Thermal Dynamics VICTOR 200 AUTO-CUT Operating Manual

Manual Assembly Instructions

- Separate this sheet from the rest of the manual.

- Locate and remove 'Page 1' of this manual. Follow the directions on 'Page 1'.

- Locate the set of tabs for this manual.

- Locate the torch information section, which will become section 8 of this manual.

- Find the sheets saying 'Insert Section ___ tab here. Discard this sheet'. Insert the appropriate tabs and discard the 'Insert Section ___ tab here. ' sheet.

- At Section 8, insert the torch information section.

-Insert the assembled manual sections and tabs into the 3-ring binder.

- Keep this manual with the power supply for installation, operation, maintenance, and replacement parts information.

OPTIONAL:

Copy Section 8 (torch operational data) for operator convenience. This section includes data that will be needed repeatedly for system operation, depending on the metal to be cut and the gases in use.

- Discard this sheet.

NOTE:

Power supply schematics are provided separately. The system operator may want to keep them with this book or in a separate location.

Manual No. 0-4805-AR

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200 Plasma Cutting System

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200 Plasma Cutting System

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200 Plasma Cutting System

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Manual No. 0-4805

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AUTO-CUT

PLASMA CUTTING SYSTEM

Operating Manual

Rev. AR Date: January 8, 2013 Manual # 0-4805 Operating Features:

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200

AUTO-CUT

PLASMA CUTTING SYSTEM

Operating Manual

Rev. AR Date: January 8, 2013 Manual # 0-4805 Operating Features:

WE APPRECIA TE YOUR BUSINESS!

Congratulations on your new Thermal Dynamics product. We are proud to have you as our customer and will strive to provide you with the best service and reliability in the industry. This product is backed by our extensive warranty and world-wide service network. To locate your nearest distributor or service agency call 1-800-426-1888, or visit us on the web at www.thermal-dynamics.com.

This Operating Manual has been designed to instruct you on the correct use and operation of your Thermal Dynamics product. Your satisfaction with this product and its safe operation is our ultimate concern. Therefore please take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist when working with this product.

YOU ARE IN GOOD COMPANY!

The Brand of Choice for Contractors and Fabricators Worldwide.

Thermal Dynamics is a Global Brand of manual and automation Plasma Cutting Products for Thermadyne Industries Inc.

We distinguish ourselves from our competition through marketleading, dependable products that have stood the test of time. We pride ourselves on technical innovation, competitive prices, excellent delivery, superior customer service and technical support, together with excellence in sales and marketing expertise.

Above all, we are committed to developing technologically advanced products to achieve a safer working environment within the welding industry.

WARNINGS

Read and understand this entire Manual and your employer's safety practices before installing, operating, or servicing the equipment.

While the information contained in this Manual represents the Manufacturer's best judgement, the Manufacturer assumes no liability for its use.

Plasma Cutting Power Supply, Auto-Cut® 200 Operating Manual No. 0-4805

Published by: Victor Technologies 16052 Swingley Ridge Road, Suite 300 Chersterfield, MO 63017 636-728-3000

www.thermal-dynamics.com

Reproduction of this work, in whole or in part, without written permission of the publisher is prohibited.

The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused by any error or omission in this Manual, whether such error results from negligence, accident, or any other cause.

Publication Date: October 7, 2005 Revision Date: January 8, 2013

Record the following information for Warranty purposes:

Where Purchased: ___________________________________

Purchase Date:______________________________________

Power Supply Serial #:_______________________________

Torch Serial #:_______________________________________

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TABLE OF CONTENTS

SECTION 1:

GENERAL INFORMATION ................................................................................................ 1-1

1.01 Notes, Cautions and Warnings ...................................................................... 1-1

1.02 Important Safety Precautions ....................................................................... 1-1

1.03 Publications .................................................................................................. 1-2

1.04 Note, Attention et Avertissement .................................................................. 1-3

1.05 Precautions De Securite Importantes ........................................................... 1-3

1.06 Documents De Reference ............................................................................. 1-5

1.07 Declaration of Conformity ............................................................................. 1-6

1.08 Statement of Warranty .................................................................................. 1-7

SECTION 2: SPECIFICATIONS ................................................................................................. 2-1

2.01 General Description Of The System.............................................................. 2-1

2.02 Plasma Power Supply ................................................................................... 2-1

2.03 Gas Control Module / Arc Starter .................................................................. 2-1

2.04 Plasma Cutting Torch .................................................................................... 2-1

2.05 System Component Layout .......................................................................... 2-1

2.06 Power Supply Specifications & Electrical Requirements ............................... 2-2

2.07 Power Supply Dimensions ............................................................................ 2-3

2.08 Power Supply Rear Panel Features ............................................................... 2-4

2.09 Gas Requirements ........................................................................................ 2-5

2.10 Gas Applications .......................................................................................... 2-5

2.11 XTTM-301 Torch Specifications .................................................................... 2-6

SECTION 3: INSTALLATION ...................................................................................................... 3-1

3.01 Installation Requirements ............................................................................. 3-1

3.02 Cables and Leads Identification .................................................................... 3-2

3.03 Cables & Leads Identification ....................................................................... 3-3

3.04 Position the Power Supply ............................................................................ 3-4

3.05 Primary Power Connections .......................................................................... 3-5

3.06 Ground Connections ....................................................................................3-10

3.07 Connect Work Cable ....................................................................................3-12

3.08 Connect Gas Supply Lines .......................................................................... 3-13

3.09 Connect CNC Cable .....................................................................................3-14

3.10 Set Switches for Type 2 Command-Control Module ...................................... 3-15

3.11 Height Control Connections ......................................................................... 3-17

3.12 Connect Torch Leads to the Gas Control Module / Arc Starter .....................3-18

3.13 Torch Head Installation and Connection ...................................................... 3-21

3.14 Install Consumable Torch Parts.................................................................... 3-22

SECTION 4: OPERATION .......................................................................................................... 4-1

4.01 Power Supply Indicators ............................................................................... 4-1

4.02 Control Console Features ............................................................................. 4-2

4.03 Operating Set-up .......................................................................................... 4-3

4.04 Cut Quality ................................................................................................... 4-5

4.05 System Operation......................................................................................... 4-7

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SECTION 5: MAINTENANCE .................................................................................................... 5-1

5.01 General Maintenance .................................................................................... 5-1

5.02 Coolant Filter Cleaning Procedure ................................................................. 5-1

5.03 Water Filter Cleaning Procedure .................................................................... 5-2

5.04 Coolant Replacement Procedure ................................................................... 5-3

5.05 Arc Starter Service ....................................................................................... 5-4

5.06 Arc Starter Spark Gap Adjustment ............................................................... 5-5

SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ........................................................... 6-1

6.01 Replacement Power Supply .......................................................................... 6-1

6.02 Leads and Cables ......................................................................................... 6-2

6.03 Recommended Gas Supply Hose ................................................................. 6-3

6.04 Power Supply External Replacement Parts ................................................... 6-4

6.05 Power Supply Replacement Parts - Right Side ............................................. 6-5

6.06 Power Supply Replacement Parts - Right Side ............................................. 6-6

6.07 Power Supply Replacement Parts - Right Side ............................................. 6-7

6.08 Power Supply Replacement Parts - Front Panel ............................................ 6-8

6.09 Power Supply Replacement Parts - Front Panel ............................................ 6-9

6.10 Power Supply Replacement Parts - Right Side ............................................ 6-10

6.11 Power Supply Replacement Parts - Rear Panel ............................................6-11

6.12 Power Supply Replacement Parts - Right Side ............................................ 6-12

6.13 Power Supply Replacement Parts ................................................................6-13

6.14 Power Supply Replacement Parts - Right Side ............................................ 6-14

6.15 Power Supply Replacement Parts ................................................................6-15

6.16 Power Supply Replacement Parts - Right Side ............................................ 6-16

6.17 Command & Control Module Type 2 - Replacement Parts ..........................6-17

6.18 Arc Starter & Gas Control Module (GCM-1000) Replacement Parts .............6-18

SECTION 7: TORCH MAINTENANCE...................................................................................... 7-1

7.01 Consumable Removal ................................................................................... 7-1

7.02 O-Ring Lubrication ........................................................................................ 7-2

7.03 Parts Wear .................................................................................................... 7-2

7.04 Torch Consumables Installation .................................................................... 7-3

TABLE OF CONTENTS

Appendix 1: Control Cable Pinouts ............................................................................................ A-1

Appendix 2: Control Cable Pinouts ............................................................................................ A-2

Appendix 3: Command-Control PC Board Layout (A) ................................................................. A-3

Appendix 4: Command-Control PC Board Layout (B) ................................................................. A-4

Appendix 5: CNC - Control Module Board PCB Connections ..................................................... A-6

CNC functions. ..................................................................................................... A-7

CNC Input / Output Descriptions ........................................................................... A-8

Simplified CNC Circuit. ......................................................................................... A-9

CNC Connections ............................................................................................... A-10

Appendix 6: Arc Starter / Gas Control Module Schematic ....................................................... A-12

Appendix 7: Power Supply Schematic, 230-460V, Chopper Pilot .............................................. A-14

Appendix 7: Power Supply Schematic, 230-460V, Chopper Pilot Cont. .................................... A-16

Appendix 8: Power Supply Schematic, 230-460V, Resistor Pilot .............................................. A-18

Appendix 8: Power Supply Schematic, 230-460V, Resistor Pilot Cont. .................................... A-20

Appendix 9: Power Supply Schematic, CCC 400V, Chopper Pilot ............................................ A-22

Appendix 9: Power Supply Schematic, CCC 400V, Chopper Pilot Cont. ................................... A-24

Appendix 10: Power Supply Schematic, CE 400V, Chopper Pilot............................................. A-26

Appendix 10: Power Supply Schematic, CE 400V, Chopper Pilot Cont. ................................... A-28

Appendix 11: Power Supply Schematic, CE 400V, Resistor Pilot ............................................. A-30

Appendix 11: Power Supply Schematic, CE 400V, Resistor Pilot Cont. ................................... A-32

Appendix 12: Power Supply Schematic, CSA 600V, Chopper Pilot .......................................... A-34

Appendix 12: Power Supply Schematic, CSA 600V, Chopper Pilot Cont. ................................. A-36

APPENDIX 13: PUBLICATION HISTORY................................................................................ A-38

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AUTO-CUT 200

SECTION 1:

GENERAL INFORMATION

1.01 Notes, Cautions and Warnings

Throughout this manual, notes, cautions, and warnings are used to highlight important information. These highlights are categorized as follows:

NOTE

An operation, procedure, or background information which requires additional emphasis or is helpful in efficient operation of the system.

CAUTION

A procedure which, if not properly followed, may cause damage to the equipment.

WARNING

A procedure which, if not properly followed, may cause injury to the operator or others in the operating area.

1.02 Important Safety Precautions

• Use an air-supplied respirator if ventilation is not adequate to remove all fumes and gases.

• The kinds of fumes and gases from the plasma arc depend on the kind of metal being used, coatings on the metal, and the different processes. You must be very careful when cutting or welding any metals which may contain one or more of the following:

Antimony Chromium Mercury Arsenic Cobalt Nickel Barium Copper Selenium Beryllium Lead Silver Cadmium Manganese Vanadium

• Always read the Material Safety Data Sheets (MSDS) that should be supplied with the material you are using. These MSDSs will give you the information regarding the kind and amount of fumes and gases that may be dangerous to your health.

• For information on how to test for fumes and gases in your workplace, refer to item 1 in Subsection 1.03, Publications in this manual.

• Use special equipment, such as water or down draft cutting tables, to capture fumes and gases.

• Do not use the plasma torch in an area where combustible or explosive gases or materials are located.

• Phosgene, a toxic gas, is generated from the vapors of chlorinated solvents and cleansers. Remove all sources of these vapors.

• This product, when used for welding or cutting, produces fumes or gases which contain chemicals known to the State of California to cause birth defects and, in some cases, cancer. (California Health & Safety Code Sec. 25249.5 et seq.)

WARNINGS

OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN BE DANGEROUS AND HAZARDOUS TO YOUR HEALTH.

Plasma arc cutting produces intense electric and magnetic emissions that may interfere with the proper function of cardiac pacemakers, hearing aids, or other electronic health equipment. Persons who work near plasma arc cutting applications should consult their medical health professional and the manufacturer of the health equipment to determine whether a hazard exists.

To prevent possible injury, read, understand and follow all warnings, safety precautions and instructions before using the equipment. Call 1-603-298-5711 or your local distributor if you have any questions.

GASES AND FUMES

Gases and fumes produced during the plasma cutting process can be dangerous and hazardous to your health.

• Keep all fumes and gases from the breathing area. Keep your head out of the welding fume plume.

ELECTRIC SHOCK

Electric Shock can injure or kill. The plasma arc process uses and produces high voltage electrical energy. This electric energy can cause severe or fatal shock to the operator or others in the workplace.

• Never touch any parts that are electrically “live” or “hot.”

• Wear dry gloves and clothing. Insulate yourself from the work piece or other parts of the welding circuit.

• Repair or replace all worn or damaged parts.

• Extra care must be taken when the workplace is moist or damp.

• Install and maintain equipment according to NEC code, refer to item 9 in Subsection 1.03, Publications.

• Disconnect power source before performing any service or repairs.

• Read and follow all the instructions in the Operating Manual.

FIRE AND EXPLOSION

Fire and explosion can be caused by hot slag, sparks, or the plasma arc.

• Be sure there is no combustible or flammable material in the workplace. Any material that cannot be removed must be protected.

• Ventilate all flammable or explosive vapors from the workplace.

• Do not cut or weld on containers that may have held combustibles.

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• Provide a fire watch when working in an area where fire hazards may exist.

• Hydrogen gas may be formed and trapped under aluminum workpieces when they are cut underwater or while using a water table. DO NOT cut aluminum alloys underwater or on a water table unless the hydrogen gas can be eliminated or dissipated. Trapped hydrogen gas that is ignited will cause an explosion.

1.03 Publications

Refer to the following standards or their latest revisions for more information:

1. OSHA, SAFETY AND HEALTH STANDARDS, 29CFR 1910, obtainable from the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

NOISE

Noise can cause permanent hearing loss. Plasma arc processes can cause noise levels to exceed safe limits. You must protect your ears from loud noise to prevent permanent loss of hearing.

• To protect your hearing from loud noise, wear protective ear plugs and/or ear muffs. Protect others in the workplace.

• Noise levels should be measured to be sure the decibels (sound) do not exceed safe levels.

• For information on how to test for noise, see item 1 in Subsection 1.03, Publications, in this manual.

PLASMA ARC RAYS

Plasma Arc Rays can injure your eyes and burn your skin. The plasma arc process produces very bright ultra violet and infra red light. These arc rays will damage your eyes and burn your skin if you are not properly protected.

• To protect your eyes, always wear a welding helmet or shield. Also always wear safety glasses with side shields, goggles or other protective eye wear.

• Wear welding gloves and suitable clothing to protect your skin from the arc rays and sparks.

• Keep helmet and safety glasses in good condition. Replace lenses when cracked, chipped or dirty.

• Protect others in the work area from the arc rays. Use protective booths, screens or shields.

• Use the shade of lens as suggested in the following per ANSI/ ASC Z49.1:

Minimum Protective Suggested

Arc Current Shade No. Shade No.

Less Than 300* 8 9

300 - 400* 9 12

400 - 800* 10 14

* These values apply where the actual arc is clearly seen. Experience has shown that lighter filters may be used when the arc is hidden by the workpiece.

LEAD WARNING

This product contains chemicals, including lead, or otherwise produces chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. Wash hands after handling. (California Health & Safety Code § 25249.5 et seq.)

1-2

2. ANSI Standard Z49.1, SAFETY IN WELDING AND CUTTING, obtainable from the American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

3. NIOSH, SAFETY AND HEALTH IN ARC WELDING AND GAS WELDING AND CUTTING, obtainable from the Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

4. ANSI Standard Z87.1, SAFE PRACTICES FOR OCCUPATION AND EDUCATIONAL EYE AND FACE PROTECTION, obtainable from American National Standards Institute, 1430 Broadway, New York, NY 10018

5. ANSI Standard Z41.1, STANDARD FOR MEN’S SAFETY-TOE FOOTWEAR, obtainable from the American National Standards Institute, 1430 Broadway, New York, NY 10018

6. ANSI Standard Z49.2, FIRE PREVENTION IN THE USE OF CUTTING AND WELDING PROCESSES, obtainable from American National Standards Institute, 1430 Broadway, New York, NY 10018

7. AWS Standard A6.0, WELDING AND CUTTING CONTAINERS WHICH HAVE HELD COMBUSTIBLES, obtainable from American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

8. NFPA Standard 51, OXYGEN-FUEL GAS SYSTEMS FOR WELDING, CUTTING AND ALLIED PROCESSES, obtainable from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

9. NFPA Standard 70, NATIONAL ELECTRICAL CODE, obtainable from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

10. NFPA Standard 51B, CUTTING AND WELDING PROCESSES, obtainable from the National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

11. CGA Pamphlet P-1, SAFE HANDLING OF COMPRESSED GASES IN CYLINDERS, obtainable from the Compressed Gas Association, 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202

12. CSA Standard W117.2, CODE FOR SAFETY IN WELDING AND CUTTING, obtainable from the Canadian Standards Association, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3

13. NWSA booklet, WELDING SAFETY BIBLIOGRAPHY obtainable from the National Welding Supply Association, 1900 Arch Street, Philadelphia, PA 19103

14. American Welding Society Standard AWSF4.1, RECOMMENDED SAFE PRACTICES FOR THE PREPARATION FOR WELDING AND CUTTING OF CONTAINERS AND PIPING

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THAT HAVE HELD HAZARDOUS SUBSTANCES, obtainable

from the American Welding Society, 550 N.W. LeJeune Rd, Miami, FL 33126

AUTO-CUT 200

FUMÉE et GAZ

15. ANSI Standard Z88.2, PRACTICE FOR RESPIRATORY PROTECTION, obtainable from American National Standards Institute, 1430 Broadway, New York, NY 10018

1.04 Note, Attention et Avertissement

Dans ce manuel, les mots “note,” “attention,” et “avertissement” sont utilisés pour mettre en relief des informations à caractère important. Ces mises en relief sont classifiées comme suit :

NOTE

Toute opération, procédure ou renseignement général sur lequel il importe d’insister davantage ou qui contribue à l’efficacité de fonctionnement du système.

ATTENTION

Toute procédure pouvant résulter l’endommagement du matériel en cas de non-respect de la procédure en question.

AVERTISSEMENT

Toute procédure pouvant provoquer des blessures de l’opérateur ou des autres personnes se trouvant dans la zone de travail en cas de non-respect de la procédure en question.

1.05 Precautions De Securite Importantes

AVERTISSEMENTS

L’OPÉRATION ET LA MAINTENANCE DU MATÉRIEL DE SOUDAGE À L’ARC AU JET DE PLASMA PEUVENT PRÉSENTER DES RISQUES ET DES DANGERS DE SANTÉ.

La fumée et les gaz produits par le procédé de jet de plasma peuvent présenter des risques et des dangers de santé.

• Eloignez toute fumée et gaz de votre zone de respiration. Gardez votre tête hors de la plume de fumée provenant du chalumeau.

• Utilisez un appareil respiratoire à alimentation en air si l’aération fournie ne permet pas d’éliminer la fumée et les gaz.

• Les sortes de gaz et de fumée provenant de l’arc de plasma dépendent du genre de métal utilisé, des revêtements se trouvant sur le métal et des différents procédés. Vous devez prendre soin lorsque vous coupez ou soudez tout métal pouvant contenir un ou plusieurs des éléments suivants:

antimoine cadmium mercure argent chrome nickel arsenic cobalt plomb baryum cuivre sélénium béryllium manganèse vanadium

• Lisez toujours les fiches de données sur la sécurité des matières (sigle américain “MSDS”); celles-ci devraient être fournies avec le matériel que vous utilisez. Les MSDS contiennent des renseignements quant à la quantité et la nature de la fumée et des gaz pouvant poser des dangers de santé.

• Pour des informations sur la manière de tester la fumée et les gaz de votre lieu de travail, consultez l’article 1 et les documents cités à la page 5.

• Utilisez un équipement spécial tel que des tables de coupe à débit d’eau ou à courant descendant pour capter la fumée et les gaz.

• N’utilisez pas le chalumeau au jet de plasma dans une zone où se trouvent des matières ou des gaz combustibles ou explosifs.

• Le phosgène, un gaz toxique, est généré par la fumée provenant des solvants et des produits de nettoyage chlorés. Eliminez toute source de telle fumée.

• Ce produit, dans le procéder de soudage et de coupe, produit de la fumée ou des gaz pouvant contenir des éléments reconnu dans L’état de la Californie, qui peuvent causer des défauts de naissance et le cancer. (La sécurité de santé en Californie et la code sécurité Sec.

25249.5 et seq.)

Coupant à l’arc au jet de plasma produit de l’énergie électrique haute tension et des émissions magnétique qui peuvent interférer la fonction propre d’un “pacemaker” cardiaque, les appareils auditif, ou autre matériel de santé electronique. Ceux qui travail près d’une application à l’arc au jet de plasma devrait consulter leur membre professionel de médication et le manufacturier de matériel de santé pour déterminer s’il existe des risques de santé.

Il faut communiquer aux opérateurs et au personnel TOUS les dangers possibles. Afin d’éviter les blessures possibles, lisez, comprenez et suivez tous les avertissements, toutes les précautions de sécurité et toutes les consignes avant d’utiliser le matériel. Composez le + 603-298-5711 ou votre distributeur local si vous avez des questions.

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CHOC ELECTRIQUE

Les chocs électriques peuvent blesser ou même tuer. Le procédé au jet de plasma requiert et produit de l’énergie électrique haute tension. Cette énergie électrique peut produire des chocs graves, voire mortels, pour l’opérateur et les autres personnes sur le lieu de travail.

• Ne touchez jamais une pièce “sous tension” ou “vive”; portez des gants et des vêtements secs. Isolez-vous de la pièce de travail ou des autres parties du circuit de soudage.

• Réparez ou remplacez toute pièce usée ou endommagée.

• Prenez des soins particuliers lorsque la zone de travail est humide ou moite.

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• Montez et maintenez le matériel conformément au Code électrique national des Etats-Unis. (Voir la page

• Débranchez l’alimentation électrique avant tout travail d’entretien ou de réparation.

• Lisez et respectez toutes les consignes du Manuel de consignes.

INCENDIE ET EXPLOSION

Les incendies et les explosions peuvent résulter des scories chaudes, des étincelles ou de l’arc de plasma. Le procédé à l’arc de plasma produit du métal, des étincelles, des scories chaudes pouvant mettre le feu aux matières combustibles ou provoquer l’explosion de fumées inflammables.

• Soyez certain qu’aucune matière combustible ou inflammable ne se trouve sur le lieu de travail. Protégez toute telle matière qu’il est impossible de retirer de la zone de travail.

• Procurez une bonne aération de toutes les fumées inflammables ou explosives.

• Ne coupez pas et ne soudez pas les conteneurs ayant pu renfermer des matières combustibles.

• Prévoyez une veille d’incendie lors de tout travail dans une zone présentant des dangers d’incendie.

• Le gas hydrogène peut se former ou s’accumuler sous les pièces de travail en aluminium lorsqu’elles sont coupées sous l’eau ou sur une table d’eau. NE PAS couper les alliages en aluminium sous l’eau ou sur une table d’eau à moins que le gas hydrogène peut s’échapper ou se dissiper. Le gas hydrogène accumulé explosera si enflammé.

article 9.)

• Utilisez la nuance de lentille qui est suggèrée dans le recommendation qui suivent ANSI/ASC Z49.1:

Nuance Minimum Nuance Suggerée

Courant Arc Protective Numéro Numéro

Moins de 300* 8 9

300 - 400* 9 12

400 - 800* 10 14

* Ces valeurs s’appliquent ou l’arc actuel est observé clairement. L’experience a démontrer que les filtres moins foncés peuvent être utilisés quand l’arc est caché par moiceau de travail.

BRUIT

Le bruit peut provoquer une perte permanente de l’ouïe. Les procédés de soudage à l’arc de plasma peuvent provoquer des niveaux sonores supérieurs aux limites normalement acceptables. Vous dú4ez vous protéger les oreilles contre les bruits forts afin d’éviter une perte permanente de l’ouïe.

• Pour protéger votre ouïe contre les bruits forts, portez des tampons protecteurs et/ou des protections auriculaires. Protégez également les autres personnes se trouvant sur le lieu de travail.

• Il faut mesurer les niveaux sonores afin d’assurer que les décibels (le bruit) ne dépassent pas les niveaux sûrs.

• Pour des renseignements sur la manière de tester le bruit, consultez l’article 1, page 5.

RAYONS D’ARC DE PLASMA

Les rayons provenant de l’arc de plasma peuvent blesser vos yeux et brûler votre peau. Le procédé à l’arc de plasma produit une lumière infra-rouge et des rayons ultra-violets très forts. Ces rayons d’arc nuiront à vos yeux et brûleront votre peau si vous ne vous protégez pas correctement.

• Pour protéger vos yeux, portez toujours un casque ou un écran de soudeur. Portez toujours des lunettes de sécurité munies de parois latérales ou des lunettes de protection ou une autre sorte de protection oculaire.

• Portez des gants de soudeur et un vêtement protecteur approprié pour protéger votre peau contre les étincelles et les rayons de l’arc.

• Maintenez votre casque et vos lunettes de protection en bon état. Remplacez toute lentille sale ou comportant fissure ou rognure.

• Protégez les autres personnes se trouvant sur la zone de travail contre les rayons de l’arc en fournissant des cabines ou des écrans de protection.

PLOMB AVERTISSEMENT

Ce produit contient des produits chimiques, comme le plomb, ou engendre des produits chimiques, reconnus par l’état de Californie comme pouvant être à l’origine de cancer, de malformations fœtales ou d’autres problèmes de reproduction. Il faut se laver les mains après toute manipulation. (Code de Californie de la sécurité et santé, paragraphe 25249.5 et suivants)

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1.06 Documents De Reference

Consultez les normes suivantes ou les révisions les plus récentes ayant été faites à celles-ci pour de plus amples renseignements :

1. OSHA, NORMES DE SÉCURITÉ DU TRAVAIL ET DE PROTECTION DE LA SANTÉ, 29CFR 1910, disponible auprès du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

2. Norme ANSI Z49.1, LA SÉCURITÉ DES OPÉRATIONS DE COUPE ET DE SOUDAGE, disponible auprès de la Société Américaine de Soudage (American Welding Society), 550 N.W. LeJeune Rd., Miami, FL 33126

3. NIOSH, LA SÉCURITÉ ET LA SANTÉ LORS DES OPÉRATIONS DE COUPE ET DE SOUDAGE À L’ARC ET AU GAZ, disponible auprès du Superintendent of Documents, U.S. Government Printing Office, Washington, D.C. 20402

4. Norme ANSI Z87.1, PRATIQUES SURES POUR LA PROTECTION DES YEUX ET DU VISAGE AU TRAVAIL ET DANS LES ECOLES, disponible de l’Institut Américain des Normes Nationales (American National Standards Institute), 1430 Broadway, New York, NY 10018

5. Norme ANSI Z41.1, NORMES POUR LES CHAUSSURES PROTECTRICES, disponible auprès de l’American National Standards Institute, 1430 Broadway, New York, NY 10018

AUTO-CUT 200

14. Norme AWSF4.1 de l’Association Américaine de Soudage, RECOMMANDATIONS DE PRATIQUES SURES POUR LA PRÉPARATION À LA COUPE ET AU SOUDAGE DE CONTENEURS ET TUYAUX AYANT RENFERMÉ DES PRODUITS DANGEREUX , disponible auprès de la American Welding Society, 550 N.W. LeJeune Rd., Miami, FL 33126

15. Norme ANSI Z88.2, PRATIQUES DE PROTECTION RESPIRATOIRE, disponible auprès de l’American National Standards Institute, 1430 Broadway, New York, NY 10018

6. Norme ANSI Z49.2, PRÉVENTION DES INCENDIES LORS DE L’EMPLOI DE PROCÉDÉS DE COUPE ET DE SOUDAGE, disponible auprès de l’American National Standards Institute, 1430 Broadway, New York, NY 10018

7. Norme A6.0 de l’Association Américaine du Soudage (AWS), LE SOUDAGE ET LA COUPE DE CONTENEURS AYANT RENFERMÉ DES PRODUITS COMBUSTIBLES, disponible auprès de la American Welding Society, 550 N.W. LeJeune Rd., Miami, FL 33126

8. Norme 51 de l’Association Américaine pour la Protection contre les Incendies (NFPA), LES SYSTEMES À GAZ AVEC ALIMENTATION EN OXYGENE POUR LE SOUDAGE, LA COUPE ET LES PROCÉDÉS ASSOCIÉS, disponible auprès de la National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

9. Norme 70 de la NFPA, CODE ELECTRIQUE NATIONAL, disponible auprès de la National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

10. Norme 51B de la NFPA, LES PROCÉDÉS DE COUPE ET DE SOUDAGE, disponible auprès de la National Fire Protection Association, Batterymarch Park, Quincy, MA 02269

11. Brochure GCA P-1, LA MANIPULATION SANS RISQUE DES GAZ COMPRIMÉS EN CYLINDRES, disponible auprès de l’Association des Gaz Comprimés (Compressed Gas Association), 1235 Jefferson Davis Highway, Suite 501, Arlington, VA 22202

12. Norme CSA W117.2, CODE DE SÉCURITÉ POUR LE SOUDAGE ET LA COUPE, disponible auprès de l’Association des Normes Canadiennes, Standards Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada, M9W 1R3

13. Livret NWSA, BIBLIOGRAPHIE SUR LA SÉCURITÉ DU SOUDAGE, disponible auprès de l’Association Nationale de Fournitures de Soudage (National Welding Supply Association), 1900 Arch Street, Philadelphia, PA 19103

Manual 0-4805

1-5

AUTO-CUT 200

1.07 Declaration of Conformity

Manufacturer: Thermal Dynamics Corporation Address: 82 Benning Street

West Lebanon, New Hampshire 03784 USA

The equipment described in this manual conforms to all applicable aspects and regulations of the ‘Low Voltage Directive’ (European Council Directive 73/23/EEC as amended by Council Directive 93/68/EEC) and to the National legislation for the enforcement of this Directive.

The equipment described in this manual conforms to all applicable aspects and regulations of the "EMC Directive" (European Council Directive 89/336/EEC) and to the National legislation for the enforcement of this Directive.

Serial numbers are unique with each individual piece of equipment and details description, parts used to manufacture a unit and date of manufacture.

National Standard and Technical Specifications

The product is designed and manufactured to a number of standards and technical requirements. Among them are:

* CSA (Canadian Standards Association) standard C22.2 number 60 for Arc welding equipment.

* UL (Underwriters Laboratory) rating 94VO flammability testing for all printed-circuit boards used.

* CENELEC EN50199 EMC Product Standard for Arc Welding Equipment.

* ISO/IEC 60974-1 (BS 638-PT10) (EN 60 974-1) (EN50192) (EN50078) applicable to plasma cutting equipment and associated

accessories.

* For environments with increased hazard of electrical shock, Power Supplies bearing the 'S' mark conform to EN50192 when

used in conjunction with hand torches with exposed cutting tips, if equipped with properly installed standoff guides.

* Extensive product design verification is conducted at the manufacturing facility as part of the routine design and manufactur-

ing process. This is to ensure the product is safe, when used according to instructions in this manual and related industry standards, and performs as specified. Rigorous testing is incorporated into the manufacturing process to ensure the manufactured product meets or exceeds all design specifications.

Thermal Dynamics has been manufacturing products for more than 30 years, and will continue to achieve excellence in our area of manufacture.

Manufacturers responsible representative: Steve Ward

Operations Director Thermadyne Europe Europa Building Chorley N Industrial Park Chorley, Lancashire, England PR6 7BX

1-6

Manual 0-4805

AUTO-CUT 200

1.08 Statement of Warranty

LIMITED WARRANTY : Thermal Dynamics® Corporation (hereinafter “Thermal”) warrants that its products will be free of defects in workmanship or material. Should any failure to conform to this warranty appear within the time period applicable to the Thermal products as stated below , Thermal shall, upon notification thereof and substantiation that the product has been stored, installed, operated, and maintained in accordance with Thermal’s specifications, instructions, recommendations and recognized standard industry practice, and not subject to misuse, repair , neglect, alteration, or accident, correct such defects by suitable repair or replacement, at Thermal’s sole option, of any components or parts of the product determined by Thermal to be defective.

THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY WARRANTY OF MERCHANT ABILITY OR FITNESS FOR A P ARTICULAR PURPOSE.

LIMIT A TION OF LIABILITY : Thermal shall not under any circumstances be liable for special or consequential damages, such as, but not

limited to, damage or loss of purchased or replacement goods, or claims of customers of distributor (hereinafter “Purchaser”) for service interruption. The remedies of the Purchaser set forth herein are exclusive and the liability of Thermal with respect to any contract, or anything done in connection therewith such as the performance or breach thereof, or from the manufacture, sale, delivery, resale, or use of any goods covered by or furnished by Thermal whether arising out of contract, negligence, strict tort, or under any warranty , or otherwise, shall not, except as expressly provided herein, exceed the price of the goods upon which such liability is based.

THIS WARRANTY BECOMES INVALID IF REPLACEMENT P ARTS OR ACCESSORIES ARE USED WHICH MA Y IMP AIR THE SAFETY OR PERFORMANCE OF ANY THERMAL PRODUCT .

THIS WARRANTY IS INV ALID IF THE PRODUCT IS SOLD BY NON-AUTHORIZED PERSONS.

The limited warranty periods for this product shall be: A maximum of three (3) years from date of sale to an authorized distributor and a maximum of two (2) years from date of sale by such distributor to the Purchaser, and with further limitations on such two (2) year period (see chart below).

AutoCut

Parts

and UltraCut© Power Supplies and Components 2 Years 1 Y ear

Labor

Torch And Leads

-300 / XTTM-301 T orch (Excluding Consumable Parts) 1 Year 1 Year

Repair/Replacement Parts 90 Days 90 Days

Warranty repairs or replacement claims under this limited warranty must be submitted by an authorized Thermal Dynamics® repair facility within thirty (30) days of the repair. No transportation cost s of any kind will be paid under this warranty. T ransportation charges to send products to an authorized warranty repair facility shall be the responsibility of the customer. All returned goods shall be at the customer’s risk and expense. This warranty supersedes all previous Thermal warranties.

Effective August 19, 2005

Manual 0-4805

1-7

Australia Terms of Warranty – 2012

Effective 1st January 2012, all warranties against defects (also known as a manufacturer’s warranty) supplied with goods or services must comply with the new Australian consumer law regulations (2010).

This Warranty Statement should be read in conjunction with the Warranty Schedule contained in the operating instructions of the product. This schedule contains the warranty period applicable to the product

Any claim under this warranty must be made within the warranty period which commences on the date of purchase of the product. To make a claim under the warranty, take the product (with proof of purchase from a Cigweld Accredited Seller) to the store where you purchased the product or contact Cigweld Customer Care 1300 654 674 for advice on your nearest Service Provider.

All costs associated with lodging the warranty claim including the return of goods to Cigweld or our Nominated Accredited Distributor/Accredited Service Provider are the responsibility of the consumer.

This warranty is given. Cigweld Pty Ltd A.B.N. 56007226815 71 Gower Street, Preston Victoria, Australia, 3072 Phone: 1300 654 674 Email: enquiries@thermadyne.com.au Website: www.cigweld.com.au

This warranty is provided in addition to other rights and remedies you have under law: Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Failures due to incorrect use are not covered by this warranty and consumers are reminded to only use the product in accordance with the Operating Instruction supplied with the product. Additional copies of Operating Instructions are available from Cigweld Customer Care 1300 654 674 or the Website.

Insert Section 2 tab here. Discard this sheet.

SECTION 2: SPECIFICATIONS

2.01 General Description Of The System

A typical Auto-Cut® 200 plasma cutting system includes:

• One Power Supply

• Arc Starter / Gas Control Module (Mounted on Power Supply)

• General Purpose Plasma Cutting Torch with Connecting Leads

• Torch Spare Parts Kit

The components are connected at installation.

2.02 Plasma Power Supply

The power supply provides the necessary current for cutting operations, and monitors system performance. The power supply also cools and circulates the liquid coolant for the torch and leads.

2.03 Gas Control Module / Arc Starter

This module mounts to the top of the power supply. This module enables the operator to select gas, set pressures and flows and set cutting current.

2.04 Plasma Cutting Torch

The torch delivers the controlled current to the work through the main arc, causing the metal to be cut.

2.05 System Component Layout

Pilot Return

Negative

Coolant Supply

Coolant Return

Control Cable

CNC

Arc Starter /

Gas Control Module

(GCM-1000)

Auto-Cut

Power Supply

CNC Cable

Maximum Length 100’ / 30.5 m

Ground

Cable

Control

Cable

Primary power

Work Cable

Torch Lead Set, Shielded

- Coolant Supply w/ Negative

- Coolant Return

- Pilot Return

- Plasma Gas

- Shield Gas

Positioning

Tube

Torch

Work

Art # A-07231_AB

Manual No. 0-4805 Auto-Cut 200 2-1 SPECIFICATIONS

2.06 Power Supply Specifications & Electrical Requirements

Auto-Cut 200 Pow er Supply Spe ci fications

Max OCV (U0) 380 vdc Max Out put Current 200 Am ps Output V oltage 160 vdc Duty Cy c l e Rati ng 100% @ 200A @ 160V (32 k W) Operating range 14°F to 122°F (-10°C to + 50°C) Power Fac t or 0.70 @ 100 ADC Out put Cooling Forced Air (Class F)

Auto-Cut 200

Input Power Input Current

Power Supply

Sugges t ed S i z es (S ee Note)

Volt age Freq. 3-Ph 3-Ph F us e (A m ps) W i re (AWG)

(Volts) (Hz) (kVA) (Amps) 3-Ph 3-Ph

208 60 47 130 160 230 60 49 125 150 400505477100

400 (CE) 50 54 77 100

46060597590

#2 #2 #2 #2 #2

2 2 1 1 1

Line Voltages wit h S uggest ed Circui t Prot ect ion and Wire S i z es

Bas ed on Nati onal E l ect ric Code and Canadian Elect rical Code

Extra Hard Usage Type SO, SOW, SOO, SOOW, ST, STW, STO, STOW , STOO, STOOW

Extra Hard Usage Type G, G-GC, W

CAUTION

Fuse and wire sizes are for reference only. The installation must conform to national and local codes for the type and method of wire being used.

Manual No. 0-4805 Auto-Cut 200 2-2 SPECIFICATIONS

2.07 Power Supply Dimensions

27 inch 680 mm

41.25 inch 1050 mm

48.75 inch 1238 mm

27.5 inch 700 mm

33 inch 840 mm

37.75 inch 960 mm

397 lb / 180 kg

Art # A-04822

Manual No. 0-4805 Auto-Cut 200 2-3 SPECIFICATIONS

2.08 Power Supply Rear Panel Features

Gas Entry Ports

Circuit Breaker Panel

Gas Control Connector

CNC Connection

Arc Starter Connector

Gas Control Connector

Pilot (Pos)

Terminal

RETURN

SUPPLY

Arc Starter Connector

Torch (Neg)

Terminal

Work Cable Terminal

Torch Leads Port

Input Power

Terminals

AC Power Lamp

Ground Terminals

Terminal Cover

Support Panel

Coolant Connections

Coolant Filter

Coolant Tank

Leads Bracket

Art # A-04823

Manual No. 0-4805 Auto-Cut 200 2-4 SPECIFICATIONS

2.09 Gas Requirements

The customer will provide all gases and pressure regulators. Gases must be of high quality. Pressure regulators shall be equipped with stainless-steel diaphragms and installed as close as possible to the Gas Console.

Auto-Cut 200 BASIC Powe r S upply: Gas Pressures, Flows, a nd Qua l i ty Require m e nts

Gas Qualit y Mini m um P res sure Flow

(Oxygen)

99.5% P uri t y

(Liquid recom mended)

120 psi

8.3 bar / 827 k Pa

200 sc fh (5700 l/h)

99.5% P uri t y

(Liquid recom mended)

(Nitrogen)

Compressed

Air

H35 (Argo n-Hydrogen ) H35 = 35% Hy drogen,

65% A rgon

O (Wat er ) S ee Note 2 50 ps i (3. 5 b ar) 10 gph (38 l ph)

: The air sourc e m us t be adequat el y filtered to remove all oil or grease. Oi l or grease

Note 1

<1000 ppm O

ppm H

, <32

Clean, Dry,

Free of Oil (see Note 1)

99.9 95% P u ri t y

(gas recom m ended)

120 psi

8.3 bar / 827 k Pa

90 ps i

6.2 bar / 621 k Pa

120 psi

8.3 bar / 827 k Pa

300 sc fh (8496 l/h)

400 scfh (11327 l/h)

200 sc fh (5664 l/h)

cont am i nat i on from com pres sed or bott l ed air c an caus e fires in conjunct ion with ox y gen. For filtering, a coalesc ing fil t er able t o fil t er t o 0. 01 m icrons should be plac ed as c lose as

possible to the gas inlets on the Gas Control Module.

: The tap water s ourc e does not need t o be deioni z ed, but i n water sy st ems wit h ext remel y hi gh

Note 2

mineral content a wat er s oftener is rec ommended. Tap water with high levels of partic ul at e m at t er m ust be filtered.

2.10 Gas Applications

Manual No. 0-4805 Auto-Cut 200 2-5 SPECIFICATIONS

2.11 XTTM-301 Torch Specifications

A. Torch Dimensions

End Cap

Art # A-05856

19.00"

482.68 mm

Mounting Tube

15.50"

393.78 mm

Torch Body

6.30"

160.10 mm

3.54"

89.87 mm

2.25"

57.15 mm

2.0"

50.8 mm

2.39"

60.81 mm

Manual No. 0-4805 Auto-Cut 200 2-6 SPECIFICATIONS

2.74"

69.55 mm

1.57"

39.96 mm

1.49"

37.8 mm

B. Torch Leads Lengths

Gas Lead Assemblies

C. Torch Parts (Generic Parts Shown)

Length

Feet Meters

10 3.05 15 4.6 25 7.6 50 15.2 75 22.8

100 30.4

Art # A-04741

Shield Gas

Distributor

Shield Cap

Shield Cup

Tip

Plasma Gas

Distributor

Electrode

Cartridge

D. Parts - In - Place (PIP)

The torch is designed for use with a power supply which senses coolant return flow to confirm that torch parts are in place. If coolant return flow to the power supply is absent or insufficient the power supply will not provide power to the torch. Coolant leakage from the torch also indicates that torch parts are absent or installed improperly.

Manual No. 0-4805 Auto-Cut 200 2-7 SPECIFICATIONS

E. Type Cooling

Combination of gas stream through torch and liquid cooling.

F. XTTM-301 Torch Data (with Auto-CutTM 200 Power Supply)

-301 Torch Ratings

(when used with Auto-Cut 200 Power Supply ) Ambient Temperature Duty Cycle 100% @ 100 Amps Maximum Current 200 Amps Voltage (V

)500V

eak

Arc Striking Voltage 10kV

Current

-301 To r ch G as Specifications

Plasma Gases:

Shield Gases:

Operating Pressure

Maximum Input Pressure 135 psi / 9.3 bar Gas flow 10 - 300 scfh Power Supply used with: Auto-Cut 200

104° F 40° C

Up to 200 Amps, DC, Straight Polarity (See Note)

Compressed Air, Oxygen,

en, H35, F5

Nitro Compressed Air, Oxygen, Nitrogen, Water 125 psi ± 10 psi

8.6 bar ± 0.7 bar

Manual No. 0-4805 Auto-Cut 200 2-8 SPECIFICATIONS

Insert Sec. 3 tab here.

Discard this sheet.

Manual No. 0-4805 Auto-Cut 200 2-9 SPECIFICATIONS

SECTION 3: INSTALLATION

3.01 Installation Requirements

Electric Supply

The electrical supply network, the gas and water supply system must meet local safety standards. This conformity shall be checked by qualified personnel.

Auto-Cut 200

Input Power Input Current

Power Supply

Sugges t ed S i z es (S ee Note)

Volt age Freq. 3-Ph 3-Ph F us e (A m ps) W i re (AWG)

(Volts) (Hz) (kVA) (Amps) 3-Ph 3-Ph

208 60 47 130 160 230 60 49 125 150 400505477100

400 (CE) 50 54 77 100

46060597590

Line Voltages wit h S uggest ed Circui t Prot ect ion and Wire S i z es

Bas ed on Nati onal E l ect ric Code and Canadian Elect rical Code

Extra Hard Usage Type SO, SOW, SOO, SOOW, ST, STW, STO, STOW , STOO, STOOW

Extra Hard Usage Type G, G-GC, W

CAUTION

Fuse and wire sizes are for reference only. The installation must conform to national and local codes for the type and method of wire being used.

Gas Supply

The customer must supply all gases and pressure regulators. Gases must be of high quality. Pressure regulators must be double-stage and installed as close as possible to the gas console. Contaminated gas can cause one or more of the following problems:

#2 #2 #2 #2 #2

2 2 1 1 1

• Reduced cutting speed

• Poor cut quality

• Poor cutting precision

• Reduced consumables life.

• Oil or grease contamination from compressed or bottled air can cause fires in conjunction with oxygen.

Cooling System Requirements

Coolant must be added to the system on installation. The amount required varies with torch leads length.

Thermal Dynamics recommends the use of its coolants 7-3580 and 7-3581 (for low temperatures).

Cat. Number and Mixture Mixture Protects To

7-3580 'Extra-Cool

7-3581 'Ultra-Cool

7-3582 'Ext reme Cool

* For mixing with D-I Cool

Manual No. 0-4805 Auto-Cut 200 3-1 INSTALLATION

Coolant Capabilit i es

' Concent rat e* -65° F / -51° C

7-3583

25 / 75 10° F / -12° C

50 / 50 27° F / -33° C

3.02 Cables and Leads Identification

Refer to section 3.05 for ground connections and ground cables.

Pilot Return

Negative

Coolant Supply

Coolant Return

Control Cable

CNC

CNC Cable

Arc Starter /

Gas Control Module

(GCM-1000)

Auto-Cut

Power Supply

Maximum Length 100’ / 30.5 m

Ground

Cable

Control

Cable

Primary power

Work Cable

Torch Lead Set, Shielded

- Coolant Supply w/ Negative

- Coolant Return

- Pilot Return

- Plasma Gas

- Shield Gas

Positioning

Tu be

To rc h

Work

Art # A-07231_AB

Manual No. 0-4805 Auto-Cut 200 3-2 INSTALLATION

3.03 Cables & Leads Identification

#8 AWG Cable

Pilot Return, Power Supply to Arc Starter

#1 AWG Cable

Green

Negative Lead, Power Supply to Arc Starter

Coolant Leads, Power Supply

Red

to Arc Starter

Control Cable, Power Supply

Green / Yellow #10 AWG

Green / Yellow 1/0 (50 mm )

to Arc Starter

Ground Cable

Ground Cable, Arc Starter To Earth Ground

Torch Lead Set

Control Cable,

Power Supply to Gas Control Module

1/0 (50 mm ) Cable

Work Cable

CNC Cable (14 Wire)

4’ / 1.3 m

Ground Cable, Gas Control Module to Power Supply. Factory Installed.

#4 AWG

Art # A-07103

Manual No. 0-4805 Auto-Cut 200 3-3 INSTALLATION

3.04 Position the Power Supply

WARNINGS

Do not touch live electrical parts.

Disconnect input power conductors from de-energized supply line before moving unit.

FALLING EQUIPMENT can cause serious personal injury and equipment damage.

Use all four lifting eyes when using lifting straps to lift the power supply.

Use a forklift, crane, or hoist to lift the unit off the shipping pallet as shown. Keep the power supply steady and vertical . Do not lift it any further than necessary to clear the shipping pallet.

Set the power supply on a solid, level surface. The installer may fasten the power supply to the floor or a supporting fixture with hardware passing through the horizontal parts of the power supply feet.

Manual No. 0-4805 Auto-Cut 200 3-4 INSTALLATION

Art # A-04824

3.05 Primary Power Connections

The primary power cable must be supplied by the end user and connected to the power supply. Refer to local and national electrical codes for suggested cable and fuse sizes.

Remove the connections cover on the rear of the Power Supply. Use caution when removing the panel; there is a ground wire connected to the inside of the panel. Do not disconnect this wire.

Connection Panel

Connections Cover (Removed)

Art # A-04827

Manual No. 0-4805 Auto-Cut 200 3-5 INSTALLATION

Check / Adjust Input Voltage Configuration (208-230 / 460 V Only)

1. The power supply includes a voltage configuration board which must be positioned to match the primary input voltage. Remove the power supply left side panel and locate the voltage configuration board. The input voltage configuration is shown at the top of the board.

2. If necessary, disconnect the jumper from the top-right corner of the board, remove the board and re-install with the correct input voltage shown at the top of the board. Reconnect the jumper to the top-right corner of the board.

3. Re-install the power supply side panel.

Inverter Module

1. Unplug connector

208/230V / 460V

Input Voltage Board

(Shown in 460V Position)

2. Remove bolts.

3. Invert board.

4. Re-install board.

5. Plug in connector.

Art # A-04856_AB

Manual No. 0-4805 Auto-Cut 200 3-6 INSTALLATION

Connect Input Power and System Ground Cables

1. Carefully cut back the outer sheath on the primary input power cable to expose the individual wires. Cut back the insulation on the individual wires. Route the cable upward through the connections cover support panel on the rear panel of the power supply.

2. Insert the individual wires into the proper lug and tighten the nut onto the wires.

3. Pass the ground and input power cables through the leads bracket as shown. Connect the individual wires as shown. Connect the power cable ground wire to the ground terminal block.

CAUTION

The clear connections cover must remain in place.

4. If required, pass a system ground cable (F1) through the last opening in the connections cover support panel next to the input power cable. Connect the cable to the ground terminal block on the power supply rear panel. Refer to the Ground Connections Section for full details and procedures on proper system grounding.

Ground Terminal Block

Connections Cover

Connection Panel

PUT

to Remote Arc Starter

ILO

L1 L2 L

System Ground Cable

Input power cable ground

Connections Cover Support Panel

Input power cable

System Ground Cable

Leads Bracket

to Remote Arc Starter

Art # A-07659_AB

5. Re-install the connections cover on the power supply. Snug the hardware securely by hand. Do not overtighten.

Manual No. 0-4805 Auto-Cut 200 3-7 INSTALLATION

Star Ground on Cutting Table

Ultra-Cut

Auto-Cut O2

Remote Arc

Starter (RAS-1000)

Cutting Machine / Gantry

Cutting Table

1/0

Ground Cable

Earth Ground

Rod

Torch

1/0

Ground Cable

0 - 10 ft (0 - 3 m) Ideal

20 ft (6 m) Maximum

CNC

Device

Star Ground on Cutting Table / Auto-Cut W/RAS

Gas Control Module

Primary location

#4 AWG Ground

1/0 Work Cable

1/0 Ground Cable

Power Supply

Gas Control Module

Alternate location

#4 AWG Ground

Note: The gas control module can be mounted on top of the power supply. If it is, it should be grounded directly to the power supply with #4 AWG ground.

‘Star’

Ground

Remote Arc

Starter (RAS-1000)

Cutting Machine / Gantry

Cutting Table

1/0

Ground Cable

Earth Ground

Rod

Torch

1/0

0 - 10 ft (0 - 3 m) Ideal

20 ft (6 m) Maximum

CNC

Device

Gas Control Module

Power Supply

1/0 Work Cable

1/0 Ground Cable

‘Star’

Ground

#4 AWG Ground

(Factory Installed)

Note: The gas control module can be mounted to the cutting table. If it is, it should be grounded directly to the star ground with #4 AWG ground.

Art # A-08253

Manual No. 0-4805 Auto-Cut 200 3-8 INSTALLATION

Auto-Cut Basic System

Without RAS

Cutting Machine / Gantry

Cutting Table

Ground Cable

Earth Ground

Rod

Torch

1/0

0 - 10 ft (0 - 3 m) Ideal

20 ft (6 m) Maximum

CNC

Device

Auto-Cut

Power Supply

1/0 Work Cable

1/0 Ground Cable

(F1)

‘Star’

Ground

GCM-1000

Gas Control Module

#4 AWG Ground

(Factory Installed)

Art # A-08254

Manual No. 0-4805 Auto-Cut 200 3-9 INSTALLATION

3.06 Ground Connections

A. Electromagnetic Interference (EMI)

Pilot arc starting generates a certain amount of electromagnetic interference (EMI), commonly called RF noise. This RF noise may interfere with other electronic equipment such as CNC controllers, remote controls, height controllers, etc. To minimize RF interference, follow these grounding procedures when installing mechanized systems:

B. Grounding

1. The preferred grounding arrangement is a single point or “Star” ground. The single point, usually on the cutting table, is connected with 1/0 AWG (European 50 mm2) or larger wire to a good earth ground (measuring leass than 3 ohms; an ideal ground measures 1 ohm or less. Refer to paragraph ‘C’, Creating An Earth Ground. The ground rod must be placed as close as possible to the cutting table, ideally less than 10 ft (3.0 m), but no more than 20 ft (6.1 m) from the cutting table.

NOTE

All ground wires should be as short as possible. Long wires will have increased resistance to RF frequencies. Smaller diameter wire has increased resistance to RF frequencies, so using a larger diameter wire is better.

2. Grounding for components mounted on the cutting table (CNC controllers, height controllers, plasma remote controls, etc.) should follow the manufacturer’s recommendations for wire size, type, and connection point locations.

For Thermal Dynamics components (except Arc Starter and Gas Control Module) it is recommended to use a minimum of 10 AWG (European 6 mm2) wire or flat copper braid with cross section equal to or greater than 10 AWG connected to the cutting table frame. The Remote Arc Starter uses 1/0 earth ground wire and the Gas Control Module should use minimum # 4 AWG wire. The connection point must be to clean bare metal; rust and paint make poor connections. For all components, wires larger than the recommended minimum can be used and may improve noise protection.

3. The cutting machine frame is then connected to the “Star” point using 1/0 AWG (European 50 mm2) or larger wire.

4. The plasma power supply work cable (see NOTE) is connected to the cutting table at the single point “Star” ground.

NOTE

Do Not connect the work cable directly to the ground rod.

5. Make sure work cable and ground cables are properly connected. The work cable must have a solid connection to the cutting table. The work and ground connections must be free from rust, dirt, grease, oil and paint. If necessary grind or sand down to bare metal. Use lock washers to keep the connections tight. Using electrical joint compound to prevent corrosion is also recommended.

6. The plasma power supply chassis is connected to the power distribution system ground as required by electrical codes. If the plasma supply is close to the cutting table (see NOTE) a second ground rod is not usually needed, in fact it could be detrimental as it can set up ground loop currents that cause interference.

When the plasma power supply is far away from the ground rod and interference is experienced, it may help to install a second earth ground rod next to the plasma power supply. The plasma power supply chassis would then be connected to this ground rod.

It is recommended that the Plasma Power Supply be within 20 - 30 ft (6.1 – 9.1 m) of the cutting table, if possible.

7. The plasma control cable should be shielded with the shield connected only at the cutting machine end. Connecting the shield at both ends will allow ground loop currents which may cause more interference than with no shield at all.

Manual No. 0-4805 Auto-Cut 200 3-10 INSTALLATION

NOTE

C. Creating An Earth Ground

1. To create a solid, low resistance, earth ground, drive a 1/2 in (12 mm) or greater diameter copper clad ground rod at least 6 - 8 ft (1.8 - 2.4 m) into the earth so that the rod contacts moist soil over most of its length. Depending on location, a greater depth may be required to obtain a low resistance ground (see NOTE). Ground rods, typically 10 ft (3.0 m) long, may be welded end to end for greater lengths. Locate the rod as close as possible to the work table. Install a ground wire, 1/0 AWG (European 50 mm2) or greater, between the ground rod and the star ground point on the cutting table.

NOTE

Ideally, a properly installed ground rod will have a resistance of three ohms or less.

To test for a proper earth ground, refer to the following diagram. Ideally, the reading on the multimeter should be

3 VAC for 115VAC line, or 1.5 VAC for 230 VAC line.

CAUTION

Remove all other connections from the ground rod during this test.

This test assumes the 115 or 230 VAC source neutral is connected to the utility earth ground.

NEUTRAL Earth Grounded

NEUTRAL PROBE

HOT

HOT PROBE

WARNING

Use extreme caution. This

test uses live voltage.

100W Incandescent light bulb*

* Can replace light bulb with a 100w resistor. Use 100 ohm for 115VAC. Use 500 ohm for 230VAC

Ground Testing

WARNING

Ground Rod with other connections removed

On 115V AC Line: 3VAC = 3 ohms 1VAC = 1 ohm

VAC

On 230V AC Line:

1.5VAC = 3 ohms

0.5VAC = 1 ohm

Art # A-07252

Dangerous high voltage is present when the power supply is connected to input power. Do not connect input power or operate the power supply unless the connections cover is fastened in place.

2. Increasing the ground rod length beyond 20 - 30 ft (6.1 – 9.1 m) does not generally increase the effectiveness of the ground rod. A larger diameter rod which has more surface area may help. Sometimes keeping the soil around the ground rod moist by continuously running a small amount of water into it will work. Adding salt to the soil by soaking it in salt water may also reduce its resistance. When these methods are used, periodic checking of the ground resistance is required to make sure the ground is still good.

Manual No. 0-4805 Auto-Cut 200 3-11 INSTALLATION

D. Routing Of Torch Leads

1. To minimize RF interference, position torch leads as far as possible from any CNC components, drive motors, control cables, or primary power lines. If cables have to pass over torch leads, do so at an angle. Do not run the plasma control or other control cables in parallel with the torch leads in power tracts.

2. Keep torch leads clean. Dirt and metal particles bleed off energy, which causes difficult starting and increased chance of RF interference.

3.07 Connect Work Cable

1. Pass the end of the work cable upward through the leads bracket at the bottom of the power supply rear panel, then up through the opening in the connections cover support panel.

2. Refer to the illustration. Connect the lead as shown. Tighten securely. Do not overtighten.

WARNINGS

Ensure that lead attachment hardware is properly sized. Excess length may cause damage if hardware contacts other parts of the system.

The clear connections cover must remain in place.

Pilot

Connections Cover

Work

Pilot Lead To Remote Arc Starter

Art # A-07660_AB

Torch

OT WORK TORCH

PIL

Work Lead

Connection Panel

Torch Lead -

AC INPUT

L1 L2 L3

To Remote Arc Starter

Connections Cover Support Panel

Lead Connection Detail

Manual No. 0-4805 Auto-Cut 200 3-12 INSTALLATION

To Cutting Table

Leads Bracket

3.08 Connect Gas Supply Lines

1. Connect the gas supply lines to the appropriate input ports as shown.

Plasma Gas - In

Water - In

Shield Gas - In

RETURN

SUPPLY

Art # A-04844

RETURN

SUPPLY

Manual No. 0-4805 Auto-Cut 200 3-13 INSTALLATION

3.09 Connect CNC Cable

1. Connect one end of the CNC cable to the power supply receptacle marked ‘CNC’.

2. Connect the other end of the cable to the CNC device

3. The CNC cable shield must be attached to ground.

To CNC

RETURN

SUPPLY

RETURN

SUPPLY

Manual No. 0-4805 Auto-Cut 200 3-14 INSTALLATION

Art # A-04829

3.10 Set Switches for Type 2 Command-Control Module

Remove the power supply right side. Set switches on the CCM (Command-Control Module) per the illustrations.

Switch settings and connection details are provided in the Appendix.

CAUTION

Printed circuit boards in the Command - Control Module are static - sensitive. Discharge any built-up static charges in your body or surroundings before touching the printed circuit boards.

Future Use

O N

SW1

SW3

SW4

SW5

SW8

SW-1-1: Auto Pilot Restart. 1 = ON = Auto Pilot Function enabled. 1 = OFF = Auto Pilot Function disabled (Factory default setting). SW-1-2: Pilot Delay 2 = OFF, 3 = OFF, 4 = OFF: 0 Seconds (Factory default setting). SW-1-3: Pilot Delay 2 = ON, 3 = OFF, 4 = OFF: 0.1 Seconds SW-1-4: Pilot Delay 2 = OFF, 3 = ON, 4 = OFF: 0.2 Seconds 2 = ON, 3 = ON, 4 = OFF: 0.4 Seconds 2 = OFF, 3 = OFF, 4 = ON: 0.8 Seconds 2 = ON, 3 = OFF, 4 = ON: 1.0 Seconds 2 = OFF, 3 = ON, 4 = ON: 1.5 Seconds 2 = ON, 3 = ON, 4 = ON: 2.0 Seconds

SW-3: Gas Preflow Time 1 = Off, 2 = OFF: 2 seconds 1 = ON, 2 = OFF: 4 seconds 1 = OFF, 2 = ON: 6 seconds 1 = ON, 2 = ON: 8 seconds

SW-4: Postflow Time 1 = OFF, 2 = OFF: 10 Seconds (Factory default setting). 1 = ON, 2 = OFF: 20 Seconds 1 = OFF, 2 = ON: 5 Seconds 1 = ON, 2 = ON: 0 Seconds

SW-5-1: Tip Saver Reserved for Factory use. SW-5-2: Off Plate Reserved for Factory use.

SW 8-1: Pilot Time 1 = OFF = Short (85 ms.) (Factory default setting).

1 = ON = Long (3 s.)

SW 8-2: Remote Current 1 = OFF = Disabled (Factory default setting). 1 = ON = (Remote Analog Current Control)

*SW 8-3: Auto Transfer Retry1 = OFF = Enabled Up to 3 tries (Factory default setting). 1 = ON = Disabled

SW 8-4: Reserved for Factory use.

O N

Active only when SW-1-1 is set to ON.

* SW 8-3 is reserved for

Factory use prior to

Firmware V3.5

Art # A-06869_AB

Manual No. 0-4805 Auto-Cut 200 3-15 INSTALLATION

CAUTION

Printed circuit boards in the Command - Control Module are static - sensitive. Discharge any built-up static charges in your body or surroundings before touching the printed circuit boards.

SW11

SW6

No external connection cover

SW12

ON.

SW-6: OK-to-Move: Contact closure, 120VAC @ 1A (Factory default setting) or DC Volts (16-18vdc@ up to 100 ma.)

SW-11: Analog Current Control. B = from Gas Control (Factory default setting) or A = from CNC. Position A requires that SW-8-2 be ON.

SW-12-1/2/3/4: Divided Arc signal

1 = ON = 16.6:1 2 = ON = 30:1 3 = ON = 40:1 4 = Not used.

SW13-1, SW13-2: Reserved for Factory Use.

All = OFF = 50:1 (Factory default setting)

SW13

Only 1 on at a time.

Art # A-06870

Standoff Control SC-11 requires Switch 12-1 set to

Manual No. 0-4805 Auto-Cut 200 3-16 INSTALLATION

NOTE

3.11 Height Control Connections

The terminal strip has Arc Volts (-) connection to power supply negative output TORCH terminal, Arc Volts (+) connection to power supply positive output WORK terminal. These are for a height control that requires connection to the full non-divided arc voltage. Also available on the terminal strip are 120VAC (120,0) and 24 VAC (24, 0). Note that the two 0’s are not common. The allowable current draw is 100ma @ 120VAC and 1Amp @ 24 VAC.

Art # A-08404

There is also a hole added in the rear panel above the J55-GCM receptacle for customer wiring. See the next illustration. This, rather than the one in the CCM will be the preferred place for customer added wiring (and strain relief) for connections to height controls, etc..

Manual No. 0-4805 Auto-Cut 200 3-17 INSTALLATION

3.12 Connect Torch Leads to the Gas Control Module / Arc Starter

1. Remove the top cover from the Gas Control Module / Arc Starter.

2. Pass the torch leads and coolant leads through the torch leads port on the back of the module. Ensure that the leads outer jacket slides into the port.

CAUTION

Use protective gloves when handling the leads. Do not kink or bend the leads.

3. Inside the module, slide the leads clamp over the leads.

4. Connect the leads to the module in the sequence shown. Coolant leads and connectors are color-tagged; red for coolant return, green for coolant supply. Shield gas and plasma gas connections are left- and right- hand threaded and will not interchange.

Torch Leads: Coolant Supply & Return Plasma Gas Shield Gas Inner Leads Shield (Older Leads ONLY) Outer Leads Shield

Clamp * (Clamp type may vary)

Inner Shield Lead Connection Detail

Older leads ONLY

CAUTION:

Keep two terminals

arranged as shown.

Art # A-04934_AB

Manual No. 0-4805 Auto-Cut 200 3-18 INSTALLATION

Coolant Return Connection (Tagged Red)

Coolant Supply Connection (Tagged Green)

Plasma Gas Connection

Shield Gas Connection

Torch Leads

Art # A-04832

5. Fold the end of the leads outer jacket back over the connection ring inside the module. Slide the leads clamp over the jacket and fasten the clamp and jacket to the connection ring. Re-install the module top cover.

Manual No. 0-4805 Auto-Cut 200 3-19 INSTALLATION

Clamp

Inner Shield Connection for OLDER LEADS ONLY

Art # A-04935_AB

Manual No. 0-4805 Auto-Cut 200 3-20 INSTALLATION

3.13 Torch Head Installation and Connection

Install the Torch as follows:

1. Install the torch mounting block on the cutting table (gantry). Fasten the block in place.

2. Leave the end cap in place on the torch leads. Remove and discard the protective end caps from the Mounting Tube.

3. Install the O-ring in the groove at the upper end of the mounting tube. Slide the torch mounting tube onto the leads far enough to expose the fittings on the ends of the leads.

4. Connect the Torch Head to the torch leads. Follow the sequence shown. Do not let the leads twist.

End Cap

Shown to illustrate

assembly order only;

parts must remain

secured tightly.

Insulating Paper

O-Ring

Pilot Lead

Plasma Lead

Connector

Positioning Tube

Coolant Return

Check Valve

and Connector

Shield ('Secondary')

Gas Connector

Insulating Paper

Coolant Supply Connector

Plasma Lead

Positioning Tube

Detail

Torch Leads

O-Ring

Threaded

Holes

Drain Holes

Art # A-06258

Manual No. 0-4805 Auto-Cut 200 3-21 INSTALLATION

5. Slide the positioning tube down to the torch head. Hold the torch head stationary. Rotate the positioning tube onto the torch head. Pull the leads back as needed to ensure a proper fit through the Mounting Tube. Do not let the torch leads twist.

CAUTION

Ensure that the leads do not twist within the mounting tube. Leads must lie as shown in the installation sketch.

6. The lower end of the Mounting Tube includes four threaded holes. Install an Allen set screw from the hardware kit in any of the threaded holes to secure the Torch Head Assembly to the Mounting Tube.

7. Fasten the positioning tube into the mounting block. Slide the leads end cap down onto the torch positioning tube. Ensure that the end cap engages the O-ring at the top of the positioning tube.

8. Install the shield cup, and cartridge assembly (including consumables) onto the torch head.

3.14 Install Consumable Torch Parts

1. Refer to the Torch Speed Charts to select the correct parts for the application. The application will determine which torch parts must be used. Refer to the speed charts for the proper torch parts to install for a selected application.

CAUTION

Do not interchange parts. Make sure both the tip and electrode in the torch correspond with the plasma and shield gas in use for the application.

2. Install the consumable parts as follows to ensure proper operation. These steps will help ensure that parts are seated correctly.

NOTE

For 200-Amp consumables, when replacing the shield retainer or the shield cup, assemble these two parts first before assembling the other consumables.

Shield

Retainer

Assemble First

Shield Cup

Shield Cap

Shield Gas

Distributor

Tip

Plasma Gas

Assemble Second

Distributor

Electrode

Cartridge

Art # A-07262

3. Stack the consumable parts together.

4. Insert the stack of consumable parts into the cartridge. Ensure that the large O-ring on the torch tip fits completely into the cartridge. If any part of the O-ring protrudes from the cartridge, the parts are not seated properly.

Manual No. 0-4805 Auto-Cut 200 3-22 INSTALLATION

Electrode

Plasma Gas Distributor

Tip

1: Stack Parts

O-Ring

on Tip

2: Press Cartridge onto Stacked Parts

No Gaps

Between Parts

Shield Gas Distributor

Shield Cap

3: Thread Shield Cup onto Cartridge

4: Check Shield Cap Protrusion

Shield Cup

Shield Cap

Shield Cap Protrudes

0.063-0.083" (1.6 - 2.1 mm)

Cartridge Covers O-Ring on Torch Tip

Art # A-04873

Manual No. 0-4805 Auto-Cut 200 3-23 INSTALLATION

5. Use the removal tool to hold the cartridge assembly, while turning the shield cup onto the cartridge assembly. When this group is fully assembled, the shield should protrude from the front of the shield cup 0.063" to 0.083" (1.6 - 2.1 mm). Without this protrusion the shield cup is not properly tightened onto the cartridge assembly.

Cartridge Tool

Assembled Cartridge

Art # A-04344

Shield Cup

Installing Shield Cup Onto Cartridge

6. Take the removal tool off the cartridge. Fit the cartridge assembly onto the torch head. The cartridge should seal to the large O-ring on the torch body as shown. If the cartridge does not seal on the O-ring, the cartridge is not fully tightened.

CAUTION

Do not force the cartridge if it will not fully tighten. Remove the cartridge and gently clean the threads on the torch head body with a wire brush. Apply oxygen-compatible lubricant (supplied with the torch) to the threads.

Torch Head

Assembled Cartridge

Art # A-03893

Installing Assembled Cartridge Onto Torch Head

Manual No. 0-4805 Auto-Cut 200 3-24 INSTALLATION

7. Confirm proper parts assembly as shown.

Torch Head

0.063 - 0.083" (1.6 - 2.1 mm)

Protrusion

Torch Head O-Ring

Art # A-07202

8. Slide the ohmic clip over the shield cup if using ohmic torch height sensing.

NOTE

Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.

Ohmic Clip

Art # A-03393_AB

9. Connect the wire lead from the height finder to the ohmic clip if using ohmic torch height sensing.

Manual No. 0-4805 Auto-Cut 200 3-25 INSTALLATION

Complete the Installation

1. Fill the coolant tank to the level shown, with Thermal Dynamics coolant. The coolant level is visible through the translucent coolant tank. The amount of coolant required varies with torch leads length.

2. Replace the cap on the tank.

Coolant Capabilit i es

Cat. Number and Mixture Mixture Protects To

7-3580 'Extra-Cool

7-3581 'Ultra-Cool

7-3582 'Ext reme Cool

* For mixing with D-I Cool

' Concent rat e* -65° F / -51° C

7-3583

25 / 75 10° F / -12° C

50 / 50 27° F / -33° C

COOLANT

RETURN

SUPPLY

RETURN

SUPPLY

Fill Range

Coolant Tank

Art # A-04803

2. After the complete system has been installed, check that the coolant has been pumped through the system as follows (see NOTE):

Manual No. 0-4805 Auto-Cut 200 3-26 INSTALLATION

NOTE

Depending on the length of the torch leads, the system may require more coolant after turning the system ON for the first time.

a. Place the ON/OFF Switch to ON. The power supply will start to circulate coolant throughout the system.

b. After about 30 seconds the system may shut down if the leads are not full of coolant.

c. Place the ON/OFF switch to OFF.

d. After 10 seconds place the ON/OFF switch to ON again.

e. Repeat steps ‘b’ through ‘d’ until the system no longer shuts down. Depending on the length of the

torch leads this sequence may need to be done three to five times.

f. After the system stays operational allow the pump to operate for ten minutes to properly purge any air

from the coolant lines before using the system.

3. Re-fill the reservoir and re-install the filler cap.

NOTE

Circuitry in the power supply will generate a ‘Low coolant’ message if the coolant level is too low.

Manual No. 0-4805 Auto-Cut 200 3-27 INSTALLATION

This Page Intentionally Blank

Insert Sec. 4 tab here. Discard this sheet.

SECTION 4: OPERATION

4.01 Power Supply Indicators

AC Indicator

Temp Indicator

Art # A-04813

AC Power Lamp

Indicates AC power is being supplied to the system when the ON/OFF switch is in ON position. When switch is first set to ON, the lamp will blink, indicating gas purge at power on.

TEMP Lamp: Normally OFF. Lamp will come ON when the internal temperature sensors detect tempera-

tures above normal limits. Let the unit cool before continuing operation.

Gas Indicator

DC Indicator

Status Indicator

GAS Lamp: Normally ON. Indicates adequate gas pressure for operation in the system

DC Lamp: Indicates the power supply is generating output DC voltage.

Message Center: Show system status. The number of flashes indicates the status. Refer to the

St atus Code Section for details. On power supply start-up, the indicator flashes to show the operating software revision level.

Manual No. 0-4805 Auto-Cut 200 4-1 OPERATION

4.02 Control Console Features

Plasma Gas

Pressure Gauge

Run / Set Selector

Amperage

GCM

Selector

1000

CUT OUT

Shield

Selector

RUN

SET

SHIELD

GAS

O MIST

CUT OUT

PLASMA

Plasma Gas Pressure

Control Knob

SHIELD

GAS

O MIST

SHIELD

Shield Gas Pressure

Control Knob

Art # A-06802

Shield Gas

Pressure Gauge

H2O MIST

Water Mist (Shield) Flow Meter

and Control Knob

Run / Set Selector: Use SET position to adjust plasma and shield pressures and flows. Once these are set,

switch to RUN position for operation.

Plasma and Shield Gas Pressure Control Knobs: Adjust plasma and shield gas pressures. Turn knobs to set

desired levels.

Plasma and Shield Gas Pressure Gauges: Display plasma and shield gas pressures. Shield Selector: Selects shield fluid, gas or H2O Mist (water). Water Shield Mist (H2O) Flowmeter and Control Knob: Controls flow rate of shield water supply . Amperage Selector: Continuously adjustable up to 200 Amp s.

Manual No. 0-4805 Auto-Cut 200 4-2 OPERATION

4.03 Operating Set-up

Follow this set-up procedure each time the system is operated:

WARNING

Disconnect primary power at the source before assembling or disassembling power supply , torch parts, torch and leads assemblies or adding coolant.

A. Coolant Level Inspection

Check the coolant level in the coolant tank at the rear of the unit. If the tank is below 3/4 full, add coolant.

B. T orch Part s Selection

Check the torch for proper assembly. Install proper torch parts for the application per the Torch section of the manual..

C. Input Power

Check the power source for proper input voltage. Make sure that Power Supply is set for the proper voltage. Close main disconnect switch or plug unit in to supply primary power to the system.

D. Work Cable Connection

Check for a solid and clean work cable connection to the workpiece or cutting table. The connection area must be free from paint and rust.

E. Torch Connection

Check that the torch is properly connected.

F . Gas Supplies

Connect desired plasma and shield gases. Make sure gas sources meet requirements. Check connections and turn gas supply on.

Select the desired shield gas as follows:

1. If gas shield is desired, set shield selector switch to GAS position.

2. If Water Mist shield is desired, set shield mode selector switch to ‘H2O MIST’ position. Water must be connected to the control console at the shield water connection.

NOTES

T ap water should only be used for shield gas. If tap water pressure is over 100 psi (6.9 bar) there must be a Water Regulator (Cat alog No. 8-6118)

installed between the water source and the Power Supply .

Manual No. 0-4805 Auto-Cut 200 4-3 OPERATION

H. Plasma Gas Purge

Move the Power Supply ON/OFF switch to the ON position.

An automatic gas purge will remove any condensation that may have accumulated in the torch and leads while the system was shut down. After the purge is complete, if the RUN/SET switch is in SET position, gases will flow.

I. Amperage Selection

Select the desired current output amperage.

J. Pressure and Flow Settings

1. Refer to the Torch manual for pressure and flow details according to the material being cut. Move the RUN/SET switch to SET position. (Gas will flow through the torch). Set gas pressures and flows as follows:

2. To set the Plasma Gas pressure:

a. Pull out the knob on the Plasma Gas pressure control knob.

c. Turn the knob to adjust gas pressure.

d. Push the knob back in to lock the pressure setting.

3. To set the Shield Gas pressure: Set the Shield Mode Selector switch to the GAS or H

O MIST position.

For Gas Shield:

a. Pull out the Shield Gas Pressure Control Knob. c. Turn the knob to adjust gas pressure. d. Push the knob back in to lock the pressure setting.

For H2O MIST Shield:

a. Turn the Water Mist Control Knob to adjust pressure. b. Push the knob back in to lock the pressure setting.

NOTE

Unless the installation includes gas selection equipment between the gas supplies and the control console, switching between gases requires disconnecting the gas supply line(s) from the control console rear panel and connecting the appropriate input gases. Water input can remain connected permanently because the shield selector switch disables and enables the flow of water for H2O Mist shield.

4. Place the RUN/SET switch to the RUN position.

Manual No. 0-4805 Auto-Cut 200 4-4 OPERATION

4.04 Cut Quality

Cut quality requirements differ depending on application. For instance, nitride build-up and bevel angle may be major factors when the surface will be welded after cutting. Dross-free cutting is important when finish cut quality is desired to avoid a secondary cleaning operation. Cut quality will vary on different materials and thicknesses.

Kerf Width

Cut Surface

Left Side

Cut Angle

Right Side

Cut Angle

A-00512

Cut Surface

The condition (smooth or rough) of the face of the cut.

Bevel Angle

Top

Spatter

Build-Up

Dross

Cut Surface

Drag Lines

Bevel Angle

Top Edge

Rounding

A-00007

The angle between the surface of the cut edge and a plane perpendicular to the surface of the plate. A perfectly perpendicular cut would result in a 0° bevel angle.

T op-Edge Rounding

Rounding on the top edge of a cut due to wearing from the initial contact of the plasma arc on the workpiece.

Dross Build-up and T op Spatter

Dross is molten material which is not blown out of the cut area and re-solidifies on the plate. Top spatter is dross which accumulates on the top surface of the workpiece. Excessive dross may require secondary cleanup operations after cutting.

Kerf Width

The width of material removed during the cut.

Nitride Build-up

Nitride deposits which may remain on the cut edge of the carbon steel when nitrogen is present in the plasma gas stream. Nitride buildups may create difficulties if the steel is welded after the cutting process.

Manual No. 0-4805 Auto-Cut 200 4-5 OPERATION

Direction of Cut

The plasma gas stream swirls as it leaves the torch to maintain a smooth column of gas. This swirl effect results in one side of a cut being more square than the other. Viewed along the direction of travel, the right side of the cut is more square than the left.

Left Side

Cut Angle

Right Side

Cut Angle

A-00512

Clockwise

Scrap

Counter-

Clockwise

Scrap

Workpiece

Art # A-04182

Swirl Effect on Side Characteristics Of Cut

To make a square - edged cut along an inside diameter of a circle, the torch should move counterclockwise around the circle. To keep the square edge along an outside diameter cut, the torch should travel in a clockwise direction.

Underwater Cutting

Cutting on a water table either underwater or with the water touching the plate or with a water muffler system is not recommended. If a water table is used the water level must be a minimum of 4 inches from the bottom of the plate. Failure to follow this recommendation could result in poor cut quality and short consumable parts life.

Ohmic Sensing

Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.

Manual No. 0-4805 Auto-Cut 200 4-6 OPERATION

4.05 System Operation

This section contains operating information which is specific to the power supply.

WARNINGS

Frequently review the safety precautions in Section 1. Disconnect primary power at the source before assembling or disassembling power supply , torch parts,

or torch and leads assemblies, or adding coolant. It is not enough to simply move the ON/OFF switch on the unit to OFF position when cutting operations

have been completed. Always open the power supply disconnect switch five minutes after the last cut is made.

1. Connect system to primary input power.

2. Turn ON/OFF switch to ON (up) position. AC Lamp is a start-up purge of gas through the system.

turns ON. Fan and coolant pump turn on. There

POWER

OFF

Art # A-04842

3. Check the AC lamp. If lamp is ON, AC input power is present in the power supply.

Circuitry in the power supply monitors the status of various conditions. If the circuitry detects a situation requiring operator attention, the status lamp on the control panel flashes a 2-part code to indicate a code group and then a particular condition within the group. After 4 seconds, the sequence repeats.

Example: Lamp flashes 4 times; the condition is in group 4. After a 1.2 second delay, the lamp blinks 3 times; the status code is 4-3. After a 4-second delay, the lamp repeats the sequence until the condition is corrected.

OFF

Some conditions can be active indefinitely, while others are momentary. The power supply latches momentary conditions; some momentary errors can shut down the system. The lamp may show multiple conditions in sequence; it is important to recognize all possible conditions that may be displayed. The Error Code section provides explanations of status codes.

Manual No. 0-4805 Auto-Cut 200 4-7 OPERATION

4. Place RUN/SET switch to SET mode.

a. Gases flow to set pressures.

5. Place RUN/SET switch to RUN mode.

a. Gas flow stops.

6. Protect eyes and start torch.

a. Gas pre-flows starts.

7. After gas pre-flow:

a. Power supply enabled. DC lamp turns ON.

8. Pilot arc is established.

9. Move Torch within transfer distance of workpiece.

a. Main arc transfers to the workpiece. Pilot arc shuts off.

10. Complete cutting operation.

11. Stop the torch.

a. Main arc stops.

12. Gas will flows briefly (‘post-flow’).

a. Gas solenoid closes; gas flow stops:

13. Set the ON/OFF power switch on the front panel of the unit to OFF.

a. AC Power lamp turns OFF. b. Fan and pump turn OFF.

14. Place the main power disconnect to open.

a. Main AC power is removed from the system.

Manual No. 0-4805 Auto-Cut 200 4-8 OPERATION

Operational Suggestions

1. Wait five minutes before setting the ON/OFF switch to OFF after operation. This allows the cooling fan to run to dissipate operating heat from the power supply.

2. For maximum parts life, do not operate the pilot arc any longer than necessary.

3. Use care in handling torch leads and protect them from damage.

4. When using water as the shield note the following:

• Use clean drinking quality tap water to help prevent particulate build-up within the system water shield plumbing.

• Particulate contamination and bulid-up can cause reduced consumable parts life and premature torch failure.

• A cartridge type particulate water filter may help achieve optimum cutting performance.

Manual No. 0-4805 Auto-Cut 200 4-9 OPERATION

Note

These codes are for systems with Firmware versions 2.4 or later. If your system’s Firmware is a prior version, contact your distributor for updates.

Faul t Code Key

Error

Code Error Rem edy / Comments

External E-Stop Activated

1-1

Check and c orrec t.

Plasma Enable Switch OFF

1-2 P i l ot Ignit i on Fail ure Pilot does not s t art > 15 s ec onds. 1-3 P i l ot Out Pil ot s hut off without shutoff si gnal.

1-4 Los s of Transfer

1-5 Off the Pl ate

Arc t rans ferred (>50 ms) then shut off without signal.

Torch moved past edge of met al (0nly wit h Off Plat e enabled and Aut o P il ot Rest art di sabled. )

Transfer Timeout (Fail ure to

1-6

trans fer in allowed t im e)

1-7 Tip Saver

1-8 S hort ed Torch

Must transfer from pilot to cutting arc in 85 ms . (S w 8-1 off) or 3 s ec (S W 8-1 on).

(If enabled; act ive during ramping and c utt ing. Pos sibl e double arc . Elect rode to tip voltage <50v

w/ inverter on. 2-1 M i s sing P hase 1 of 3 input AC phas es m i ss ing. 2-2 Input voltage out of toleranc e Test and c orrec t. 2-3 P ower Suppl y O verheated Inverter module or pilot m odule overheated. 2-4 P ower Suppl y Not ready 2-5 DC Out put Low < 60 vdc . 2-6 A C Input over Current Fault Turn off power to reset .

2-7 Unwanted Current

Unwanted Pi l o t

2-8

Current Signal

2-9 Unwanted Transfer

Pos sibl e s hort ed torch. Current i n pil ot l ead or work

lead before pilot arc st art s.

Current in pilot circuit before starting pilot.

Current i n work l ead before

starti ng pil ot .

Manual No. 0-4805 Auto-Cut 200 4-10 OPERATION

Faul t Code Key

Error Code Error Rem edy / Com m ents

3-1

Gas Cont rol Conn Fault Connection missing or lost

3-3 Plas ma P ress ure Low 4-1

Coolant Level Low (before arc s tart)

Check coolant l evel in t ank, add as needed.

Low or Mi ssi ng Coo l ant F l ow (> 15 seconds when arc off,

4-2

ASAP when flow <0.35 gal/min

Check coolant l evel in t ank, add as needed.

during a c ti ve arc,

4-3

when flow is 0.35 - 0.7 Coolant Overheated (over 158° F [70° C] )

al/min

Coolant t em perature m us t drop by 9° F (5° C) to c l ear overtemp condit i on

Cooling Sys t em Not Ready.

4-4

Pum p has run >30 sec w/ o reaching minimum flow

Recy cle power or cy cl e plas m a enable / E-S top.

requirement.

4-5

6-1

6-2 6-3 6-4

Low Coolant W arning (during cut)

CCM Analog V oltage Error CCM Analog to Digital Coverter Coolant Fl ow Circui t E rror CCM Data Mem o ry E r ror

W arning does not s top c ut . S t op c ut , s hut off input power, add coolant to t ank .

Contac t Thermal Dynam ics . Contac t Thermal Dynam ics . Contac t Thermal Dynam ics . Contac t Thermal Dynam ics .

Manual No. 0-4805 Auto-Cut 200 4-11 OPERATION

Insert sec 5 tab here.

discard this sheet.

SECTION 5: MAINTENANCE

5.01 General Maintenance

Perform the following checks periodically to ensure proper system performance.

Power Supply Mai ntenance S chedule

Daily

Check coolant level; a dd coolant as needed. Check gas hose c o nnecti ons and pressures . Check cooling fan; cl ean a s nee ded.

Monthly

Check coolin g fan an d rad iator; clean as needed . Check gas hoses for cracks, leaks, or abrasion. Replace as ne eded. Check all elect ric a l connect ions for crack s or abras i o n. Repl ace as neede d.

Clean water filt er (if us ing H

O Mis t)

Six Months

Replace c oo l ant filt er. Clean c o ol an t tank. Vacuum out any dus t bui ldup i nsi de power suppl y.

5.02 Coolant Filter Cleaning Procedure

Periodic cleaning of the coolant filter ensures maximum coolant flow efficiency. Poor coolant flow causes inefficient torch parts cooling with consequent faster consumable wear.

Clean the coolant filter as follows:

1. Disconnect system from main input power.

2. Unscrew and remove the filter bowl by hand. Be sure to keep the O-ring.

3. Remove and clean the filter. Re-install the bowl, tightening it by hand. Be sure the O-ring is in place.

4. Turn the system on and check for leaks.

Manual No. 0-4805 Auto-Cut 200 5-1 MAINTENANCE

5.03 Water Filter Cleaning Procedure

NOTE This procedure is only required in installations using water as a shield.

Clean the filter as follows:

1. Disconnect system from main input power.

2. Unscrew and remove the filter bowl by hand. Be sure to keep the gasket.

3. Remove and clean the filter. Re-install the bowl, tightening it by hand. Be sure the gasket is in place.

4. Turn the system on and check for leaks.

Water Filter Assembly

Screen

Water Filter

Art # A-04936

Gasket

Cup

Manual No. 0-4805 Auto-Cut 200 5-2 MAINTENANCE

5.04 Coolant Replacement Procedure

Replace coolant as follows:

1. Disconnect the system from main input power. At the bottom of the coolant tank, disconnect the coolant line fitting and collect coolant in a disposable container.

2. Connect the system to main input power and turn it on to allow the pump to empty the tank,. The pump will run approximately for 20 seconds before the flow switch causes an interlock. This procedure may be repeated a few times until the tank is completely empty.

3. Connect the coolant line fitting and fill the tank with fresh coolant until the right level is reached.

COOLANT

RETURN

SUPPLY

RETURN

SUPPLY

Fill Range

Coolant Tank

Art # A-04803

4. Turn system on, let it run for a few minutes and check coolant level, refill if necessary.

Manual No. 0-4805 Auto-Cut 200 5-3 MAINTENANCE

5.05 Arc Starter Service

A rc St arter Service Chart

Symptom Cause Check Remedy

Use conductiv it y meter

Use capacit a nc e met er Recon nect o r r ep lac e.

Capacitance meter Replace.

V isual inspection Reconnect.

Visual inspection Replace c oo lant line( s).

V i sual Inspection of col or- c ode d connections

Loosen fit t i ng slightly and check for coolant flow

V isual inspection of lead attachment t o Arc St ar ter

V i sual inspection of gr ou nd wir e to Arc Starter

Visual inspection / capa c itor meas urem ent

No Pilot ignition:

Spark in Arc Starter

but no ignition

No Pilot ignition:

No Spar k

in A r c S t a rter

No cooling o r

insuff ic ien t cool ing:

Leaks coolant

No cooling o r

insuff ic ien t cool ing:

No Coolant Flow

Erratic System

Behavior

(EMI I nterfer enc e)

Coolant has become conductiv Pilot return wire not c o nnec ted Visual inspect ion Connect W ir e.

Spar k gap set too c lose Check wit h feeler gauge Set to 0.063" ±0.002" High Frequency cap (C4) possibly open Brok en or missing ferr ites Visual inspection Replace.

Shor t acr oss in induct or ( L1) Visual inspect ion Spar k gap bus caps

(C1, C2, C3) broken or defective Negat ive supply not connected correctly Spar k gap set too lar ge Check with feeler gauge Set to 0.063" ±0.002" Faulty transfor mer Resistanc e measurement Replace.

No 120V supply C hec k input voltage at EMI fi lter No/ l oose connec tion

to spark gap Faulty EM I f il ter Voltage/ Resistor measurement Replace. Loose fitting( s) V i sual inspection Tigh t en fit t ing s. Failure to braze joints (L1) V isual inspection Replace HF Coil. Damaged or punctured coolant line(s).

Supply & return hose rev ersed

Blockage in co il or supply / r eturn hoses

hield Drain / Torch lead inne r shield connector missin

Missing or loose ground co nnec t i on

Cap C5 not connected, open or loose

or loose.

Flush sy st em, replac e co olant.

Remov e short; incre ase co il ga ps.

Make c onnec tions; replac e har ness.

Match c oolant c onnect ion colors to arc star ter fit ting c olors.

Flush sy st em.

Reconnec t / ti ghten lead conne c tors.

Make or t i ght en connec tions to good ground.

Replace PCB.

Manual No. 0-4805 Auto-Cut 200 5-4 MAINTENANCE

5.06 Arc Starter Spark Gap Adjustment

1. Shut off input power. Remove the top console cover.

2. Adjust the spark gap as shown. Re-install the top cover.

0.063" ± 0.002"

1.6 ± 0.05 mm

Art # A-04835

Manual No. 0-4805 Auto-Cut 200 5-5 MAINTENANCE

This page is blank intentionally.

Manual No. 0-4805 Auto-Cut 200 5-6 MAINTENANCE

Insert Sec 6 tab here.

discard this sheet

Manual No. 0-4805 Auto-Cut 200 5-7 MAINTENANCE

SECTION 6: REPLACEMENT ASSEMBLIES & PARTS

6.01 Replacement Power Supply

Complete Unit / Component Catalog Numbers Catalog Number

Auto-Cut 200 Power Supply, 208/230V 3-9112-1

Auto-Cut 200 Power Supply, 460V 3-9112-2

Auto-Cut 200 Power Supply, 400V 3-9112-3

Auto-Cut 200 Power Supply, 400V (CE) 3-9112-4

OPTIONAL EQUIPMENT:

Wheel Kit 9-9379

Manual No. 0-4805 Auto-Cut 200 6-1 Parts List

6.02 Leads and Cables

Refer to section 3.05 for ground connections and ground cables.

Arc Starter /

Gas Control Module

(GCM-1000)

Pilot Return

Negative

Coolant Supply

Coolant Return

Control Cable

Auto-Cut

Power Supply

Control

Cable

Ground

Cable

G: Torch Lead Set, Shielded

- Coolant Supply w/ Negative

- Coolant Return

- Pilot Return

- Plasma Gas

- Shield Gas

CNC

Key

A,B,C,D,E

B C D

K O

CNC Cable

Leads Catal og Numbers ; Aut o-Cut 100 P ower Supply, XT-301 Torch

Description Supply Lead Set Pilot Return Cable (only) (4 ft / 1.2 m) Negat ive Cable (only ) Hose, Coolant Supply (only) Hose, Coolant Ret ur n ( only) Control Cable (only), Power Supply to Arc Starter (4 ft / 1.2 m)

Gr oun d Wire ( onl y), Power Supply to Ground

Gr oun d Cab le, G as Cont r o l Module to Earth Tor c h Lead Assembly Cont r ol Ca ble, Po wer S up ply to Gas Control Module Work Cable Contr ol Cable, CNC to Power Supply

Primary power

Positioning

Tu be

To rc h

Work Cable

Work

Art # A-07093_AB

Leads Length

3 ft

1 m

4-3027 9-4890 9-4892 9-4886 9-4888

9-4941

9-4923 9-4924 9-4925 9-4926 9-4927 9-4928 9-4929

9-9331

10 ft

3.05 m

9-9300 9-9301 9-9302 9-9303 9-9304 9-9305 9-9306 9-9307

15 ft

4.5 m

25 ft

7.6 m

4-3044 4-3045 4-3046 4-3047 4-3048

9-8312 9-8313 9-8315 9-8316 9-8317

35 ft

10.6 m

50 ft

15.2 m

75 ft

22.8 m

100 ft

30.5 m

125 ft

38.1 m

Ground Cable, Gas Control Modul e to P ower Supply (fact ory i ns tall ed)

Supply lead set includes Pilot Return Cable, Negative Cable, Coolant Supply & Return Hoses, and Control Cable.

Manual No. 0-4805 Auto-Cut 200 6-2 Parts List

9-9438

NOTE :

#8 AWG Cable

Pilot Return, Power Supply to Arc Starter

#1 AWG Cable

Green

Negative Lead, Power Supply to Arc Starter

Coolant Leads, Power Supply

Red

to Arc Starter

Control Cable, Power Supply

Green / Yellow #10 AWG

Green / Yellow 1/0 (50 mm )

to Arc Starter

Ground Cable

Ground Cable, Arc Starter To Earth Ground

Torch Lead Set

Control Cable,

Power Supply to Gas Control Module

1/0 (50 mm ) Cable

Work Cable

CNC Cable (14 Wire)

4’ / 1.3 m

Ground Cable, Gas Control Module to Power Supply. Factory Installed.

#4 AWG

Art # A-07103

6.03 Recommended Gas Supply Hose

Item # Qty Description Catalog #

1 3/8”Gray Synflex Hose. No fittings included. Catalog number per foot 9-3616

Manual No. 0-4805 Auto-Cut 200 6-3 Parts List

6.04 Power Supply External Replacement Parts

Item # Qty Description Catalog #

1 1 Power Supply Front Panel N/A

2 1 Power Supply Rear Panel N/A

3 1 Power Supply Top Panel 9-0445G/9-0445B

4 1 Power Supply Right Side 9-0442G/9-0442B

5 1 Power Supply Left Side 9-0443G/9-0443B

6 1 Louver Panel N/A

7 1 Power Supply Connections Cover N/A

8 1 Lifting Eye 9-9373

Manual No. 0-4805 Auto-Cut 200 6-4 Parts List

Art # A-06888_AB

6.05 Power Supply Replacement Parts - Right Side

Item # Qty Description Ref. Des. Catalog #

1 1 Heat Exchanger Fan FAN1 9-9338

2 1 Radiator 9-9339

Art # A-08308

Manual No. 0-4805 Auto-Cut 200 6-5 Parts List

6.06 Power Supply Replacement Parts - Right Side

Item # Qty Description Ref. Des. Catalog #

1 1 Output Filter PC PCB8 9-9341

2 1 Sensor HCT2 9-9368

3 1 Magnetic Contactor, pilot MC2 9-9343

4 1 Resistor R6 9-9340

5 1 Resistor R9

6 1 Capacitor C2

Art # A-08309

Manual No. 0-4805 Auto-Cut 200 6-6 Parts List

6.07 Power Supply Replacement Parts - Right Side

Item # Qty Description Ref. Des. Catalog #

1 Chopper Module 9-9389

1 Sensor HCT1 9-9342

Chopper Module

HCT1

Art # A-08311

Manual No. 0-4805 Auto-Cut 200 6-7 Parts List

6.08 Power Supply Replacement Parts - Front Panel

Item # Qty Description Ref. Des. Catalog #

7 1 Main Power Switch (‘Circuit Protector’) CP1 9-9344

for 230-400-460 VAC units

Art # A-08312

Manual No. 0-4805 Auto-Cut 200 6-8 Parts List

6.09 Power Supply Replacement Parts - Front Panel

Item # Qty Description Ref. Des. Catalog #

1 PC Board PCB3 9-9365

1 PC Board 230/460VAC PCB4 9-9370

1 PC Board 600VAC PCB4 9-9492

1 Display PC Board PCB6 9-9347

PCB3

PCB4

PCB6

Art # A-08313

Manual No. 0-4805 Auto-Cut 200 6-9 Parts List

6.10 Power Supply Replacement Parts - Right Side

Item # Qty Description Ref. Des. Catalog #

1 1 PCBoard 230-400-460VAC PCB1 9-9362 1 1 PCBoard 600VAC PCB1 9-9491

2 1 Magnetic Contactor MC1,MC3 9-9364

Art # A-08314

Manual No. 0-4805 Auto-Cut 200 6-10 Parts List

Thermal Dynamics VICTOR 200 AUTO-CUT Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual