Thermo 42i Instruction Manual

Page 1
Model 42i
Low Source
Instruction Manual
Chemiluminescence NO-NO Part number 102031-00 30May2006
2-NOx Analyzer
Page 2
© 2005 Thermo Electron Corporation. All rights reserved.
Specifications, terms and pricing are subject to change. Not all products are available in all countries. Please consult your local sales representative for details.
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WEEE Compliance
This product is required to comply with the European Union’s Waste Electrical & Electronic Equipment (WEEE) Directive 2002/96/EC. It is marked with the following symbol:
Thermo Electron has contracted with one or more recycling/disposal companies in each EU Member State, and this product should be disposed of or recycled through them. Further information on Thermo Electron’s compliance with these Directives, the recyclers in your country, and information on Thermo Electron products which may assist the detection of substances subject to the RoHS Directive are available at: www.thermo.com/WEEERoHS.
Thermo Electron Corporation WEEE Compliance
Page 4
WEEE Compliance
WEEE Compliance Thermo Electron Corporation
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Contents
Chapter 1 Introduction......................................................................................1-1
Principle of Operation ............................................................1-2
Specifications ..........................................................................1-3
Chapter 2 Installation .......................................................................................2-1
Lifting.....................................................................................2-1
Unpacking and Inspection ......................................................2-1
Setup Procedure......................................................................2-3
Startup ....................................................................................2-5
Chapter 3 Operation ..........................................................................................3-1
Display....................................................................................3-2
Pushbuttons............................................................................3-3
Soft Keys..............................................................................3-4
Software Overview ..................................................................3-4
Power-Up Screen .................................................................3-6
Run Screen...........................................................................3-6
Main Menu..........................................................................3-7
Range Menu ...........................................................................3-8
Single Range Mode ..............................................................3-8
Dual Range Mode..............................................................3-10
Auto Range Mode..............................................................3-11
Gas Units...........................................................................3-14
NO, NO2, and NOx Ranges..............................................3-14
Set Custom Ranges ............................................................3-16
Averaging Time.....................................................................3-17
Calibration Factors Menu .....................................................3-18
NO and NOx Backgrounds................................................3-19
NO, NO
Calibration Pressure ...........................................................3-22
Calibration Menu .................................................................3-23
Calibrate NO and NOx Background..................................3-24
Calibrate NO, NO
Calibrate Pressure...............................................................3-26
Zero/Span Check ...............................................................3-26
, and NOx Coefficients ......................................3-21
2
, and NOx Coefficients .......................3-25
2
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Contents
Instrument Controls Menu ...................................................3-30
Ozonator............................................................................3-30
PMT Supply ......................................................................3-31
Auto/Manual Mode ...........................................................3-31
Datalogging Settings ..........................................................3-32
Communication Settings....................................................3-42
I/O Configuration..............................................................3-50
Temperature Compensation...............................................3-62
Pressure Compensation ......................................................3-63
Screen Contrast..................................................................3-64
Service Mode .....................................................................3-64
Date/Time .........................................................................3-65
Diagnostics Menu .................................................................3-65
Program Version ................................................................3-66
Voltages .............................................................................3-66
Temperatures .....................................................................3-68
Pressure..............................................................................3-68
Flow...................................................................................3-68
Analog Input Readings.......................................................3-69
Analog Input Voltages........................................................3-69
Digital Inputs.....................................................................3-70
Relay States ........................................................................3-70
Test Analog Outputs..........................................................3-70
Instrument Configuration..................................................3-72
Contact Information..........................................................3-72
Alarms Menu ........................................................................3-73
Internal Temperature .........................................................3-74
Chamber Temperature.......................................................3-75
Cooler Temperature...........................................................3-76
Converter Temperature......................................................3-77
Pressure..............................................................................3-78
Ozonator Flow...................................................................3-79
Zero and Span Check.........................................................3-79
Zero and Span Auto Calibration ........................................3-80
NO, NO
, and NOx Concentration ..................................3-80
2
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Contents
Service Menu ........................................................................3-82
PMT Voltage Adjustment..................................................3-83
Range Mode Select.............................................................3-83
Converter Set Temperature................................................3-84
Pressure Calibration ...........................................................3-84
Input Board Calibration.....................................................3-87
Temperature Calibration....................................................3-89
Analog Output Calibration ................................................3-90
Analog Input Calibration ...................................................3-92
Ozonator Safety .................................................................3-94
Extended Ranges................................................................3-94
Dilution Ratio....................................................................3-95
Display Pixel Test ..............................................................3-95
Restore User Defaults.........................................................3-96
Password ...............................................................................3-97
Set Password ......................................................................3-97
Lock Instrument ................................................................3-98
Change Password ...............................................................3-98
Remove Password...............................................................3-99
Unlock Instrument ............................................................3-99
Chapter 4 Calibration........................................................................................4-1
Equipment Required...............................................................4-1
Pre-Calibration .......................................................................4-1
Calibration..............................................................................4-2
Connecting the GPT Apparatus...........................................4-3
Dynamic Parameter Specifications for Gas Phase Titrator....4-4
Adjusting Instrument Gain ..................................................4-6
Preparing NO, NOx, and NO2 Calibration Curves .............4-9
Calibration in Dual Range and Auto Range Mode................4-12
Calibrate Low NO .............................................................4-13
Calibrate Low NOx............................................................4-13
Calibrate Low NO2............................................................4-14
Calibrate High NO............................................................4-15
Calibrate High NO
Calibrate High NO
..........................................................4-15
x
..........................................................4-16
2
Zero and Span Check............................................................4-16
Chapter 5 Preventive Maintenance ...............................................................5-1
Safety Precautions ...................................................................5-1
Replacement Parts...................................................................5-2
Cleaning the Outside Case......................................................5-2
Ozonator Air Feed Drying Column Replacement ...................5-2
Capillaries Inspection and Replacement ..................................5-2
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Contents
Thermoelectric Cooler Fins Inspection and Cleaning..............5-4
Fan Filters Inspection and Cleaning........................................5-4
Pump Rebuilding....................................................................5-5
Chapter 6 Troubleshooting.............................................................................. 6-1
Safety Precautions ...................................................................6-1
Troubleshooting Guides..........................................................6-2
Board-Level Connection Diagrams .........................................6-6
Connector Pin Descriptions....................................................6-8
Service Locations...................................................................6-22
Chapter 7 Servicing.......................................................................................... 7-1
Safety Precautions ...................................................................7-3
Firmware Updates...................................................................7-5
Replacement Parts List............................................................7-5
Cable List................................................................................7-6
Removing the Measurement Bench and
Lowering the Partition Panel...................................................7-8
Pump Replacement...............................................................7-11
Fan Replacement...................................................................7-12
PMT Cooler and Reaction Chamber Assembly Replacement 7-13
Photomultiplier Tube Replacement ......................................7-15
PMT High Voltage Power Supply Replacement ...................7-16
PMT Voltage Adjustment.....................................................7-18
Reaction Chamber Cleaning or Removal ..............................7-19
NO2-to-NO Converter Replacement....................................7-21
Solenoid Valve Replacement .................................................7-23
Ozonator Assembly Replacement..........................................7-24
Ozonator Transformer Replacement .....................................7-26
Input Board Replacement .....................................................7-26
Input Board Calibration........................................................7-28
DC Power Supply Replacement ............................................7-29
Analog Output Testing .........................................................7-30
Analog Output Adjustment...................................................7-32
Pressure Transducer Assembly Replacement..........................7-33
Pressure Transducer Calibration ...........................................7-35
Temperature Control Board Replacement.............................7-37
Ambient Temperature Calibration ........................................7-37
Fuse Replacement .................................................................7-39
Scrubber Replacement...........................................................7-39
I/O Expansion Board (Optional) Replacement .....................7-40
Digital Output Board Replacement.......................................7-42
Motherboard Replacement....................................................7-42
Measurement Interface Board Replacement ..........................7-43
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Contents
Front Panel Board Replacement............................................7-45
LCD Module Replacement ...................................................7-46
Service Locations...................................................................7-47
Chapter 8 System Description.........................................................................8-1
Hardware ................................................................................8-1
NO2-to-NO Converter...........................................................8-2
Mode Solenoid.....................................................................8-2
Reaction Chamber ...............................................................8-2
Optical Filter .......................................................................8-3
Pressure Transducer .............................................................8-3
Ozonator.................................................................................8-3
Ozonator Flow Switch .........................................................8-3
Photomultiplier Tube .............................................................8-3
Photomultiplier Tube Cooler..................................................8-3
Pump ......................................................................................8-3
Sample Capillary..................................................................8-3
Dry Air Capillary .................................................................8-4
Ammonia Scrubber .................................................................8-4
Software..................................................................................8-4
Instrument Control..............................................................8-4
Monitoring Signals...............................................................8-4
Measurement Calculations ...................................................8-5
Output Communication......................................................8-5
Electronics ..............................................................................8-6
Motherboard........................................................................8-6
Measurement Interface Board ..............................................8-7
Pressure Sensor Assembly .....................................................8-7
Temperature Control Board.................................................8-8
PMT Power Supply Assembly..............................................8-8
Input Board Assembly..........................................................8-8
Digital Output Board...........................................................8-8
I/O Expansion Board (Optional) .........................................8-9
Front Panel Connector Board ..............................................8-9
I/O Components ....................................................................8-9
Analog Voltage Outputs.......................................................8-9
Analog Current Outputs (Optional) ..................................8-10
Analog Voltage Inputs (Optional)......................................8-10
Digital Relay Outputs ........................................................8-10
Digital Inputs.....................................................................8-11
Serial Ports.........................................................................8-11
RS-232 Connection ...........................................................8-11
RS-485 Connection ...........................................................8-12
Ethernet Connection..........................................................8-12
External Accessory Connector ............................................8-12
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Contents
Chapter 9 Optional Equipment........................................................................ 9-1
Internal Zero/Span and Sample Valves....................................9-1
Permeation Dryer Assembly ....................................................9-2
Teflon Particulate Filter ..........................................................9-2
Ozone Particulate Filter ..........................................................9-2
NO2-to-NO Converters..........................................................9-3
I/O Expansion Board Assembly...............................................9-3
Terminal Block and Cable Kits ...............................................9-3
Mounting Options..................................................................9-4
Appendix A Warranty............................................................................................ A-1
Appendix B C-Link Protocol Commands............................................................ B-1
Instrument Identification Number......................................... B-2
Commands ............................................................................ B-2
Measurements........................................................................ B-9
Alarms.................................................................................. B-12
Diagnostics .......................................................................... B-16
Datalogging ......................................................................... B-16
Calibration........................................................................... B-23
Keys/Display........................................................................ B-26
Measurement Configuration ................................................ B-28
Hardware Configuration...................................................... B-32
Communications Configuration .......................................... B-35
I/O Configuration................................................................ B-39
Record Layout Definition .................................................... B-44
Format Specifier for ASCII Responses............................... B-44
Format Specifier for Binary Responses .............................. B-44
Format Specifier for Front-Panel Layout .......................... B-45
Appendix C MODBUS Protocol ........................................................................... C-1
Serial Communication Parameters .........................................C-2
TCP Communication Parameters ..........................................C-2
Application Data Unit Definition .......................................... C-2
Function Codes...................................................................... C-3
MODBUS Commands Supported......................................... C-8
Appendix D Geysitech (Bayern-Hessen) Protocol...........................................D-1
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Figures
Figures
Model 42i Low Source Flow Schematic ...................................1-3
Remove the Packing Material ..................................................2-2
Remove the Shipping Screws ...................................................2-2
Model 42i Low Source Rear Panel ...........................................2-4
Atmospheric Dump Bypass Plumbing .....................................2-4
42i Low Source Front Panel Display .......................................3-2
Front Panel Pushbuttons .........................................................3-3
Flowchart of Menu-Driven Software .......................................3-5
Pin-Out of Rear Panel Connector in Single Range Mode ........3-9
Pin-Out of Rear Panel Connector in Dual Range Mode ........3-10
Analog Output in Auto Range Mode ....................................3-12
Pin-Out of Rear Panel Connector in Auto Range Mode ........3-13
GPT System ............................................................................4-4
Inspecting and Replacing the Capillaries .................................5-3
Rebuilding the Pump ..............................................................5-6
Board-Level Connection Diagram - Common Electronics .......6-6
Board-Level Connection Diagram - Measurement System ......6-7
Properly Grounded Antistatic Wrist Strap ...............................7-4
Component Layout .................................................................7-7
Remove the Measurement Bench Screws .................................7-8
Slide Out the Measurement Bench ..........................................7-9
Lower the Partition Panel ......................................................7-10
Replacing the Pump ..............................................................7-12
Replacing a Fan .....................................................................7-13
PMT Cooler and Reaction Chamber .....................................7-14
Replacing the PMT ...............................................................7-16
Replacing the PMT HVPS ....................................................7-17
Cleaning or Removing the Reaction Chamber ......................7-20
-to-NO Moly Converter Assembly ................................7-22
NO
2
Replacing the Solenoid Valve ................................................7-24
Replacing the Ozonator Assembly .........................................7-25
Replacing the Input Board ....................................................7-27
Replacing the DC Power Supply ...........................................7-30
Rear Panel Analog Voltage Output Pins ................................7-31
Replacing the Pressure Transducer ........................................7-34
Replacing the Scrubber ..........................................................7-40
Replacing the I/O Expansion Board (Optional) ....................7-41
Rear Panel Board Connectors ................................................7-41
Replacing the Measurement Interface Board .........................7-44
Replacing the Front Panel Board and the LCD Module ........7-45
Hardware Components ...........................................................8-2
Flow Diagram, Zero/Span Option ..........................................9-2
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Figures
Rack Mount Option Assembly ................................................9-4
Bench Mounting .....................................................................9-5
EIA Rack Mounting ................................................................9-6
Retrofit Rack Mounting ..........................................................9-7
Flag Status ............................................................................ B-12
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Tables
Tables
Model 42i Low Source Specifications ....................................................... 1-3
Front Panel Pushbuttons .......................................................................... 3-3
Default Analog Outputs in Single Range Mode ....................................... 3-9
Default Analog Outputs in Dual Range Mode ....................................... 3-11
Default Analog Outputs in Auto Range Mode ....................................... 3-13
Standard Ranges ..................................................................................... 3-15
Extended Ranges .................................................................................... 3-16
Analog Output Zero to Full-Scale Table ................................................ 3-56
Signal Type Group Choices ................................................................... 3-57
Troubleshooting - General Guide ............................................................ 6-2
Troubleshooting - Alarm Messages ........................................................... 6-3
Motherboard Connector Pin Descriptions ............................................... 6-8
Measurement Interface Board Connector Pin Descriptions .................... 6-13
Front Panel Board Connector Pin Diagram ........................................... 6-16
I/O Expansion Board (Optional) Connector Pin Descriptions ............... 6-18
Digital Output Board Connector Pin Descriptions ................................ 6-19
Input Board Connector Pin Descriptions ............................................... 6-20
Temperature Control Board Connector Pin Descriptions ...................... 6-21
Model 42i Low Source Replacement Parts ............................................... 7-5
Model 42i Low Source Cables .................................................................. 7-6
Analog Output Channels and Rear Panel Pin Connections .................... 7-31
RS-232 DB Connector Pin Configurations ............................................ 8-12
RS-485 DB Connector Pin Configuration ............................................. 8-12
Mounting Options ................................................................................... 9-4
C-Link Protocol Commands .................................................................... B-3
Averaging Times ......................................................................................B-9
Alarm Trigger Values .............................................................................B-15
Record Output Formats ......................................................................... B-20
Stream Time Values ...............................................................................B-23
Standard Ranges .....................................................................................B-29
Extended Ranges .................................................................................... B-29
Contrast Levels .......................................................................................B-32
Reply Termination Formats ................................................................... B-38
Analog Current Output Range Values ...................................................B-40
Analog Voltage Output Range Values ....................................................B-40
Default Output Assignment ................................................................... B-42
Read Coils for 42i Low Source .................................................................C-8
Read Registers for 42i Low Source ...........................................................C-9
Write Coils for 42i Low Source ..............................................................C-10
Operating Status for Model 42i Low Source ...........................................D-7
Error Status for Model 42i Low Source ................................................... D-7
Thermo Electron Corporation Model 42i Low Source Instruction Manual xiii
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Tables
xiv Model 42i Low Source Instruction Manual Thermo Electron Corporation
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About This Manual
This manual provides information about operating, maintaining, and servicing the analyzer. It also contains important alerts to ensure safe operation and prevent equipment damage. The manual is organized into the following chapters and appendices to provide direct access to specific operation and service information:
Chapter 1 “Introduction” provides an overview of product features, describes the principles of operation, and lists the specifications.
Chapter 2 “Installation” describes how to unpack, setup, and startup the analyzer.
Chapter 3 “Operation” describes the front panel display, the front panel pushbuttons, and the menu-driven software.
Chapter 4 “Calibration” provides the procedures for calibrating the analyzer and describes the required equipment.
Chapter 5 “Preventive Maintenance” provides maintenance procedures to ensure reliable and consistent instrument operation.
Chapter 6 “Troubleshooting” presents guidelines for diagnosing analyzer failures, isolating faults, and includes recommended actions for restoring proper operation.
Chapter 7 “Servicing” presents safety alerts for technicians working on the analyzer, step-by-step instructions for repairing and replacing components, and a replacement parts list. It also includes contact information for product support and technical information.
Chapter 8 “System Description” describes the function and location of the system components, provides an overview of the software structure, and includes a description of the system electronics and input/output connections.
Chapter 9 “Optional Equipment” describes the optional equipment that can be used with this analyzer.
Appendix A “Warranty” provides a copy of the warranty statement.
Thermo Electron Corporation Model 42i Low Source Instruction Manual xv
Page 16
Preface
Safety
Appendix B “C-Link Protocol Commands” provides a description of the C-Link protocol commands that can be used to remotely control an analyzer using a host device such as a PC or a datalogger.
Appendix C “MODBUS Protocol” provides a description of the MODBUS Protocol Interface and is supported both over RS-232/485 (RTU protocol) as well as TCP/IP over Ethernet.
Safety Review the following safety information carefully before using the analyzer.
This manual provides specific information on how to operate the analyzer, however if the analyzer is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Safety and Equipment
Damage Alerts
This manual contains important information to alert you to potential safety hazards and risks of equipment damage. Refer to the following types of alerts you may see and the actual alerts that appear in this manual.
Safety and Equipment Damage Alert Descriptions
Alert Description
DANGER A hazard is present that will result in death or serious
personal injury if the warning is ignored.
WARNING A hazard is present or an unsafe practice can result in
serious personal injury if the warning is ignored.
CAUTION The hazard or unsafe practice could result in minor to
moderate personal injury if the warning is ignored.
Equipment Damage The hazard or unsafe practice could result in property
damage if the warning is ignored.
xvi Model 42i Low Source Instruction Manual Thermo Electron Corporation
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Safety and Equipment Damage Alerts in this Manual
Alert Description
WARNING If the equipment is operated in a manner not specified by
the manufacturer, the protection provided by the equipment may be impaired.
The service procedures in this manual are restricted to qualified service personnel only.
The Model 42i Low Source is supplied with a three-wire grounding cord. Under no circumstances should this grounding system be defeated.
CAUTION If the LCD panel breaks, do not to let the liquid crystal
contact your skin or clothes. If the liquid crystal contacts your skin or clothes, wash it off immediately using soap and water.
Avoid contact with converter heated components. Allow converter to cool to room temperature before handling converter components.
Preface
Safety
Equipment Damage Do not attempt to lift the analyzer by the cover or other
external fittings.
This adjustment should only be performed by an instrument service technician.
Some internal components can be damaged by small amounts of static electricity. A properly grounded antistatic wrist strap must be worn while handling any internal component.
Handle all printed circuit boards by the edges only.
Do not point the photomultiplier tube at a light source. This can permanently damage the tube.
Do not remove the panel or frame from the LCD module.
The LCD module polarizing plate is very fragile, handle it carefully.
Do not wipe the LCD module polarizing plate with a dry cloth, it may easily scratch the plate.
Do not use alcohol, acetone, MEK or other Ketone based or aromatic solvents to clean the module, use a soft cloth moistened with a naphtha cleaning solvent.
Do not place the LCD module near organic solvents or corrosive gases.
Do not shake or jolt the LCD module.
Thermo Electron Corporation Model 42i Low Source Instruction Manual xvii
Page 18
Preface
Where to Get Help
WEEE Symbol The following symbol and description identify the WEEE marking used on
the instrument and in the associated documentation.
Symbol Description
Marking of electrical and electronic equipment which applies to electrical and electronic equipment falling under the Directive 2002/96/EC (WEEE) and the equipment that has been put on the market after 13 August 2005.
Where to Get Help Service is available from exclusive distributors worldwide. Contact one of
the phone numbers below for product support and technical information.
866-282-0430 Toll Free
508-520-0430 International
Thermo Electron Corporation Model 42i Low Source Instruction Manual xviii
Page 19
Chapter 1 Introduction
The Model 42i Low Source Chemiluminescence NO-NO2-NOx Analyzer combines proven detection technology, easy to use menu-driven software, and advanced diagnostics to offer unsurpassed flexibility and reliability. The Model 42i Low Source has the following features:
320 x 240 graphics display
Menu-driven software
Field programmable ranges
User-selectable single/dual/auto range modes
Multiple user-defined analog outputs
Analog input options
High sensitivity
Fast response time
Linearity through all ranges
Independent NO-NO
Replaceable NO
2
-NOx ranges
2
converter cartridge
User-selectable digital input/output capabilities
Standard communications features include RS232/485 and Ethernet
C-Link, MODBUS, and streaming data protocols
For details of the analyzer’s principle of operation and product specifications, see the following topics:
“Principle of Operation” on page 1-2 describes the principles by which your analyzer operates.
Thermo Electron Corporation 42i Low Source Instruction Manual 1-1
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Introduction
Principle of Operation
“Specifications” on page 1-3 is a list of the analyzer’s performance specifications.
Thermo Electron is pleased to supply this chemiluminescence NO-NO2-NOx analyzer. We are committed to the manufacture of instruments exhibiting high standards of quality, performance, and workmanship. Service personnel are available for assistance with any questions or problems that may arise in the use of this analyzer. For more information on servicing, see Chapter 7, “Servicing”.
Principle of Operation The Model 42i Low Source operates on the principle that nitric oxide (NO)
and ozone (O3) react to produce a characteristic luminescence with an intensity linearly proportional to the NO concentration. Infrared light emission results when electronically excited NO2 molecules decay to lower energy states. Specifically,
υ
hONOO NO
+++
223
Nitrogen dioxide (NO2) must first be transformed into NO before it can be measured using the chemiluminescent reaction. NO2 is converted to NO by a stainless steel NO2-to-NO converter heated to about 625 °C (the optional molybdenum converter is heated to 325 °C).
The ambient air sample is drawn into the Model 42i Low Source through the sample bulkhead, as shown in Figure 1-1. The sample flows through a capillary, and then to the mode solenoid valve. The solenoid valve routes the sample either straight to the reaction chamber (NO mode) or through the NO2-to-NO converter and then to the reaction chamber (NOx mode). A flow sensor prior to the reaction chamber measures the sample flow.
Dry air enters the Model 42i Low Source through the dry air bulkhead, passes through a flow switch, and then through a silent discharge ozonator. The ozonator generates the ozone needed for the chemiluminescent reaction. At the reaction chamber, the ozone reacts with the NO in the sample to produce excited NO
molecules. A photomultiplier tube (PMT)
2
housed in a thermoelectric cooler detects the luminescence generated during this reaction. From the reaction chamber, the exhaust travels through the ozone (O3) converter to the pump, and is released through the vent.
The NO and NO
concentrations calculated in the NO and NOx modes
x
are stored in memory. The difference between the concentrations is used to calculate the NO2 concentration. The Model 42i Low Source outputs NO,
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Page 21
Introduction
Specifications
NO2, and NOx concentrations to the front panel display, the analog outputs, and also makes the data available over the serial or ethernet connection.
Figure 1-1. Model 42i Low Source Flow Schematic
Specifications Table 1-1. Model 42i Low Source Specifications
Preset ranges 0-0.2, 0.5, 1, 2, 5, 10, 20, 50, 100 ppm
0-0.5, 1, 2, 5, 10, 20, 50, 100, 150 mg/m
Extended ranges 0-1, 2, 5, 10, 20, 50, 100, 200, 500 ppm
0-2, 5, 10, 20, 50, 100, 200, 500, 750 mg/m
Custom ranges 0-0.2 to 100 ppm (0-1 to 500 ppm in extended ranges)
0-0.5 to 150 mg/m
Zero noise 0.005 ppm RMS (60 second averaging time)
Lower detectable limit 0.01 ppm (60 second averaging time)
Zero drift (24 hour) 0.005 ppm
Span drift (24 hour) ±
Response time
(NO/NO
mode)
x
1% full-scale
15 sec (10 second averaging time)
85 sec (60 second averaging time)
305 sec (300 second averaging time)
3
(0-2 to 750 mg/m3 in extended ranges)
3
3
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Page 22
Introduction
Specifications
Response time
(NO mode)
15 sec (10 second averaging time)
65 sec (60 second averaging time)
305 sec (300 second averaging time)
Linearity ±
1% full-scale
Sample flow rate 25 cc/min. measured at atmospheric pressure
Operating temperature
15–35 °C (may be safely operated over the range of 0–45 °C)
*
Power requirements 100 VAC @ 50/60 Hz
115 VAC @ 50/60 Hz
220
240 VAC @ 50/60 Hz
300 watts
Physical dimensions 16.75” (W) X 8.62” (H) X 23” (D)
Weight Approximately 55 lbs.
Analog outputs 6 voltage outputs; 0
100 mV, 1 V, 5 V, 10 V (User selectable), 5% of
full-scale over/under range, 12 bit resolution, user selectable for measurement input
Digital outputs 1 power fail relay Form C, 10 digital relays Form A, user selectable
alarm output, relay logic, 100 mA @ 200 VDC
Digital inputs 16 digital inputs, user select programmable, TTL level, pulled high
Serial Ports 1 RS-232 or RS-485 with two connectors, baud rate 1200
115200,
data bits, parity, and stop bits, protocols: C-Link, MODBUS, and streaming data (all user selectable)
Ethernet connection RJ45 connector for 10Mbs Ethernet connection, static or dynamic
TCP/IP addressing
*
In non condensing environments. Performance specifications based on operation in 15–35 °C range.
1-4 42i Low Source Instruction Manual Thermo Electron Corporation
Page 23
Chapter 2 Installation
Installing the Model 42i Low Source includes the following recommendations and procedures:
“Lifting” on page 2-1
“Unpacking and Inspection” on page 2-1
“Setup Procedure” on page 2-3
“Startup” on page 2-5
Lifting When lifting the instrument, use procedure appropriate to lifting a heavy
object, such as, bending at the knees while keeping your back straight and upright. Grasp the instrument at the bottom in the front and at the rear of the unit. Although one person can lift the unit, it is desirable to have two persons lifting, one by grasping the bottom in the front and the other by grasping the bottom in the rear.
Unpacking and
Inspection
Equipment Damage Do not attempt to lift the instrument by the cover or
other external fittings.
The Model 42i Low Source is shipped complete in one container. If there is obvious damage to the shipping container when you receive the instrument, notify the carrier immediately and hold for inspection. The carrier is responsible for any damage incurred during shipment.
Use the following procedure to unpack and inspect the instrument.
1. Remove the instrument from the shipping container and set it on a table or bench that allows easy access to both the front and rear.
2. Remove the cover to expose the internal components.
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Page 24
Installation
Unpacking and Inspection
3. Remove the packing material.
Remove Packing (2 pieces)
Remove Packing (2 pieces)
Units without Optional I/O Board
Units with Optional I/O Board
Figure 2-1. Remove the Packing Material
4. Remove the three shipping screws (Figure 2-2).
Shipping Screws (3)
Figure 2-2. Remove the Shipping Screws
5. Check for possible damage during shipment.
6. Check that all connectors and circuit boards are firmly attached.
2-2 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 25
7. Re-install the cover.
Setup Procedure Use the following procedure to setup the instrument.
1. Connect the sample line to the SAMPLE bulkhead on the rear panel (Figure 2-3). Ensure that the sample line is not contaminated by dirty, wet, or incompatible materials. All tubing should be constructed of FEP Teflon®, 316 stainless steel, borosilicate glass, or similar tubing with an OD of 1/4-inch and a minimum ID of 1/8-inch. The length of the tubing should be less than 10 feet.
Note Gas must be delivered to the instrument at atmospheric pressure. It may be necessary to use an atmospheric bypass plumbing arrangement as shown in Figure 2-4 if gas pressure is greater than atmospheric pressure.
2. Connect the air dryer to the DRY AIR bulkhead.
Installation
Setup Procedure
3. Connect the EXHAUST bulkhead to a suitable vent or ozone scrubber. The exhaust line should be 1/4-inch OD with a minimum ID of 1/8-inch. The length of the exhaust line should be less than 10 feet. Verify that there is no restriction in this line.
4. Connect a suitable recording device to the rear panel connector. See the “Operation” chapter for more information about the rear panel pin-outs.
5. Plug the instrument into an outlet of the appropriate voltage and frequency.
WARNING The Model 42i Low Source is supplied with a three-wire grounding cord. Under no circumstances should this grounding system be defeated.
Thermo Electron Corporation Model 42i Low Source Instruction Manual 2-3
Page 26
Installation
Setup Procedure
Figure 2-3. Model 42i Low Source Rear Panel
Instrument Bulkhead
SAMPLE
Figure 2-4. Atmospheric Dump Bypass Plumbing
Vent to Exhaust Line at Atmospheric Pressure
Input Gas Line
2-4 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 27
Startup Use the following procedure when starting the instrument.
1. Turn the power ON.
2. Allow 90 minutes for the instrument to stabilize.
Note It is best to turn the ozonator on and let the instrument run overnight before calibration in order to obtain the most accurate information.
3. Set instrument parameters such as operating ranges and averaging times to appropriate settings. For more information about instrument parameters, see the “Operation” chapter.
4. Before beginning actual instrument monitoring, perform a multipoint calibration as described in the “Calibration” chapter.
Installation
Startup
Thermo Electron Corporation Model 42i Low Source Instruction Manual 2-5
Page 28
Installation
Startup
2-6 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 29
Chapter 3 Operation
This chapter describes the front panel display, front panel pushbuttons, and menu-driven software.
“Display” on page 3-2 describes the LCD graphics display.
“Pushbuttons” on page 3-3 describes the various front panel pushbuttons and the expected key actions for each.
“Software Overview” on page 3-4 describes the menu-driven software and submenus.
“Range Menu” on page 3-8 describes the gas units, NO- NO2 -NOx ranges, and custom ranges.
“Averaging Time” on page 3-17 describes the averaging period applied to NO, NO2, and NOx measurements.
“Calibration Factors Menu” on page 3-18 describes the calibration factors used to correct NO, NO2, and NOx measurement readings.
“Calibration Menu” on page 3-23 describes calibration of zero and span.
“Instrument Controls Menu” on page 3-30 describes the instrument hardware control and configuration.
“Diagnostics Menu” on page 3-65 describes the diagnostic information and functions.
“Alarms Menu” on page 3-73 describes a list of items that are monitored by the analyzer.
“Service Menu” on page 3-82 describes service related menu items.
“Password” on page 3-97 describes how to enter/change a password, lock and unlock the instrument.
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-1
Page 30
Operation
Display
Display The 320 x 240 graphics liquid-crystal display (LCD) shows the sample
concentrations, instrument parameters, instrument controls, help, and error messages. Some menus contain more items than can be displayed at one time. For these menus, use and to move the cursor up and down to each item.
Figure 3-1. 42i Low Source Front Panel Display
CAUTION If the LCD panel breaks, do not let the liquid crystal contact your
skin or clothes. If the liquid crystal contacts your skin or clothes, wash it off immediately using soap and water.
3-2 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 31
Pushbuttons
Pushbuttons The Pushbuttons allow the user to traverse the various screens/menus.
Figure 3-2. Front Panel Pushbuttons
Operation
Table 3-1. Front Panel Pushbuttons
= Soft Keys The soft keys are used to provide shortcuts that
allow the user to jump to user-selectable menu screens. For more information on processing soft keys, see “Soft Keys” below.
= Run The is used to display the Run screen. The Run
screen normally displays the NO, NO concentrations.
= Menu The is used to display the Main Menu when in the
Run screen, or back up one level in the menu system. For more information about the Main Menu, see “Main Menu” later in this chapter.
= Help The is context-sensitive, that is, it provides
additional information about the screen that is being displayed. Press for a brief explanation about the current screen or menu. Help messages are displayed using lower case letters to easily distinguish them from the operating screens. To exit a help screen, press or
return to the Run screen.
, and NOx
2
to return to the previous screen, or to
= Up, Down
= Left, Right
= Enter The is used to select a menu item,
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-3
The four arrow pushbuttons ( , , , and ) move the cursor up, down, left, and right or change values and states in specific screens.
accept/set/save a change, and/or toggle on/off functions.
Page 32
Operation
Software Overview
Soft Keys The Soft Keys are multi-functional keys that use part of the display to
identify their function at any moment. The function of the soft keys allow immediate access to the menu structure and most often used menus and screens. They are located directly underneath the display and as the keys' functions change this is indicated by user-defined labels in the lower part of the display, so that the user knows what the keys are to be used for.
To change a soft key, place the menu cursor “>” on the item of the selected menu or screen you wish to set. Press followed by the selected soft key within 1 second of pressing the right-arrow key. The edit soft key prompt will be displayed for configuration for the new label.
Note Not all menu items may be assigned to soft keys. If a particular menu or screen item cannot be assigned, the key assignment screen will not come up upon entering right-arrow-soft key combinations. All items under the Service menu (including the menu itself) cannot be assigned soft keys.
EDIT SOFT KEY PROMPT: CURRENTLY: RANGE
RANGE
ABCDEFGHIJKLMN BKSP
OPQRSTUVWXYZ PAGE 0123456789 ./- SAVE
RANGE AVG DIAGS ALARM
Software Overview The Model 42i Low Source utilizes the menu-driven software illustrated by
the flowchart in Figure 3-3. The Power-Up screen, shown at the top of the flowchart, is displayed each time the instrument is turned on. This screen is displayed while the instrument is warming up and performing self-checks. After the warm-up period, the Run screen is automatically displayed. The Run screen is the normal operating screen. It displays the NO, NO NO
concentrations, depending on operating mode. From the Run screen,
x
the Main Menu can be displayed by pressing . The Main Menu contains a list of submenus. Each submenu contains related instrument parameters and/or functions. This chapter describes each submenu and screen in detail. Refer to the appropriate sections for more information.
, and
2
3-4 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 33
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Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-5
Page 34
Operation
Software Overview
Power-Up Screen The Power-Up screen is displayed on power up of the Model 42i Low
Source. The Self-Test is displayed while the internal components are warming up and diagnostic checks are performed.
Please wait while booting...
Run Screen The Run screen displays the NO, NO
status bar displays time and the status of the remote control interface, and optional zero/span solenoid valves, if installed. The word “SAMPLE” on the bottom left of the display indicates the analyzer has the span/zero valve option and is in “SAMPLE” mode. Other modes appear in the same area of the display as “ZERO” or “SPAN”. For more information about the optional solenoid valves, see Chapter 9, “Optional Equipment”.
When operating in dual or auto range mode, two sets of coefficients are used to calculate the NO-NO2-NOx “LOW” and “HIGH” concentrations. Also, two averaging times are used—one for each range. The title bar indicates which range concentrations are displayed. The words “LOW RANGE CONCENTRATION” on the top of the display indicates that the low concentration is displayed. In dual range mode, pressing the
arrows will toggle between high and low concentrations. The
example below shows the Run screen in single range mode.
, and NOx concentrations. The
2
and
3-6 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 35
Operation
X CONCENTRATION W
NO 62.7 PPB
NO2 25.5 PPB
NOx 88.2 PPB
SAMPLE 12:34 ALARMx
RANGE AVG DIAGS ALARM
Software Overview
Main Menu The Main Menu contains a number of submenus. Instrument parameters
and features are divided into these submenus according to their function. The concentration appears above the main menu and submenus in every screen, as shown below. The Service menu is visible only when the instrument is in service mode. For more information on the service mode, see “Service Mode” later in this chapter.
Use and to move the cursor up and down.
Press to select a choice.
Press to return to the Main Menu or to return to the Run screen.
XXLO WCONCENTRATIONXXLO W
NO 62.7 PPB NO2 25.5 PPB NOx 88.2 PPB SAMPLE 12:34 ALARMx MAIN MENU: >RANGE AVERAGING TIME CALIBRATION FACTORS CALIBRATION INSTRUMENT CONTROLS DIAGNOSTICS ALARMS
RANGE AVG DIAGS ALARM
ª
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-7
SERVICE PASSWORD
Page 36
Operation
Range Menu
Range Menu The Range menu allows the operator to select the gas units, NO-NO
ranges, and to set the custom ranges. The screens below show the range menu in single range mode and dual/auto range modes. For more information about the single, dual, and auto range modes, see “Single Range Mode”, “Dual Range Mode”, and “Auto Range Mode” below.
In the Main Menu, choose Range.
RANGE: RANGE: >GAS UNITS PPB >GAS UNITS PPB NO RANGE 200 HI NO RANGE 1000 NO2 RANGE 200 LO NO RANGE 200 NOx RANGE 200 HI NO2 RANGE 1000 SET CUSTOM RANGES LO NO2 RANGE 200
HI NOx RANGE 1000 LO NOx RANGE 200
RANGE AVG DIAGS ALARM
RANGE AVG DIAGS ALARM
SET CUSTOM RANGES
-NOx
2
ª
Single Range Mode In the single range mode, the NO, NO
range, one averaging time, and one span coefficient.
By default, the three analog outputs are arranged on the rear panel connector as shown in Figure 3-4. See Table 3-2 for channels and pin connections. Single range mode may be selected from the “Single/Dual/Auto Select” in the “Service Menu”, later in this chapter.
, and NOx channels each have one
2
3-8 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 37
Operation
Range Menu
Figure 3-4. Pin-Out of Rear Panel Connector in Single Range Mode
Table 3-2. Default Analog Outputs in Single Range Mode
Channel Pin Description
1 14 NO Analog Output
233 NO
315 NO
4 34 None
5 17 None
6 36 None
Ground 16, 18, 19, 35, 37 Signal Ground
Analog Output
2
Analog Output
x
Note All channels are user definable. If any customization has been made to the analog output configuration, the default selections may not apply.
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-9
Page 38
Operation
Range Menu
Dual Range Mode In the dual range mode, there are two independent channels defined for
each compound being measured. These are labeled simply as the “High Range” and the “Low Range”. Each channel has its own analog output range, averaging time and span coefficient.
This enables the sample concentration readings to be sent to the analog outputs using two different ranges. For example, the low NO analog output can be set to output concentrations from 0 to 200 ppb and the high NO analog output set to output concentrations from 0 to 500 ppb.
In addition to each channel having two ranges, each channel has two span coefficients. There are two span coefficients so that each range can be calibrated separately. This is necessary if the two ranges are not close to one another. For example, if the low NO range is set to 0–200 ppb and the high NO range is set to 0–20,000 ppb.
By default, in the dual range mode, the analog outputs are arranged on the rear panel connector as shown in Figure 3-5. See Table 3-3 for channels and pin connections. Dual range mode may be selected from the “Single/Dual/Auto Select” in the “Service Menu”, later in this chapter.
Figure 3-5. Pin-Out of Rear Panel Connector in Dual Range Mode
3-10 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 39
Table 3-3. Default Analog Outputs in Dual Range Mode
Channel Pin Description
1 14 NO High Range
Operation
Range Menu
233 NO
315 NO
4 34 NO Low Range
517 NO
636 NO
Ground 16, 18, 19, 35, 37 Signal Ground
High Range
2
High Range
x
Low Range
2
Low Range
x
Note All channels are user definable. If any customization has been made to the analog output configuration, the default selections may not apply.
Auto Range Mode The auto range mode switches the NO, NO
between high and low ranges, depending on the NOx concentration level, except when continuous NO mode is active. The high and low ranges are defined in the Range menu.
For example, suppose the low ranges are set to 200 ppb and the high ranges are set to 1000 ppb (Figure 3-6). Sample concentrations below 200 ppb are presented to the low ranges analog outputs and sample concentrations above 200 ppb are presented to the high ranges analog outputs. When the low ranges are active, the status output is at 0 volts. When the high ranges are active, the status output is at half of full-scale.
and NOx analog outputs
2
When the high ranges are active, the NOx concentration must drop to 95% of the low NO
range for the low ranges to become active.
x
In addition to each channel having two ranges, each channel has two span coefficients. There are two span coefficients so that each range can be calibrated separately. This is necessary if the two ranges are not close to one another. For example, if the low NO range is set to 0–200 ppb and the high NO range is set to 0–20,000 ppb.
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-11
Page 40
Operation
Range Menu
Figure 3-6. Analog Output in Auto Range Mode
By default, in the auto range mode, the analog outputs are arranged on the rear panel connector as shown in Figure 3-7. See Table 3-4 for channels and pin connections. Auto range mode may be selected from the “Single/Dual/Auto Select” in the “Service Menu”, later in this chapter.
3-12 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 41
Operation
Range Menu
Figure 3-7. Pin-Out of Rear Panel Connector in Auto Range Mode
Table 3-4. Default Analog Outputs in Auto Range Mode
Channel Pin Description
1 14 NO Analog Output
233 NO
315 NO
4 34 Range Status:
5 17 None
6 36 None
Ground 16, 18, 19, 35, 37 Signal Ground
Analog Output
2
Analog Output
x
half scale = high range
zero scale = low range
Note All channels are user definable. If any customization has been made to the analog output configuration, the default selections may not apply.
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-13
Page 42
Operation
Range Menu
Gas Units The Gas Units screen defines how the NO, NO
readings are expressed. Gas units of parts per billion (ppb), parts per million (ppm), micrograms per cubic meter (µg/m3), or milligrams per cubic meter (mg/m3) are available. The µg/m3 and mg/m3 gas concentration modes are calculated using a standard pressure of 760 mmHg and a standard temperature of 20 °C.
When switching the selected units from ppb or ppm to µg/m3 or mg/m3, the analog ranges all default to the highest range in that mode. For example, when switching from mg/m3 to ppm, all the ranges default to 100 ppm. Therefore, whenever you change units, you should also check the range settings.
In the Main Menu, choose Range > Gas Units.
•Use and to scroll through a list of choices.
Press to save the new units.
Note If the units change from ppb/ppm to µg/m3/mg/m3 or vice-versa, the instrument should be recalculated, particularly if the user’s standard temperature is different from 20 °C. A display warning will appear that ranges will be defaulted and calibration parameters reset.
, and NOx concentration
2
GAS UNITS: CURRENTLY: PPB SET TO: UG/M3 ? AND SET RANGES AND CAL TOX DEFAULT SETTINGSXXXXXXXXXX
©ª CHANGE VALUE SAVE
RANGE AVG DIAGS ALARM
NO, NO2, and NOx Ranges The NO, NO
, and NOx Ranges define the concentration range of the
2
analog outputs. For example, an NO2 range of 0–200 ppb restricts the NO2 analog output to concentrations between 0 and 200 ppb.
The display shows the current NO, NO
, or NOx range. The next line of
2
the display is used to change the range. The range screen is similar for the single, dual, and auto range modes. The only difference between the screens are the words “High” and “Low” to indicate which range is displayed. The example below shows the NO range screen in single mode. For more
3-14 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 43
Operation
Range Menu
information about the single, dual, and auto range modes, see “Single Range Mode”, “Dual Range Mode”, and “Auto Range Mode” earlier in this chapter.
Table 3-5 lists the standard ranges. Table 3-6 lists the extended ranges. When switching from standard to extended ranges, the PMT voltage must be readjusted. For more information about readjusting the PMT voltage, see Chapter 7, “Servicing”.
In the Main Menu, choose Range > NO, NO2, or NOx Range.
•Use and to scroll through a list of choices.
Press to save the new range.
NO RANGE: CURRENTLY: 200.0 SET TO: 500.0 ?
©ª
CHANGE VALUE
SAVE VALUE
RANGE AVG DIAGS ALARM
Table 3-5. Standard Ranges
ppb ppm µg/m
200 0.2 500 0.5
500 0.5 1,000 1.0
1,000 1.0 2,000 2.0
2,000 2.0 5,000 5.0
5,000 5.0 10,000 10.0
10,000 10.0 20,000 20.0
20,000 20.0 50,000 50.0
50,000 50.0 100,000 100.0
100,000 100.0 150,000 150.0
C1 C1 C1 C1
C2 C2 C2 C2
3
mg/m
3
C3 C3 C3 C3
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-15
Page 44
Operation
Range Menu
Table 3-6. Extended Ranges
ppb ppm µg/m
1,000 1.0 2,000 2.0
2,000 2.0 5,000 5.0
5,000 5.0 10,000 10.0
10,000 10.0 20,000 20.0
20,000 20.0 50,000 50.0
50,000 50.0 100,000 100
100,000 100 200,000 200
200,000 200 500,000 500
500,000 500 750,000 750
C1 C1 C1 C1
C2 C2 C2 C2
C3 C3 C3 C3
3
mg/m
3
C1, C2, and C3 are custom ranges. For more information about custom ranges, see “Set Custom Ranges” below.
Set Custom Ranges The Set Custom Ranges menu lists three custom ranges: C1, C2, and C3.
Custom ranges are user-defined ranges. In the standard range mode, any value between 200 ppb (0.2 ppm) and 100,000 ppb (100 ppm) can be specified as a range. In the µg/m3(mg/m3) mode, any value between 500 µg/m3 (0.5 mg/m3) and 150,000 µg/m3 (150 mg/m3) can be specified as a range. In the extended range mode, any value between 1,000 ppb (1.0 ppm) and 500,000 ppb (500 ppm) can be specified as a range. In the
3
µg/m 750,000 µg/m
In the Main Menu, choose Range > Set Custom Ranges.
(mg/m3) mode, any value between 2,000 µg/m3 (2.0 mg/m3) and
3
(750 mg/m3) can be specified as a range.
CUSTOM RANGES: >CUSTOM RANGE 1 255.6 CUSTOM RANGE 2 275.0 CUSTOM RANGE 3 1125.0
RANGE AVG DIAGS ALARM
3-16 Model 42i Low Source Instruction Manual Thermo Electron Corporation
Page 45
Custom Ranges The Custom Ranges screen is used to define the custom ranges.
The display shows the current custom range. The next line of the display is used to set the range. To use the custom full-scale range, be sure to select it (Custom range 1, 2, or 3) in the NO, NO2, or NOx Range screen. For more information about selecting ranges, see “NO, NO
, and NOx Ranges”
2
above.
In the Main Menu, choose Range > Set Custom Ranges > Custom range 1, 2, or 3.
Use and to increment or decrement the numeric value.
Press to save the new range.
CUSTOM RANGE 1: CURRENTLY: 255.6 SET TO: 000255.7 ?
Operation
Averaging Time
§¨
MOVE CURSOR
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM
SAVE
Averaging Time The averaging time defines a time period (10 to 300 seconds) over which
NO, NO2, and NOx measurements are averaged. The average concentration of the NO, NO2, and NOx readings are calculated for that time period. The front panel display and analog outputs are updated every 10 seconds with the calculated averages. An averaging time of 10 seconds, for example, means that the average concentration of the last 10 seconds will be output at each update. An averaging time of 300 seconds means that the moving average concentration of the last 300 seconds will be output at each 10-second update. Therefore, the lower the averaging time, the faster the front panel display and analog outputs respond to concentration changes. Longer averaging times are typically used to smooth output data.
The Averaging Time screen for the single range mode is shown below. In the dual and auto range modes, an averaging time menu is displayed before the averaging time screen. This additional menu is needed because dual and auto range modes have two averaging times (high and low). The averaging time screens function the same way in the single, dual and auto range modes. The following averaging times are available: 10, 20, 30, 60, 90, 120, 180, 240, and 300 seconds. Additional averaging times are available in
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-17
Page 46
Operation
Calibration Factors Menu
manual NO and manual NOx modes: 1, 2, and 5 seconds. For more information about the manual mode, see “Auto/Manual Mode” later in this chapter.
In the Main Menu, choose Averaging Time.
Use and to scroll through a list of choices.
Press to save the averaging time.
AVERAGING TIME: CURRENTLY: 30 SEC SET TO: 10 SEC ?
RANGE AVG DIAGS ALARM
©ª
CHANGE VALUE

SAVE VALUE
Calibration Factors
Menu
Calibration factors are used to correct the NO, NO2, and NOx concentration readings that the instrument generates using its own internal calibration data. The Calibration Factors menu displays the calibration factors. The screens below show the calibration factors menu in single mode and dual/auto range modes.
Normally, the instrument is calibrated automatically using the commands listed in the Calibration menu described later in this chapter. However, the instrument can also be calibrated manually using the Calibration Factors menu.
To manually calibrate the instrument, see “NO and NO
Backgrounds”,
x
“NO, NO2, and NOx Span Coefficients”, and “Calibration Pressure” below.
In the Main Menu, choose Calibration Factors.
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Operation
Calibration Factors Menu
CALIBRATION FACTORS: CALIBRATION FACTORS: >NO BKG 0.0 >NO BKG 0.0 NOx BKG 0.0 NOx BKG 0.0 NO COEF 1.000 HI NO COEF 1.000 NO2 COEF 1.000 HI NO2COEF 1.000 NOx COEF 1.000 HI NOx COEF 1.000 CAL PRESSURE 150.0 mmHg LO NO COEF 1.000 RESET USER CAL DEFAULTS
LO NO2 COEF 1.000
ª
RANGE AVG DIAGS ALARM
NO and NOx Backgrounds The NO and NO
calibration. The NO background is the amount of signal read by the analyzer in the NO channel while sampling zero air. The NOx background is the amount of signal read by the analyzer in the NOx channel while sampling zero air. Although the background is expressed in terms of concentration, the background signal is actually the combination of electrical offsets, PMT dark current, and trace substances undergoing chemiluminescence. Before the analyzer sets the NO and NOx readings to zero, it stores these values as the NO and NOx background corrections, respectively. The NO2 background correction is determined from the NO and NOx background corrections and is not displayed. NO and NOx background corrections are typically below 15 ppb.
The NO and NO adjustment of the instruments zero background. Before performing a background adjustment, allow the analyzer to sample zero air until stable readings are obtained. The NO channel should be adjusted first. Both the NO and NOx Background screens operate the same way. Therefore, the following description of the NO background screen applies to the NOx background screen as well. The first line of the display shows the current NO reading. The second line of the display shows the NO background correction that is stored in memory. The NO background correction is a value, expressed in the current gas units, that is subtracted from the NO reading to produce the NO reading that is displayed.
RANGE AVG DIAGS ALARM
LO NOx COEF 1.000 CAL PRESSURE 150.0 mmHg RESET USER CAL DEFAULTS
background corrections are determined during zero
x
Background screens are used to perform a manual
x
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Operation
Calibration Factors Menu
In the example below, the analyzer is displaying 4.4 ppb of NO while sampling zero air. A background correction of 0.0 ppb means that 0 ppb is being subtracted from the NO concentration being displayed. Therefore, the background correction must be increased to 4.4 ppb in order for the NO reading to be at 0 ppb, i.e., a NO reading of 4.4 ppb minus a NO background reading of 4.4 ppb gives the corrected NO reading of 0 ppb.
To set the NO reading in the example below to zero, use to increment the NO background correction to 4.4 ppb. As the NO background correction is increased, the NO concentration is decreased. Note that at this point, pressing and however, has no affect on the analog outputs or the stored NO background correction of 0.0 ppb. A question mark following both the NO reading and the NO background correction indicates that these are proposed changes as opposed to implemented changes. To escape this screen without saving any changes, press to return to the Calibration Factors menu or to return to the Run screen. Press to actually set the NO reading to 0 ppb and store the new background correction of 4.4 ppb. Then the question mark prompt beside the NO reading disappears.
In the Main Menu, choose Calibration Factors > NO or NOx Background.
•Use and to increment or decrement the proposed background value.
Press to save the new background.
NO BACKGROUND: NO: 4.4 SET BKG TO: 0.0
©ª
INC/DEC
SAVE VALUE
RANGE AVG DIAGS ALARM
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Operation
Calibration Factors Menu
NO, NO2, and NO
Coefficients
The NO, NO2, and NOx span coefficients are usually calculated by the
x
instrument processor during calibration. The span coefficients are used to correct the NO, NO2, and NOx readings. The NO and NOx span coefficients normally have values near 1.000. The NO2 span coefficient normally has a value between 0.95 and 1.050.
The NO, NO2, and NOx Coefficient screens allow the NO, NO2, and NOx span coefficients to be manually changed while sampling span gas of known concentration. The NO, NO2, and NOx coefficient screens operate the same way. Therefore, the following description of the NO coefficient screen applies to the NO2 and NOx coefficient screens as well.
The display shows the current NO concentration reading. The next line of the display shows the NO span coefficient that is stored in memory and is being used to correct the NO concentration. Notice that as the span coefficient value is changed, the current NO concentration reading on the above line also changes. However, no real changes are made to the value stored in memory until is pressed. Only proposed changes, as indicated by a question mark prompt, are displayed until is pressed.
In dual or auto range mode, “High” or “Low” is displayed to indicate the calibration of the high or low coefficient. The example below shows the coefficient screen in single mode.
Note The concentration value will show ERROR if the measured concentration is not a valid span value (either higher than the selected range, or 0 or lower).
In the Main Menu, choose Calibration Factors > NO, NO2 or NOx Coef.
Use and to increment or decrement the coefficient value.
Press to save the new coefficient.
NO COEFFICIENT: NO: 51.4 SET COEF TO: 1.000 ?
©ª
INC/DEC
SAVE VALUE
RANGE AVG DIAGS ALARM
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Operation
Calibration Factors Menu
Calibration Pressure The Calibration Pressure screen reports the reactor pressure at which current
calibration was performed. The screen also allows this value to be edited by the operator. This value should not be changed unless a complete manual calibration is being performed. The calibration pressure is set equal to the reactor pressure at the time of calibration.
Note Turning the pressure compensation on and off can produce significant artificial jumps in the apparent sample concentration. If the pressure compensation feature is to be used, the instrument must be calibrated with the pressure compensation feature on. For more information about calibration, see Chapter 4, “Calibration”.
In the Main Menu, choose Calibration Factors > Calibration Pressure.
Use and to increment or decrement the calibration pressure value.
Press to save the new calibration pressure.
CALIBRATION PRESSURE: PRESSURE: 151.6 SET CAL PRES TO: 150.0
©ª
INC/DEC
SAVE VALUE
RANGE AVG DIAGS ALARM
Reset User Calibration Default The Reset User Calibration Default screen allows the user to reset the
calibration configuration values to factory defaults.
In the Main Menu, choose Service > Calibration Factors > Reset User Cal Defaults.
Press to warn user and enable restore with .
Use to reset the calibration pressure reference value when pressed after .
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RESTORE DEFAULT CAL: RESTORE DEFAULT CAL:
RESTORE RESTORE
ARE YOU SURE YOU WANT TO?x PRESS ¨ TO CONFIRM RESTORE
Operation
Calibration Menu
RANGE AVG DIAGS ALARM
RANGE AVG DIAGS ALARM
Calibration Menu The Calibration menu is used to calibrate the analyzer, including zero
backgrounds, the NO, NO2, and NOx coefficients, and the calibration pressure. The screens below show the calibration menu in single mode and dual/auto range modes.
The calibration procedure is the same in dual, auto, or single range, however, there are two sets of gas coefficients in dual or auto range (i.e. low and high coefficients). This enables each range to be calibrated separately. When calibrating the instrument in dual or auto range, be sure to use a low span gas to calibrate the low range and a high span gas to calibrate the high range.
Whether dual or single range, the first step in calibrating the instrument is to assign the calibration pressure. The calibration pressure is used to account for slight pressure fluctuation brought on by changing weather. The calibration pressure is set equal to the reactor pressure at the time of calibration. For more information about calibration, see Chapter 4, “Calibration”.
In the Main Menu, choose Calibration.
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Operation
Calibration Menu
CALIBRATION: CALIBRATION: >CAL NO BACKGROUND >CAL NO BACKGROUND CAL NOx BACKGROUND CAL NOx BACKGROUND CAL NO COEFFICIENT CAL HI NO COEFFICIENT CAL NO2 COEFFICIENT CAL HI NO2 COEFFICIENT CAL NOx COEFFICIENT CAL HI NOx COEFFICIENT CALIBRATE PRESSURE CAL LO NO COEFFICIENT ZERO/SPAN CHECK
CAL LO NO2 COEFFICIENT
ª
RANGE AVG DIAGS ALARM
Calibrate NO and NO
Background
The Calibrate NO and NOx Background screens are used to adjust the
x
background, or perform a “zero calibration”. Be sure the analyzer samples zero air until the readings stabilize. The display shows the current NO or NOx reading.
It is important to note the averaging time when calibrating. The longer the averaging time, the more precise the calibration will be. For the most precise calibration, use the 300-second averaging time. For more information about calibration, see Chapter 4, “Calibration”.
In the Main Menu, choose Calibration > Calibrate NO or NOx
•Press to set the new reading to zero.
RANGE AVG DIAGS ALARM
CAL LO NOx COEFFICIENT CALIBRATE PRESSURE
Background.
NO BACKGROUND: NO: 1.2 CURRENTLY: 0.0 ?
SET NO TO ZERO
RANGE AVG DIAGS ALARM
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Operation
Calibration Menu
Calibrate NO, NO2, and
NOx Coefficients
The Calibrate NO Coefficient screen is used to adjust the NO span concentrations while sampling span gas of known concentration. All calibration screens operate the same way. Therefore, the following description of the NO calibration screen applies to the NO2 and NOx calibration screens as well.
The display shows the current NO concentration reading and the current NO range. The next line of the display is where the NO calibration gas concentration is entered.
It is important to note the averaging time when calibrating. The longer the averaging time, the more precise the calibration will be. For the most precise calibration, use the 300-second averaging time. For more information about calibration, see Chapter 4, “Calibration”.
In the Main Menu, choose Calibration > Cal NO, NO2, or NOx Coefficents.
Use and pushbuttons to move the cursor left or right.
Use and to increment or decrement the numeric value.
•Press to calculate and save the new coefficient based on the entered span concentration.
CALIBRATE NO: NO: 79.1 SPAN CONC: 00000801 ?
§¨
MOVE CURSOR
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM
SAVE
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Operation
Calibration Menu
Calibrate Pressure The Calibrate Pressure screen is used to set the calibration pressure.
The calibration pressure should be set only when calibrating the instrument.
In the Main Menu, choose Calibration > Calibrate Pressure.
•Press to save the current chamber as the new calibration pressure.
CALIBRATE PRESSURE: CUR CAL PRES: 150.0 mmHg CURRENT PRES: 151.6 mmHg ?
SAVE CURRENT PRESSURE
AS CAL PRESSURE
RANGE AVG DIAGS ALARM
Zero/Span Check The Zero/Span Check menu is available with the zero/span valve option. It
is used to program the instrument to perform fully automated zero and span check or adjustments. Total Duration Hour is the sum of zero, span, and purge duration minutes. Zero and Span Calibration Reset are toggle items that change between yes or no when selected, and displayed if auto calibration is installed.
In the Main Menu, choose Calibration > Zero/Span Check.
ZERO/SPAN CHECK: >NEXT TIME 01Jan05 12:00 PERIOD HR 24 TOTAL DURATION HR 1.5 ZERO DURATION MIN 30 SPAN DURATION MIN 30 PURGE DURATION MIN 30 ZERO/SPAN AVG SEC 60
RANGE AVG DIAGS ALARM
ZERO CAL RESET SPAN CAL RESET OFF ZERO/SPAN RATIO 1
ª
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Next Time The Next Time screen is used to view and set the next zero/span check date
and time. Once the initial zero/span check is performed, the date and time of the next zero/span check is calculated and displayed.
In the Main Menu, choose Calibration > Zero/Span Check > Next Date/Time.
Use , , and to move and change the value of the date and time.
•Press to accept a change.
NEXT DATE AND TIME: NEXT DATE AND TIME: 01 JAN 2005 12:00 02 JAN 2005 12:00 ? PRESS
TO EDIT
SETTING: DAYS
¨ SET MONTHS
©ª CHANGE VALUE
SAVE VALUE
Operation
Calibration Menu
RANGE AVG DIAGS ALARM
Period Hours The Zero/Span Period Hours screen defines the period or interval between
zero/span checks. Periods between 0 and 999 hours are acceptable. To turn the zero/span check off, set the period to 0.
In the Main Menu, choose Calibration > Zero/Span Check > Period Hours.
Use and to increment and decrement the numeric value.
•Press to save the period.
ZERO/SPAN PERIOD: CURRENTLY: 024 HRS SET TO: 025 HRS ?
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM
§¨
MOVE CURSOR
SAVE
RANGE AVG DIAGS ALARM
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Operation
Calibration Menu
Zero/Span/Purge Duration
Minutes
The Zero Duration Minutes screen defines how long zero air is sampled by the instrument. The span and purge duration screens look and function the same way as the zero duration screen, and are used to set how long the span gas and sample gas are sampled by the instrument. Durations between 0 and 60 minutes are acceptable. Each time a zero/span check occurs the zero check is done first, followed by the span check. To perform just a zero check, set the span and purge duration screen to 0 (off). The same applies to perform just a span or purge check.
In the Main Menu, choose Calibration > Zero/Span Check > Zero, Span or Purge Duration Min.
Use and to increment and decrement the numeric value.
•Press to save the duration value.
ZERO DURATION: CURRENTLY: 30 MIN SET TO: 31 MIN ?
§¨
MOVE CURSOR
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM
SAVE
Zero/Span Averaging Time The Zero/Span Averaging Time screen allows the user to adjust the
zero/span averaging time. The zero/span averaging time is used by the analyzer only when performing an automatic zero or span check. The analyzer’s averaging time is used for all other functions. The following averaging times are available: 1, 2, 5, 10, 20, 30, 60, 90, 120, 180, 240, and 300 seconds.
In the Main Menu, choose Calibration > Zero/Span Check > Zero/Span Avg Sec.
Use and to scroll through a list of choices.
Press to save the averaging time.
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Operation
Calibration Menu
ZERO/SPAN AVERAGING TIME: CURRENTLY: 60 SEC SET TO: 90 SEC ?
©ª
CHANGE VALUE
SAVE VALUE
RANGE AVG DIAGS ALARM
Zero/Span Ratio The Zero/Span Ratio screen is used to adjust the ratio of zeros to spans. For
example, if this value is set to 1, a span check will follow every zero check. If this value is set to 3, there will be two zero checks between each zero/span check. This value may be set from 1 to 10, with 1 as default.
In the Main Menu, choose Calibration > Zero/Span Check > Zero/Span Ratio.
Use and to increment and decrement the numeric value.
•Press to save the ratio value.
ZERO/SPAN RATIO: CURRENTLY: 1 :1 SET TO: 2 :1 ?
©ª
CHANGE VALUE
SAVE VALUE
RANGE AVG DIAGS ALARM
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Operation
Instrument Controls Menu
Instrument Controls
Menu
The Instrument Controls menu contains a number of items. The software controls listed in this menu enable control of the listed instrument functions.
In the Main Menu, choose Instrument Controls.
INSTRUMENT CONTROLS: >OZONATOR PMT SUPPLY AUTO/MANUAL MODE DATALOGGING SETTINGS COMMUNICATION SETTINGS I/O CONFIGURATION TEMPERATURE COMPENSATION
RANGE AVG DIAGS ALARM
PRESSURE COMPENSATION SCREEN CONTRAST SERVICE MODE DATE/TIME
ª
Ozonator The Ozonator screen is used to turn the internal ozonator on or off. The
display shows the status of the control line that turns the ozonator on or off. The next line of the display shows the user-specified ozonator setting. Under most conditions, the control line status and ozonator set status are the same. However, as a safety precaution, the microprocessor can override the user-specified ozonator setting. This occurs only if the ozonator flow doesn’t indicate any flow or if the NO2 converter temperature is below the minimum alarm limit. In this case, an alarm is activated and the ozonator is turned off. This is done to prevent the ozonator from overheating, which will result in permanent damage to the ozonator, or if the converter temperature drops below the minimum limit, which reduces the effectiveness of the ozone destruct.
It is possible, however, to defeat this feature, by setting the ozonator safety “OFF” in the “Service Menu”.
Note The ozonator must be “ON” to obtain NO, NO As an additional safety precaution, a lit LED mounted on the measurement interface board indicates that the ozonator is on.
In the Main Menu, choose Instrument Controls > Ozonator.
, and NOx readings.
2
•Press to toggle and set the ozonator on or off.
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Operation
Instrument Controls Menu
OZONATOR: CURRENTLY: OFF SET TO: ON ?
RANGE AVG DIAGS ALARM
 TOGGLE VALUE
PMT Supply The PMT Supply screen is used to turn the PMT power supply on or off.
This is useful in a troubleshooting situation.
In the Main Menu, choose Instrument Controls > PMT Supply.
•Press to toggle and set the PMT supply on or off.
PMT SUPPLY: CURRENTLY: OFF SET TO: ON ?
RANGE AVG DIAGS ALARM
 TOGGLE VALUE
Auto/Manual Mode The Auto/Manual Mode screen allows selection of the automatic mode
(NO/NOx), NO mode (manual NO), or NOx mode (manual NOx). The auto mode switches the mode solenoid valve automatically on a 10 second cycle so that NO, NO2, and NOx concentrations are determined. The manual NO mode puts the mode solenoid valve into the open position so that the sample gas bypasses the NO2-to-NO converter. Therefore, only the NO concentration is determined. The manual NOx mode puts the mode solenoid valve into the closed position so that the sample gas passes through the NO2-to-NO converter. Therefore, only the NOx concentration is determined. In the manual modes, additional averaging times of 1, 2, and 5 seconds are available from the Averaging Time screen.
In the Main Menu, choose Instrument Controls > Auto/Manual Mode.
Use and to scroll through a list of choices.
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Operation
Instrument Controls Menu
Datalogging Settings The Datalogging Settings menu deals with datalogging.
•Press to save the new mode state.
MODE: CURRENTLY: MANUAL NO SET TO: NO/NOX ?
RANGE AVG DIAGS ALARM
©ª
CHANGE VALUE

SAVE VALUE
In the Main Menu, choose Instrument Controls > Datalogging Settings.
DATALOGGING SETTINGS: >SELECT SREC/LREC SREC VIEW LOGGED DATA ERASE LOG SELECT CONTENT COMMIT CONTENT RESET TO DEFAULT CONTENT CONFIGURE DATA LOGGING
RANGE AVG DIAGS ALARM
Select SREC/LREC The Select SREC/LREC is used to select short record or long record format
for other operations in this menu.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Select SREC/LREC.
Use and to scroll through a list of choices.
•Press to set record format.
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Operation
Instrument Controls Menu
SELECT LOG TYPE: CURRENTLY: SREC SET TO: LREC ?
TOGGLE VALUE
RANGE AVG DIAGS ALARM
View Logged Data The View Logged Data screen is used to select the start point to view the
logged data by number of records or date and time.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Select SREC or LREC > View Logged Data.
Use and to toggle between number of records or date and time.
•Press to accept.
SELECT START POINT BY:
SET TO: # OF RECS
©ª
CHANGE
RANGE AVG DIAGS ALARM
ACCEPT
Number of Records The Number of Records screen is used to select the starting point to display
the number of records back to view.
Use and to increment or decrement the numeric value.
•Press to set the starting record and continue to the record display screen.
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Operation
Instrument Controls Menu
SET # BACK FROM CURRENT: 0000000 TOTAL LRECS: 20
§¨
MOVE CURSOR
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM
SAVE
The Record Display screen (read only) displays the selected records.
•Use and to view all the items in the record.
Use and to view records at different times.
time date flags 10:00 06/20/05 FC0088900 11:00 06/20/05 FC0088900 12:00 06/20/05 FC0088900 13:00 06/20/05 FC0088900
©ª
PGUP/DN
RANGE AVG DIAGS ALARM
§¨
PAN L/R
Date and Time The Date and Time screen is used to set a start date and time for which to
view logged data. For example, if “20 JUN 2005 10:00” is entered, then the first logged data record that is displayed is the first record after this time. If set to one minute logging, this would be at “20 JUN 2005 10:01”.
Use and to increment or decrement the selected field.
•Use to advance to next field.
•Press to set the date and time of the first record to be displayed and continue to the record display screen.
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Instrument Controls Menu
DATE AND TIME: 20 JUN 2005 10:00
©ª
CHG DAYS
¨
SET CURSOR TO MONTHS
ACCEPT AS SHOWN
RANGE AVG DIAGS ALARM
The Record Display screen (read only) displays the selected records.
•Use and to view all the items in the record.
Use and to view records at different times.
Operation
time date flags 10:01 06/20/05 FC0088900 10:02 06/20/05 FC0088900 10:03 06/20/05 FC0088900 10:04 06/20/05 FC0088900
©ª
PGUP/DN
RANGE AVG DIAGS ALARM
§¨
PAN L/R
Erase Log The Erase Log is used to erase all saved data for the selected record type (not
all short records and long records).
In the Main Menu, choose Instrument Controls > Datalogging Settings > Erase Log.
•Press to erase all data.
•Press
to confirm erasure.
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Operation
Instrument Controls Menu
ERASE LREC LOG FILE DATA? ERASE LREC LOG FILE DATA?
ERASE ERASE
ARE YOU SURE YOU WANT TO?x PRESS ¨ TO CONFIRM ERASURE
RANGE AVG DIAGS ALARM
Select Content The Select Content submenu displays a list of 32 record fields to use and a
submenu list of the analog output signal group choices to choose from. Choices are Concentrations, Other Measurements, and Analog Inputs (if the I/O expansion board is installed). This is a temporary list of items for the selected record type that must be committed via the datalogging menu before the changes will apply. Note that committing any changes to this list will erase all currently logged data, as the format of the stored data is changed.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Select Content.
LREC FIELDS: >FIELD 1 NO FIELD 2 NOX FIELD 3 PRES FIELD 4 PMTT FIELD 5 INTT FIELD 6 CONVT FIELD 7 NONE
RANGE AVG DIAGS ALARM
ª
RANGE AVG DIAGS ALARM
DATA IN LREC FIELD 1: >CONCENTRATIONS OTHER MEASUREMENTS ANALOG INPUTS
RANGE AVG DIAGS ALARM
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Operation
Instrument Controls Menu
Concentrations The Concentrations screen allows the user to select the output signal that is
tied to the selected field item. The selected item is shown by “<--” after it. Note that at this point, pressing indicates that these are proposed changes as opposed to implemented changes. To change the selected record format and erase record log file data, see “Commit Content” below. Range
) is visible only in auto range mode.
(NO
x
In the Main Menu, choose Instrument Controls > Datalogging Settings > Select Content > Select Field > Concentrations.
Use and to move the cursor up and down.
Press to select a new choice.
CONCENTRATIONS: >NONE NO <-­ NO2 NOx LO NO LO NO2 LO NOx
ª
RANGE AVG DIAGS ALARM
HI NO HI NO2 HI NOx RANGE (NOX)
Other Measurements The Other Measurements screen allows the user to select the output signal
that is tied to the selected field item. The selected item is shown by “<--” after it. Note that at this point, pressing indicates that these are proposed changes as opposed to implemented changes. To change the selected record format and erase record log file data, see “Commit Content” below.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Select Content > Select Field > Other Measurements.
Use and to move the cursor up and down.
Press to select a new choice.
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Operation
Instrument Controls Menu
OTHER MEASUREMENTS: >NONE INT TEMP CHAMBER TEMP COOLER TEMP NO2 CNV TEMP CHAMBER PRES PMT VOLTS
RANGE AVG DIAGS ALARM
OZONATOR FLOW
ª
Analog Inputs The Analog Inputs screen allows the user to select the output signal (none or
analog inputs 1-8) that is tied to the selected field item. The selected item is shown by “<--” after it. Note that at this point, pressing indicates that these are proposed changes as opposed to implemented changes. To change the selected record format and erase record log file data, see “Commit Content” below.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Select Content > Select Field > Analog Inputs.
Use and to move the cursor up and down.
Press to select a new choice.
ANALOG INPUTS: >NONE ANALOG IN 1 ANALOG IN 2 ANALOG IN 3 ANALOG IN 4 ANALOG IN 5 ANALOG IN 6
RANGE AVG DIAGS ALARM
ª
Commit Content The Commit Content screen is used to save the selected output signal that is
tied to the selected field item. For more information about selecting the analog output signal group choices, see “Select Content” above.
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Operation
Instrument Controls Menu
In the Main Menu, choose Instrument Controls > Datalogging Settings > Commit Content.
•Press to commit changes to selected record format and erase record log file data.
•Press to confirm changes.
CHANGE LREC FORMAT AND CHANGE LREC FORMAT AND ERASE LREC LOG FILE DATA? ERASE LREC LOG FILE DATA?
COMMIT COMMIT
ARE YOU SURE YOU WANT TO?x PRESS ¨ TO CONFIRM CHANGES
RANGE AVG DIAGS ALARM
RANGE AVG DIAGS ALARM
Reset to Default Content The Reset to Default Content screen is used to reset all of the datalogging
field items to default values. For more information about selecting the analog output signal group choices, see “Select Content” above.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Reset to Default Content.
•Press to reset selected record format and erase record log file data.
•Press
RESET LREC FORMAT AND RESET LREC FORMAT AND ERASE LREC LOG FILE DATA? ERASE LREC LOG FILE DATA?
RESET RESET
to reset.
ARE YOU SURE YOU WANT TO?x PRESS ¨ TO CONFIRM RESETXX
RANGE AVG DIAGS ALARM
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Operation
Instrument Controls Menu
Configure Datalogging The Configure Datalogging menu deals with datalogging configuration for
Logging Period Min The Logging Period Min screen is used to select the logging period in
the currently selected record type.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Configure Datalogging.
DATALOGGING SETTINGS: >LOGGING PERIOD MIN OFF MEMORY ALLOCATION % 50 DATA TREATMENT AVG
RANGE AVG DIAGS ALARM
minutes for the record format (srec or lrec). List of choices include: off, 1, 5, 15, 30, and 60 minutes (default).
In the Main Menu, choose Instrument Controls > Datalogging Settings > Configure Datalogging > Logging Period Min.
Use and to scroll through a list of choices.
•Press to set the logging period.
SET PERIOD FOR SREC: CURRENTLY: OFF MIN SET TO: 60 MIN ?
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM

SAVE
Memory Allocation Percent The Memory Allocation Percent screen is used to select the percentage of
each record type for both short records and long records. Percentages between 0 and 100% are available in increments of 10. Changing this value results in log erasure for both short records and long records.
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Operation
Instrument Controls Menu
In the Main Menu, choose Instrument Controls > Datalogging Settings > Configure Datalogging > Memory Allocation %.
Use and to scroll through a list of choices.
•Press to set the percentage for both record types and proceed to the erasure warning screen.
•Press to confirm change.
SET PERCENT SRECS: SET PERCENT SRECS: CURRENTLY: 50 % CURRENTLY: 50 % SET TO: 60 % ? SET TO: 60 % ?
THIS WILL ERASE ALL LOGS!x PRESS ¨ TO CONFIRM CHANGE
ª CHANGE VALUE SAVE
RANGE AVG DIAGS ALARM RANGE AVG DIAGS ALARM
Data Treatment The Data Treatment screen is used to select the data type for the selected
record: whether the data should be averaged over the interval, the minimum or maximum used, or the current value logged. Data treatment doesn’t apply to all data, just to the concentration measurement. All other data points log the current value at the end of the interval.
In the Main Menu, choose Instrument Controls > Datalogging Settings > Configure Datalogging > Data Treatment.
Use and to scroll through a list of choices.
•Press to set the data type.
SET LREC DATA TYPE: CURRENTLY: AVG SET TO: CUR ?
©ª
CHANGE VALUE
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SAVE
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Operation
Instrument Controls Menu
Communication Settings The communication Settings menu is used with communications control
and configuration.
In the Main Menu, choose Instrument Controls > Communication Settings.
COMMUNICATION SETTINGS: >BAUD RATE INSTRUMENT ID COMMUNICATION PROTOCOL STREAMING DATA CONFIG RS-232/RS-485 SELECTION TCP/IP SETTINGS
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Baud Rate The Baud Rate screen is used to set the RS-232/RS-485 interface baud rate.
Baud rates of 1200, 2400, 4800, and 9600, 19200, 38400, 57600, and 115200 are available.
In the Main Menu, choose Instrument Controls > Communication Settings > Baud Rate.
Use and to scroll through a list of choices.
•Press to save the new baud rate.
BAUD RATE: CURRENTLY: 9600 SET TO: 19200 ?
©ª
CHANGE VALUE
SAVE VALUE
RANGE AVG DIAGS ALARM
Instrument ID The Instrument ID screen allows the operator to edit the instrument ID.
The ID is used to identify the instrument when using the C-Link or MODBUS protocols to control the instrument or collect data. It may be necessary to edit the ID number if two or more of the same instrument are connected to one computer over the serial port. Valid Instrument ID numbers are from 0 to 127. The Model 42i Low Source has a default
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Operation
Instrument Controls Menu
Instrument ID of 42. For more information about the Instrument ID, see Appendix B “C-Link Protocol Commands” or Appendix C “MODBUS Protocol”.
In the Main Menu, choose Instrument Controls > Communication Settings > Instrument ID.
Use and to increment or decrement the ID value.
•Press to save the new instrument ID.
INSTRUMENT ID: CURRENTLY: 42 SET TO: 50 ?
RANGE AVG DIAGS ALARM
©ª
CHANGE VALUE

SAVE VALUE
Communication Protocol The Communication Protocol screen is used to change the instrument
communication protocol for serial communications. This does not affect communications over Ethernet, because the protocols are processed simultaneously on different ports.
In the Main Menu, choose Instrument Controls > Communication Settings > Communication Protocol.
Use and to scroll through a list of choices.
•Press to save the new protocol.
COMMUNICATION PROTOCOL: CURRENTLY: CLINK SET TO: STREAMING ?
RANGE AVG DIAGS ALARM
©ª
CHANGE VALUE

SAVE VALUE
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Operation
Instrument Controls Menu
Streaming Data Configuration The Streaming Data Configuration menu is used to allow for configuration
of the 18 streaming data output items, streaming interval, current data format, and current time. The Choose Stream Data submenu displays a list of the analog signal group choices to choose from. Choices are Concentrations, Other Measurements, and Analog Inputs (if the I/O expansion board option is installed).
Note Add Labels and Prepend Timestamp are toggle items that change between yes or no when selected.
In the Main Menu, choose Instrument Controls > Communication Settings > Streaming Data Config.
STREAMING DATA CONFIG: INTERVAL 10 SEC ADD LABELS NO PREPEND TIMESTAMP YES >ITEM 1 NO2 ITEM 2 INTT ITEM 3 PRES ITEM 4 NONE
ª
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CHOOSE STREAM DATA: >CONCENTRATIONS OTHER MEASUREMENTS ANALOG INPUTS
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Streaming Data Interval The Streaming Data Interval screen is used to adjust the streaming data
interval. The following interval times are available: 1, 2, 5, 10, 20, 30, 60, 90, 120, 180, 240, and 300 seconds.
In the Main Menu, choose Instrument Controls > Communication Settings > Streaming Data Config > Interval.
Use and to scroll through a list of choices.
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Operation
Instrument Controls Menu
Press to save the new streaming data period.
STREAMING DATA INTERVAL: CURRENTLY: 10 SEC SET TO: 20 SEC ?
©ª
CHANGE VALUE
SAVE VALUE
RANGE AVG DIAGS ALARM
Concentrations The Concentrations screen allows the user to select the output signal that is
tied to the selected streaming data item. The selected item is shown by “<--” after it. In dual or auto range mode, “High” or “Low” is displayed to indicate high or low concentrations. Range (NOx) is visible only in auto range mode.
In the Main Menu, choose Instrument Controls > Communication Settings > Streaming Data Config > Select Item > Concentrations.
Use and to move the cursor up and down.
Press to select a new choice.
CONCENTRATIONS: >NONE NO <-­ NO2 NOx RANGE (NOX)
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Other Measurements The Other Measurements screen allows the user to select the output signal
that is tied to the selected streaming data item. The selected item is shown by “<--” after it.
In the Main Menu, choose Instrument Controls > Communication Settings > Streaming Data Config > Select Item > Other Measurements.
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Operation
Instrument Controls Menu
Use and to move the cursor up and down.
Press to select a new choice.
OTHER MEASUREMENTS: >NONE INT TEMP CHAMBER TEMP COOLER TEMP NO2 CNV TEMP CHAMBER PRES PMT VOLTS
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Analog Inputs The Analog Inputs screen allows the user to select the output signal (none or
analog inputs 1-8) that is tied to the selected streaming data item. The selected item is shown by “<--” after it.
In the Main Menu, choose Instrument Controls > Communication Settings > Streaming Data Config > Select Item > Analog Inputs.
Use and to move the cursor up and down.
Press to select a new choice.
ANALOG INPUTS: >NONE ANALOG IN 1 ANALOG IN 2 ANALOG IN 3 ANALOG IN 4 ANALOG IN 5 ANALOG IN 6
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ª
RS-232/RS-485 Selection The RS-232/RS-485 Selection screen allows the user to choose between the
RS-232 or RS-485 specification for serial communication.
Note Disconnect the serial cable before changing RS-232 and RS-485 selection to prevent damage to the connected equipment.
In the Main Menu, choose Instrument Controls > Communication Settings > RS-232/RS-485 Selection.
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Operation
Instrument Controls Menu
•Press to leave the warning screen and move to next screen.
Use to confirm and save the new selection change.
RS-232/RS-485 SELECTION: RS-232/RS-485 SELECTION:
XXXXXX** WARNING **XXXXXXX CURRENTLY: RS-232
DISCONNECT THE SERIALX X SET TO: RS-485 ? CABLES BEFORE CHANGING X MAKE SURE THAT THE CABLEXX THE SELECTION!XXXXXX
TO CONTINUE
IS OFF: PRESS
TOGGLE VALUE
¨ TO CONFIRM
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TCP/IP Settings The TCP/IP Settings menu is used for defining TCP/IP settings.
In the Main Menu, choose Instrument Controls > Communication Settings > TCP/IP Settings.
TCP/IP SETTINGS: >USE DHCP OFF IP ADDRESS 192.168.1.15 NETMASK 255.255.255.0 GATEWAY 192.168.1.1 HOST NAME ISERIES
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Use DHCP The Use DHCP screen is used to specify whether to use DHCP or not.
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Note The instrument power must be cycled after this parameter has been changed for the change to take effect.
In the Main Menu, choose Instrument Controls > Communication Settings > TCP/IP Settings > Use DCHP.
•Press to toggle and set DHCP on or off.
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Operation
Instrument Controls Menu
DHCP: CURRENTLY: OFF SET TO: ON ?
CYCLE POWER TO CHANGE DHCP
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 TOGGLE VALUE
IP Address The IP Address screen is used to edit the IP address.
In the Main Menu, choose Instrument Controls > Communication Settings > TCP/IP Settings > IP Address.
Use , , and to move and change the value of the IP address.
•Press to save the new address.
IP ADDRESS: CURRENT: 192.168.1.15 SET TO: 192.168.1.15 1
§¨
MOVE CURSOR
©ª
CHANGE VALUE
SAVE
RANGE AVG DIAGS ALARM
Netmask The Netmask screen is used to edit the netmask address.
In the Main Menu, choose Instrument Controls > Communication Settings > TCP/IP Settings > Netmask.
Use , , and to move and change the value of the netmask.
•Press to save the new address.
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NETMASK: CURRENT: 255.255.255.0 SET TO: 255.255.255.000
§¨
MOVE CURSOR
©ª
CHANGE VALUE
SAVE
RANGE AVG DIAGS ALARM
Gateway The Gateway screen is used to edit the gateway address.
In the Main Menu, choose Instrument Controls > Communication Settings > TCP/IP Settings > Gateway.
Use , , and to move and change the value of the gateway address.
Operation
Instrument Controls Menu
•Press to save the new address.
DEFAULT GATEWAY: CURRENT: 192.168.1.1 SET TO: 192.168.1.1 1
§¨
MOVE CURSOR
©ª
CHANGE VALUE
SAVE
RANGE AVG DIAGS ALARM
Host Name The host name screen is used to edit the host name. When DHCP is
enabled, this name is reported to the DHCP server.
In the Main Menu, choose Instrument Controls > Communication Settings > TCP/IP Settings > Host Name.
Use , , and to move the cursor or change between the edit field and the alpha page.
•Press to save the new letter in the alpha table or save the new alpha page.
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Operation
Instrument Controls Menu
I/O Configuration The I/O Configuration menu deals with configuration of the analyzer’s I/O
HOST NAME: CURRENT: ISERIES
ISERIES SSSSSS?
ABCDEFGHIJKLMN BKSP
OPQRSTUVWXYZ PAGE 0123456789 ./- SAVE
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system. The analog input configuration is displayed if the I/O expansion board option is installed.
In the Main Menu, choose Instrument Controls > I/O Configuration.
I/O CONFIGURATION: >OUTPUT RELAY SETTINGS DIGITAL INPUT SETTINGS ANALOG OUTPUT CONFIG ANALOG INPUT CONFIG
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Output Relay Settings The Output Relay Settings menu displays a list of the 10 analog output
relays available, and allows the user to select the logic state and instrument parameter for the relay selected.
Note The digital outputs may take up to one second after the assigned state occurs to show up on the outputs.
In the Main Menu, choose Instrument Controls > I/O Configuration > Output Relay Settings.
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Operation
Instrument Controls Menu
OUTPUT RELAY SETTINGS: >1 NOP GEN ALARM 2 NOP NONE 3 NOP UNITS 4 NOP CONC ALARM 5 NOP NONE 6 NOP NONE 7 NOP NO MODE
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ª
Logic State The Logic State screen is used to change the I/O relay to either normally
open or normally closed.
•Press to toggle and set the logic state between open or closed.
OUTPUT RELAY SETUP: >LOGIC STATE OPEN INSTRUMENT STATE
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Instrument State The Instrument State submenu allows the user to select the instrument state
that is tied to the selected relay output. A submenu lists signal types of either alarms or non-alarm to choose from.
In the Main Menu, choose Instrument Controls > I/O Configuration > Output Relay Settings > Select Relay > Instrument State.
CHOOSE SIGNAL TYPE: >ALARMS NON-ALARM
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Operation
Instrument Controls Menu
Alarms The Alarms status screen allows the user to select the alarm status for the
selected relay output. The selected item is shown by “<--” after it. Items displayed are determined by the options installed.
In the Main Menu, choose Instrument Controls > I/O Configuration > Output Relay Settings > Select Relay > Instrument State > Alarms.
Use and to scroll through a list of choices.
Press to save the new selection for the relay.
ALARM STATUS ITEMS: >NONE GEN ALARM <-­ NO CONC MAX NO CONC MIN NO2 CONC MAX NO2 CONC MIN NOx CONC MAX
ª
RANGE AVG DIAGS ALARM
NOx CONC MIN INT TEMP CHAMB TEMP COOLER TEMP NO2 CV TEMP PRESSURE OZONE FLOW MB STATUS MIB STATUS I/O BD STATUS CONC ALARM
Non-Alarm The Non-Alarm status screen allows the user to select the non-alarm status
for the selected relay output. The selected item is shown by “<--” after it. Items displayed are determined by the options installed.
In the Main Menu, choose Instrument Controls > I/O Configuration > Output Relay Settings > Select Relay > Instrument State > Non-Alarm.
Use and to scroll through a list of choices.
Press to save the new selection for the relay.
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Operation
Instrument Controls Menu
NON ALARM STATUS ITEMS: >NONE AUTORANGE (NOx) SERVICE UNITS ZERO MODE SPAN MODE NO MODE
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NOX MODE SAMPLE MODE PURGE MODE
ª
Digital Input Settings The Digital Input Settings menu displays a list of the 16 digital inputs
available, and allows the user to select the logic state and instrument parameter for the relay selected.
Note The digital inputs must be asserted for at least one second for the action to be activated.
In the Main Menu, choose Instrument Controls > I/O Configuration > Digital Input Settings.
DIGITAL INPUT SETTINGS: >1 NOP NO MODE 2 NOP NOX MODE 3 NOP SET BACKGROUND 4 NOP CAL TO LO SPAN 5 NOP AOUTS TO ZERO 6 NOP AOUTS TO FS 7 NOP NONE
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ª
Logic State The Logic State screen is used to change the I/O relay to either normally
open or normally closed. The default state is open, which indicates that a relay connected between the digital input pin and ground is normally open and closes to trigger the digital input action. If nothing is connected to the digital input pin, the state should be left at open to prevent the action from being triggered.
•Press to toggle and set the logic state open or closed.
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Operation
Instrument Controls Menu
Instrument Action The Instrument Action screen allows the user to select the instrument state
DIGITAL INPUT SETUP: >LOGIC STATE OPEN INSTRUMENT ACTION
RANGE AVG DIAGS ALARM
that is tied to the selected digital input. The selected item is shown by “<--” after it.
In the Main Menu, choose Instrument Controls > I/O Configuration > Digital Input Settings > Select Relay > Instrument Action.
Use and to scroll through a list of choices.
Press to save the new selection for the relay.
CHOOSE ACTION: >NONE ZERO MODE SPAN MODE NO MODE <-­ NOX MODE SET BACKGROUND CAL TO LO SPAN
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AOUTS TO ZERO AOUTS TO FS CAL TO HI SPAN
ª
Analog Output Configuration The Analog Output Configuration menu displays a list of the analog output
channels available for configuration. Channel choices include all voltage channels, all current channels, voltage channels 1-6, and current channels 1-6 (if the I/O expansion board option is installed). Configuration choices include selecting range, setting minimum/maximum values, and choosing signal to output.
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Operation
Instrument Controls Menu
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Output Config.
OUTPUT CHANNELS: >ALL VOLTAGE CHANNELS ALL CURRENT CHANNELS VOLTAGE CHANNEL 1 VOLTAGE CHANNEL 2 VOLTAGE CHANNEL 3 VOLTAGE CHANNEL 4 VOLTAGE CHANNEL 5
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ANALOG OUTPUT CONFIG: >SELECT RANGE SET MINIMUM VALUE SET MAXIMUM VALUE CHOOSE SIGNAL TO OUTPUT
ª
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Select Output Range The Select Output Range screen is used to select the hardware range for the
selected analog output channel. Possible ranges for the voltage outputs are: 0-100 mV, 0-1, 0-5, 0-10 V.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Output Config > Select Channel > Select Range.
Use and to move the cursor up and down.
Press to save the new range.
SELECT OUTPUT RANGE: SELECTED OUTPUT: V ALL CURRENTLY: 0-10V SET TO: 0-5V ?
©ª CHANGE VALUE  SAVE
RANGE AVG DIAGS ALARM
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Operation
Instrument Controls Menu
Minimum and Maximum Value The MinimumValue screen is used to edit the zero (0) to full-scale (100)
value in percentages for the selected analog output channel. See Table 3-7 for a list of choices. The minimum and maximum output value screens function the same way. The example below shows the set minimum value screen.
In the Main Menu, choose Instrument Controls > IO Configuration > Analog Output Config > Select Channel > Set Minimum or Maximum Val ue .
Use and to increment or decrement the numeric value.
Press to validate and save the new minimum value.
MINIMUM OUTPUT PERCENT: SELECTED OUTPUT: V ALL CURRENTLY: N/A % SET TO: 0000.5 % ?
©ª CHANGE VALUE  SAVE
RANGE AVG DIAGS ALARM
Table 3-7. Analog Output Zero to Full-Scale Table
Output Zero % Value Full-Scale 100% Value
NO Zero (0) Range Setting
NO
2
NO
x
LO NO Zero (0) Range Setting
LO NO
2
LO NO
x
HI NO Zero (0) Range Setting
HI NO
2
HI NO
x
Range Status (NO
Internal Temp User-set alarm min value User-set alarm max value
Chamber Temp User-set alarm min value User-set alarm max value
Cooler Temp User-set alarm min value User-set alarm max value
) Recommend not to change the setting for this output
x
Zero (0) Range Setting
Zero (0) Range Setting
Zero (0) Range Setting
Zero (0) Range Setting
Zero (0) Range Setting
Zero (0) Range Setting
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Operation
Instrument Controls Menu
Table 3-7. Analog Output Zero to Full-Scale Table
Output Zero % Value Full-Scale 100% Value
NO2 Converter Temp User-set alarm min value User-set alarm max value
Chamber Pressure User-set alarm min value User-set alarm max value
PMT Volts 700 volts 1100 volts
Everything Else 0 units 10 units
Choose Signal to Output The Choose Signal to Output screen displays a submenu list of the analog
output signal group choices. Group choices are Concentrations, Other Measurements, and Analog Inputs (if the I/O expansion board option is installed). This allows the user to select the output signal to the selected output channel. The Concentrations screen is shown below. See Table 3-8 below for a list of items for each signal group choice.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Output Config > Select Channel > Choose Signal To Output.
Use and to move the cursor up and down.
Press to select a choice.
CHOOSE SIGNAL - CONC SELECTED OUTPUT: V1 CURRENTLY: NONE SET TO: NONE ?
©ª
CHANGE VALUE
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SAVE
Table 3-8. Signal Type Group Choices
Concentrations Other Measurements Analog Inputs
None None None
NO (single/auto range mode) Internal Temp Analog Input 1
NO
(single/auto range mode) Chamber Temp Analog Input 2
2
NO
(single/auto range mode) Cooler Temp Analog Input 3
x
LO NO (dual mode) NO
Thermo Electron Corporation Model 42i Low Source Instruction Manual 3-57
Converter Temp Analog Input 4
2
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Operation
Instrument Controls Menu
Analog Input Configuration The Analog Input Configuration menu displays a list of the 8 analog input
Table 3-8. Signal Type Group Choices
Concentrations Other Measurements Analog Inputs
LO NO2 (dual mode) Chamber Pressure Analog Input 5
LO NO
(dual mode) PMT Volts Analog Input 6
x
HI NO (dual mode) Analog Input 7
HI NO
(dual mode) Analog Input 8
2
HI NO
(dual mode)
x
Range (NO
) (auto range mode)
x
channels available for configuration. This screen is displayed if the I/O expansion board option is installed. Configuration includes entering descriptor, units, decimal places, choice of 1-10 points in the table, and corresponding number of points selected.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config.
ANALOG INPUT CONFIG: >CHANNEL 1 IN1 CHANNEL 2 IN2 CHANNEL 3 IN3 CHANNEL 4 IN4 CHANNEL 5 IN5 CHANNEL 6 IN6 CHANNEL 7 IN7
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ANALOG INPUT 01 CONFIG: >DESCRIPTOR IN1 UNITS V DECIMAL PLACES 2 TABLE POINTS 2 POINT 1 POINT 2
ª
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Operation
Instrument Controls Menu
Descriptor The Descriptor screen allows the user to enter the descriptor for the selected
analog input channel. The descriptor is used in datalogging and streaming data to report what data is being sent out. The descriptor may be from 1 to 3 characters in length, and defaults to IN1 to IN8 (user input channel number).
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Channel > Descriptor.
Press to save the new descriptor.
ANALOG INPUT DESCRIPTOR: CURRENTLY: IN1
IN1
ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 ./- SAVE
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Units The Units screen allows the user to enter the units for the selected analog
input channel. The units are displayed on the diagnostic screen and in datalogging and streaming data. The units may be from 1 to 3 characters in length, and defaults to V (volts).
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Channel > Units.
Press to save the new value.
ANALOG INPUT UNITS: CURRENTLY: V
VSS
ABCDEFGHIJKLMN BKSP OPQRSTUVWXYZ PAGE 0123456789 ./- SAVE
RANGE AVG DIAGS ALARM
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Operation
Instrument Controls Menu
Decimal Places The Decimal Places screen allows the user to select how many digits are
displayed to the right of the decimal, from 0 to 6, with a default of 2.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Channel > Decimal Places.
Use and to increment or decrement the value.
Press to save the new value.
DECIMAL PLACES: CURRENTLY: 2 SET TO: 3 ?
©ª
INC/DEC
SAVE VALUE
RANGE AVG DIAGS ALARM
Number of Table Points The Number of Table Points screen allows the user to select how many
points are used in the conversion table. The points range from 2 to 10, with a default of 2.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Channel > Table Points.
Use and to move the cursor up and down.
Press to save the new value.
NUMBER OF TABLE POINTS: CURRENTLY: 2 SET TO: 10 ?
RANGE AVG DIAGS ALARM
©ª
INC/DEC

SAVE VALUE
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Operation
Instrument Controls Menu
Table Point The Table Point submenu allows the user to set up an individual table
point.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Channel > Point 1-10.
TABLE POINT 01 CONFIG: >VOLTS 0.00 USER VALUE 0.00
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Volts The Volts screen allows the user to set the input voltage for the selected
table point in the conversion table from 0.00 to 10.50. The default table is a two-point table with point 1: 0.00 V = 000.0 U and point 2: 10.00 V =
10.0 U.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Channel > Select Point > Vo lt s.
Use and to move the cursor up and down.
Press to save the new value.
TABLE POINT 01 VOLTS: CURRENTLY: 0.00 SET TO: 00.00
§¨
MOVE CURSOR
©ª
CHANGE VALUE
RANGE AVG DIAGS ALARM
SAVE
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Operation
Instrument Controls Menu
User Value The User Value screen allows the user to set the output value for the
corresponding input voltage for the selected table point in the conversion table from -9999999 to 99999999. The default table is a two-point table with point 1: 0.00 V = 000.0 U and point 2: 10.00 V = 10.0 U.
In the Main Menu, choose Instrument Controls > I/O Configuration > Analog Input Config > Select Table Point > User Value.
Use and to move the cursor up and down.
Press to save the new value.
TABLE POINT 01 USER VAL: CURRENTLY: 0.00 SET TO: 00000.00
§¨
MOVE CURSOR
©ª
CHANGE VALUE
SAVE
Temperature
Compensation
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Temperature compensation provides compensation for any changes to the instrument's output signal due to internal instrument temperature variations. The effects of internal instrument temperature changes on the analyzer's subsystems and output have been empirically determined. This empirical data is used to compensate for any changes in temperature. This compensation can be used for special applications, or when operating the instrument outside the recommended temperature range, even though the Model 42i Low Source does not require temperature compensation for EPA equivalency.
When temperature compensation is on, the display shows the current internal instrument temperature (measured by a thermistor on the Interface board). When temperature compensation is off, the display shows the factory standard temperature of 30 °C.
In the Main Menu, choose Instrument Controls > Temperature Compensation.
•Press to toggle and set the temperature compensation on or off.
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Instrument Controls Menu
TEMPERATURE COMPENSATION: COMP TEMP: 30.0 CURRENTLY: OFF SET TO: ON ?
RANGE AVG DIAGS ALARM
 TOGGLE VALUE
o
C
Pressure Compensation Pressure compensation provides compensation for any changes to the
instrument's output signal due to reaction chamber pressure variations. The effects of reaction chamber pressure changes on the analyzer's subsystems and output have been empirically determined. This empirical data is used to compensate for any change in reaction chamber pressure. This compensation can be used even though the Model 42i Low Source does not require pressure compensation for EPA equivalency.
Operation
When pressure compensation is on, the first line of the display represents the current pressure in the reaction chamber. When pressure compensation is off, the first line of the display shows the factory standard pressure of 150 mmHg.
In the Main Menu, choose Instrument Controls > Pressure Compensation.
•Press to toggle and set the pressure compensation on or off.
PRESSURE COMPENSATION: COMP PRES: 150.0 mmHg CURRENTLY: OFF SET TO: ON ?
TOGGLE VALUE
RANGE AVG DIAGS ALARM
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Operation
Instrument Controls Menu
Screen Contrast The Screen Contrast screen is used to change the contrast of the display.
Intensities between 0 and 100% in increments of 10 are available. Changing the screen contrast may be necessary if the instrument is operated at extreme temperatures.
In the Main Menu, choose Instrument Controls > Screen Contrast.
Use and to increment or decrement the screen contrast.
•Press to accept a change.
SCREEN CONTRAST: CURRENTLY: 50 % SET TO: 60 % ?
RANGE AVG DIAGS ALARM
©ª CHANGE VALUE
 SAVE VALUE
Service Mode The Service Mode screen is used to turn the service mode on or off. The
service mode locks out any remote actions and includes parameters and functions that are useful when making adjustments or diagnosing the Model 42i Low Source. For more information about the service mode, see “Service Menu” later in this chapter.
Note The service mode should be turned off when finished, as it prevents remote operation.
In the Main Menu, choose Instrument Controls > Service Mode.
•Press to toggle and set the service mode on or off.
SERVICE MODE: CURRENTLY: OFF SET TO: ON ?
RANGE AVG DIAGS ALARM
 TOGGLE VALUE
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Date/Time The Date/Time screen and allows the user to view and change the system
date and time (24-hour format). The internal clock is powered by its own battery when instrument power is off.
In the Main Menu, choose Instrument Controls > Date/Time.
Use , , and to move and change the value of the date and time.
•Press to edit and save the new date and time.
DATE AND TIME: 19 MAR 2005 12:34:56 DATE AND TIME: PRESS
TO EDIT
19 MAR 2005 12:34:56 ?
SETTING: DAYS
¨ SET MONTHS
©ª CHANGE VALUE
SAVE VALUE
Operation
Diagnostics Menu
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Diagnostics Menu The Diagnostics menu provides access to diagnostic information and
functions. This menu is useful when troubleshooting the instrument. The analog input readings and analog input voltages are displayed if the I/O expansion board option is installed.
In the Main Menu, choose Diagnostics.
DIAGNOSTICS: >PROGRAM VERSION VOLTAGES TEMPERATURES PRESSURE FLOW ANALOG INPUT READINGS ANALOG INPUT VOLTAGES
RANGE AVG DIAGS ALARM
ª
DIGITAL INPUTS RELAY STATES TEST ANALOG OUTPUTS INSTRUMENT CONFIGURATION CONTACT INFORMATION
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Operation
Diagnostics Menu
Program Version The Program Version screen (read only) shows the version number of the
program installed. Prior to contacting the factory with any questions regarding the instrument, please note the program version number.
In the Main Menu, choose Diagnostics > Program Version.
PROGRAM VERSION: PRODUCT: MODEL 42iLS VERSION: 01.00.01.074
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Voltages The Voltages menu displays the current diagnostic voltage readings. This
screen enables the power supply to be quickly read for low or fluctuating voltages without having to use a voltage meter. The I/O board is displayed if the I/O expansion board option is installed.
In the Main Menu, choose Diagnostics > Vo lt ag es .
VOLTAGES: >MOTHERBOARD INTERFACE BOARD I/O BOARD
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Motherboard Voltages The Motherboard screen (read only) is used to display the current voltage
readings on the motherboard.
In the Main Menu, choose Diagnostics > Voltages > Motherboard Vo lt a ge s.
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Operation
Diagnostics Menu
MOTHERBOARD VOLTAGES:
3.3 SUPPLY 3.3 V
5.0 SUPPLY 5.0 V
15.0 SUPPLY 15.0 V
24.0 SUPPLY 24.0 V
-3.3 SUPPLY -3.3 V
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Interface Board Voltages The Interface Board screen (read only) is used to display the current voltage
readings on the interface board.
In the Main Menu, choose Diagnostics > Voltages > Interface Board Vo lt a ge s.
INTERFACE BOARD VOLTAGES: PMT SUPPLY 785.5 V
3.3 SUPPLY 3.3 V
5.0 SUPPLY 5.0 V
15.0 SUPPLY 15.0 V P15.0 SUPPLY 15.0 V
24.0 SUPPLY 24.0 V
-15.0 SUPPLY -15.0 V
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I/O Board Voltages The I/O Board screen (read only) is used to display the current voltage
readings on the I/O expansion board. This screen is displayed if the I/O expansion board option is installed.
In the Main Menu, choose Diagnostics > Voltages > I/O Board Vo lt a ge s.
I/O BOARD VOLTAGES:
3.3 SUPPLY 3.3 V
5.0 SUPPLY 5.0 V 15 0 SUPPLY 15.0 V
24.0 SUPPLY 24.0 V
-3.0 SUPPLY -3.0 V
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Operation
Diagnostics Menu
Temperatures The Temperatures screen (read only) displays the internal temperature,
reaction chamber temperature, cooler temperature, and converter temperatures. The internal temperature is the air temperature measured by a sensor located on the interface board.
In the Main Menu, choose Diagnostics > Temperatures.
TEMPERATURES: >INTERNAL 28.6 CHAMBER 49.0 COOLER -2.8 NO2 CONVERTER 625.0 NO2 CONV SET 625.0
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Pressure The Pressure screen (read only) displays the reaction chamber pressure. The
pressure is measured by a pressure transducer at the reaction chamber.
In the Main Menu, choose Diagnostics > Pressure.
CHAMBER PRES: 151.6 mmHg
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Flow The Flow screen (read only) displays the ozone flow rate. An internal flow
sensor measures the ozone flow. For more information, see Chapter 1, “Introduction”.
In the Main Menu, choose Diagnostics > Flow.
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Diagnostics Menu
OZONATOR FLOW: OK
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Analog Input Readings The Analog Input Readings screen (read only) displays the 8 current
user-scaled analog readings (if the I/O expansion board option is installed).
In the Main Menu, choose Diagnostics > Analog Input Readings.
Operation
ANALOG INPUT READINGS: >CO 10.2 PPM SO2 18.2 PPB CO2 250 PPM FL1 20.42 LPM WND 9.86 V FL2 1.865 LPM IO7 0.0 V
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Analog Input Voltages The Analog Input Voltages screen (read only) displays the 8 raw analog
voltage readings (if the I/O expansion board option is installed).
In the Main Menu, choose Diagnostics > Analog Input Voltages.
ANALOG INPUT VOLTAGES: >ANALOG IN 1 6.24 V ANALOG IN 2 4.28 V ANALOG IN 3 0.00 V ANALOG IN 4 0.00 V ANALOG IN 5 0.00 V ANALOG IN 6 0.00 V ANALOG IN 7 0.00 V
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Diagnostics Menu
Digital Inputs The Digital Inputs screen (read only) displays the state of the 16 digital
inputs.
In the Main Menu, choose Diagnostics > Digital Inputs.
DIGITAL INPUTS: >INPUT 1 1 INPUT 2 1 INPUT 3 1 INPUT 4 1 INPUT 5 1 INPUT 6 1 INPUT 7 1
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Relay States The Relay States screen displays the state of the 10 digital outputs and
allows toggling of the state to either on (1) or off (0). The relays are restored to their original states upon exiting this screen.
In the Main Menu, choose Diagnostics > Relay States.
RELAY STATE: >OUTPUT 1 0 OUTPUT 2 0 OUTPUT 3 0 OUTPUT 4 1 OUTPUT 5 0 OUTPUT 6 0 OUTPUT 7 0
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Test Analog Outputs The Test Analog Outputs menu contains a number of digital to analog
converter (DAC) calibration items. Channel choices include all analog outputs, 6 voltage channels, and 6 current channels (if the I/O expansion board option is installed).
In the Main Menu, choose Diagnostics > Test Analog Outputs.
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Operation
Diagnostics Menu
TEST ANALOG OUTPUTS: >ALL VOLTAGE CHANNEL 1 VOLTAGE CHANNEL 2 VOLTAGE CHANNEL 3 VOLTAGE CHANNEL 4 VOLTAGE CHANNEL 5 VOLTAGE CHANNEL 6
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Set Analog Outputs The Set Analog Outputs screen contains three choices: Set to full-scale, set
to zero, or reset to normal. Full-scale sets the analog outputs to the full-scale voltage, zero sets the analog outputs to 0 volts, and normal operation. The example below shows the selected output state “ALL” is set to normal.
In the Main Menu, choose Diagnostics > Test Analog Outputs > ALL, Voltage Channel 1-6, or Current Channel 1-6.
Use and to move the cursor up and down.
Press to select a choice.
SET ANALOG OUTPUTS: SETTING: ALL OUTPUT SET TO: NORMAL
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SET TO FULL SCALE
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SET TO ZERO
§
RESET TO NORMAL
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Diagnostics Menu
Instrument Configuration The Instrument Configuration screen displays information on the hardware
configuration of the instrument.
Note If the analyzer is in service mode, pressing on the item will toggle it yes or no.
In the Main Menu, choose Diagnostics > Instrument Configuration.
•Press to toggle instrument configuration (in service mode only).
INSTRUMENT CONFIGURATION: >I/O EXPANSION BOARD YES ZERO SPAN VALVES YES LAG VOLUME NO PERM DRYER NO CONVERTER SS DILUTION NO AUTO CALIBRATION NO
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Contact Information The Contact Information screen displays the customer service information.
In the Main Menu, choose Diagnostics > Contact Information.
CONTACT INFORMATION:
CALL CENTER: 508-520-0430
WEB: WWW.THERMO.COM
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