Q - where:
А – area of the vent in cm2,
Q – boiler output in kW

- Remove the packaging without polluting the

environment;

- Observe building supervision instructions, in
particular the existing Ordinance on combustion
devices and storage of combustion materials, on
building requirements applicable to installation sites
and on ventilation;

- The boiler must be placed on a foundation whose
surface area is larger than the base of the heating
boiler according to diagram 1;

- The boiler must be placed in a position which allows
for the easiest possible cleaning and servicing;

- Installation must be carried out according to
installation diagram 1 which shows the boiler
housing;

- No objects made of flammable materials or liquids
may be placed on/near the boiler;

7. SETUP OF THE HEATING BOILER

7.1. Connecng the boiler to a chimney

Boiler-to-chimney connecon must always comply
with the exisng standards and rules. The chimney
must provide sucient draught for evacuaon of the
smoke under any condions.
The proper funconing of the chimney requires
adequate sizing of the chimney itself since the
draught it produces aects combuson, boiler’s
output and life span.
The draught created by the chimney is in funconal
relaon to its cross-secon, height and the roughness
of its interior walls. No other appliance may be
connected to the chimney serving the boiler. Chimney

diameter must not be smaller than the ue outlet
of the boiler. Flue outlet must be connected to the
chimney opening. In terms of mechanical properes,
the ue outlet must be sturdy and properly sealed (to
avoid gas leak) and allow for easy access for cleaning
on the inside. The inner secon of the ue outlet
must not be greater than the eecve secon of the
chimney and must not narrow. Avoid using elbow

joints.

The chimney cleaning opening has to be in its lowest
part. The chimney’s wall has to be three plied where
the medium layer is from mineral wool. The thickness
of the insulaon is not less than 30 mm when the
chimney is seng up inside the house and the
thickness is 50 mm, when the seng up is outside.
Please entrust choosing a chimney and its installaon
by a qualied professional. The required distance
between the boiler and the chimney is 300-600 mm.
Draught regulator (1) must be installed at least 600
mm from the joint (connecon).

Diagram 5.1. Boiler size and chimney

parameters /see page 60/

Table 5. Recommended minimum sizes and chimney

Boiler

output

15 kW Ø 130 10-20
25 kW Ø 130 10-20
40 kW Ø 150 10-20

Data in the tables are for indicative
purposes.
Draught depends on the diameter, height,
uneven sections along the chimney
surface and differences in temperature of

i

combustion products and outside air. We
recommend that you use chimney fitted
with flue terminal. Heating specialist must
calculate the precise sizing of the chimney.

7.2. Pellet boiler connecon to the pellet burner,

auger and fuel hopper

- Take the auger hose (from the auger set). Using a
bracket, clamp one end of the hose onto the motor­end outlet of the pellet auger.

- Using a bracket, clamp other end onto the feeding
chute of burner

- Remember pellet auger must be installed at 45°
angle to the ground horizontal surface.

- Fill the hopper with fuel (see table 2 for parameters
of the fuel types used)

8

dra

Chimney

diameter, mm

Chimney

dra, Pа

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

- Plug the power cord of the pellet auger into the
indicated Schuko-type boiler socket on the le side
of the boiler housing.

Diagram 6. Pellet burner Pell and Fuel

Hopper FH connected to Pellet boiler

PelleBurn /see page 60/

1. Pellet boiler PelleBurn;

2. Pellet burner Pell;

3. Auger hose;

4. Auger;

5. Fuel Hopper FH.

7.3. Connecng the boiler to the mains power

supply

Such connecon must be performed by a

technician / service shop authorized for

such operaons.

Cauon! ELECTRIC SHOCK HAZARD!

- Before opening the unit: switch o the

voltage and secure the unit against
accidental restart.

- Observeinstallaoninstrucons.

Improper cable connecons may damage

the regulator!

The device may be damaged if struck by
a lightning. Make sure it is unplugged
during the storms.

It is mandatory to assure a backup power
generator of corresponding rated power!



(see table 1)

Legend /Diagrams 7 and 8/

To bring into exploitaon the boiler and auger must
be connected to the electricity network 220V/50Hz
with power cord. Create ght connecon with
the electrical mains which complies with the local
regulaons.

Diagram 7. Wiring diagram of connecon

of boiler elements to the controller

/see page 61/

Diagram 8. Wiring diagram of connecon

of burner elements to the controller

and connecng socket /see page 62-63/

7.4. Connecng the boiler to the heang
installaon.

Such connecon must be performed by a

technician / service shop authorized for

such operaons.

When the boiler is connected to a heang system,
it is mandatory to install a 3 bar relief valve and
expansion vessel. No shut-o ngs may be installed
between the relief valve, expansion vessel and boiler.

It is mandatory to install a three-way valve
(Laddomat or similar) or a four-way mixing
valve which to ensure that the temperature

of the heang medium fed into the boiler
from the heang installaon is at least
65°С.

Elements INPUTS Symbol

Room thermostat I02 RT
Boiler sensor I03 B

STB termostat of the burner I04 RB
Sensor water heater I05 WH
Sensor exhaust I06 PT
Temperature sensor at the top of the buffer I08 AT
Temperature sensor at the bottom of the buffer I17 NA1

EN

Elements OUTPUTS Symbol

Fan smoke gases О 01 FSG
Ignitor О 03 IGN
Fan cleaning of the burner О 04 FC
Screw fuel О 05 SF
Screw burner О 06 SB
Pump heang О 07 PH
Pump water heater О 08 PHW
Electric motor of self-cleaning system О 10 CS

Electric motor of clean ash О 11 CA

9

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Table 6. TROUBLE-SHOOTING TABLE

Cause Solution

EN

Duetounsealedconnecons Installtheconnecngpipingstrain-freetotheboilerconnecons.

Due to freezing

Boiler water too hot, heang bodies too cold

1. Hydraulic resistance is too high.

2. Air in the system

3.Inoperablecirculaonpump

The STB safety thermostat has been
triggered.

Unable to reach normal temperature mode of 65°-85° С

Inadequate sizing and/or

combinaonofheangappliances

Ejecon of unburned pellets into the combuson chamber of the boiler

Poor adjustment of the fuel-to-air

raofromtheburnercontroller

Ulizaonoflow-qualitypellets

Formaon of clinkers and noncombusble inclusions inside burner body

Ulizaonoflow-quality pellets(see
secon3.Fuel)
Low performance of the automac

cleaning system
Impropersengoffuel-airmixture Adjust using gas analyzer

Poor chimney draught or high
internal resistance of the boiler

combusonchamber
Blockage of burner combuson

chamber due to build-up of

noncombusblematerials
Impropersengoffuel-airmixture Adjust using gas analyzer

Dust on the photosensor It is necessary to clean the photosensor. Refer to the manual for the

Boiler temperature too high. Controller failure.

Gridpoweructuaons

Power failure
High temperature of exhaust gases.

High temperature alarm is turning
on
High temperature in boiler water
jacket and low temperature in the

buertank.

Installaon damage

Ifthe heang installaon,including thepipingnetwork, hasnotbeen
built frost-proof,we recommend that you llthe heanginstallaon
withaliquidwhichhaslowfreezingpointandcorrosionproteconand
anfreezeagent.

Make sure the circulaon pump has been properly selected and the
heanginstallaonisoftheproperdimensions.(Youmustcontactyour

installer.)

Uponreachingatemperatureof95°С,thethermostacsafetyprotecon
device is triggered and the fan is turned o. To resume protecon,

remove the black cap on the front panel of the boiler and press the

buonon theSTB-thermostat.Contactyourinstallertodeterminethe
causeofprotecontriggering.

Low boiler temperature.

Immediately consult your installer about the problem.

Contactyour installer.It is necessarytoset the burnerproperlyusing

gas analyzer

Use only fuelwhichmeetstherequirementsspecied in the manual.
(seesecon3.Fuel)

Useonlyfuelwhichmeetstherequirementsspeciedinthemanual.

Increaseturn-onfrequencyoftheautomaccleaningsystem.

Smoke in the pellet hopper

Immediately consult your installer about the problem.

Itisnecessarytocleantheburnercombusonchamberusingbrush

cleaning procedure.

It is mandatory to assure a backup power generator of corresponding

ratedpower!(seetable1)

Fume exhaust tubes of boiler water jacket are clogged with soot.
Reduced heat transfer. The boiler should be cleaned. Please contact an
authorized specialist / service shop to clean the boiler.

1.IncorrectON/OFFtemperaturesengsofpumps.

2.Incorrectsizingofheangsystem.

10

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

7.5. Connection diagrams

Such connecons must be performed by

a technician / service shop authorized for

such operaons.

Diagram 9. Connecon of boiler PelleBurn to three-way valve/see page 64/

Diagram 10. Connecon of boiler PelleBurn to P type buer tank

Diagram 11. Connecon of boiler PelleBurn to combi tank KSC2,

at plate solar collector PK and three-way valve/see page 65/

Diagram 12. Connecon of boiler PelleBurn to solar tank SON, buer thank P,

at plate solar collector PK and three-way valve /see page 65/

Problem Prevenon

Possible installaon damage due
to strains in the material caused by
temperature dierences

Danger of installaon damage due to
accumulaon of deposits
Condensate formaon and tar deposits
may shorten boiler’s operaonal life.

and three-way valve /see page 64/

8. FILLING THE HEATING INSTALLATION

Table 6

Fill the heang installaon only in cold condions (inlet
temperature must not exceed 40°C).

- Do not operate the heang boiler for a long period of me in
paral load mode

- The temperature at the boiler inlet must not be less than 65°C,
boiler water temperature must be between 80°C and 85°C.

- Use the boiler for a short period to heat warm water in the

summer.

EN

9. OPERATION OF BOILER

Failure to observe the installation and
operating requirements described in the
manual and the service booklet voids the
warranty.

9.1. Operaon of pellet boiler PelleBurn with pellet

burner Pell

Ignion. Aer starng the burner up from the
control panel, the main pellet auger conveys certain
amount of fuel from the pellet hopper to the burner.
This specic amount of pellets is set by the installer
and depends on the fuel characteriscs. The fed­in quanty of pellets is conveyed from the auger
conveyor built in the burner to the combuson
chamber where it is being ignited using hot air.

Burning. The burning process takes place in the
combuson chamber and, aer it has been fed into
the combuson chamber, the fuel is then transported
from the internal auger conveyor to the combuson
chamber in porons. This allows for constant
and opmal burning rate of the fuel. The boiler is
controlled and operated by sensor exhaust. This
sensor measures the temperature of exhaust gases
and provides informaon to the control unit ignion
or disconnuaon of combuson. The output of the

burner is determined by the intervals preset on the
control panel taking into account the heang value,
size and density of the pellets.

Automac cleaning system. The pellet boiler is
equipped with innovave automac cleaning system
for combuson chambers of both devices.
A powerful cleaning motor built in the burner
body, air is being blown in at high speed and rate
thus removing all residues – ash, noncombusble
inclusions, etc. built up into the combuson chamber
of the boiler.
At the same me the boiler turns on automac ash
removal which is transported to the ash container
through screw located in the lower part. These
automac cleaning cycles last several seconds and
can be addionally adjusted as well as their repeat
rate depending on the load of the burner.

9.2. Important recommendaons for long-lasng
and correct operaon of the boiler

- For assembly and installaon of the burner follow
the requirements in this manual.

- Use only recommended in this manual fuel.

- Disassemble the burner from the boiler body
before clean it. Depending on fuel and burner
sengs, clean the pellet burner once a month.

- User`s training for operaon and maintenance of

11

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

burner is performed by an authorized installer or
service shop.

Failure to observe the installation and

EN

9.3. Requirements for the cleaning and maintenance
of PelleBurn pellet boiler with pellet burner.

- It is mandatory to clean the ashes from the container
once a week. Unhook the buckles on both sides of
ash container. Pull ash container out of the boiler
and clean it. Once you have emped the container
of ashes, please make sure you close the container
cover ghtly, buckle-lock it to the container buckles,
then buckle-lock the container to the boiler buckles.

- It is mandatory to clean once a month the

Before the start of the heang season it is mandatory
to check and clean the following components of the
boiler:

9.3.1 Cleaning and maintenance of sucon fan

operating requirements described in the
manual and the service booklet voids the
warranty.

Attention! Important instructions
regarding cleaning of boiler.

Caution! Hot surfaces.
Before cleaning the boiler, make sure the
fire in it has died out and the boiler has



cooled down.

Diagram 13

combuson chamber of the burner.

Attention! Cleaning and maintenance of
the boiler should be carried out only by an
authorised installer/service shop.

- Remove the two parts of the boiler top cover by
liing them upwards

2

- Remove the cover of the inner boiler body (2) using
wrench S13.

- Clean the fan blade (1) and the dust and soot
deposits. Use a brush. If the fan is not properly
cleaned, this will aect the boiler performance.

- Check the nut holding the fan blade (2) to be well
ghtened. Aenon: the nut is le threaded!

- Upon assembling the gasket of the fan must t well
in place. If necessary, change the fan gasket.

- Mount back the top cover

9.3.2. Cleaning and maintenance of the cleaning

system:

- Remove the top cover (9.3.1).

- Cleaning system (1). Clean the ash deposits using a
vacuum cleaner and/or a brush.

1

Diagram 15

Diagram 16

Diagram 14

- Hold a visual inspecon of the condion of the

Diagram 17

12

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

enre cleaning system. Also check the drive
mechanism, located outside the combuson
chamber.

- Upon detecon of worn piece/part, it is
recommended to have it replaced with a new one.

- Dismantle ue pipes from the cleaning system of
the boiler and clean them well. For this purpose:
remove the upper ring of the automac cleaning
system (2). Use wrench S10. Use a brush to clean
the ue pipes thoroughly one by one. Mount back
the ue pipes and the upper ring of the cleaning

system.

- Check silicone gasket mounted on the edge of the
boiler. Replace if cracked or hardened.

- Mount back the top cover.

- The ashes from the cleaning system are collected
in a drawer container for ash and soot. Upon
compleon of the cleaning procedure, empty the

container.

9.3.3. Servicing of the burner:

- Remove the burner casing from the boiler cabinet
body – using the handles (1) li it up then pull it
towards yourself (Diagram18).

- The rail itself is hinge-xed to the boiler body, swing
it to the right to withdraw the burner from the
boiler body. Unscrew the marked bolts to dismount
the burner from the ange holding it xed to the

rail.

EN

Diagram 20

- Remove connector (2) housing the wire connecons

Diagram 18

between the burner and the controller. Unscrew
the 2 marked plasc head bolts (1) to release the
slide rail onto which the burner is mounted.

Diagram 19

- Carefully slide out the rail with the burner mounted

on.

- Disassemble the burner combuson chamber.

Diagram 21

- Clean the inside of the burner chamber thoroughly
from residues. Use a bodkin to release all clogged
orices along the combuson chamber.

- Remove the ashes from inside the burner. Use a
vacuum cleaner and a brush.

- Inspect and clean the motors and sensors in the

boiler.

- When mounng the burner back onto the boiler,
replace the seal between the burner ange and the

boiler.

9.3.4. Feeding auger:

- Completely empty the pellet hopper.

- Dismantle the auger from the pellet hopper: release
the top of the exible hose (1) from the auger tube;
extract the auger (2) by pulling it out of the hopper.

13

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

EN

Diagram 22

- Clean the Auger from the ashes of the transport of
pellets: Dust o (3) and clean the ashes from the
collected (4)

- Mount the feeding auger back to the pellet hopper.

Important! Fill Auger and calibrate
it. If auger remain without fuel for
transportation will deteriorate normal
boiler operation.

9.3.5. Pellet hopper:

- Completely empty the pellet hopper

- Clean the pellet ash residues from the boom of
the hopper. Use the scraper and a vacuum cleaner.

10. CONTROLLER UNIT

10.1. Controller view. Explanaon of buons and

indicators.

LCD screen:

The controller screen
displays the informaon
for the operaon of the

facility.

Explanaon of buons:

When logging into a
menu, use arrow keys

UP and DOWN

to move from

one page to another.

Enter buon permits adjustment of the page.
When adjustment is enabled, use arrow keys UP

and DOWN to adjust the parameter.

Press ENTER to change the parameters.

Press F to exit the menu.
Conrm with Enter buon .

Display symbols explanaon:

Auto Clean symbol appears in right upper
part of display. Acve auto cleaning symbol
means boiler automac cleaning mode.

Crossed-out ame symbol appears in upper
right part of display. Means that the boiler
enters into Exnguish mode.

CH priority /Radiator /symbol appears in
upper part of display. Means than Central
Heang priority is set to heat up the central

heang.

Domesc Hot Water /shower/ priority symbol
appears in upper part of display. Means than

DHW priority is set to heat up the domesc
hot water. When set DHW temperature is reached,
DHW pump stops and CH pump is acvated.

Parallel pumps /shower and radiator/
symbol appears in upper part of display.
Means that is set equal priority to both
pumps. They work in parallel and are

controlled by temperature sensors.

Summer mode /shower and sun/ symbol
means than is set Summer heang mode.
Only DHW pump is acve.

Burner ame symbol appears in upper right
part of display. Means that burner is
acvated. Burner goes into Ignion mode

and upcoming boiler re up.

Flame 2 symbol means Maximum output

mode of boiler. In this mode the boiler

operates at maximum output.

Flame 1 symbol means Low output mode of

boiler. In this mode the boiler operates at

minimum output.

The noce “Hi” appearance on the screen
where the boiler temperature is displayed
means that the measured boiler body

temperature is above 120°C. Flashing and
beeping alarm is acvated. When the issue is
corrected, nocaon can be deleted. Disconnect
fuel auger from boiler plug-in socket. Upon any such
occurrence please contact immediately your installer
for system checkup.

Boiler increased temperature. Those two

symbols appearance on the screen where the

boiler temperature is displayed means that

boiler temperature has increased up to 99°C.
In such a case, please contact immediately to your
installer to check the system.

14

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Error symbol appears in right upper part of
display. Flashing and beeping error symbol
mean error or fault in boiler operaon. Use

“Enter“ buon to move to next screen with
error nocaon in lower le part of display. When
the issue is corrected, error nocaon can be
deleted. When disconnect the boiler from electrical
supply for few seconds and then switch on it again,
boiler goes back to normal operaon (error
nocaon is deleted).

Cleaning system of exhaust gas tubes is
activated.

S

Ash cleaning system is activated.

A

Factory seng - Alarms

BB ALARM

SENSOR E1

SENSOR E2

IGNITION FAIL Failure ignion

BURNOUT

DHW E1

DHW E2

Cleanup

TE Alarm

TE E1

TE E2

CH btm E1

CH btm E2

CH top E1

CH top E2

When restarng the controller alarm is deacvated.

Reverse re Alarm (when the
thermostat contact RB input is

open)
Boiler Temperature Sensor is

missing (input B)
Boiler Temperature Sensor Short

circuit ( input B)

Exhaust gas temparature is too
low in Operation mode. If the
exhaust gases temperature drops
below 85°C the boiler will shift into
extinguishing mode.

Water Heater Temperature Sensor

is missing (input WH)

Water Heater Temperature Sensor

Short circuit (input WH)
This alarm appears when gas
temperature rises above 180°C
This alarm appears when gas
temperature rises above 220°С
Temperature sensor of exhaust
gases is missing
Short circuit of temperature sensor
of exhaust gases
Temperature sensor of lower part
of buffer tank is missing (when in
chosen scheme with buffer tank)
Short circuit of temperature sensor
of lower part of buffer tank (when
in chosen scheme with buffer tank)

Temperature sensor of upper part

of buffer tank is missing (when in
chosen scheme with buffer tank)
Short circuit of temperature sensor
of upper part of buffer tank (when
in chosen scheme with buffer tank)

Notify the authorized installer/ service to
be performed immediately inspection of
the boiler and heating installation.

”С” symbol means that the
motor of automac cleaning
system is acvated.

The symbol “T” indicates
that a room thermostat is
connected to the controller

In “CH Priority” mode the room thermostat controls
the burner by starng and stopping it. In “DHW
Priority” mode the room thermostat controls the
heang installaon pump by starng it when the
temperature of the domesc hot water has reached
the maximum preset temperature. In “Parallel
Pumps” mode the room thermostat controls the
heang installaon pump regardless of the
temperature of domesc hot water. In “Summer
Mode” the room thermostat is disabled.

Lights for operang:

- Pump heang system

- Pump Domesc hot water.

10.2. User menu

10.2.1. Inial (start-up screen) „Standby“

buon you can browse the quick menu (boom le)
where the following read-only data is displayed:

Maximum set temperature t=85oC, temperature
of domesc hot water where such heang circuit

is connected); Light intensity in the burner; Burner
status (detected errors, if any); Date.

the facility for any reason will be displayed as an

error.

temperature of domesc hot water inside the water
heater.

15

of the burner (the boiler).

The burner is in standby
mode.
The display shows:
Temperature in the boiler
(23 degrees), me, and
by pressing the Enter

Error message. If there is an
emergency in the operaon of

Мaximum set boiler

temperature.

Current date.

Parameter t

indicates

DHW

EN

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

Parameter tСН indicates the

temperature at upper and boom part of the buer
tank.

EN

This screen is acve only when has been selected the
menu opon for boiler control according to buer

temperature.

set the follow parameters:

“Navigaon arrow Up” and “Navigaon arrow
Down”. Aer entering the correct value press buon
“Enter”.

. From this menu you can

scheme (with buer tank included) is selected,
whereas the two sensors reading these temperatures
are mounted in the upper, respecvely lower part of
the buer tank (cf. boiler connecon schemes).

down and using the Enter buon you can change the
parameters. You can adjust the maximum domesc
hot water temperature inside the storage tank, as
well as the switch-on hysteresis for the circulaon
pump aer a drop of DHW temperature inside the
storage tank.

value of instantaneous

Parameter tE indicates exhaust

gases temperature.

Set maximum

temperature of the boiler
through navigaon
arrows. Press buon F
and hold for 3 seconds to

Possibility for forced turn on of
ash and soot transport screw.
Time seng of screw
operaon. To set start and
operang me use buons

Use this menu to adjust switch-

on temperature of central

heang pump.

preset buer tank circulaon
pump switch-on and switch­o temperatures provided
such heang installaon

From this menu you can adjust
the maximum temperature in
the domesc hot water storage
tank, whereas by navigang
from the arrow keys up and

Use UP and DOWN arrow keys
in Set Time menu to set the
unit’s built-in mer/clock.

Use UP and DOWN arrow keys
in Set Date menu to set the
date.

Use UP and DOWN arrow keys
in Contrast menu to adjust the
LCD display backlight level.
Conrm sengs by shiing to
next submenu through a single

pressing of the funconal key F.

Use this menu to choose the
language of the controller.
Choose a language by pressing
navigation arrows and button
“Enter”.

10.2.2. Burner start-up „Switch mode“

Burner start-up. Aer pressing
the “F” buon and using the
navigaon arrows, the “Auto”
or „Standby” menu is selected.

Set the priority mode of the
burner through “navigaon
arrows.”

- CH + DHW – Both pumps /CH-central heang
pump and DHW – domesc hot water pump /are
acve.

- CH only – In this mode of operaon the only acve
pump is the CH circulaon pump for the heang
installaon (CH pump). In this mode, the boiler
can be managed via a room thermostat or be
temperature-controlled by the temperature inside
the connected buer tank to it (depending on the
connecon scheme)

- Summer Mode – Boiler works for heang of
domesc hot water only.

If you have selected the (CH +
DHW) opon, upon
conrmaon of command via
the F buon you may navigate
to the next screen.

From this menu you can set up
and adjust DHW pump acvity
periods. Use the arrow keys to
set me (HH:MM). Use “Enter”

buon to checkmark desired
me period opon. If no opon is check-marked, the
controller will maintain DHW temperature as a

16

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

priority. Only when its preset value is reached, the CH
circulaon pump will start.

Important – The use of “External room
thermostat for the burner” option

(Thermostat) is active only if option is
selected (CH Priority – priority of central



heating installation pump).

10.2.3. Burner shut-down „Standby“

Pressing the “F” buon will
take you to the main menu and
by using the navigaon arrows

menu and conrm the selecon by pressing “F”. The
burner goes into exnguishing mode. Set the
temperature to start heang pump.

11. MOUNTING OF FUEL HOPPER FH 500

Fuel hopper FH 500 has a capacity of 500 liters
pellets. Its design allowing installation by choice on
either side of boiler. An important condition is to be
leveled. Before loading the pellets, make sure that
the hopper is clean. Empty the container for pellet
powder and dust.
Fuel hopper hatch-cover must be closed during
operation. Detailed description for the assembly of
a fuel hopper FH 500 will find the User manual for
assembling the fuel hopper FH 500.

you can select the “Standby”

12. WARRANTY TERMS

The warranty terms are described in the Service
booklet included in the supply.

EN

13. TECHNICAL FEATURES

13.1. Technical features of PelleBurn pellet boiler

13.1.1. Elements of PelleBurn pellet boiler

Diagram 23. Elements of PelleBurn pellet

boiler /see page 66/

1. Housing

2. High efficiency thermal insulation

3. Chimney

4. Flue gas extraction fan

5. Fume exhaust tube

6. Automatic cleaning system

7. Water mantle

8. Combustion chamber

9. Ash-and-soot container

10. Burner housing

11. Pellet burner

12. Burner flange

13. Controller unit

14. Ash and soot transport screw with stirring
mechanism

13.1.2. Technical parameters of PelleBurn pellet boiler

PelleBurn 15 PelleBurn 25 PelleBurn 40

Nominal heat output

Min / Max heat output

Height H

Width L / Depth D

Mantle volume

Combuson chamber volume

Combuson chamber resistance

Water side pressure drop (ΔT = 20°C) Pa/mH2O 480/0,048 850/0,085 1350/0,135

Required chimney draught

Insulaon

Electric power supply

Recommended fuel

Operang temperature range

Operang pressure

Pellet burner Pell Power kW 5÷15 8÷25 10÷40

Boiler
Doors

Weight

kW 15 25 40
kW 5÷15 8÷25 10÷40

mm 1290 1430 1700
mm 640/1120 640/1120 700/1120
l 55 70 101
l 43 53 73

Pa/mbar 10/0,10 11/0,11 12/0,12

Pa 10÷20 10÷20 10÷20

100 mm high-eciency thermal wool

lined with aluminum foil

20 mm high-eciency black veil rockwood

V/Hz/A 230/50/10 230/50/10 230/50/10

wood-pellets, diameter 6÷8 mm

°C 65-85 65-85 65-85

bar 3 3 3
kg 220 240 358

17

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

EN

Pellet fuel hopper

Cold water inlet

Hot water outlet

Safety line sleeve

Air vent

Cleaning opening

Combuson viewer

Boiler ue gas extracon fan

Burner air-feed fan

Automac cleaning device

Cleaning device motor

Burner ange

Ash and soot transport motor

Ash-and-soot container

Control unit

L 500 500 500

A, mm R ¾’’/100 R ¾’’/100 R ¾’’/100
B, mm R ¾’’/980 R ¾’’/1120 R ¾’’/1417
К

I

F,

Flue

J,
O, mm 140/300 140/300 140/300

Drain

E
V

W1,

mm

W2,

mm
P, mm 950 1090 1390

M
Z

N, mm 170 170 170
Т

U

Diagram 23.1 /see page 66/

13.2. Technical features of Pell pellet burner

13.2.1. Elements of Pell pellet burner

ø
mm
mm

  

  

133

1280

320

  

  

1220

510

  

  

  
  

133

1480

320

1385

510

150

1700

350

1665

565

Diagram 24. Elements of Pell pellet burner /see page 67/

1. Pellet burner Pell;

2. Auger hose;

3. Auger motor;

4. Automatic pellet auger;

6. Burner (inner) auger;

7. Combustion chamber corps;

8. Combustion chamber;

9. Automatic cleaning system;

5. Feeder chute;

13.2.2. Spare parts for Pell pellet burner

Diagram 25. Spare parts for BURNiT Pell pellet burner /see page 67/

№ Part Number Model PEll 25 Model PEll 40

1 82801300000002 х
1 82801300000003 х
2 82801300000010 Х
2 82801300000011 х
3 89801300000006 х
3 89801300000024 Х
4 89800000000005 Х Х
5 89801381000001 Х

18

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

5 89801381000002 Х
6 78801100000001 Х Х
7 32800032000001 Х Х
8 89080000000006 Х Х

9 89801200000006 Х Х
10 89800000000004 Х Х
11 32590000000092 Х Х
12 89080000000007 Х Х
13 32640000000004 Х
13 32640000000003 Х
14 32800000000006 x(C130) x(C130)

13.3. Technical features of fuel hoper FH 500

13.3.1. Elements of fuel hopper FH 500

Diagram 26. Elements of fuel hopper FH 500 /see page 67/

1. Pellets loading hatch-cover

2. Side panels

3. Auger mounting side-panel opening

4. Auger holder

5. Pellet-guide plates

6. Drainage holes

13.3.2. Technical parameters of fuel hopper FH 500

Capacity l 500

Max/Min wood pellets load ø, 6÷8 mm kg 280÷300 / 15

Height H mm 1260

Width L / Depth D mm 772 / 730

Foundaon B, mm 53

Auger mounng opening C, ø mm 76

Auger holder E

Pellet-load hatch F, mm 400 / 772

Hinges G

Drainage holes J

Dust container X

Inclinaon of guide plates P 45°

Pellet-colecng boom R, mm 300 / 300

Leveling feet Z

Guide plate seal

Weight kg 82

7. Leveling feet

8. Dust container cover

9. Dust container

10. Pellet-collecting bottom

11. Foundation

12. Guide plate seal

EN

FH 500










Diagram 27 /see page 67/

19

TECHNICAL PASSPORT INSTALLATION and OPERATION MANUAL

14. RECYCLING

Submit all packaging material for recycling according
to the local regulations and requirements.
At the end of life cycle of each product its

EN

components are due to be disposed of in conformity
with regulatory prescriptions.
Obsolete equipment shall be collected separately
from other recyclable waste containing materials
with adverse effect on health and environment.
According to Directive 2002/96/EC regarding
electrical and electronic equipment waste, disposal
thereof is required separately from the normal flow
of solid household waste.

Expired appliances must be collected separately
from other recyclable waste containing substances
hazardous to health and environment. Both metal
and non-metal parts are sold out to licensed
organizations for recyclable metal or non-metal
waste collection. In any case they should not be
treated as household waste.

20

TECHNISCHES DATENBLATT MONTAGE- und BEDIENUNGSANLEITUNG

INHALT

1. ERLÄUTERUNG DER SYMBOLEN UND SICHERHEITSHINWEISE .............................................................. 22

1.1. Erläuterung der Symbolen .................................................................................................................... 22

1.2. Hinweise für den Raum der der Kesselaufstellung ................................................................................ 22

1.2.1. Hinweise für den Installateur ................................................................................................................ 22

1.2.2. Hinweise für Anlagebenutzer ................................................................................................................ 22

1.2.3. Mindestabstände bei der Montage und Brennbarkeit der Baumaterialien .. ........................................ 23

2. BESCHREIBUNG VOM ERZEUGNIS ..................................................................................................... 23

2.1. Konstruktion des Pelletkessels .............................................................................................................. 23

2.2. Konstruktion von Pelletbrenner ............................................................................................................ 24

2.3. Sicherheitsschutz des Pelletkessels und des Brenners ......................................................................... 24

2.4. Schneckeneinrichtungen für Beförderung von Pellets .......................................................................... 25

2.5. Einrichtungen für Pelletsbunker FH 500 ................................................................................................ 25

3. BRENNSTOFFE ....................................................................................................................................... 25

4. BEFÖRDERUNG VON KESSEL ................................................................................................................. 26

5. KESSELLIEFERUNG ............................................................................................................................... 27

6. MONTAGE VOM HEIZKESSEL ............................................................................................................. 27

7. MONTAGE DES HEIZKESSELS .............................................................................................................. 27

7.1. Anschluss des Kessels an einen Schornstein ......................................................................................... 27

7.2. Anschluss des Kessels an Bunker und Schnecke .................................................................................... 28

7.3. Anschluss des Kessels und Brenner an das Stromnetz .......................................................................... 28

7.4. Kessel - Anschluss an das Heizsystem ................................................................................................... 29

7.5. Schema Zusammenfügung .................................................................................................................... 31

8. FÜLLEN DER HEIZANLAGE ................................................................................................................... 31

9. NUTZUNG VOM KESSEL ......................................................................................................................... 31

DE

10. MIKROPROZESSORSTEUERUNG ............................................................................................................ 34

10.1. Ansicht vom Kontroller. Erläuterung der Druckknöpfe und der Indikatoren ........................................ 34

10.2. Benutzermenü ..................................................................................................................................... 35

11. MONTAGE VON PELLETBUNKER ........................................................................................................... 37

12. GARANTIEBEDINGUNGEN ..................................................................................................................... 37

13. TECHNISCHE CHARATERISTIKEN ............................................................................................................ 37

13.1. Technische Charakteristiken des Pelletskessels PelleFlux .................................................................... 37

13.2. Technische Parameter für Pelletbrenner BioFlux ........................................................................................ 38

13.3. Technische Charakteristiken des Pelletsbunker FH500 ......................................................................... 39

14. RECYCLING UND AUSWURF ............................................................................................................... 39

ANHANG - Diagramme .................................................................................................................................... 59

21