Therma-Stor Products Group 4025273 User Manual

Page 1
© Copyright Therma-Stor LLC 1 Manual P/N 4025273
Santa Fe HC Dehumidifier
Features and Benefits
The Santa Fe HC dehumidifier is designed to provide uncompromised indoor air quality. The Santa Fe HC provides particulate filtration and humidity control in a single compact free-standing or ducted (optional) enclosure. At the heart of the HC is a high capacity, energy efficient dehumidifier capable of removing over 16.8 gallons of water per day (at 80°F, 60% relative humidity) while using less than 13 amps of electricity (120V). The unit maintains indoor humidity levels below 50%, the level widely recognized as critical for controlling mold, mildew and dust mite populations.
Figure 2: Features and Benefits
Dehumidification
Integrated Filtration
Ducted or Free-Standing
Compact
Issue 09/04
The Santa Fe HC dehumidifier performs multiple functions in a compact enclosure, including high-capacity dehumidification and air filtration.
True Performance
Off-the shelf, appliance grade dehumidifiers rate their dehumidification capacities at 80°F, 60% relative humidity (RH). The performance of these devices drops significantly at cooler temperatures typically found in basements and crawlspaces. That means you may have to purchase multiple off-the-shelf units to meet the performance of a single Santa Fe HC.
• The Santa Fe HC is controlled by a dehumidistat with positive “ON” and “OFF” settings with a variable humidity setpoint range of “20%” to “80%”. Humidity control is automatic and accurate.
• Low-temperature operation. The Santa Fe HC can continue to remove humidity down to 55°F and will not freeze-up in normal basement conditions.
• 115 VAC operation. A factory installed six foot power cord which plugs into a standard 15 amp grounded outlet. The Santa Fe HC draws less than 12 amps.
• Gravity water drain.
• The Santa Fe HC removes 135 pints of water per day, which is many times the water removal of other dehumidifiers.
• Optional ductability promotes air distribution or allows remote location.
Figure 1: Santa Fe HC
P/N 4025081
Page 2
2 Santa Fe HC Owners Manual
Table of Contents
Introduction 1 Features & Benefits 1 Precautions 2
1. Intended Application 2
2. Registration 2
3. Specifications 2
4. Installation 2
4.1 Location 2
4.1A In Humid Area, No Ducting 3
4.1B In Humid Area, Duct Inlet and/or Outlet 3
4.1C In Remote Area, Duct Inlet & Outlet 3
4.1D In Remote Area, Duct Outlet Only 4
4.1E In Remote Area, Duct Inlet Only 4
4.2 Remote Humidity Control 4
4.3 Electrical Requirements 5
4.4 Condensate (Water) Removal 5
4.5 Drainage and Trap 5
5. Ducting 5
5.1 Optional Ducting Kit 5
5.2 Ducting for Dehumidification 5
6. Operation 5
6.1 Humidity Control Adjustment 5
6.2 Blower (Fan) Switch 6
7. Maintenance 6
7.1 Air Filter 6
7.2 Blower Oiling 6
8. Service 6
8.1 Technical description 6
8.2 Troubleshooting 6
8.3 Defrost Thermostat 7
9. Service Parts List 7
10. Accessory/Replacement Parts List 7
11. Wiring Diagram 7
Read the installation, operation and maintenance instructions carefully before installing and using this unit. Proper adherence to these instructions is essential to obtain maximum benefit from your Santa Fe HC dehumidifier.
READ AND SAVE THESE INSTRUCTIONS
The Santa Fe HC is designed to be installed indoors only.
1 Intended Application for Santa Fe HC
For the ideal installation, draw air from the central part of the home and return it to isolated areas of the home like the bedrooms, den, utility room, or family room. The ductwork of the existing forced air system can be used to supply air to the home.
2 Registrations
The Santa Fe HC conforms to UL STD 1995.
3 Specifications
Model: Santa Fe HC (P/N 4025081) Electrical: 110-120 VAC, 12 Amps, 60 Hz, grounded Capacity: 135 pints/day @ 80°F, 60% RH Operating Temp: 55°F min., 100°F max. Air Flow: 355 CFM without external ducting
335 CFM @ .20 IWG external static
315 CFM @ .40 IWG external static Refrigerant Charge: 1 lb., 12 oz. R22 Duct Connections: Round 10" inlet, 10" outlet Filter Size: 2" X 16" X 20"
Unit Size: 33"L x 21"W x 18.65"H Shipping Size: 39”L x 25”W x 28.5”H Unit Weight: 100 lb. Shipping Weight:138 lb.
4 Installation
4.1 Location
The Santa Fe HC can be installed in a variety of locations to meet the owner's needs; other considerations include:
1) Providing access to a 115 VAC power outlet (7’ power cord is provided).
2) Locating near a floor or other suitable drain (4’ drain hose included).
3) Do not install the Santa Fe HC with the exhaust of the unit within 1’ of a wall or obstruction. Do not place the unit near open water.
Figure 3: Installation requires a minimum 1’ exhaust clearance.
1’ Minimum
WARNING
Page 3
Santa Fe HC Owners Manual 3
 4.1A in Humid Area, No Ducting (Fig. 4)
The simplest installation is to place the Santa Fe HC in the humid area with no ducting. To ensure optimal performance the air inlet and the outlet of the unit must be at least 1' from walls and other obstructions to air flow.
 4.1B In The Humid Area, Duct Inlet
and/or Outlet (Fig. 5)
If the humid area is large or has high ceilings, dehumidification can be improved by adding an inlet and/or outlet duct to circulate and destratify stagnant areas. For a large area, add inlet or outlet ducting to create flow across the area's greatest length.
For areas with ceilings higher than 12', use an inlet duct to draw warm, moist air from near the ceiling. See section 5 for attaching duct collars & ducting.
 4.1C In A Remote Area, Duct
Inlet & Outlet (Fig. 6)
It is often desirable, especially in recreational rooms and finished areas, to install the Santa Fe HC in an adjacent equipment room or unfinished area. Air is transferred between the humid room and the unit via ducting. The factory mounted humidity control on the Santa Fe HC cabinet may not sense the humidity in the humid room accurately enough with this installation method. If so, a remote humidity control can be mounted in the humid room and wired to the Santa Fe HC. Refer to the optional equipment table in this document. Local electrical codes must be followed when wiring the control.
Figure 4: Installation in humid area with no ducting.
Figure 5: Installation in humid area with inlet and outlet ducting.
Figure 6: Installation in a remote area with ducted inlet and outlet.
Inlet
Inlet
Inlet
Output
Output
Output
Page 4
4 Santa Fe HC Owners Manual
 4.1D In A Remote Area, Duct Outlet Only (Fig. 7)
A simplified remote installation method than above uses ducting between the Santa Fe HC discharge and the humid room; the Santa Fe HC inlet draws air from the room in which it's located. This works well if there is an adequate air flow path between the two rooms; e.g. high door undercut, louvered door or wall grill. This eliminates the need to remote mount the humidity control.
Before installing the dehumidifier in the manner described in section 4.1D (Fig. 7), call the factory for specific instruction if backdraft devices (i.e. hot water heaters) are present in the space to be dehumidified.
 4.1E In A Remote Area, Duct Inlet Only (Fig. 8)
When the Santa Fe HC is located in a room separate from the main area to be dehumidified, it may be desirable to dehumidify and/or slightly pressurize that room. Pressurization assures that open combustion devices do not back draft. This can be prevented by installing a duct from the humid room to the Santa Fe HC inlet and by allowing the Santa Fe HC to dis­charge dehumidified air into the room in which it's located. An adequate air flow path must exist between the two rooms for this method to work well.
A remote humidity control may need to be mounted in the humid area and wired to the Santa Fe HC to accurately maintain the desired humidity. Local electrical codes must be followed when wiring the control.
4.2 Remote Humidity Controls
All remote humidity controls should be mounted in a central area of the the space to be dehumidified where it can accurately sense the humidity of the air in the living space and be accessed. All controls require field wiring from the unit location to the panel mount location.
4.3 Electrical Requirements
The Santa Fe HC plugs into a common grounded outlet on a 15 Amp circuit. It draws between 12 and 13 Amps under normal operating conditions. If used in a wet area (pool, spa room, or basement prone to flooding), a ground fault interrupter protected circuit is recommended.
4.4 Condensate (Water) Removal
Condensate drains by gravity via the clear hose extending from the unit. Use care to keep the hose as flat to the floor as possible. Excessive humps or kinks will prevent proper drainage. If the Santa Fe HC is located too far from a floor drain for the attached hose to reach, 1/2" PVC pipe can be used to extend it. It is commonly available in 10' lengths from building supply, plumbing and hardware stores. It will slide tightly inside the end of the drain hose. Space and location requirements should be taken into account when incorporating a trap for the assembly as shown in Figure 12.
For proper drainage, the unit must be mounted so the drain outlet is at least 4” above the floor drain, and must be fully supported under the base.
Figure 7: Installation in a remote area with ducted outlet only.
Figure 8: Installation in a remote area with a ducted inlet only.
WARNING
Figure 9:
Humidity/Fan Control Panel P/N 4024155
IMPORTANT
Inlet
Inlet
Output
Output
Page 5
Figure 12: Trap Diagram
Figure 10: PVC
barb fitting.
Figure 11: Drain outlet
Santa Fe HC Owners Manual 5
4.5 Drainage and Trap
The Santa Fe HC requires a trap. Unit should be located in an area where the unit’s condensate (water) may be easily routed to a suitable drain.
Thread the PVC barb fitting into the drain outlet on the front of the unit. Push the hose onto the barb fitting past two barbs minimum to ensure a good fit.
Route the drain hose through the trap as shown in Figure 12. Position the trap on the hose approximately 12” away from the unit.
5 Ducting
5.1 Optional Ducting Kit
An inlet shroud with a 10" round collar and an 10" round exhaust collar are available from the factory that will allow round ducting to be attached to the inlet and/or outlet of the Santa Fe HC. Refer to the optional equipment table in this document.
5.2 Ducting for Dehumidification
Ducting the Santa Fe HC requires consideration of the following points:
Duct Sizing: For total duct lengths up to 50 feet, use a minimum 8" diameter round or equivalent rectangular. For longer lengths, use a minimum 10" diameter or equivalent. Grills or diffusers on the duct ends must not excessively restrict air flow.
Isolated Areas: Effective dehumidification may require that ducting be branched to isolated, stagnant areas. Use 6" diameter branch ducting to each of two or three areas, use 4" to each of four or more areas.
6 Operation
6.1 Humidity Control Adjustment
The humidity control is an adjustable switch that closes when the relative humidity of the air in which it is located rises to the dial set point. It opens when the RH drops 4 to 6% below the set point.
Approximate Humidity Levels Per Setting
“Low” 35% to 45% Relative Humidity “Normal” 45% to 55% Relative Humidity (Recommended) “High” 55% to 65% Relative Humidity
The dehumidifier will run continuously until the relative humidity (RH) is reduced to the humidity control dial setting. The Santa Fe HC unit (and refrigerant based dehumidifiers in general) will reduce a warm space's RH to a lower level than that of a cool space. Therefore there is no benefit to set the humidity control to excessively low levels in cool rooms. Doing so will result in long periods of ineffective dehumidifier run time.
Quality humidity meters are available from the factory and are recommended to accurately monitor humidity levels. Refer to the options and accessories table in this document.
Figure 13: Humidity control dial.
Figure 14: Humidity control label on unit.
Page 6
6 Santa Fe HC Owners Manual
6.2 Blower (Fan) Switch
Turning “ON” the fan switch will cause the unit's internal blower to run continuously, whether the unit is dehumidifying or not. This function is desirable if the unit is used for air circulation.
Turning “OFF” the fan switch will cause the unit’s internal blower to run only while the unit is dehumidifying.
7 Maintenance
NOTE: Do not operate the unit without the filter or with a less effective filter. The heat exchange coils inside the unit could become clogged and require disassembly to clean.
7.1 Air Filter
The Santa Fe HC ships with a pleated fabric filter standard. This should be checked monthly. Operating the unit with a dirty filter will reduce dehumidifier capacity and efficiency and may cause the compressor to cycle on and off unnecessarily.
The pleated fabric filter can generally be vacuumed clean several times before needing replacement. Replacement filters can be ordered from the factory. To order a replacement filter, refer to the options and accessories table in this document.
7.2 Blower Oiling
The blower motor has been lubricated at the factory for many years of normal operation.
8 Service
WARNING: Servicing the Santa Fe HC with its high pressure refrigerant system and high voltage circuitry presents a health hazard which could result in death, serious bodily injury, and/or property damage. Only qualified service people should service this unit.
8.1 Technical Description
The Santa Fe HC uses a refrigeration system similar to an air conditioner's to remove heat and moisture from incoming air, and add heat to the air that is discharged. Hot, high pressure refrigerant gas is routed from the compressor to the condenser coil. The refrigerant is cooled and condensed by giving up its heat to the air that is about to be discharged from the unit. The refrigerant liquid then passes through a filter/drier and capillary tubing which cause
the refrigerant pressure and temperature to drop. It next enters the evaporator coil where it absorbs heat from the incoming air and evaporates.
The evaporator operates in a flooded condition, which means that all the evaporator tubes contain liquid refrigerant during normal operation. A flooded evaporator should maintain constant pressure and temperature across the entire coil, from inlet to outlet. The mixture of gas and liquid refrigerant enter the accumulator after leaving the evaporator coil. The accumulator prevents any liquid refrigerant from reaching the compressor. The compressor evacuates the cool refrigerant gas from the accumulator and compresses it to a high pressure and temperature gas to repeat the process.
8.2 Troubleshooting
No dehumidification, neither blower nor compressor run with fan switch OFF.
1. Unit unplugged or no power to outlet.
2. Humidity control set too high or defective.
3. Loose connection in internal wiring.
No dehumidification, compressor does not run but blower runs with fan switch OFF and humidity control turned to ON.
1. Defective compressor or compressor run capacitor.
2. Loose connection in compressor circuit.
3. Defective compressor overload.
4. Defrost thermostat open.
Blower runs with fan switch OFF, but compressor cycles on & off.
1. Low ambient temperature and/or humidity causing unit to cycle through defrost mode.
2. Defective compressor overload.
3. Defective compressor.
4. Defrost thermostat defective.
Blower does not run with fan switch in either position. Compressor runs briefly but cycles on & off.
1. Loose connection in blower circuit.
2. Obstruction prevents impeller rotation.
3. Defective blower.
4. Defective blower switch.
IMPORTANT
WARNING
Figure 16: Santa Fe HC refrigeration system.
Figure 15: Blower
fan switch.
Page 7
Santa Fe HC Owners Manual 7
Evaporator coil frosted continuously, low dehumidifying capacity.
1. Defrost thermostat loose or defective.
2. Low refrigerant charge
3. Dirty air filter or air flow restricted.
8.3 Defrost Thermostat
The defrost thermostat is attached to the refrigerant suction tube between the accumulator and compressor. It will automatically shut the compressor off if the low side refrigerant temperature drops due to excessive frost formation on the evaporator coil. The blower will continue to run, causing air to flow through the evaporator coil and melt the ice. When the ice has melted, the evaporator temperature will rise and the thermostat will restart the compressor.
9 Service Parts List
PART NO. DESCRIPTION 4021395 Coil, Evaporator 4021396 Coil, Condenser 4021470 Thermostat, Defrost Control 4021589 Tube, CU, CPLRY 4025087 Filter, Drier 4021469 Controller, Humidity, Face Mount 4025075 Compressor 4025076 Fan, Motorized Impeller 4025224 Capacitor, Impeller 4025244 Capacitor, Run 4025298 Overload, Compressor 4020554 Switch, Rocker, On-Off
10 Accessory/Replacement Parts
4021475 Filter, Air 4021626 Hose, Vinyl 4025264 Trap, Drain 4021495 Knob, Plastic, Black 4025463 Stand 4025466 Duct Collar Kit
To order, contact your reseller or call 1-800-533-7533.
11 Wiring Diagram
Figure 17: Santa Fe HC Wiring Diagram
Figure 18: Stand (P/N 4025463)
Figure 19: Duct Collar Kit (P/N 4025466)
Page 8
Santa Fe HC Dehumidifier Limited Warranty
8 Santa Fe HC Owners Manual
WARRANTOR:
Therma-Stor LLC PO Box 8050 Madison, WI 53708
Telephone: 1-800-533-7533
WHO IS COVERED: This warranty extends only to the original residential end-user of the SANTA FE HC dehumidifier, and may not be assigned or transferred.
FIRST YEAR WARRANTY: Therma-Stor LLC warrants that, for one (1) year the SANTA FE HC dehumidifier will operate free from any defects in materials and workmanship, or Therma-Stor LLC will, at its option, repair or replace the defective part(s), free of any charge.
SECOND THROUGH FIFTH YEAR WARRANTY:
Therma-Stor Products further warrants that for a period of five (5) years, the condenser, evaporator, and compressor of the SANTA FE HC dehumidifier will operate free of any defects in material or workmanship, or Therma-Stor LLC, at its option, will repair or replace the defective part(s), provided that all labor and transportation charges for the part(s) shall be borne by the end-user.
END-USER RESPONSIBILITIES: Warranty service must be performed by a Servicer authorized by Therma-Stor LLC. If the End-user is unable to locate or obtain warranty service from an authorized Servicer, he should call Therma-Stor LLC at the above number and ask for the Therma-Stor LLC Service Department., which will then arrange for covered warranty service. Warranty service will be performed during normal working hours.
The End-user must present proof of purchase (lease) upon request, by use of the warranty card or other reasonable and reliable means. The end-user is responsible for normal care. This warranty only applies to residential applications,
and does not cover any defect, malfunction, etc. resulting from misuse, abuse, lack of normal care, corrosion, freezing, tampering, modification, unauthorized or improper repair or installation, accident, acts of nature or any other cause beyond Therma-Stor LLCs reasonable control.
LIMITATIONS AND EXCLUSIONS: If any SANTA FE HC Dehumidifier part is repaired or replaced, the new part shall be warranted for only the remainder of the original warranty period applicable thereto (but all warranty periods will be extended by the period of time, if any, that the SANTA FE HC Dehumidifier is out of service while awaiting covered warranty service).
UPON THE EXPIRATION OF THE WRITTEN WARRANTY APPLICABLE TO THE SANTA FE HC DEHUMIDIFIER OR ANY PART THEREOF, ALL OTHER WARRANTIES IMPLIED BY LAW, INCLUDING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL ALSO EXPIRE. ALL WARRANTIES MADE BY THERMA-STOR LLC ARE SET FORTH HEREIN, AND NO CLAIM MAY BE MADE AGAINST THERMA-STOR PRODUCTS BASED ON ANY ORAL WARRANTY. IN NO EVENT SHALL THERMA-STOR PRODUCTS, IN CONNECTION WITH THE SALE, INSTALLATION, USE, REPAIR OR REPLACEMENT OF ANY SANTA FE HC DEHUMIDIFIER OR PART THEREOF BE LIABLE UNDER ANY LEGAL THEORY FOR ANY SPECIAL, INDIRECT OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION WATER DAMAGE ( THE END-USER SHOULD TAKE PRECAUTIONS AGAINST SAME), LOST PROFITS, DELAY, OR LOSS OF USE OR DAMAGE TO ANY REAL OR PERSONAL PROPERTY.
Some states do not allow limitations on how long an implied warranty lasts, and some do not allow the exclusion or limitation of incidental or consequential damages, so one or both of these limitation may not apply to you.
LEGAL RIGHTS: This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Page 9
Santa Fe HC Owners Manual 9
Page 10
10 Santa Fe HC Owners Manual
Information in this document is subject to change without notice. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without the express written permission of Therma-Stor LLC. © 2004 Therma-Stor LLC. All rights reserved.
PO Box 8050 1919 S. Stoughton Road Madison, WI 53708 Phone: 608-222-5301 Fax: 608-222-1447 Web: www.thermastor.com Email: sales@thermastor.com
Loading...