Thermal Engineering 1OO3RK Installation Manual

1OO3RK Repair Kit for Thermal Cap-Check

When repairing your Thermal Cap-Check, please note the following:

1. Do not remove the gauge post and disassemble the oil reservoir unless absolutely
necessary. Should it be necessary to do so, reassemble the oil reservoir very carefully.
Both ends of the 1061 nipple should be wrapped with Teflon tape. The gauge post
(1O21A) should be tightened onto the pipe nipple enough to assure a good seal between
the cylinder and the o-rings.

NOTE: Overtightening of the gauge post will result in distortion of the cylinder and may
strip the threads.

2. The fiber washer fits between the lO41A pump assembly and the base casting. This
must be centered properly to avoid leakage around the washer.

3. Check the size of the poppet spring between the gauge and the gauge post. Old style
gauges use the long spring. New style gauges use the short spring. They are not
interchangeable.

Part Description

1015 Trigger poppet spring
1017 Poppet o-ring
1018 Trigger o-ring
1033 Pump wiper
1044 Piston and by-pass o-ring
1045A 7/32 steel ball
1045B 5/16 nylon ball
1045C 13/32 nylon ball
1062 Cylinder o-ring
1063 Gauge post o-ring
1066 Ball spring
1072 Fiber washer

1073 Teflon backup ring

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7555 Tyler Boulevard; Mentor, OH 44060 800-473-1754 Fax: [phone]

www.thermalengineeringcompany.com