The Gramophone Company 519, 509, 470 Service Manual

His Masters Voice
SERVICE MANUAL
fo r
E I GH T-VA LV E
D UA L-WAV E A.C. RECEIVER
Model 470
AN D
DUAL - WAVE A.C. RADIOGRAMS
TECHNICAL SPECIFICATI ON
VOLTAGE RANGE
200 to 250 volts, 40 to 60 cycles.
It is im portant that the receiver be operated at the correct voltage; the voltage taps on the mains transformer should be utilized as follows:
Voltage of A.C. Supply Use Tap Designated
200-220 volts 200 221-240 240 241-260 260
C O N S U MPT I O N Radio Gram
Model 470 .. 105 watts
Model 509 .. 10 5 165 watts
519.. 105 180
WAV E- LEN GT H R ANG E
13.9 metres (21.58 megacycles) to 47 metres (6.38 megacycles).
187.4 metres (1,600 kc.) to 545 metres (550 kc.).
MAX. UN D IST O RT E D P OW E R
O UT P U T
7 watts.
DI ME N SI ON S
Model 470
509 .. 519 ..
WE IG HT
Model 470
509 ..
519 ..
Height
38*' 34" 34
cwt. qr.
2 18
1 0 6 2 0 0 1 2 13 2 2 20
W id th
27*' 34'
40J'
N ett
lb. cwt
Depth
Gross
. qr. lb.
Ι3 Γ I9 f
20 V
3 10
LOUDSP EAKER
Models 470 and 509 use a 12" speaker, and Model 519 uses a 12* speaker of high fid elity type and very massive construction, the field winding in each case acting as filte r choke.
D.C. resistance of field coil, cold 1,200 ohms
D.C. resistance of voice coil:
Models 470 and 509 2 ,,
Model 5 1 9 ............................ 6.3
400 cycle impedance of voice coil:
Models 470 and 509 .. 2.35
Model 5 1 9 ............................ 8
VALVES
6U7G (2), 6J8G, 6G8G, 6B8G, 6L6G, 6H6,
5V4G, 6G5 (Tuning Indicator).
CIRCUIT DESCR IPTION
These models are superheterodynes incorporat ing a conventional frequency-changing circu it using a 6J8G triode-hexode converter valve. The oscillator circuit is designed to provide relatively constant oscillation amplitude over the very w ide tuning range incorporated in the short-wave band. An R.F. stage using a 6U7G precedes the frequency changer on
both bands. The I.F. a mplifier has tw o stages, the first employing a 6U7G and th e second a 6G8G, one diode of which provides AVC, which is applied to the
R.F. converter, and 1st I.F. stages on both wave bands. A 6H6 duo-diode follows the I.F. amplifier, one diode providing signal rectification, while the other diode is used in the Static Lim iter. The demodulated signal passes through the Volume Control to a 6B8G diode-pentode used a s an A.F. amplifier, which is resistance capacity coupled to a 6L6G beam-type outpu t valve.
The broadcast band aerial coupling is through a Litz-wound iron core coil of exceptionally high efficiency. A ll I.F. transformers also employ Litz- wound iron core coils and silver-coated titanium oxide fixed condensers, tu ning being accomplished by axial adjustment o f the iron cores.
I.F. coupling is through the medium of three I.F.
transformers having a total of six tuned circuits, the firs t and the second transformers having te rtiary windings which are coupled to the Tone M onitor switch to provide variable selectivity; broad tuning is provided in the W ide Range and Overseas positions of the Tone M on itor, and sharp tuning in the remaining three positions.
Inductance padding of th e oscillator circuit is
used on the broadcast band; on the short-wave band no padding adjustment is required. Special close
tolerance fixed padding condensers are used.
Inverse feed-back is applied to the complete A.F. system, through the Tone M on itor control, from the secondary of the output transform er to a tap on the Volume C ontrol; in this way the whole of the A.F. circuits benefit from the distortion reducing pro perties of such feed-back. In addition, the circuits associated w ith the Tone M onitor switch provide varying degrees of feed-back, differing with fre quency, thus providing control of tonal balance. Furthermore, the degree o f feed-back varies with the setting of the Volume C ontrol in such a way as to provide the best response fo r both local and distant reception, and at all volume levels. The speaker
field winding is used as a filte r choke, in conjunction with tw o 16 mfd. w et type electrolytic condensers, one of which is of the regulating type. It is essential that the positions of these condensers in the circuit shall not be interchanged. The condensers are
mounted on the speaker, and are thus protected
against damage if the speaker plug Is withdrawn while the receiver is in operation. Jacks are provided at the back o f the chassis for the connection o f an extension speaker. They are in the secondary circuit of the ou tp ut transform er, and are suitable
fo r connection to any loudspeaker having a voice-coil
impedance between 2.5 and 4 ohms (Models 470 and 509 only). An impedance o f 3 ohms at 400 cycles is recommended, and the speaker should preferably be of permanent magnet type and requires no trans
form er. The H.M.V. Extension Speaker is very
suitable, and ha s its own constant-impedance Volume Control.
Model 519 requires an extension speaker having a voice coil impedance of 8 ohms or more. Such speakers are not regularly carried in stock; if it is desired to fit extension speakers to Model 519, the
H.M.V. Service Dept, should be consulted.
CIRCUITS
The circuit diagram of Models 470, 509 and 519,
together w ith all com ponent values, is shown on
pages 4 and 5.
W A V E- B A ND S W I TC H IN G
This is carried o ut by means of a 3-deck switch. The oscillator primary coils are connected in series and not switched. A dditional capacitive feed-back is applied across the padding condenser on the short wave band, and this is switched by contacts on the wave-change switch.
In Models 509 and 519, the first position o f the switch (extreme anti-clockwise) connects the short wave coils and associated components, and the second position the broadcast circuits. In Model 470 the switch has a th ird position (extreme clockwise), in which the pick-up sockets are connected in circuit, and the radio circuits disconnected.
On Model 470 the VolumeControl is mounted on the chassis,this being the right-hand control knob. On Models 509 and 519 the Volume Control is removed from the chassis and mounted for convenience on the fro n t o f the cabinet, its place on the chassis being taken by a Radio-Gram switch.
T O NE MO N I T O R
This is a five-position two-deck switch. The following effects are secured in the various switch positions:
1st Position (Wide Range): Bass and treble
boost, and broad tuning, for highest
fidelity.
2nd Position (Norm al): Bass and treble boost,
and sharp tuning. For normal and distant reception.
3rd Position (Bass): Bass boost and treble cut,
w ith sharp tuning. For deeper tone and reduction o f static.
4th Positron (Speech): Flat bass response and
tre ble boost, with sharp tuning. For long-distance reception of speech, or re
duced bass response.
5th Position (Overseas): Flat bass response,
and treble cut, together with broad tuning. For easy short-wave tuning with reduced background noise and freedom
from microphony.
The maximum bas s and treble boost, obtained at low Volume C ontrol settings, is approximately 6db, but, as previously explained, this is dependent on the
Volume C on tro l position being progressively re duced towards full volume position.
In Models 509 and 519 a bass boost circuit is
switched into operation in the Gram. position and is short-circuited in the Radio position.
STATIC LIMITER
This device is controlled by a switch located on the back of the chassis in the case of Model 470 and on the control panel in Models 509 and 519. It is intended to lim it the peak level of static or electrical disturbances of peaky waveform to a value not greatly exceeding the level of the carrier o f the
station being received, thus preventing the drowning
of the signal by very loud bursts of static. It is useful chiefly in long-distance reception of speech, and in short-wave reception where electrical inter
ference is severe. It usually has a slightly d etri
mental effect on the tone of musical reception, and
should therefore be switched off when not required. It has no effect on the sensitivity or selectivity of the receiver.
PR ELIMIN ARY TESTS
(1) Switch on receiver and note that dial lights up
and changes colour when wave-band switch is operated.
(2) If no signals can be tuned in, remove the shield
from the 6B8G valve and w ith the Volume Con tro l full on and earth w ire disconnected, touch the finger to the grid cap o f the valve, when a loud hum should be heard; this hum should also be heard w ith wave-change switch at Gram when the red pick-up jack is touched. This indicates th at the A.F. side of the receiver is
working, and the fault probably lies in the R.F. or I.F. circuits. Should no hum be heard, a fault exists between the firs t A.F. stage input and the speaker.
(3) Check all valves for heater continuity and free
dom from internal shorts.
DISMANTLI NG
REMOVAL O F C HA SS IS
(1) Remove knobs. (2) Disconnect speaker plug and power plug. (3) Remove nuts from tw o fixing bolts from under
side o f shelf; the chassis is now free.
(4) To determine if the fault lies in the loudspeaker,
connect a high impedance A.C. voltmeter or output m eter, range 0-3 volts approx., to the voice coil terminals of the speaker. Switch on
receiver, turn Volume Control fully on and tune across the broadcast band when stations are known to be transm itting. If meter does not deflect, the fault lies in the receiver circuits, the primary o f the output transformer, or in the field of the speaker. If the meter deflects but no sound is heard, the speaker voice coil circuit is at fault.
(5) If the fault is still undiscovered, remove chassis
and speaker from cabinet and compare voltages with the table given below.
REMOVAL OF LOUDSPEAKER
'(I) Remove 5-pin plug from back of chassis.
(2) Remove fou r screws holding speaker chassis to
baffle and w ithdraw speaker.
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