Thermasol PowerPak Series 240V Installation & Operating Instructions Manual
ThermaSol PowerPak Series 240 Volt
Installation & Operating Instructions
Commercial Steam Bath Generators (Three Phase)
CUSTOMER WARNINGS
• DO NOT USE THIS PRODUCT UNLESS YOU HAVE CONSULTED YOUR DOCTOR AND RECEIVED WRITTEN
PERMISSION TO DO SO. USE OF THIS PRODUCT MAY BE HAZARDOUS TO YOUR HEALTH.
• STEAM IS HOT! DO NOT
ONE HOUR FROM THE TIME THE UNIT IS OFF. SEVERE BURN WILL OCCUR IF YOU COME IN CONTACT WITH
THE STEAM HEAD OR STEAM EMITTING FROM THE STEAM HEAD.
• NEVER ATTEMPT TO FILL AROMA THERAPY RESERVOIR ON THE STEAM HEAD WHEN UNIT IS IN THE “ON”
POSITION. SEVERE BURNS WILL OCCUR.
• DO NOT USE THERMASOL AROMA THERAPY OILS OR SKIN CARE PRODUCTS OR ANY PRODUCT IN
CONJUNCTION WITH YOUR THERMASOL UNIT WITHOUT CONSULTING WITH YOUR ALLERGIST OR DOCTOR
BEFORE USE. THESE PRODUCTS MAY BE HAZARDOUS TO YOUR HEALTH.
• YOUR SHOWER MAY BE A SLIP AND FALL HAZARD CHECK WITH YOUR CONTRACTOR OR TILE
MANUFACTURER REGARDING THE SAFE USE OF YOUR FLOORING IN A STEAM APPLICATION. SLIPPING
AND FALLING INTO THE STEAM HEAD ITSELF OR INTO THE STREAM OF STEAM EMITTING FROM THE
STEAM HEAD WILL CAUSE SERIOUS BURNS, OR PHYSICAL INJURY.
• DO NOT USE A STEAM ROOM WHILE UNDER THE INFLUENCE OF ALCOHOL OR DRUGS, AS THIS CAN BE
HAZARDOUS TO YOUR HEALTH.
• IF YOU ARE FEELING UNCOMFORTABLE, DIZZY, FAINT, OR STARTING TO FALL ASLEEP, IMMEDIATELY EXIT
THE STEAM ROOM.
• DO NOT USE A STEAM ROOM IF YOU ARE UNDER THE AGE OF 16 UNLESS SUPERVISED BY AN ADULT.
• THERMASOL GENERATORS ARE FOR INDOOR USE ONLY. THEY SHOULD NEVER BE LOCATED OUTSIDE
THE HOME.
• THERMASOL GENERATORS ARE NOT
• FOR SAFETY, SMOOTH OPERATION PRACTICE AND LIABILITY. IF YOU ARE A PLUMBER/INSTALLER,
PLEASE ENSURE THIS OWNERS MANUAL & WARRANTY INFORMATION IS IN THE OWNER’S POSSESSION
WITH SPECIFIC DELEGATION FOR THE PURPOSE OF COMPLETELY FAMILIARIZING ANY USERS WITH THIS
PRODUCT.
• FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS SPECIFICALLY WILL CAUSE THE WARRANTY TO BE
VOID.
Note: For better technical assistance and before contacting Technical Support, please have this
model number, serial number, and date code ready.
TECHNICAL AND WARRANTY SUPPORT ONLY: 1-800-776-07 11
(Monday – Thursday, 7:00 a.m. to 5:00 p.m. PST; Friday, 8:00 a.m. – 12:00 p.m. PST)
FOR ALL OTHER CUSTOMER SUPPORT PLEASE CONTACT YOUR DEALER
TOUCH OR GO NEAR THE STEAM HEAD FROM THE TIME THE UNIT IS “ON”, UP TO
TO BE USED FOR SPACE HEATING PURPOSES.
PLACE SERIAL # HERE
DATE
CODE
HERE
DOC NO. 81028 1 OF 11 Rev D 08/17/06 NJL
Sizing Your Steam Room
Steam Room Size Formula: L X W X H = volume in cubic feet (ft3)
All measurements to be in units of feet. For non-standard ceilings (above 8 ft. high), apply a
correction factor (add 10% per foot).
Examples: a 9 ft. ceiling requires correction factor 1.1 x (room size)
a 10 ft ceiling requires correction factor 1.2 x (room size)
Model Number Steam Room Capacity
(cu. ft.)
5500-1203 1000
5500-1503 1250
For further assistance call toll-free 800-776-0711
DOC NO. 81028 2 OF 11 Rev D 08/17/06 NJL
Generator Installation Instructions
Parts Enclosed
• Steam generator / built-in control
• Steam room sensor & 25 foot Lead wire
• Polished chrome steamhead
Materials Needed
• Brass ball valve
• Pipe compound
• Copper or brass nipples
(Size and quantities per Instructions)
• In-line filter (recommended)
• 3/8” brass or copper union
• Wire (sizes and quantities per Instructions)
• Copper tubing or pipe
• Wire cap nuts
• Flex conduit
• Brass or copper tee
Connection & plug
Tools Needed
• Pipe wrench
• Tubing cutter
• Flaring tool (if flared fittings are used)
• Pipe thread cap
• Wire cutters or wire strippers
• Adjustable wrench
• Screwdrivers (Philips &Regular)
• Solder & Flux
• 3/16” & 1.5” masonry drill bits
• Drill motor
• Propane Torch
• Other tools as required
All Thermasol steam generators are designed
to build NO PRESSURE during operation.
This is for your safety.
NOTE:
Failure to follow instructions specifically
will cause warranty to be void.
DOC NO. 81028 3 OF 11 Rev D 08/17/06 NJL
Requirements for proper installation
1. Use copper or brass fittings only. (NEVER USE GALVANIZED FITTINGS)
2. The water inlet, steam outlet and pressure relief valve, need brass unions for easy removal.
3. The generator must be upright, accessible and on a level surface
Access panel on top and front must be unobstructed and allow for easy access.
4. Unit may be installed up to 50 feet away from shower area.
5. Do not
6. Pitch steam line back towards generator avoid perfectly level plumbed lines.
7. Before connecting water line to the generator, flush water line into a five-gallon pail to remove any silt
plumb a trap in the steam line or plumb the pressure relief valve into the steam line.
or other materials that may be in the line. A Thermasol in-line water filter is recommended.
Caution: If the unit is run without water, serious damage may result! This
possible damage is not covered under Thermasol’s limited warranty.
Note: Failure to follow specific installation instructions will cause the warranty to be void.
with all connections on the back.
Water Inlet
Refer to Figure 1 for the following:
1. Connect tee to the hot or cold water line. Install copper pipe or tubing to the tee. If an in-line filter is to
be installed on the water line to the generator, (which is suggested), it would be preferable to install the
tee on the cold water line.
2. Install a brass shut-off valve on the water inlet line in an accessible area prior to the brass union and
recommended in-line water filter.
3. Before making the last connection to the 3/8” water inlet line coming to the unit, flush the water line
into a five-gallon pail to remove any silt or other materials that may be in the line.
4. Make the final connection and turn on water. All Thermasol generators are equipped with an automatic
water fill system. The water will stop after unit is filled. Make sure the power flush is in the closed
position.
IMPORTANT: MAXIMUM WATER PRESSURE 70 P.S.I.
DOC NO. 81028 4 OF 11 Rev D 08/17/06 NJL
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