thermital TBPS KOMPACT, TBPS 200 KOMPACT, TBPS KOMPACT Series, TBPS 430 KOMPACT, TBPS 300 KOMPACT Installation And Maintenance Manual
TBPS KOMPACT
INSTALLATION AND
MAINTENANCE MANUAL
This manual, Code 20120617 - Rev. 2 (03/17) comprises 16 pages.
2
ENGLISH
RANGE
MODEL CODE
TBPS 200 KOMPACT 20119548
TBPS 300 KOMPACT 20119549
TBPS 430 KOMPACT 20119550
ACCESSORIES
For a complete list of accessories and details of their compatibility, refer to the Catalogue.
Dear heating engineer,
We would like to congratulate you on having recommended a
T solar storage cylinder unit: a modern product
that's capable of ensuring a high degree of reliability, efficiency, quality and safety.
While your technical skills and knowledge will certainly be
more than sufficient, this booklet contains all the information
that we have deemed necessary for the device's correct and
easy installation.
Thank you again, and keep up the good work,
Thermital
CONFORMITY
The T solar heaters comply with DIN 4753-3 and
UNI EN 12897.
ENGLISH
CONTENTS
The following symbols are used in this manual:
b
CAUTION! =
Identifies actions that require caution and
adequate preparation.
a
STOP! =
Identifies actions that you MUST NOT do.
This manual, Code
- Rev.
comprises
pages.
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . 3
General Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . 3
Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Description of the appliance . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety and control devices. . . . . . . . . . . . . . . . . . . . . . . . . . 4
Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
System layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Technical specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Unpacking the product . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Access to the solar station . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Place of installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation in older systems and systems requiring
modernisation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water quality requirements. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Water connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Typical water system schematics. . . . . . . . . . . . . . . . . . . . 10
Wiring diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
System flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
System filling cock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Device cleaning and maintenance. . . . . . . . . . . . . . . . . . . 13
COMMISSIONING AND MAINTENANCE . . . . . . . . 14
Interventions on the hydraulic system . . . . . . . . . . . . . . . . 14
Recycling and disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
END USER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Temporary shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Preparing for extended periods of disuse . . . . . . . . . . . . . 15
External maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3
ENGLISH
GENERAL INFORMATION
GENERAL INFORMATION
GENERAL SAFETY INFORMATION
b
Check that the product is complete, undamaged and as
ordered as soon as you receive it. Report any discrepancies or damage to the T dealer who sold it.
b
This product must be installed by a legally qualified heating engineer. On completion of the installation, the installer must issue the owner with a declaration of conformity
confirming that the installation has been completed to
the highest standards in compliance with the instructions
provided by T in this instruction manual, and
that it conforms to all applicable laws and standards.
b
This product must only be used for the purpose for which
it is designed and made, as specified by T.
T declines all responsibility, contractual or
other, for damage to property or injury to persons or animals caused by improper installation, adjustment, maintenance or use.
b
The product must be serviced at least once a year. Servicing must be arranged in advance with the T
Technical Assistance Centre.
b
All servicing and repairs must be performed by a qualified heating engineer.
b
If water leaks from the storage cylinder, turn off the water
supply and contact T’s Technical Assistance
Centre or a qualified heating engineer immediately.
b
If the product is not going to be used for an extended
period of time, contact the manufacturer’s Technical Assistance Centre to have at least the following operations
performed:
- Close the shut-off cocks for the domestic hot water circuit
- Shut down the boiler connected to the storage cylinder
as instructed in its own manual
- Switch the storage cylinder OFF at the control panel (if
fitted) and at the mains power switch
- Drain the central heating circuit and domestic hot water
circuit if there is any risk of freezing.
b
This instruction manual is an integral part of the product. It must be kept safe and must ALWAYS accompany
the product, even if it is sold to another owner or transferred to another user or to another installation. If you
lose this manual, order a replacement immediately. Keep
the product purchase documents to be presented to the
T authorised Technical Assistance Centre to
request a service call under warranty.
b
Size the solar expansion tank so as to ensure complete
absorption of the expansion of the fluid contained within
the system, with reference to the prevailing regulations
on the matter. In particular, consider fluid characteristics, considerable fluctuation of service temperature and
vapour that might be generated during solar collector
stagnation stage. Proper size of expansion tank ensures
setting off of all volume changes of the heat transfer fluid,
avoiding excessive pressure increase. Limited pressure
changes avoid reaching safety valve opening pressure
and the consequent fluid drainage.
PRECAUTIONS
The operation of any appliance that uses electrical power demands that a number of fundamental safety precautions be
respected. In particular:
a
Never attempt to install the system without using suitable
personal protection equipment and without following all
applicable occupational safety standards.
a
It is forbidden to touch the device while barefoot or with
wet or moist body parts.
a
It is forbidden to perform any technical or cleaning operations before having disconnected the device from its
electrical power supply, by setting the system's main
switch to "off".
a
It is forbidden to pull, detach, or twist the electrical cables protruding from the device, even if it is disconnected from its electrical power supply.
a
Do not expose the storage cylinder to the elements. It is
not designed for use outdoors.
a
If solar plant pressure decreases, it is forbidden to top
up with only water as there is a danger of freezing and
overheating.
a
Do not use connections or safety devices or fittings (expansion vessels, pipes, insulation) that are not specifically designed and tested for use in solar water heating
systems.
a
Do not allow children or infirm persons to operate the
system unsupervised.
a
Do not dispose of packaging material into the environment, or leave it within the reach of children, since it can
become a potential hazard. Dispose of packaging material in compliance with applicable legislation.
a
It is forbidden to use the pipes for handling.
General information
4
ENGLISH
GENERAL INFORMATION
GENERAL INFORMATION
DESCRIPTION OF THE APPLIANCE
T
TBPS KOMPACT
double-coil solar boilers, with
pre-fitted solar station, are available in three different models, can be integrated in solar systems for the production of
domestic hot water and can be easily used in solar systems
where
T boilers or heating groups serve as an in-
tegration.
The most important technical features of these solar storage
cylinders are:
- the accurate study of tank and coil geometry
- internal glazing, bacteriologically inert, to ensure the
max. hygiene of treated water, reduce limescale deposits and make cleaning operations easier
- insulation made of expanded polyurethane free from
CFC (chlorofluorocarbons)
- a flange for easy cleaning and maintenance of the anti-corrosion magnesium anode
- solar station enclosed in an insulating casing in PPE
(Polypropylene foam), used also for solar system washing, filling and emptying as well as for circulator removal
The main components of the solar station are:
- high-efficiency circulator with variable speed (already
hard-wired)
- solar regulator (already hard-wired), as indicated in
paragraph "Safety and control devices"
- shut-off valves as non-return valves
- thermometers
- pressure gauge
- fitting for connection to a solar expansion tank
- suitable safety device, as indicated in paragraph "Safety and control devices"
SAFETY AND CONTROL DEVICES
Equipment safety and setting are achieved thanks to:
- Safety valve with trigger pressure set at 6 bar;
- Solar Regulator for circulator management/control.
Manages 9 system diagrams that can be selected. Refer to the specific manual for further details.
IDENTIFICATION
The T
TBPS KOMPACT
solar heaters can be iden-
tified by:
Data plate
This lists the technical specifications and performance of
the product.
RIELLO S.p.A.
Via Ing.Pilade Riello 7
37045 Legnago (VR) - ITALY
SOLARBOILER
Modell Herstell. Nr.
Artikel Nr.
Baujahr
Maximaler Boilerbetriebsdruck
Anschlussspannung
bar
V-Hz
Boilerfassungvermögen
l
T067595ED02
ERDUNG OBLIGATORISCH - OBLIGATORY GROUND CONNECTION
W
Elektrischer Leistung
m
2
m
2
Leistungsaufnahme obere Rohrschlange
kW
Erzeugung von Brauchwasser
l/1'
[Primärkreislauftemperatur T=80°C]
SOLAR STORAGE CYLINDER
Model Serial number
Code
Year
Power absorbed by top coil (T° primary 80°C)
Domestic Hot Water production - top coil
Maximum working pressure of storage cylin
der
Storage cylinder capacity
Electrical consumption
Power supply
obere Rohrschlange[ 35°C]
∆T
Austauschoberfläche obere Rohrschlange
Top coil heat exchange surface area
Austauschoberfläche untere Rohrschlange
Bottom coil heat exchange surface area
Austauschoberfläche untere
Rohrschlange
Bottom coil heat exch. surf. area
Serial number
Model
kW
Power absorbed by top coil
Herstell. Nr.
Leistungsaufnahme obere
Rohrschlange
Modell
RIELLO S.p.A.
Via Ing.Pilade Riello 7
37045 Legnago (VR) - ITALY
m
2
Serial number plate
This specifies the serial number and model.
b
If these plates or any other means of clearly identifying the product are defaced, removed or lost, proper
installation and servicing may be rendered difficult.
5
ENGLISH
GENERAL INFORMATION
GENERAL INFORMATION
SYSTEM LAYOUT
1
7
6
5
2
4
3
9
13
11
10
1
R
2
3
M
UAC
EAF
SB
SV
VE
RB
MB
4
5
6
7
8
12
Mo
P
STORAGE CYLINDER
1
Storage cylinder
2
Top coil
3
Preset for lifting handles (accessory) and/or device
grounding point
4
Bottom coil
5
Flange for heater inspection
6
Insulation
7
Cover
P
Socket
Mo
Guide
UAC
Domestic hot water outlet
EAF
Domestic cold water inlet
SB
Storage cylinder drain
SOLAR STATION
1
Return Valve (solar plant return) with built-in non-return
valve
2
Delivery Valve (solar plant delivery) with built-in non-return valve
3
Outlet temperature gauge
4
Return temperature gauge
5
Insulation
6
Solar controller
7
Display
8
Multidirectional joystick
9
Tap A for system filling/draining
10
Pump
11
Pressure gauge
12
Tap B for system filling/draining
13
Safety valve (6 bar)
M
Solar circuit outlet. Inlet of heat transfer fluid coming
from solar collector.
R
Solar circuit return. Outlet of heat transfer fluid towards
solar collector.
MB
Heater delivery. Outlet of heat transfer fluid towards so-
lar heater.
RB
Heater return. Inlet of heat transfer fluid coming from
solar heater.
SV
Safety valve drain
VE
Expansion tank fitting
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