Thermaltake W0116, 750W, PSU User Manual

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

14cm

Fan

ATX 12V 2.2 & EPS 12V

- Embedded Socket and
Modularized Cable Management -

Revision A 2005.09

www.thermaltake.com [e-mail]

C

2006 Thermaltake Technology Co.,Ltd. All Rights Reserved.

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Build for the Extreme-

-Tough Atomic Energy

Build for the Extreme-

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

01

Table of contents

1. Introduction

2. Components Check

3. Installation

3.1 Warnings and Cautions

3.2 Embedded Socket and Modularized
Cable Management

3.3 Installation Steps

3.4 Power Supply Installation

4. Product Specification

4.1 Output Specification

4.2 Toughpower 750W Power Supply

4.3 Other Specification

4.4 Protection

4.5 Environment

4.6 Hi-Pot (Input / Output isolation)

4.7 CE Requirements

5. Trouble Shooting

6. Cable Retail Package

01

04

05

06
06

07
08

11

11

14
16

16
17

17

17

18

19

1. Introduction

We live up to the promise of Thermaltake logo in

our unending quest for excellence.
Shall you have any suggestion or comments,
please access our web site :
http://www.thermaltake.com
or e-mail to :

[e-mail]

we appreciate your kindly feedback and you will
receive the prompt response from our customer
service team.

Thank you for choosing a quality Thermaltake
Toughpower 750W Cable Management PC Power
Supply. The Toughpower 750W featuring our Embedded
Socket and Modularized Cable Management plus 14cm
cooling fan.We trust that you will find it providing you
with many years of service.

Thermaltake Technologies delivers most solid line of
power supplies built to specifically towards high-end
systems for utmost PC system performance. The leader
in thermal solutions defines Tough as being "able to
withstand great strain and stress without tearing or
breaking" same with their newest and latest line of
ToughPower power supplies.

-Independent voltage circuit

Voltage won't fluctuate and influence each rails. The
particular design for +3.3V, +5V, and +12V that offers
unflappable current delivery under heavy load and
makes voltage output more stable.

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02

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

03

-Extremely good voltage regulation (¡Ó3%)

Most power supplies has only one group regulation choke
with three windings. However, the Toughpower takes on
a d ifferent a pproach. T he t hree ( +3.3V, + 5V, + 12V) r ails
a re a ll s eparate r ails w ith i ndividual w indings. T his
feature allows the rails to have a tighter load regulation
(3% or better) than the other power supplies. This
feature also helps system voltage stay steady.

-Industrial grade components (capacitor,

transformer, etc)

The key feature of the Toughpower is the usage of the
highest quality components possible. Therefore,
Toughpower allows the users to enjoy performance
without worrying about the reliability.

-High reliability: MTBF > 120,000 hours

Toughpower features an extremely long MTBF (Mean
Time Between Failures): 120,000 hours; which goes
above and beyond all ATX specifications.

-Extend warranty: 3 years

With our high quality and solid circuit designs, we are
confident to provide three years of warranty instead of
the one-year industrial standard period.

Please take the time in familiarize yourself with the

power supply, its connectors and the contents of this

manual before proceeding with the installation of the

power unit. You will need a Phillips crosshead

screwdriver, perhaps your PC case manual and most

certainly your motherboard manual.

Should you have any questions regarding the

aforementioned steps, please contact Thermaltake directly.

Failure to follow the proper procedures may cause severe

bodily harm or PC component damage.

For Support or General Inquiries, please contact us at:

Thermaltake Technology USA

Toll Free: [phone]

Email: [e-mail]

Thermaltake Europe B.V.

Tel:[phone]

Email: [e-mail]

Thermaltake Beijing Co.Ltd.

Tel:[phone]/3189 ext.16

Email: [e-mail]

Thermaltake Australia and New Zealand Pty Ltd

Tel:[phone]

Email: [e-mail]

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Thermaltake Japan Inc.

Email: [e-mail]

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04

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

05

2. Components Check

750W power

1

supply unit

Two sets of wires with

3

4-pin peripheral power
connector

Two sets of wires with

5

6-pin PCI-Express power
connector

One AC Input power cord

7

User manual

9

A 4+4-pin +12V

2

power connector

Two sets of wires with

4

4-pin floppy drive
connector

Two sets of wires with

6

5-pin SATA connectors

4 mounting screws

8

3. Installation

3.1 Warnings and Cautions

3.1.1 Do not pull the AC power cord when the power supply is in

use or else damage to components will result.

3.1.2 Do not store the Power Supply in a high humidity and high

temperature environment.

3.1.3 When using an ATX type power supply under testing

conditions where the power supply unit is not installed in a

PC with its components, please follow the steps below:

1)Please take a paper clip and untwist it.

2)Make sure the power supply unit is in the "OFF" position.

3)Locate the 20 or 24 pin motherboard connector from the

power supply unit.

4)Plug one side of the paper clip into the green wire hole.

5)Plug the other side of the paper clip into any of the black

wire holes.

6)Turn on the PSU to see if the power supply fans turn on.

3.1.4 High voltages exist in the power supply. Do not open the

power supply case unless you are an authorized service

technician or electrician.

3.1.5 All warrantees and guarantees shall be voided should there

be a failure to comply with any of the warnings and cautions

covered in this manual.

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06

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

07

3.2 Embedded Socket and Modularized
Cable Management

3.2.1 Embedded Socket and Modularized Cable Management:
The new embedded socket and modularized cable management
allows user use only the cables they need and improve the airflow
in the chassis.

Embedded Socket and Modularized Cable Management Design:

3.2.2 Toughpower 750W unit: On the power supply, you will find sockets to connect
with those cables. Users can choose which wire set they want to use for
devices, graphic card, fans, etc. Inside the package, you will find the following
wire set:

1. One 4+4 pin +12V connector

2. Eight 4-pin peripheral power connectors and one 4-pin floppy drive
connectors

3. Six 5-pin S-ATA connectors

4. Two 6-pin PCI-Express graphic card connectors

3.3 Installation Steps

To prevent electrical shocks, please disconnect the power cord

from your existing power supply unit. Toughpower 750W Cable
Management PSU has automatic Voltage Selector Which will
automatically change to 100V-240V PSU .

Installation Steps

3.3.1 Ground yourself to remove any static electricity by briefly
touching your PC cases and then, disconnect the power cord
from your old power supply (if replacing it)

3.3.2 Follow your computer case manual and disassemble the case.

3.3.3 Disconnect all the power connectors from the motherboard
and from the peripheral devices such as case fans, hard
drives, floppy drives. etc.

3.3.4 Remove the existing power supply from your computer case
and replace it with your new Thermaltake Toughpower
750W Cable Management PSU.

3.3.5 Connect the power connectors to the motherboard and
peripheral devices (refer to the rest of this manual to match
the various one-way key-locked connectors to the
motherboard and accessories).

3.3.6 Connect the 6-pin PCI Express connector to PCI Express
graphic card if you need.

Note: Please read the user manual supplied with your graphic card
for detail usage instructions.

3.3.7 Close the computer case.

3.3.8 Make sure your power supply switch is on "OFF" position,
and connect the supplied power cord to your Thermaltake
Toughpower 750W Cable Management PSU.

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08

Toughpower 750W Cable Management

3.4 Power Supply Installation

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

09

StepStepStep

1

After install the power supply unit into the chassis and then connect

the 20+4-pin main power cable to motherboard 20pin or 24 pin socket.

1

2

3

StepStepStep

2

Connect the 4+4-pin +12V auxiliary power connector to the

motherboard. (Users can use either 4 pins or 8 pins, depending on

the motherboard. Please check with the motherboard user's manual.)

1

2

StepStepStep

3

Connect the 6-pin PCI-Express connector to your graphics card if

necessary.

1

StepStepStep

4

Connect the 4-pin power connectors to peripherals such as DVD
burners, hard disk drives, etc. In addition, users can connect the
4-pin floppy power connectors to the floppy drive.

1

2

2

3

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10

12
11
10

9
8
7
6
5
4
3
2
1

24
23
22
21
20
19
18
17
16
15
14
13

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

If there are S-ATA hard disk drives present, there are also Serial ATA

connectors available.

1

StepStepStep

5

2

The whole power supply components inside the chassis.

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

4. Product Specification

4.1 Output Specification

Main Power Connector

Voltage

Color

+3.3 V

+3.3 V

COM

+5 V

COM

+5 V

COM

PWR_ON

+5 Vsb

+12 V

+12 V

+3.3 V

1

Orange

2

Orange

3

Black

4

Red

5

Black

6

Red

7

Black

Gray

8

9

Purple

10

Yellow

3

11

Yellow

3

12

Orange

11

Voltage

Color

13

14

15

16

17

18

19

20

21

22

23

24

Orange

Blue

Black

Green

Black

Black

Black

N/C

Red

Red

Red

Black

+3.3 V

-12 V

COM

PS_ON#

COM

COM

COM

N/C

+5 V

+5 V

+5 V

COM

PCI Express Connector (6 pin)

Color Signal Pin

Yellow 12V DC2 1

Yellow 12V DC 2

Yellow 12V DC 3

2

2

Black COM 4

Black COM 5

Black COM 6

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12

Color

Signal

Pin

Red

Black

Black

COM

COM

1

2

3

4

+12VDC

4

Yellow

+5VDC

Color

Signal

Pin

Yellow

Black

Black

Red

+12VDC

4

COM

COM

+5VDC

1

2

3

4

4
3
2
1

5
6
7
8

Color

Signal

Pin

Black

Black

Black

Yellow
Yellow
Yellow

COM

COM

COM

1
2
3
4
5
6

Black

COM

+12 DCV

Yellow

7
8

+12 DCV

+12 DCV

+12 DCV

Yellow +12VDC 41

Black COM 2

Red +5VDC 3

Black COM 4

Orange +3.3 VDC 5

Color Signal Pin

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

13

+12V Connector (4+4 pin)

Peripheral Connector (4 pin)

Floppy Disk Connector (4 pin)

1

4

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Serial ATA Power Connector (5 pin)

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14

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

15

4.2 Touhgpower 750W PSU Specification

Features:

-Complies with ATX 12V 2.2 & EPS 12V version.

-Modularized Cable Management to eliminate clutter and improve airflow
inside the case.

-SLI, CrossFire , and Dual Core CPU ready.

-Next generation four +12V rails(12V1, 12V2, 12V3, 12V4) supports

high-end graphic card and PC system (combined loading of 60A).

-Independent Voltage Circuit: offers unflappable current delivery under
heavy load and makes voltage output more stable.

-Active Power Factor
Correction (PF>0.99) and
high efficiency (up to 85%).

-Extremely good voltage
regulation (¡Ó3%): provides
steady voltage for system.

-Industrial grade components
(capacitor, transformer, etc)

-High reliability:
MTBF>120,000 hours.

-Mirror effect housing and
reliable 14cm ball-bearing
fan.

-Protections: Over Current,
Over Voltage, and
Short-Circuit protection.

-Safety / EMI Approvals: CE,
CB, TUV, FCC, UL, CUL, and
BSMI certified.

SPECIFICATION

P/N

Maximum Power

Color

Switches

PFC

(Power Factor

Correction)

Cooling System

Noise

P. G. Signal

Over Voltage

Protection

Recycle AC

to Reset

DIMENSIONS

Unit Size

Net Weight

INPUT

Input Voltage

Input

Frequency

Range

Input Current

Hold-up Time

Efficiency

ATX Logic on-off additional power

14cm Fan

SPEED: 1900 RPM(+10%~-10%)

DIMENSION: 140 X 140 X 25 mm

AIR FLOW: 82 CFM

TEMP. AUTO CONTROL

W0116

750 Watts

Black

rocker switch

Active PFC

16 dBA at 1300 RPM

100-500 ms

+5V 7.0 Vmax

+3.3V 4.5 Vmax

+12V 15.6 Vmax

16cm(L)x15cm(W)x8.5cm(H)

2.2 kg

90VAC - 264VAC

47 - 63 Hz

100VAC / 10A max.
200VAC / 5A max.

16 ms

up to 85%

Total Output Connector

X8

X1

5-pin S-ATA

Connector

24-pin

Main Connector

X1 X1

4+4-pin +12V

Power Connector

4-pin Peripheral

Connector X8 and

Floppy Connector X1

Technology Features

Quad +12V Rails and EPS Structure

Six S-ATA

Connectors

Mirror Effect

Housing

Silent 140mm Fan

Noise Preventive Silicon Pad - Effectively
reduces vibration noise by as much as 80%

Cable Application

Intelligent Cable Management:

All cables with black cable sleeving

Optimum air-flow in the chassis

OUTPUT

Voltage

Max.
Load

Min.
Load

Reak
Load

Load
Reg.

Ripple

& Noise

+5V

+3.3V

30A

28A

0.5A

2.0A 1.0A 1.0A 1.0A 1.0A 0A 0A

+3%

+3%

- 3%

- 3%

50mV50mV120mV120mV120mV120mV120mV50

+12V

+12V

1

+12V

2

3

18A 18A 18A 18A

- - - ----

+3%

- 3 %

+3%

- 3 %

+3%

- 3 %

+12V

+3%

X6 X2

Express Connector

4

- 3 %

6-pin PCI

12V

0.8A

+9%

- 5%

+5VSB

3.0A

3.5A

+5%

- 3%

mV

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16

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

17

4.3 Other Specification

Inrush Current:

4.3.1

55A max. when AC input 115Vac at 25 C cold start.
110A max. when AC input 230Vac at 25 C cold start.

Power Efficiency:

4.3.2

80% (min.),up to 85%

115VAC - Full load 80%
230VAC - Full load 85%

Power Factor:

4.3.3

PF>0.9

Note:

4.3.4

The continuous total output power is
The combined power of +5V and +3.3V is 180W max.
Peak currents may last up to 12 seconds with not more
than one occurrence per minute.
Total combined +12V output load not exceed 60A.

Hold-Up Time:

4.3.5

16msec (minimum) at 80% of full load at 230Vac input.

Power Good Delay:

4.3.6

100-500 msec.

Power Fail Delay:

4.3.7

>1 msec.

Turn-On Delay Time:

4.3.8

2000 msec max.

Rise Time:

4.3.9

20ms max at full load.

4.4 Protection

When OCP, OVP or short protection is triggered, the main outputs will
be latched off. The main outputs can be reset by cycling the DC remote
on/off or AC power. +5Vsb output is auto recovery when fault
condition removed.

4.4.1 Over Current Protection
N otov er240V A f oreve ryoutp utvoltage.

4.4.2 Over Voltage Protection
+3.3V output 4.5 Vmax
+5.0V output 7.0 Vmax
+12.0V output 15.6 Vmax

o

o

750W

max.

4.4.3 Short Protection
All outp ut toGND.

4.5 Environment:

4.5.1 Operating Temp. 10 C to +40C (+50 C for 750W series)

4.5.2 Storage Temp. -20 C to +70C

4.5.3 Operating Humidity 20% to 90%, non-condensing

4.5.4 Storage Humidity 5% to 95%, non-condensing

4.5.5 Operating Altitude 0 to 10,000 feet

4.5.6 Storage Altitude 0 to 50,000 feet

ooo

oo

4.6 Hi-Pot: (Input/Output isolation)

4.6.1 Primary to Secondary
4242V dc fo r 1 minute

4.6.2 Insulation Resistance
Prima ry toear thgrou nd 500Vd c, 50 M ohm s Min.

4.7 CE Requirements

4.7.1 Conducted EMI

1. Me et FC C: Cla ssB

2. Me et CISP R 2 2:Cla ssB

3. Me et BSM I: Cla ssB

4.7.2 Safety Standards

1.Me etCU L (U L 6095 0 )

2.Me etTU VEN60950

3.Me etC B(IE C 950)

4.Me etC E

5.Me etCCC

4.7.3 Harmonic
Me et IEC1000-3- 2, Cla ss D

4.7.4 MTBF at 25 C(demonstrated)

O

Over 120 Khrs

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18

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

19

5. Trouble Shooting

Condition 1:

No DC output. The fan or fans are motionlessCheck:

1-1 Is the AC inlet plug firmly plugged into the PSU inlet

socket?

1-2 Is the wall socket, extension power cord, power strip

or surge protector in use, fully functional and wall power

switch turned 'ON'?

1-3 Is the Main Board socket (24pin) plug fully and firmly

inserted?

Condition 2:

The fan or fans began rotating and then stopped. The system

hangs without proceeding any further.

Check:

2-1 Are the peripheral connectors firmly plugged into

accessory devices, such as the main hard drive, CD ROM

, etc?

2-2 If a plug has been inadvertently connected in an off-set or

reversed position, unplug the AC power source, reconnect

the offending connectors and then wait for 30 seconds

before replug in the AC power source and try again.

Note:

If the power supply still cannot or is still unable to power up

after following the above instruction, please send the unit back

to your dealer or retailer for after sales service.

6. Cable Retail Package(Optional)

P/N:A2169 PSU Adaptor Cable

Specification

(A)

Model

Dimension

(mm)

Connector
type

Cable

sleeving

color

Material

Weight

Voltage

(A)4pin-8pin (B)20pin-24pin

Adaptor Cable

193mm 198mm

4pin - 8pin 20pin - 24pin

Red

Plastic

16 g

12 V

(B)

Adaptor Cable

Black

Plastic

58 g

3.3V,5V,+12v,-12V

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20

Toughpower 750W Cable Management

ATX 12V 2.2 & EPS 12V Version

Toughpower 750W Cable Management

ATX 12V 2.2 Version& EPS 12V

21

Note

Note

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