Thermaltake ATX 12V 2.2, EPS 12V, W0117, Toughpower 750W User Manual

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

Revision A 2005.09

www.thermaltake.com [e-mail]

2006 Thermaltake Technology Co.,Ltd. All Rights Reserved.

C

- Tough Atomic Energy
Build for the Extreme -

ATX 12V 2.2 & EPS 12V

Fan

14cm

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

Table of contents

1. Introduction

2. Components Check

3. Installation

3.1 Warnings and Cautions

3.2 Installation Steps

4. Product Specification

4.1 Output Specification

4.2 Toughpower 750W Power Supply

4.3 Other Specification

4.4 Protection

4.5 Environment

4.6 Hi-Pot (Input / Output isolation)

4.7 CE Requirements

5. Trouble Shooting

6. Cable Retail Package

01

04

05

05

06

07

07

10

12

12

13

13

13

14

15

Toughpower 750W

Toughpower 750W

We live up to the promise of Thermaltake logo in

our unending quest for excellence.
Shall you have any suggestion or comments,
please access our web site :
http://www.thermaltake.com
or e-mail to :

[e-mail]

we appreciate your kindly feedback and you will
receive the prompt response from our customer
service team.

Thank you for choosing a quality Thermaltake
Toughpower 750W PC Power Supply. We trust that
you will find it providing you with many years of service.

Thermaltake Technologies delivers most solid line of
power supplies built to specifically towards high-end
systems for utmost PC system performance. The leader
in thermal solutions defines Tough as being "able to
withstand great strain and stress without tearing or
breaking" same with their newest and latest line of
ToughPower power supplies.

-Independent voltage circuit

Voltage won't fluctuate and influence each rails. The
particular design for +3.3V, +5V, and +12V that offers
unflappable current delivery under heavy load and
makes voltage output more stable.

1. Introduction

01

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

03

02

Toughpower 750W

Toughpower 750W

Toll Free: [phone]

Email: [e-mail]

Thermaltake Technology USA

Thermaltake Europe B.V.

Tel:[phone]

Email: [e-mail]

Tel:[phone]/3189 ext.16

Email: [e-mail]

Thermaltake Beijing Co.Ltd.

Thermaltake Australia and New Zealand Pty Ltd

Tel:[phone]

Email: [e-mail]

Thermaltake Japan Inc.

Email: [e-mail]

Should you have any questions regarding the

aforementioned steps, please contact Thermaltake directly.

Failure to follow the proper procedures may cause severe

bodily harm or PC component damage.

For Support or General Inquiries, please contact us at:

Please take the time in familiarize yourself with the

power supply, its connectors and the contents of this

manual before proceeding with the installation of the

power unit. You will need a Phillips crosshead

screwdriver, perhaps your PC case manual and most

certainly your motherboard manual.

-Extremely good voltage regulation (¡Ó3%)

-Industrial grade components (capacitor,

transformer, etc)

-High reliability: MTBF > 120,000 hours

-Extend warranty: 3 years

Most power supplies has only one group regulation choke
with three windings. However, the Toughpower takes on
a d ifferent a pproach. T he t hree ( +3.3V, + 5V, + 12V) r ails
a re a ll s eparate r ails w ith i ndividual w indings. T his
feature allows the rails to have a tighter load regulation
(3% or better) than the other power supplies. This
feature also helps system voltage stay steady.

The key feature of the Toughpower is the usage of the
highest quality components possible. Therefore,
Toughpower allows the users to enjoy performance
without worrying about the reliability.

Toughpower features an extremely long MTBF (Mean
Time Between Failures): 120,000 hours; which goes
above and beyond all ATX specifications.

With our high quality and solid circuit designs, we are
confident to provide three years of warranty instead of
the one-year industrial standard period.

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

05

04

3. Installation

3.1.1 Do not pull the AC power cord when the power supply is in

use or else damage to components will result.

3.1.2 Do not store the Power Supply in a high humidity and high

temperature environment.

3.1.3 When using an ATX type power supply under testing

conditions where the power supply unit is not installed in a

PC with its components, please follow the steps below:

1)Please take a paper clip and untwist it.

2)Make sure the power supply unit is in the "OFF" position.

3)Locate the 20 or 24 pin motherboard connector from the

power supply unit.

4)Plug one side of the paper clip into the green wire hole.

5)Plug the other side of the paper clip into any of the black

wire holes.

6)Turn on the PSU to see if the power supply fans turn on.

3.1.4 High voltages exist in the power supply. Do not open the

power supply case unless you are an authorized service

technician or electrician.

3.1.5 All warrantees and guarantees shall be voided should there

be a failure to comply with any of the warnings and cautions

covered in this manual.

3.1 Warnings and Cautions

2. Components Check

1

2

750W power supply unit

Mounting screws

3

One AC Input power cord

Toughpower 750W

Toughpower 750W

4

User manual

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

07

06

4. Product Specification

PCI Express Connector (6 pin)

Main Power Connector

12
11
10

9
8
7
6
5
4
3
2
1

24
23
22
21
20
19
18
17
16
15
14
13

Voltage

+3.3 V

+3.3 V

COM

+5 V

COM

+5 V

COM

PWR_ON

+5 Vsb

+12 V

3

+12 V

+3.3 V

3

Voltage

+3.3 V

-12 V

COM

PS_ON#

COM

COM

COM

N/C

+5 V

+5 V

+5 V

COM

Color

Orange

Orange

Black

Red

Black

Red

Black

Purple

Yellow

Yellow

Orange

Color

Orange

Blue

Black

Green

Black

Black

Black

N/C

Red

Red

Red

Black

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

Color Signal Pin

Yellow 12V DC 1

2

Yellow 12V DC 2

2

Yellow 12V DC2 3

Black COM 4

Black COM 5

Black COM 6

Gray

4.1 Output Specification

3.2 Installation Steps

To prevent electrical shocks, please disconnect the power cord

from your existing power supply unit. Toughpower 750W PSU has
automatic Voltage Selector which will automatically change to
100V-240V.

Installation Steps

3.2.1 Disconnect the power cord from your old power supply.

3.2.2 Follow your computer case manual and disassemble the case.

3.2.3 Disconnect all the power connectors from the motherboard
and from the peripheral devices such as case fans, hard
drives, floppy drives. etc.

3.2.4 Remove the existing power supply from your computer case
and replace it with your new Thermaltake Toughpower
750W PSU.

3.2.5 Connect the power connectors to the motherboard and
peripheral devices (refer to the rest of this manual to match
the various one-way key-locked connectors to the
motherboard and accessories).

3.2.6 Connect the 6-pin PCI Express connector to PCI Express
graphic card if you need.

Note: Please read the user manual supplied with your graphic card
for detail usage instructions.

3.2.7 Close the computer case.

3.2.8 Make sure your power supply switch is on "OFF" position,
and connect the supplied power cord to your Thermaltake
Toughpower 750W PSU.

Toughpower 750W

Toughpower 750W

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

09

08

Serial ATA Power Connector (5 pin)

Floppy Disk Connector (4 pin)

Color

Signal

Pin

Red

Black

Black

COM

COM

1

2

3

4

+12V4DC

Yellow

+5VDC

1

2

3

4

Color Signal Pin

Yellow +12V DC

1

3

Yellow +12V DC 4

1

Black COM 1

Black COM 2

+12V connector (4 pin)

Toughpower 750W

Toughpower 750W

Peripheral Connector (4 pin)

Color

Signal

Pin

Yellow

Black

Black

Red

+12V4DC

COM

COM

+5VDC

1

2

3

4

1

4

+12V Connector (8pin)

4
3
2
1

5
6
7
8

Color

Signal

Pin

Black

Black

Black

Yellow
Yellow
Yellow

COM

COM

COM

1
2
3
4
5
6

Black

COM

+12 DCV

Yellow

7
8

+12 DCV

+12 DCV

+12 DCV

Yellow +12VDC 41

Black COM 2

Red +5VDC 3

Black COM 4

Orange +3.3 VDC 5

Color Signal Pin

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

11

10

Technology Features

Total Output Connector

Cable Application

Features:

4.2 Touhgpower 750W PSU Specification

-Complies with ATX 12V 2.2 & EPS 12V version.

-SLI, CrossFire , and Dual Core CPU ready.

-Next generation four +12V rails(12V1, 12V2, 12V3, 12V4) supports

high-end graphic card and PC system (combined loading of 60A).

-Independent Voltage Circuit: offers unflappable current delivery under
heavy load and makes voltage output more stable.

-Active Power Factor Correction (PF>0.99) and high efficiency (up to 85%).

-Extremely good voltage regulation (¡Ó3%): provides steady voltage for

system.

-Industrial grade components
(capacitor, transformer, etc)

-High reliability:
MTBF>120,000 hours.

-Mirror effect housing and
reliable 14cm ball-bearing
fan.

-Protections: Over Current,
Over Voltage, and
Short-Circuit protection.

-Safety / EMI Approvals: CE,
CB, TUV, FCC, UL, CUL, and
BSMI certified.

up to 85%

16 ms

90VAC - 264VAC

Active PFC

750 Watts

SPECIFICATION

16cm(L)x15cm(W)x8.5cm(H)

100VAC / 10A max.
200VAC / 5A max.

INPUT

DIMENSIONS

W0117

16 dBA at 1300 RPM

2.6 kg

ATX Logic on-off additional power

rocker switch

Black

14cm Fan

SPEED: 1900 RPM(+10%~-10%)

DIMENSION: 140 X 140 X 25 mm

AIR FLOW: 82 CFM

TEMP. AUTO CONTROL

100-500 ms

+5V 7.0 Vmax

+3.3V 4.5 Vmax

+12V 15.6 Vmax

47 - 63 Hz

P/N

Maximum Power

Color

Switches

PFC

(Power Factor

Correction)

Cooling System

Noise

P. G. Signal

Over Voltage

Protection

Recycle AC

to Reset

Unit Size

Net Weight

Input Voltage

Input

Frequency

Range

Input Current

Hold-up Time

Efficiency

Toughpower 750W

Toughpower 750W

OUTPUT

Load
Reg.

+3%

- 3%

Min.
Load

0.5A

Max.
Load

30A

Voltage

+3.3V

+5V

+12V

1

+5VSB

+12V

2

+12V

3

+12V

4

12V

28A

18A 18A 18A 18A

0.8A

3.0A

2.0A 1.0A 1.0A 1.0A 1.0A 0A 0A

+3%

- 3%

+3%

- 3 %

+5%

- 3%

+3%

- 3 %

+3%

- 3 %

+3%

- 3 %

+9%

- 5%

Ripple
& Noise

50

mV

50mV120mV120mV120mV120mV120

mV50mV

Reak
Load

3.5A

- - - ----

All cables with black cable sleeving

Optimum air-flow in the chassis

Quad +12V Rails and EPS Structure

Mirror Effect

Housing

Six S-ATA

Connectors

Silent 140mm Fan

X1 X1 X1

24-pin

Main Connector

8-pin +12V

Power Connector

4-pin +12V

Power Connector

X8 X2 X6 X2

4-pin Peripheral

Power Connector

4-pin Floppy Drive

Connector

5-pin S-ATA

Connector

6-pin PC Express

Connector

Intelligent Cable Management:

Noise Preventive Silicon Pad - Effectively
reduces vibration noise by as much as 80%

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

13

12

Toughpower 750W

Toughpower 750W

4.3 Other Specification

4.3.1

4.3.2

4.3.3

4.3.4

4.3.5

4.3.6

4.3.7

4.3.8

4.3.9

Inrush Current:

o

55A max. when AC input 115Vac at 25 C cold start.

o

110A max. when AC input 230Vac at 25 C cold start.

Power Efficiency:

80% (min.),up to 85%
115VAC - Full load 80%
230VAC - Full load 85%

Power Factor:

PF>0.9

Note:

The continuous total output power is

750W

max.
The combined power of +5V and +3.3V is 180W max.
Peak currents may last up to 12 seconds with not more
than one occurrence per minute.
Total combined +12V output load not exceed 60A.

Hold-Up Time:

16msec (minimum) at 80% of full load at 230Vac input.

Power Good Delay:

100-500 msec.

Power Fail Delay:

>1 msec.

Turn-On Delay Time:
2000 msec max.

Rise Time:

20ms max at full load.

4.4 Protection

When OCP, OVP or short protection is triggered, the main outputs will
be latched off. The main outputs can be reset by cycling the DC remote
on/off or AC power. +5Vsb output is auto recovery when fault
condition removed.

4.4.1 Over Current Protection
N ot ov er 240 VA f or eve ry outp ut voltage.

4.4.2 Over Voltage Protection
+3.3V output 4.5 Vmax
+5.0V output 7.0 Vmax
+12.0V output 15.6 Vmax

4.4.3 Short Protection
All output to GND.

4.5 Environment:

ooo

4.5.1 Operating Temp. 10 C to +40C (+50 C for 750W series)

oo

4.5.2 Storage Temp. -20 C to +70C

4.5.3 Operating Humidity 20% to 90%, non-condensing

4.5.4 Storage Humidity 5% to 95%, non-condensing

4.5.5 Operating Altitude 0 to 10,000 feet

4.5.6 Storage Altitude 0 to 50,000 feet

4.6 Hi-Pot: (Input/Output isolation)

4.6.1 Primary to Secondary
4242V dc fo r 1 minute

4.6.2 Insulation Resistance
Prima ry toear thgrou nd 500Vd c, 50 M ohm s Min.

4.7 CE Requirements

4.7.1 Conducted EMI

1. Me et FC C: Cla ssB

2. Me et CISP R 2 2:Cla ssB

3. Me et BSM I: Cla ssB

4.7.2 Safety Standards

1. Me et CU L (U L 6095 0 )

2. Me et TU V EN60950

3. Me et C B (IE C 950)

4.Me etC E

5. Me et CCC

4.7.3 Harmonic
Me etIEC1000-3- 2,Cla ss D

O

4.7.4 MTBF at 25 C(demonstrated)
Ove r 120 Khr s

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

6. Cable Retail Package(Optional)

4pin - 8pin 20pin - 24pin

Plastic

Black

Adaptor Cable

Plastic

Red

(A)4pin-8pin (B)20pin-24pin

P/N:A2169 PSU Adaptor Cable

Specification

(A)

Model

Weight

Cable

sleeving

color

Dimension

(mm)

Connector
type

Material

Voltage

(B)

Adaptor Cable

193mm 198mm

16 g

58 g

12 V

3.3V,5V,+12v,-12V

5. Trouble Shooting

Condition 1:

No DC output. The fan or fans are motionlessCheck:

1-1 Is the AC inlet plug firmly plugged into the PSU inlet

socket?

1-2 Is the wall socket, extension power cord, power strip

or surge protector in use, fully functional and wall power

switch turned 'ON'?

1-3 Is the Main Board socket (24pin) plug fully and firmly

inserted?

Condition 2:

The fan or fans began rotating and then stopped. The system

hangs without proceeding any further.

Check:

2-1 Are the peripheral connectors firmly plugged into

accessory devices, such as the main hard drive, CD ROM

, etc?

2-2 If a plug has been inadvertently connected in an off-set or

reversed position, unplug the AC power source, reconnect

the offending connectors and then wait for 30 seconds

before replug in the AC power source and try again.

Note:

If the power supply still cannot or is still unable to power up

after following the above instruction, please send the unit back

to your dealer or retailer for after sales service.

Toughpower 750W

Toughpower 750W

15

14

-Tough Atomic Energy

Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

ATX 12V 2.2 & EPS 12V Version

ATX 12V 2.2 Version& EPS 12V

Toughpower 750W

Toughpower 750W

Note Note

17

16