HVAC/R ACCESSORIES
The Cap-Check is a Thermal Engineering innovation that has made cap tube cleaning possible and
practical, it is designed to pump a high rate of oil into the cap tube to build up pressures needed
to open any plugged cap tube, and will clean partially plugged cap tubes when used with the
Thermal Chaser Kit.
Model 5101 Cap-Check Outfit
Cap-Check Outfit provides both the Cap-Check and Chaser Kit in one
compact case along with an extended base that holds the Cap-Check.
The Cap-Check can be operated with one hand, allowing high pressures
to be easily pumped. Carrying case has clips to hold Cap-Check, Chaser
Kit, hose, handle, and extended base.
Model 1003 Cap-Check
Cap-Check is a portable, self contained hydraulic power unit with auxiliary
equipment especially adapted to cleaning refrigeration capillary tubes.
A 0-6000 PSI gauge shows pressure build-up if cap tube is restricted and
also shows when chaser has passed through the tube. A trigger operated
gauge shutoff is provided so the gauge will not be damaged if pressures
greater than 6000 PSI are desired. A 30 inch high pressure hydraulic
hose with a 1/4 inch SAE male flare outlet connects the cap tube to the
Cap-Check for simple handling. An adapter is supplied to connect the cap
tube directly to the hose outlet without a flared fitting.
Model 1101 Cap-Check Chaser Kit
Chaser Kit is the only means available to clean partially plugged cap tubes,
it must be used with the Thermal Cap-Check since no other cap tube
cleaning tool provides a rate of oil flow large enough to remove partial
restrictions even from the smallest cap tubes. The Chaser Kit consists of
10 spools of lead alloy wire which can be used as a chaser for the 10 most
popular sizes of cap tubes (.028, .031, .036, .039, .042, .046, .050, .055,
.064, .070). In addition to the wire, a cap tube gauge, a set of sizing tools,
and a combination file/reamer are all included in a durable metal case.
Model 1102 Cap-Gage
Cap-Gage is a pocket knife type cap tube gauge with 10 stainless steel
gauges to measure the most popular sizes of cap tubes (.028, .031, .036,
.039, .042, .046, .050, .055, .064, .070).
Accessories
Model 1003RK Cap-Check Repair Kit-complete set of gaskets, “O” rings,
springs, and balls for 1003, with instructions.
Model 1011 0-6000 PSI Gauge
Model 1012 30” Hydraulic Hose
Model 1101 Chaser Kit Model 1102 Cap Gauge
Model 1201 Carrying Case for Cap-Check
Model 1301 Extended Base for Cap-Check
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
CAP-CHECK ACCESSORIES
Model 1003RK Cap-Check Repair Kit
Complete set of gaskets, “O” rings, springs, and balls for 1003,
with instructions.
Model 1011 0-5000 PSI Gauge
Model 1012 30” Hydraulic Hose
Model 1201 Carrying Case for Cap-Check
Durable 22 gauge steel with powder coat finish. Ideal for carrying the 1003
cap-check, 1101 chaser kit, 1102 cap gauge, 1012 hose and 1301 extended
base. (7” W x 31.5” H x 4.5” D)
Model 1301 Extended Base for Cap-Check
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
Model 1400 Series Manifold
Thermal Engineering is proud to re-introduce its side wheel charging
manifold. Its features include floating valve stems, forged brass construction,
hose holders, chrome plated hanging hooks, and charging line sight glass.
The right manifold for the right price!
Specifications
• Model: 1400
• Connection: 1/4” SAE
• Press-in sight glass,extra clear scale
• Iron hand wheel solid and robust
• High quality C3771 BRASS
• Integrated block body minimizing leakage
• Available with custom hose lengths
Model 1401
For refrigerant R12, R22, R502
Model 1402
For refrigerant R134a, R404a, R507
Model 1403
For refrigerant R410a
Model 14701 Infrared Scanner
Using unique infrared technology, this pocket sized instrument permits
temperature and humidity readings at the “speed of light”. At the touch of
a button, on-the-spot temperature readings can be made without probes.
The Psychrometer Card included allows instant calculation of percent
relative humidity and dew point temperature without the inconvenience of
a sling psychrometer.
Applications range from climate control and refrigeration equipment to computer room operations and
include room, air delivery and return temperatures; delta “T”s of refrigerant and chilled water lines,
locating insulation voids, window and door leaks and piping runs; checking motors and bearings.
From measuring surface temperatures to scanning at a distance for temperature variations, the
possible uses are unlimited.
Model 14701 features a color bar graph display with two scales. The unit is housed in a rugged high
impact case and has a low battery indicator. Comes complete with instructions, Psychrometer, card
and carrying case.
Specifications
Size: 3 1⁄2” x 5” x 5/8”
Weight: 7 ounces
Range: Fine = 50°F to 78° / Course = -25°F to 115°F
Accuracy: Fine +/- 1°F, Course +/- 2.5°F
Field of View: 1:1 distance to spot size
Power: One 9V alkaline battery
Battery Life: 200 minutes continuous
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
Model 3210 Digital Multimeter
The 3210 Digital Multimeter was designed to meet all of the needs of the
HVAC/R servicemen and engineer. Features include 20 ranges, 3 1⁄2”
digital display with 0.5” numerals, auto polarity, diode check, overrange
and low battery indicators. It has 0.1 mV DC and 0.1 uADC resolution for
troubleshooting electronic ignition and pilot safety systems, 0.1 ohm resolution
for accurate low resistance measurements, of windings and coils, 1.0V AC
resolution for measuring relay pull in and drop out voltages. Complete with test
leads and battery.
Ranges
DC Volts: 200mV, 2, 20, 200, 1000V
AC Volts: 200, 750V
Resistance: 200, 2K, 20k, 200K, 2M, 20M ohm
DC Amps: 200uA, 2mA, 20mA, 200mA, 2A, 10A
Model 7701 Vizi-Vapr Charger
The Vizi-Vapr eliminates the problem of slow vapor charging by
removing the refrigerant from the cylinder as a liquid and injecting it
into the system as a saturated vapor. Since the liquid refrigerant is
removed from the cylinder by its own pressure, no heat is removed
from it and the cylinder does not get cold. Refrigerant blends must
be removed from their containers as liquid. Using the Vizi-Vapr, the
blend can be charged into the system as a saturated vapor without
any composition change. Vizi-Vapr is adjustable from 1/8” ton up to
50 tons. The operation is completely visible so there is little danger
of liquid entering the system.
Model 7701RK Vizi-Vapr Repair Kit
Complete set of gaskets, “O” rings, and back-up rings required for repairing
the 7701 Vizi-Vapr.
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
Model 1081 Pressure Gauge
0-500 PSI, 2 1/2” red steel case with front face recalibrator, 1/8” MPT bottom connection
and temperature scale for R12, R22, R502.
Model 1082 Compound Gauge
30” vacuum to 120 PSI with retard to 250 PSI, 2-1/2” blue steel case, front recalibrator,
temperature scale for R12, R22, R502.
Model 3054 Cylinder Heater
A quick, convenient, easy-to-use means to pressurize refrigerant supply cylinders to
move any refrigerant to another vessel or charging dispenser, the 3054 Cylinder Heater
is designed to fit 30 Ib. and 50 Ib. containers. It also can be used on 125 Ib. cylinders
and fits the refrigerant cylinders in many recovery units. The device consists of a 6”
X 28” flexible silicone rubber heating element with extra-Iong Velcro straps, built-in
molded thermostat, and power cord. The heater draws 200 watts at 120 VAC and has a
135° preset thermostat.
Model 3054-230V
230 Volt available for European market.
Model 4054M Cylinder Heater
The 4054M Refrigerant Cylinder Heater is designed to automatically maintain any
desired pressure within a range of 80 to 250 PSIG. Pre-set at 160 PSIG, the unit can
be easily adjusted in the field. The heating element also incorporates a 135° pre-set
thermostat as a safety backup to the pressure control.
Fits 125/145 Ib. refrigerant supply cylinders
• Accurate and adjustable pressure control
• Safe and easy-to-use
• Complete, including valve and charge hose
• Energy-efficient
The 4054M includes three basic components:
1. The control manifold, which adapts directly to the cylinder’s liquid valve and includes a visual
refrigerant indicator, pressure gauge, quarter-turn ball valve, heavy-duty 6 ft. charging hose,
adjustable pressure switch with power supply cord and female connector for accepting the
heating element.
2. A 350 watt, 120 VAC heating element with built-in safety thermostat and power cord that plugs
into the control manifold. The 12” x 28” heating element is secured with Velcro straps.
3. A special insulating cover that includes a Velcro seam and fits over the entire cylinder to
improve efficiency.
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
Model 5100 Room Air Conditioner Calculator
Used to determine size of air conditoner unit with allowances for:
• Exposed and unexposed walls
• Exposed and unexposed windows
• Roof and ceiling insulation
• Heat gain from number of people
• Location
This calculator selects amount of capacity needed in a cooling load of 5,000 to 24,000 BTUs per hour,
and indicates the size of unit required in BTU ratings. The calculator not only simplifies the job of
specifying window air conditioners, but also eliminates misapplication and paper work. An ideal service
and sales tool for the estimator and service engineer, the calculator is imprinted with full directions.
Model 5125 Air Duct Calculator
This ingenious, pocket-size Air Duct Calculator uses only three slides to give
all of the information needed when figuring the sizes of air ducts. Convenient
tables printed on the back of the calculator supply additional data in a handy,
easy-to-use form. The few words of instruction needed to understand and use
the different slides are printed on the calculator face, where they cannot be
lost or mislaid.
Used to determine:
• Size of air ducts by the equal pressure loss method
• Size of round ducts vs. rectangular ducts
• Weight per foot of round ducts by U.S.S. gauge
• Weight per foot of rectangular ducts by U.S.S. gauge
• Recommended duct velocities
• Friction loss of 1-1/2 radius elbows
• Gauge of metal for size of ducts
Model 5150 Humidity Calculator
Designed for determining the percent of relative humidity when using
any standard sling psychrometer, this calculator eliminates the use of
psychrometric charts from 60° to 100°F. The reverse side of the calculator
has a chart of recommended humidities according to industry application
and temperature.
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
Model 5175 Trouble Shooting Calculator
This calculator simplifies the job of diagnosing cooling system troubles. Ideally suited
to the needs of the expert as well as of the needs of the trainee, it provides immediate
reference, from COMPLAINT to POSSIBLE CAUSE to REPAIR.
• 19 major ‘Complaint’ sections
• 32-part ‘Trouble Shooting’ Index
• 127 ‘Possible Cause’ items
• All items keyed to ‘Repair’ window
Model 5180 Capillary Tube and Trouble Shooting Calculator
TWO SLIDE CHARTS IN ONE
This is a dual-purpose slide chart. One side is a new, scientific approach for selecting
readily available standard capillary tubing sizes to replace the hard-to-get sizes that
original manufacturers often recommend. The other side is a trouble shooting calculator
that simplifies the job of diagnosing cooling system trouble where the capillary tube
is suspect.
Model 5250 Capillary Tube and Trouble Shooting Calculator
CORRECTS REFRIGERANT VOLUME TO TEMPERATURE CHANGE
THIS VALUABLE TIME-SAVING DEVICE CALIBRATES:
• Any size of measuring tube
• Any temperature from 60˚F to 130˚F
• Any desired weight of precision charge
• Refrigerants: R-12, R-22, R-114, R-500
Airserco has resolved calibration facts into a simple, direct-reading slide chart
with instructions for usage.
Model 5300 Refrigeration Calculator
A time-saving and easy-to-use calculator to supply technical refrigeration data:
• Hermetic terminal colors
• Thermostatic control settings
• Pressure control settings
• Head and back pressures
• Hermetic motor diagrams
• Temperature pressure chart
The calculator graphically shows vital refrigeration data and provides service
information not available in any other form.
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
HVAC/R ACCESSORIES, continued
Model 5225 Review of Vacuum For Service Engineers
The story of how vacuum is used as a tool to dehydrate and degas a refrigeration
system. This text is the only publication that clearly and non-technically explains
vacuum fundamentals for the service man or engineer.
Illustrated with charts, photographs, and diagrams, this authoritative handbook
describes and explores vacuum terms, properties, uses, activities, advantages,
limitations, and techniques.
• Covers key service-related topics
• Vital for processing engineer, serviceman
• What vacuum means
• How a pump works
• Sizing high vacuum pumps and lines
• Vacuum gauges procedure for dehydration, degassing, leak detection
THERMAL ENGINEERING COMPANY 800 473-1754 | www.thermalengineeringcompany.com
9/12/06
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