Thermocet Hi-Fire Prominent, Hi-Fire Ligero Operating And Installation Instructions

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OPERATING AND INSTALLATION INSTRUCTIONS
HI-FIRE COLLECTION
BASE UNIT
GREAT BRITTAN-GB
IRELAND-IE
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1. General Page 3
1.1 Contents of the packaging
2. Safety device Page 4
2.1 Safety
3. Remote control Page 5
3.1 General
3.2 Manual transmitter
3.3 Screen setup
3.4 Time setup
3.5 Setting the desired temperature
3.6 Setting the Timer
3.7 Changing the signal codes
3.8 Controls (AB)
3.9 Possible error messages
3.10 Setting the flame size/ Extinguishing the fire
3.11 Switching the unit off
3.12 Replacing the batteries
4. Manual control Page 8
5. Initial start-up Page 9
5.1 Daily maintenance
5.2 Important tips
6. Installation instructions Page 10
7. Concentric flue system Page 11
7.1 Components of the concentric flue system
7.2 Construct concentric flue system
7.3 Installation instructions regarding existing flues.
7.4 Parts.
7.5 Installation
7.6 Cleaning and maintenance
8. Instructions for the Mertik Maxitrol GV60 and the Remote Control: Page 16
9. Maintenance check-list Page 19
10. Maintenance Page 20
11. Installing the unit Page 21
11.1 Components of the round and flat shaped combustion chamber
11.2 Connection to the gas pipes
11.3 Installing the ceramic wood blocks
12. Options for connecting the concentric flue system Page 22
12.1 Direct exterior wall duct
12.2 Indirect exterior wall duct
12.3 Roof termination without slope
12.4 Roof termination with 45º slope
12.5 Roof termination with 90º slope
12.6 Connection to existing flue pipe
12.7 Installing the restriction plate (O) and (P)
13. Technical details Page 23
13.1 Gas-technical specifications
14. Problems and possible solutions Page 24 Illustrations Page 24 –30
ALL RIGHTS RESERVED. (0/07012008)
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We hope you really enjoy the warmth of your new gas fire Read these instructions carefully before installing and using the gas fire. Keep these instructions in a safe place. Always provide the following information if the gas fire breaks down: model and serial number, which can be found on the unit. Your purchase invoice is your proof of warranty.
1. General
The entire unit is delivered to you with your choice of mantle and/or accessories. See the installation instructions for the relevant mantle and/or accessories that are packaged separately from the unit. Check the unit immediately after delivery to confirm that it has not been damaged during transport. If it is damaged in any way, please inform your supplier immediately and provide as many details as possible. Your fire has been finished with special paint that can withstand extremely high temperatures. Allow the fire to burn at the highest setting and ventilate the room thoroughly during the first hours of use. As the paint is cured, this will cause a non-hazardous smell and/
or some smoke to be emitted
. Any deposit on the heat-resistant glass should be removed immediately using a
fireplace cleaner suitable for heat-resistant glass.
Attention
The unit must be installed, connected and checked by a qualified fitter based on national, regional, and local standards and regulations. The fitter must inspect the unit for tightness in relation to gas and combustion products and correct operation of the different components and functions. The flue tube system and the outlets in the outer wall or roof face must also meet the requirements of the applicable regulations. The unit falls in the closed unit category, in a set-up location without a fan and with a chimney loss that is greater than 17 % (non­condensing).
Warning
Gas fires become hot when in use. Therefore care should be taken, for example, by keeping children and those
requiring help away from the immediate vicinity of burning fires. Gas fires must not be placed on or against
flammable materials (curtains, etc.).
1.1 Package contents:
1 x Base unit 1 x Wood mixset 1 x Operating and installation instructions 1 x Remote control 1 x Restriction plate and Restriction plate ø 65 1 x Radiation plate 1 x 9 volt battery 4 x AA 1.5V batteries 1 x 45º Bend Ø100/150
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2. SAFETY DEVICE
The unit is fully safeguarded by means of thermo-electric pilot light protection to prevent unforeseen discharge of gas from the main burner
2.1 Safety
Do not place ceramic burner decoration material or logs against the pilot burner. Ensure the pilot light is able to burn freely over the main burner. Good ignition of the main burner is only guaranteed if this is the case. Not adhering to these instructions can lead to dangerous situations.
The unit, complete concentric flue system and flue terminal need to be cleaned and checked annually by a recognised gas technician/fitter, so the unit continues to operate safely. For additional instructions, see Chapter 3: Maintenance.
If, for whatever reason, the pilot light extinguishes, you must wait 5 minutes before igniting the pilot light again.
The unit may not be operated without the glass panel being in place.
It is not permitted to place flammable materials on the ceramic wood inset.
The layout of the main burner with ceramic burner decoration material and wood inset may under no circumstances be changed or added to.
Light flammable materials, such as nylon clothing or flammable liquids, may not be placed near the unit. Ensure children and other persons unaware of the operation of a gas unit, are supervised at all times when near the unit.
Use a fireguard to protect against burns and protection of the children and persons named above.
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3. REMOTE CONTROL
3.1 General
The unit is operated using a radio-controlled remote control. This consists of a manual transmitter and a
receiver. The receiver is connected to the gas control block.
* The receiver and gas control block are located at the bottom of the unit.
3.2 Manual transmitter
The transmitter uses a radio-controlled signal. The signal code is set at the factory, but can be adjusted if
required. (See 3.7)
3.3 Screen setup
After fitting the batteries, simultaneous pressing of OFF and
allows you to
change from °F (and 12-hour clock) to °C (and 24-hour clock), or vice versa.
Wait a moment or press OFF to return to MAN mode.
3.4 Time setup
* For SET mode or program mode, simultaneously press
and * The time can be set while the screen is flashing. * Press to input the hour and to input the minutes. * Wait a moment or press OFF to return to MAN mode.
3.5 Setting the desired temperature
Press the SET -key briefly to select the required
mode or
Keep the SET –key pressed in until the screen starts flashing. Subsequently press or to set the required temperature. Wait a moment or briefly press the OFF -key to select the MAN mode. If the temperature setting needs to be switched off with (low battery usage), then lower until
appears on the screen.
3.6 Setting the timer: P1 and P2
Press briefly on the SET -key to select the required mode
Keep the SET –key pressed in until P1
(heating period 1) flashes on the screen.
Set the commencement time of the first (1
st
) heating period by pressing on to input the hour, and on
to input the minutes.
Briefly press the SET -key; P1 now appears on the screen. Set the time the first (1
st
) heating period needs
to end.
Press the SET -key again to set the beginning and end of the second (2
nd
) heating period P2 (ON) and
P2 (OFF).
Wait a moment or press OFF to return to MAN mode.
Manual transmitter
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3.7 Changing the signal code
It is possible that there are multiple units within the reach of one transmitter; the transmitter can be customised for each unit if required. This can be performed by changing the signal code in the transmitter.
There are 15 other codes that can be set by adjusting the position of one or more
“DIP switches” in the transmitter.
The “DIP switches” are accessible after opening the battery holder of the
transmitter.
Simultaneously press the reset key on the receiver and the key on the
transmitter (approximately 20 seconds).
When the receiver has read the new code, the gas block responds and is ready for use.
3.8 Controls (Remote Control)
Igniting the fire
Open the gas shut-off cock that has been installed in the gas pipe to the unit. Press the "O I” switch on the gas control block, into the “I” position. Turn the operating button on the gas control block, into the ON position. Simultaneously push the keys
OFF and
on the manual transmitter. A short sound signal will confirm commencement. Short sound signals will then follow until the pilot flame and main burner are ignited. After the main burner is ignited, the flame size will automatically move into the maximum setting.
3.9 Possible error messages
Long sound signals during the ignition: Receiver batteries are almost empty. (After this signal occurs, the
unit can be switched on approximately another 10x).
5 seconds of continuous sound signal: Error message. For example: one of the cables is not connected, the
O I” switch is not in the “I” position.
5x short sound signal: Ignition of the pilot flame and main burner is unsuccessful.
Possible cause: air in the pilot pipes.
Important: If the pilot light extinguishes, one should wait at least 5 minutes before repeating the aforementioned
steps.
“DIP switches” in the
transmitter battery holder
Piezo connector (With manual operation)
Control button
Motor button (in the maximum setting)
Microswitch
O I” switch
8-Pole cable receiver connection
Gas control block (Operating button in ON-position
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3.10 Setting the flame size / Extinguishing the fire
After the burner is ignited, the flame size will automatically move into the maximum setting. Press to reduce the flame size and turn off the burner.
(Extinguishing the fire: “
STAND BY”). (Pressing the key for a short time gradually reduces the flame.)
Press to increase the flame. (Pressing the key for a short time gradually increases the flame.)
3.11 Switching the unit off.
Press
to reduce the flame size and turn the burner off (“
STAND BY”).
Then press the OFF key to turn the entire unit off, including the pilot flame. If the unit is not used for an extended period of time, you can turn the "O I” switch, on the gas control
block, into the “
O” position, in order to save battery life.
In this case, it is also recommended you close the gas shut-off cock in the supply line.
Important: If, for whatever reason, the pilot light extinguishes, you must wait 5 minutes before igniting
the pilot light again.
Malfunction
If the signals from the manual transmitter are not received adequately by the receiver, this may be caused
by:
Flat batteries: replace the batteries. An electronic problem: can be solved by pressing the "RESET” key on the receiver. Contact your fitter if the unit regularly turns off.
3.12 Replacing the batteries
The batteries of the manual transmitter and receiver have a life span of approximately one year. The use of
alkaline batteries is recommended.
The batteries need to be replaced when the following occur:
1. Manual transmitter: BATT appears on the display.
2. Receiver: long sound signals can be heard during the ignition.
1. Manual transmitter:
Open the small lid on the back. Carefully remove the 9V block battery and loosen the battery from the contact holder. Do not pull the
wires!
Connect the new battery and place it back into the transmitter. Close the lid.
2. Receiver:
Carefully remove the entire receiver from the holder. Slide the small lid open. Remove the batteries from the battery holder. Place 4 new 1.5V batteries (type LR6 or AA) in the battery holder in the indicated manner. The spring
always needs to be against the minus (-) pole of the battery.
Close the lid and place the receiver back into the holder.
Incorrect placing of the batteries can irreparably damage the electronics or power. Only replace the batteries when the unit is completely turned off.
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4.0 MANUAL CONTROL
The unit may be operated by hand if there is a defect in the remote control. To do so, the ignite (piezo)cable of the receiver must first be removed and carefully slid into the piezo connector on the gas control block.
Igniting the fire
Open the gas shut-off cock that has been installed in the gas pipe to the unit. Press the "O I” switch, on the gas control block, in the “I” position. Turn the motor button, on the gas control block, completely to the right. The button will make a "click”
sound.
Turn the operating button on the gas control block, into the “MAN” position. A metal circle in the
operating button will become visible.
Push the metal circle inwards. For example, with a pen. Gas will now flow to the pilot flame. While keeping the metal circle pressed down, press the (square) piezo button (along the “O I” switch)
several times to ignite the pilot flame. You will be able to see whether the pilot flame is burning through the glass window.
If the pilot flame is alight, keep the metal circle pressed down for another 10 seconds and then let go.
Important: If the pilot light extinguishes, one should wait at least 5 minutes before repeating the aforementioned steps.
Turn the operating button to the ON position. The burner may or may not ignite, depending on the position
of the motor button.
By turning the motor button to the required setting to the left, the burner will ignite and the flame size can
be adjusted.
Extinguishing the fire
Turn the motor button, on the gas control block, completely to the right. The button will make a "click” sound. The burner will turn off. The pilot flame continues to burn.
Switching the unit off
Press the "O I” switch, on the gas control block, in the “O” position. The pilot flame will extinguish. If the fireplace is not used for an extended period of time, we recommend closing the gas shut-off cock in the supply line.
Important: If, for whatever reason, the pilot light extinguishes, you must wait 5 minutes before igniting the pilot light again.
Piezo Button
Piezo connector (With manual operation)
Operating button
Motor button (in the maximum setting)
Microswitch
O I” switch
8-Pole cable receiv er connection
Small metal circle for manual operation of the ignition
(Control button in Manual position)
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5. INITIAL START-UP
The unit has a layer of heat-resistant varnish that resists very high temperatures. An unpleasant smell may develop in the first hours after starting the unit due to burning in of the varnish; however, this is not dangerous. To accelerate this process, allow the unit to burn at the highest setting for several hours and ventilate the area well. After the first time the unit is turned on, a light deposit may form on the inside of the window. This is due to the varnish hardening. After the fireplace has cooled down, this deposit can be removed using a fireplace glass cleaner or ceramic hotplate cleaner.
5.1 Daily maintenance
Avoid having a lot of dust and cigarette smoke, candle and oil lamp particles in the air of your home.
Heating of these particles through the convection system of the unit, can lead to discolouring of walls and ceilings. It is therefore advisable to ensure the area containing the unit is always sufficiently ventilated. Regularly remove any dust that has settled behind the operating lid with a vacuum cleaner.
If the glass is broken or cracked, it should be replaced immediately by a recognised fitter before the unit is used again.
The unit must be switched off immediately if something is spilt on it. It should only be cleaned once the
unit has cooled down. Never use abrasive, aggressive cleaning products or fireplace cleaner; only use a dry cloth that does not give off fluff.
Your local specialised dealer will be able to provide you with spray cans containing heat-resistant varnish,
so that small stains or damages may be touched-up during annual maintenance.
5.2 Important tips for gas heating or wood fuelled units and fireplaces. Prevent discolouration of walls and ceilings!
There are always particles in the air in each living area even if the area is vacuum cleaned regularly!
These particles are easily visible when the sun streams in. This issue will not arise if the amount of particles in the air is limited. If these particles are present in greater quantities and particularly if the air is contaminated by soot and tar particles, for example, through the burning of candles or oil lamps and cigarette or cigar smoke, then we can speak of a poor inner climate! Cooled air slowly flows over the floor to the heater in a heated living area. This air is heated in the convection system of the fireplace or heater, resulting in a quickly rising column of air that subsequently spreads through the room again. This means there is always dust and other polluting particles depositing on cold and often damp surfaces. This issue occurs especially in a new building (building damp) that is not yet dry. An undesirable consequence of this phenomenon could be discolouration of walls and or ceiling!
How can this problem be avoided?
With a newly built fireplace or following renovation, wait at least 6 weeks before firing up. The building damp must have disappeared completely from the walls, floor and ceiling. The room where the unit is located must be well ventilated. The required air ventilation must be in line with local building regulations. Limit the use of candles and oil lamps and keep the taper as short as possible. These two atmosphere creators create considerable quantities of polluting and unhealthy soot particles in
your home.
Among other things, cigarettes and cigars contain tar that will precipitate on cold and damp walls during
heating.
This may occur above radiators and light fittings and with ventilation grilles (if there is a poor internal
climate), although to a lesser degree.
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6. INSTALLATION INSTRUCTIONS
Important
The installation may only be performed
by an authorized person
General instructions
The gas fireplace must be installed, connected and inspected as a closed unit by a qualified fitter, according
to national, regional, and local standards and regulations.
The flue tube system and the outlets in the outer wall or roof face must also meet the requirements outlined
in the applicable standards and regulations.
The temperature of the walls and shelves near the side and back of the unit may not be more than 80°C
higher than the temperature of the environment.
The unit has been approved in combination with the Metaloterm US system number: 0063-CPD-6308 con-
centric flue system Ø100 mm - Ø150 mm, in accordance with European CE standards for gas units, and may therefore only be applied with this system.
The unit needs to be inspected by the fitter for local gas distribution (gas type and gas pressure) as indicated
on the identification plate.
The instructions are only applicable if the relevant country code is stated on the unit. If this is not the case,
the gas technical information for the relevant country needs to be consulted and modifications discussed with the manufacturer.
There will be air in the gas pipes when the unit is first used. The gas pipes therefore need to be vented first. Ignite the heater according to operating instructions and check whether the burner flame is uniform. After
the unit has been used for the first time, you should remove any deposits resulting from convection-curing of the unit, from the glass window using a glass cleaner for heaters.
Warning:
Never install the unit against or within a flammable wall!
Distance to flammable materials:
With respect to the front, side and top of the unit, a distance of 1000 mm needs to be kept between the unit
and: curtains, floor covering, upholstery and fabrics, and/or other flammable material unless stated other­wise in these instructions.
Distance to non-flammable materials:
The unit needs to be placed a minimum distance of 50 mm from the wall unless stated otherwise in these
instructions.
Important
Construction material for fireplaces and mantles etc., or for an assembly must be made of non-flammable
material. This also applies to floors and ceilings. Never use flammable materials near the unit in compli­ance with the abovementioned instructions.
Note: Please contact your supplier if you are unsure.
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