PARTS AND
MAINTENANCE MANUAL
TITAN VEHICLE
MODELS: 898353, 898353EE, 898354, 898354EE, 898356, 898356EE, 898355, 898355EE, 898357, 898357EE
Part No. 4113731
1 GENERAL INFORMATION
1.1 |
|
GENERAL INFORMATION |
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IMPORTANT!
THIS MANUAL WILL AID YOU IN THE SAFE OPERATION AND PROPER MAINTENANCE OF YOUR EQUIPMENT. READ MANUAL THOROUGHLY BEFORE ATTEMPTING OPERATION. IF ANY PORTION IS NOT CLEARLY UNDERSTOOD, CONTACT AN AUTHORIZED DEALER FOR CLARIFICATION.
To make sure you are fully aware of safety and service information, the following two symbols are used throughout this manual.
! This symbol is used throughout the manual to alert you to information about unsafe actions or situations, and will be followed by the word DANGER, WARNING, or CAUTION. DANGER indicates immediate hazards that may result in severe injury or death. WARNING indicates unsafe actions or situations that may cause severe injury, death and/or major equipment or property damage. CAUTION indicates unsafe actions or situations that may cause injury, and/or minor equipment or property damage.
NOTE: This appears next to information or instructions which will help you operate and maintain your equipment the right way.
!WARNING
The information and instructions included in this manual alert you to certain things you should do very carefully. If you do not, you could:
•hurt yourself or others
•hurt the next person who operates the equipment
•damage the equipment.
This manual contains essential operation and safety information and must remain with the unit at all times, within easy access of any operator.
Additional manuals are available through your dealer.
IMPORTANT!
THIS EQUIPMENT SHOULD NOT BE MODIFIED OR ADDED TO WITHOUT THE MANUFACTURER'S AUTHORIZATION.
!WARNING
Altering this equipment in any manner which adversely affects the equipments operation, performance, durability or use, may cause hazardous conditions.
Direct any inquiries to:
Textron Golf, Turf and Specialty Products Attn: Director of Engineering Services P.O. Box 82409
Lincoln, NE 68501±2409 USA
SPECIFICATION INFORMATION
All information contained in this manual is the latest available at the time of printing. Textron Golf, Turf and Specialty Products reserves the right to make changes at any time without notice.
Whenever a name brand product is specified, an equivalent product may be used unless stated otherwise.
CHANGE OF OWNERSHIP OR ADDRESS
Textron Golf, Turf and Specialty Products makes every effort to keep owners informed of all safety related information. Therefore, changes in ownership and/or address should be reported to the manufacturer.
Your dealer has REGISTRATION CHANGE FORMS which will be filled out and filed by the dealer for his records, and a copy will be sent to the manufacturer.
DEALER INFORMATION
For your nearest dealer location write to:
Textron Golf, Turf and Specialty Products Attn: Sales Coordinator
P.O. Box 82409
Lincoln, NE 68501±2409 USA
In the USA and Canada call 1±888±922±8873 (dealer information only).
MODELS
898353 & 898353EE ± 36 Volt Swing Out Batteries
3000 Pound ± 13 M.P.H.
898354 & 898354EE ± 48 Volt Swing Out Batteries
4000 Pound ± 9 M.P.H.
898356 & 898356EE ± 48 Volt Swing Out Batteries
5000 Pound ± 7 M.P.H.
898355 & 898355EE ± 36 Volt Four Passenger
3000 Pound ± 13 M.P.H.
898357 & 898357EE ± 36 Volt
3000 Pound ± 13 M.P.H.
|
2002 Textron Inc. |
|
250±1±02±CU |
Lincoln, Nebraska •All Rights Reserved. |
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Printed in U.S.A. |
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TABLE OF CONTENTS
SECTION |
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PAGE |
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1 |
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
Inside Front Cover |
||
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1.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
Inside Front Cover |
||
2 |
Identification |
|
|
|
|
2.1 |
Vehicle Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . . . 3 |
|
2.2 |
Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 3 |
|
2.3 |
Serial Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 3 |
3 |
Service |
|
|
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3.1 |
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 4 |
|
3.2 |
Maintenance Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 4 |
|
3.3 |
Chassis Lubrication Guide . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 5 |
|
3.4 |
Chassis Lubrication Chart . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 5 |
|
3.5 |
Bulbs, Fuses And Flashers . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 6 |
4 |
Specifications |
|
|
|
|
4.1 |
Vehicle Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 7 |
|
4.2 |
Battery Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 7 |
5 |
Maintenance |
|
|
|
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5.1 |
Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 8 |
|
5.2 |
Battery Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 8 |
|
5.3 |
Battery Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 8 |
|
5.4 |
Differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 9 |
|
5.5 |
Jacks And Jacking Locations . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 9 |
|
5.6 |
Solid Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . |
. . . . . . . . . 9 |
|
5.7 |
Pneumatic Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 10 |
|
5.8 |
Tire Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 10 |
|
5.9 |
Touch-up Paint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 10 |
6 |
Controller Parameters |
|
|
|
|
6.1 |
36 Volt Controller Parameters . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 11 |
|
6.2 |
36 Volt Max Speed Adjustment . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 13 |
|
6.3 |
48 Volt Controller Parameters . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 14 |
7 |
Torque Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 17 |
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8 |
Parts |
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|
|
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8.1 |
Frame, Deck, Front Panel, Tie Downs . . . . . . . . . . . . . . |
. . . . . . |
. . . . 18±19 |
|
8.2 |
Frame, Deck, Front Panel, Tie Downs . . . . . . . . . . . . . . |
. . . . . . |
. . . . 20±21 |
|
8.3 |
Frame, Deck, Front Panel, Tie Downs . . . . . . . . . . . . . . |
. . . . . . |
. . . . 22±23 |
|
8.4 |
Front Axle, King Pin Pivots, Spring Perch, Spring, Brackets |
. . . . . 24±25 |
|
|
8.5 |
Front Spring, Front Frame Brace, Arm And Bushing . . |
. . . . . . |
. . . . . . . 26 |
|
8.6 |
Front Hub Without Front Brake . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 27 |
|
8.7 |
Seat, Backrest [Stopwall] Frame, Backrest, Seat Switch . . . . |
. . . . 28±29 |
|
|
8.8 |
Rear Seat, Folding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 30±31 |
|
8.9 |
Brakes (Rear Hydraulic) . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 32±33 |
|
8.10 Brakes (Rear Hydraulic) . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 34±35 |
|
|
8.11 Brakes (Four Wheel Hydraulic) . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 33±37 |
|
|
8.12 Master Cylinder (Rear Brakes) . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 38±39 |
|
|
8.13 Master Cylinder (Four Wheel Brakes) . . . . . . . . . . . . . . |
. . . . . . |
. . . . 40±41 |
|
|
8.14 Wheel Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 42 |
|
|
8.15 Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . . . . 43 |
|
|
8.16 Front Brake And Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 44±45 |
|
|
8.17 Brake (Rear Wheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . |
. . . . 46±47 |
1
|
TABLE OF CONTENTS |
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SECTION |
PAGE |
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8 Parts |
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|
8.18 |
Brake, Hub (Rear Wheel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 48±49 |
8.19 |
Parking Brake Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 50±51 |
8.20 |
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 52±53 |
8.21 |
Rear Springs, Spacer, Shackles, U±bolts . . . . . . . . . . . . . . . . . . . |
. . 54±55 |
8.22 |
Shock Absorbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 56±57 |
8.23 |
Differential (13.00:1 ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 58±61 |
8.24 |
Differential (Full Floating, 13.00:1 ratio) . . . . . . . . . . . . . . . . . . . . . |
. . 62±63 |
8.25 |
Differential (Full Floating, 15.67:1 ratio) . . . . . . . . . . . . . . . . . . . . . |
. . 64±67 |
8.26 |
Differential (15.67:1 ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 68±71 |
8.27 |
Steering Gear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 72±73 |
8.28 |
Steering Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 74±75 |
8.29 |
Speed Control Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 76±77 |
8.30 |
Motor (36 Volt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 78±79 |
8.31 |
Motor (48 Volt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 80±81 |
8.32 |
Belts & Pulleys (48 Volt) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 82±83 |
8.33 |
Belts & Pulleys (3000 Lb. Capacity) . . . . . . . . . . . . . . . . . . . . . . . . |
. . 84±85 |
8.34 |
Belts & Pulleys (6 MPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . 86 |
8.35 |
Battery Hold Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . 87 |
8.36 |
Battery Hold Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 88±89 |
8.37 |
Swing Out Battery Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 90±91 |
8.38 |
Battery Hold Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . 92 |
8.39 |
Tire And Wheel And Spare Tire Accessory . . . . . . . . . . . . . . . . . . |
. . . . . 93 |
8.40 |
Tire And Wheel Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . 94 |
8.41 |
Solid Tire And Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . 95 |
8.42 |
Clamps, Clips, Grommets, Plugs And Tie . . . . . . . . . . . . . . . . . . . |
. . 96±97 |
8.43 |
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 98±99 |
8.44 |
Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
100±103 |
8.45 |
Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
104±109 |
8.46 |
Charger Box Motor Splash Guard . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 110 |
8.47 |
Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
111±116 |
8.48 |
Accessory Tool Box & Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 117 |
8.49 |
Accessory Bumper & Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
118±119 |
8.50 |
Accessory Turn Signal Set Part No. 886465 . . . . . . . . . . . . . . . . |
. . . . 120 |
8.51 |
Accessory Turn Signal Set Part No. 886465, wiring . . . . . . . . . . |
. . . . 121 |
8.52 |
Accessory Headlight Set Part No. 886466 . . . . . . . . . . . . . . . . . . |
. . . . 122 |
8.53 |
Accessory Box Sides And Tailgate Set Part No. 886467 . . . . . . |
. . . . 123 |
8.54 |
Accessory Cab Set Part No. 886468 . . . . . . . . . . . . . . . . . . . . . . |
124±125 |
8.55 |
Accessory Fiberglass Door Set Part No. 886469 . . . . . . . . . . . |
126±127 |
8.56 |
Accessory Cloth Door Set Part No. 886940 . . . . . . . . . . . . . . . . |
128±129 |
8.57 |
Accessory Hour Meter & Spare Tire Mount . . . . . . . . . . . . . . . . . |
. . . . 130 |
8.58 |
Accessory Lift Out Battery Rack Set . . . . . . . . . . . . . . . . . . . . . . |
131±134 |
8.59 |
Charger Relay Set Part No. 887496 . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 135 |
8.60 |
Modification 328, 346 Less Charger . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 136 |
8.61 |
Electrical Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 137 |
8.62 |
Seat Brake Modification 411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
138±139 |
8.63 |
Accessory Tilt Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
140±141 |
8.64 |
Accessory Controller Programmer . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 142 |
8.65 |
EE Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . 143 |
9 Wiring Diagram
9.1 Wiring Diagram 36v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144±145
9.2 Wiring Diagram 48v . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146±147
2
IDENTIFICATION 2
2.1 VEHICLE IDENTIFICATION
THESE IDENTIFICATION NUMBERS MUST APPEAR ON ALL CORRESPONDENCE CONCERNING THIS VEHICLE.
2.2 MODEL NUMBER
The vehicle model number and serial number are stamped on the vehicle nameplate attached to the left kick panel in front of the steering column.
3936
2.3 |
|
SERIAL NUMBER |
|
The serial number and model number are stamped on the center crossmember under the rear deck.
3937
IMPORTANT!
INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN THE PRECEDING ASSEMBLY.
AFTER YOU IDENTIFY A PART BY THE REFERENCE NUMBER AND THE CUSHMAN PART NUMBER,
ALWAYS READ THE DESCRIPTION OF THE PART TO BE SURE IT IS WHAT YOU WANT.
3
3 SERVICE
3.1 |
|
SERVICE |
|
!WARNING
When replacement parts are required, use genuine CUSHMAN parts or parts with equivalent characteristics including type, strength and material. Failure to do so may result in product malfunction and possible injury to the operator and/or bystanders.
NEVER attempt to perform service or maintenance functions on this vehicle if you are UNTRAINED or UNAUTHORIZED. Improper maintenance can cause hazardous conditions. See your authorized CUSHMAN dealer for necessary maintenance and service.
When it is necessary to raise the vehicle for any repair or service, use jackstands to provide adequate support. Do not rely on hydraulic or mechanical jacks.
The average miles traveled per hours of operation for CUSHMAN vehicles is usually very low. A vehicle used inside a manufacturing facility or on a security system patrol may be used for 8 hours while traveling only 20 or 25 miles. It is advisable that your vehicle be equipped with an hour meter (set #884737) to record hours of operation. A good maintenance schedule can then be established.
The following maintenance guide provides a check list for servicing your vehicle. The guide is set up for average use on clean, paved surfaces. Vehicles used in dusty areas, for winter driving or operated in mud, snow or water require more frequent service.
3.2 |
|
MAINTENANCE GUIDE |
|
WEEKLY
Check tire pressure(exclude solid tires).
Fill batteries to proper level and check specific gravity.
AS REQUIRED
Remove and clean wire terminals, battery terminals and batteries, reinstall wire terminals.
EVERY 200 HOURS
Perform previous services
Check brake fluid level (BF)
Check differential oil level
Lubricate chassis*
EVERY 600 HOURS OR YEARLY
Perform previous services
Repack front wheel bearings (PG)
Repack rear wheel bearings (PG)
Change differential oil (EP)
Check brake linings
Adjust brakes as required
Check motor brushes
*Use lithium base pressure gun grease on all grease fittings and lubrication points.
LUBRICATION CODE
PG ± Pressure gun grease (lithium base)
EP ± Extreme pressure lube SAE 80±90 Multigrade
BF ± Brake fluid DOT (3)
4
SERVICE 3
3.3CHASSIS LUBRICATION GUIDE
Perform every 200 hours
LUBRICATION AREA |
NUMBER OF |
||
LUBRICATION POINTS |
|||
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|
||
|
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OR FITTINGS* |
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|
|
|
|
1. |
Steering linkage |
4 |
|
2. |
Brake pivots |
2 |
|
3. |
King pin bushings |
2 |
|
4. |
Selector switch contacts, pivot |
|
|
|
and shaft spacer |
11 |
|
5. |
Wheel arm pivots |
2 |
|
|
|
|
*Use a lithium base pressure gun grease on all grease fittings and lubrication points.
Use 30 wt. oil on selector switch pivot shaft.
3.4CHASSIS LUBRICATION CHART
♦
♦
IMPORTANT
XTOW LINE ATTACHING POINTS
♦JACKING LOCATIONS
NOTE
•Illustration shows eight batteries and direct drive motor. Some models use six batteries and/or belt drive motor.
♦
♦
5
3 SERVICE
3.5BULBS, FUSES AND FLASHERS
Description |
Specification or |
Trade No. |
Cushman No. |
BULBS |
|
|
|
Headlight (accessory) |
35 Watt |
No. 4411 |
820594 |
|
(3000 CP) |
|
|
Light, Rear Left, |
|
|
|
Stop, Tail and Turn Signal (accessory) |
32±4 CP |
No. 1157 |
822049 |
|
|
|
|
Light, Rear Right, |
|
|
|
Stop, Tail and Turn Signal (accessory) |
32±4 CP |
No. 1157 |
822049 |
|
|
|
|
Turn Signal, Front (accessory) |
32±4 CP |
No. 1157 |
822049 |
|
|
|
|
Turn Signal, Pilot (accessory) |
1 CP |
No. 53 |
811953 |
|
|
|
|
Power On Light |
2 CP |
No. 1893 |
828473 |
|
|
|
|
FLASHERS |
|
|
|
|
|
|
|
Hazard and Turn Signal (accessory) |
|
|
822867 |
|
|
|
|
FUSES (Located under instrument panel) |
|
|
|
|
|
|
|
Five Required |
20 AMP |
|
826000 |
|
|
|
|
6
|
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SPECIFICATIONS 4 |
|
4.1 |
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VEHICLE SPECIFICATIONS |
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Model Number |
Traction Type |
Differential |
Speed |
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Motor |
Ratio |
Range |
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898353 |
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36 Volt DC |
13.00:1 |
13 |
MPH (21Km/h) |
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898353EE |
Direct Drive |
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UP TO |
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to Differential |
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35 |
MILES(56 Km) |
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898354 |
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48 Volt DC |
13.00:1 |
9 MPH (14.5 Km/h) |
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898354EE |
Belt Drive |
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UP TO |
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to Differential |
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35 |
MILES(56 Km) |
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898356 |
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48 Volt DC |
15.67:1 |
7 MPH (11Km/h) |
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898356EE |
Belt Drive |
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UP TO |
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30 |
MILES (48 Km) |
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898355 |
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36 Volt DC |
13.00:1 |
13 |
MPH (21Km/h) |
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898355EE |
Direct Drive |
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35 |
MILES(56 Km) |
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898357 |
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36 Volt DC |
13.00:1 |
13 |
MPH (21Km/h) |
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898357EE |
Direct Drive |
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UP TO |
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35 |
MILES(56 Km) |
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Determining factors affecting the range are: battery condition and size, payload, the number of stops, |
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speed and operating terrain. |
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4.2 |
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BATTERY SPECIFICATIONS |
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SPECIFICATIONS
These vehicles require ªgolf cart typeº 6 volt batteries each with a MINIMUM capacity of 180 A.H. (ampere± hours at the SAE 20±hour rate) and 5/16º (8 mm) stud posts.
The MAXIMUM case dimensions are:
• |
Length |
10 3/8º (264 mm) |
• |
Width |
7 3/16º (183 mm) |
• |
Height |
11 5/8º (295 mm) |
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(including posts) |
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OR |
FOR THE 36 VOLT VEHICLE
Two ªindustrial typeº 18 volt batteries each with a MINIMUM capacity of 450 A.H. (ampere hours at the SAE 20±hour rate) or 294 A.H. (ampere hours at the 3±hour rate) with 5/16 (8 mm) stud type posts.
The MAXIMUM case dimensions are:
• |
Length |
29 |
13/16º (776 mm) |
• |
Width |
12 |
15/16º (329 mm) |
• |
Height |
13 |
1/2º (343 mm) |
OR
FOR THE 48 VOLT VEHICLE
Two ªindustrial typeº 24 volt batteries each with a MINIMUM capacity of 375 A.H. (ampere hours at the SAE 20±hour rate) or 245 A.H. (ampere hours at the 3±hour rate) with 5/16 (8 mm) stud type posts.
The MAXIMUM case dimensions are:
• |
Length |
30 |
9/16º (776 mm) |
• |
Width |
12 |
15/16º (329 mm) |
• |
Height |
13 |
1/2º (343 mm) |
7
5 MAINTENANCE
5.1 |
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BATTERY CHARGING |
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NOTICE
•DO NOT attempt to recharge the batteries with a charger not designed for this vehicle.
•Industrial batteries may require special chargers. Obtain charger recommendations from the battery supplier.
See your authorized CUSHMAN dealer for information about lifting devices.
!WARNING
UNTRAINED/UNAUTHORIZED persons should NEVER attempt to service or recharge the batteries of this vehicle.
To avoid injury, use an adequate lifting device to lift the batteries and/or rack.
NEVER use metal chains, etc., to lift the batteries and/or rack. They can cause electrical arcing resulting in battery explosion.
Stay clear when lifting, lowering or moving the batteries and/or rack. Do NOT place hands on the batteries and/or rack or the vehicle.
See your authorized CUSHMAN dealer for information about lifting devices.
5.2 |
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BATTERY LOCATION |
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The batteries are located under the rear deck.
Model 898355, 898355EE, 898357 and 898357EE are equipped with fixed battery racks.
Models 898353, 898353EE, 898354, 898354EE, 898356, and 898356EE are equipped with swing out battery racks accessible from each side of the vehicle, both secured in position with a latch handle (shown). Make sure racks are securely latched before operating the vehicle.
3111
Latch Handle
!WARNING
Fully engage battery tray latch pin in innermost slot. If tray is not properly latched and swings open when vehicle is in motion
•Bystanders may be struck
•Vehicle and surroundings may be damaged.
5.3 |
|
BATTERY CHARGER |
|
The standard vehicle is equipped with a built in fully automatic AC charger located under the deck at the rear of the vehicle.
Accessory chargers of various types are also available.
•Follow the instructions on the charger or the vehicle.
•ALWAYS place the charger cord in the pocket designed for it on the standard vehicle.
NOTICE
•New HIGH CAPACITY batteries will have a finish charge rate of 2 to 4 amps after charging for 16 hours. LOWER CAPACITY batteries may require a shorter charging time. This MAXIMUM charging time is required ONLY after operating (driving) the vehicle for 2 hours or more, i.e.: Shorter operating (driving) time requires shorter charging time.
8
MAINTENANCE 5
5.4 |
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DIFFERENTIAL |
|
The filler plug and the drain plug are illustrated. Check oil level every 200 hours. It should always be up to the level of the filler hole.
IMPORTANT!
DRAIN DIFFERENTIAL AFTER FIRST 100 HOURS OF SERVICE AND REFILL WITH EP80±90 MULTIGRADE EXTREME PRESSURE LUBRICANT. THEREAFTER LUBRICANT SHOULD BE CHANGED PER MAINTENANCE GUIDE.
REPAIRING THIS REAR AXLE IS A MAJOR SERVICE OPERATION AND SHOULD BE PERFORMED BY YOUR AUTHORIZED CUSHMAN DEALER WHO HAS THE NECESSARY EQUIPMENT AND INFORMATION.
1
2
3112
1.Filler Plug
2.Drain Plug
5.5JACKS AND JACKING LOCATIONS
A scissors type jack with a 1 1/2 ton (1361 Kg) (minimum) capacity is required.
The jacking locations are shown on the chassis lubrication chart illustration (page 10). Raise the vehicle ONLY enough to perform maintenance required.
5.6 |
|
SOLID TIRES |
|
FRONT AND REAR TIRE REMOVAL
2
1
3569
1.Valve Stem Hole
2.Wheel Retaining Nuts
Remove and reinstall as follows:
•Remove the wheel retaining nuts and remove wheel assembly from hub.
•Remove wheel hardware.
•Remove and discard tire.
•Press new tire in place.
•Reinstall and tighten wheel hardware.
•Reinstall tire and wheel and tighten wheel retaining nuts to 70 to 100 ft.±lbs. (95 to 140 N´m) torque.
•Make sure the valve stem hole is located toward the outside.
NOTICE
•The valve stem hole in the wheel half MUST be towards the outside so the wheel retaining nuts will tighten properly.
NOTICE
•Use replacement tires equivalent to or exceeding original equipment specifications.
9
5 MAINTENANCE
5.7 |
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PNEUMATIC TIRES |
|
FRONT AND REAR TIRE REMOVAL
2
1
3110
1.Wheel Retaining Nuts
2.Valve Stem
Remove and reinstall as follows:
•Remove the wheel retaining nuts and remove wheel assembly from hub.
•Reinstall tire and wheel by reversing above sequence and tighten wheel retaining nuts to 70 to 100 ft.±lbs. (95 to 140 N´m) torque.
•Make sure the valve stem is located toward the outside.
5.8 |
|
TIRE AIR PRESSURE |
|
Keep tires inflated according to the specifications corresponding to the particular tire size.
Tire Size |
Cold Inflation Pressure |
5.70 x 8 |
45 PSI (310 kPa) |
Inflat tires with care. Use a pressure gauge before connecting an air hose to a partly inflated tire. Due to the low air volume needed, over±inflation may be reached in a matter of two or three seconds.
NOTICE
•Air pressure needed is determined by the payload carried. Adjust pressure as required.
Lower pressure will help avoid leaving tire marks in soft turf. Higher pressures may be required for heavy loads. NEVER exceed maximum pressure indicated on tire.
•Improper inflation will shorten the life of your tires considerably.
•If the vehicle is operated on any surface other than smooth and level, the use of foam filled or solid tires could cause premature failure of tires, axles and suspension components.
•The 5.70 x 8 load range C (steel guard) and D tires are only to be used on the welded one piece wheel only.
•Use replacement tires equivalent to or exceeding original equipment specifications.
5.9 |
|
TOUCH-UP PAINT |
|
Safety Yellow
•16 oz. (0.5L) spray can LEAD FREE. Order part number 833252.
•1 quart (0.9L) can LEAD FREE. Order part number
833251.
10
CONTROLLER PARAMETERS 6
6.1 |
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36 VOLT PROGRAMMING |
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CURTIS 1244-5406 (2703504) CONTROLLER PARAMETERS |
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FOR MOTOR (2703945) GE MODEL NO. 5BC49JB2056 |
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CUSHMAN FACTORY SET CONTROLLER PARAMETERS |
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PARAMETER |
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RANGE |
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DESIRE |
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UNITS |
DESCRIPTION |
ACCESS |
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VOLT |
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3 |
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M1 DRIVE C/L |
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350 |
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max. current controller will supply |
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100±400 |
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M2 DRIVE C/L |
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350 |
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M3 DRIVE C/L |
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350 |
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N/A |
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M4 DRIVE C/L |
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350 |
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max. current controller will supply |
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M1 BRAKE C/L |
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100±400 |
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M2 BRAKE C/L |
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M4 BRAKE C/L |
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M1 THRT BRK % |
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establishes the braking force |
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0±100 |
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% |
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M2 THRT BRK % |
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34 |
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(% of regen braking current limit) |
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M3 THRT BRK % |
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34 |
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N/A |
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M4 THRT BRK % |
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M1 ACCEL RATE |
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0.1±5.0 |
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0.7 |
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SEC |
sets time it takes to accelerate from |
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M2 ACCEL RATE |
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0.7 |
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0% to 100% output |
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M3 ACCEL RATE |
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M4 ACCEL RATE |
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DECEL RATE |
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0±10 |
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1.5 |
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SEC |
sets time it takes controller to |
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respond to throttle decrease |
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M1 BRAKE RATE |
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4 |
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set time it takes controller to go from |
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0% to 100% braking when |
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changing directions |
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M3 BRAKE RATE |
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4 |
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N/A |
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M4 BRAKE RATE |
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4 |
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0±10 |
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6 |
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provides faster than normal accel- |
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QUICK START |
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eration upon sudden throttle demand |
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controls feel of vehicle as it slows |
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TAPER RATE |
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0±64 |
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64 |
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1/32 of a SEC |
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down & approaches zero speed |
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M1 MAX SPEED |
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0±100 |
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100 |
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% |
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max. controller output at full throttle |
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M2 MAX SPEED |
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60 |
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(see max speed adjustment section) |
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M3 MAX SPEED |
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100 |
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N/A |
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0±100 |
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M4 MAX SPEED |
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100 |
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M1 CREEP SPEED |
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0 |
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defines initial controller output when |
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0±25 |
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% |
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M2 CREEP SPEED |
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0 |
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controller initiates regenerative braking |
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M3 CREEP SPEED |
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0 |
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N/A |
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M4 CREEP SPEED |
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0 |
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REGEN SPEED |
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0±100 |
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10 |
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% |
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defines vehicle speed above which |
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controller initiates regenerative braking |
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CTRL MODE |
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1 |
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THROTTLE TYPE |
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2 |
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M1 = FORWARD DIRECTION |
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Shaded area indicates where |
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parameters have been changed. |
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M2 = REVERSE DIRECTION |
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FACTORY SETTINGS |
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Shaded area should not be changed |
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from factory settings. |
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11
6 CONTROLLER PARAMETERS
6.1 |
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36 VOLT PROGRAMMING |
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CURTIS 1244-5406 (2703504) CONTROLLER PARAMETERS |
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FOR MOTOR (2703945) GE MODEL NO. 5BC49JB2056 |
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CUSHMAN FACTORY SET CONTROLLER PARAMETERS |
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PARAMETER |
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RANGE |
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DESIRE |
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UNITS |
DESCRIPTION |
ACCESS |
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THRTL DEADBAND |
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0±30 |
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10 |
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% |
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sets the throttle neutral range |
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THROTTLE MAX |
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60±100 |
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sets the throttle full output point |
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90 |
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M1 THRTL MAP |
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40 |
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modifies the vehicle's response to |
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20±80 |
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% |
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M2 THRTL MAP |
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40 |
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throttle input |
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M3 THRTL MAP |
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40 |
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N/A |
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M4 THRTL MAP |
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40 |
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defines minimum allowed current in |
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4.5 |
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FIELD MIN |
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2±20 |
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AMP |
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( DO NOT |
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motor's field winding (see max speed |
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adjust <4.5 |
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adjustment section) must keep within |
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or >10) |
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4.5±10 for safe operation |
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defines maximum allowed current in |
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7.5±30 |
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30 |
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motor's field winding |
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FLD MAP START |
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defines armature current at which the field |
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60 |
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0±240 |
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map starts to increase from field min. valve |
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FIELD MAP |
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controls how much field current is applied |
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0±100 |
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50 |
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% |
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for a given armature current |
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CURRENT RATIO |
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determine the maximum torque the motor |
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1, 2, 4 or 8 |
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2 |
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can provide at partial throttle |
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determine how strongly the controller |
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RESTRAINT |
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1±10 |
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3 |
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attempts to limit vehicle speed |
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adjust applied motor voltage as a function |
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LOAD COMP. |
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0±25 |
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0.0 |
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of motor load current |
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high pedal disable (prevents vehicle from |
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0, 1 or 2 |
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1 |
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HPD |
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driving if greater than 25% throttle is applied |
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when controller turned on |
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static return to off prevents vehicle from |
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SRO |
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0, 1, 2 or 3 |
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U |
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0 or 1 |
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being started when ªin gearº |
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Type 0: no SRO |
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Type 1: SRO on (interlock input plus a |
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direction input) |
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Type 2: Not used |
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Type 3: Not used |
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sets time to allow interlock switch to be |
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SEQUENCING DLY |
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0±3 |
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2 |
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cycled to prevent inadverted activation |
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of HPD or SRO |
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MAIN CONT INTR |
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request for interlock input before |
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ON |
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vehicle operation |
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MAIN OPEN DLY |
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0±40 |
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1 |
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main contactor dropout delay |
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enables main contactor checks for |
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WELD CHECK |
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ON |
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welded circuit |
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M1 = FORWARD DIRECTION
M2 = REVERSE DIRECTION
FACTORY SETTINGS
Shaded area indicates where parameters have been changed.
Shaded area should not be changed from factory settings.
12
CONTROLLER PARAMETERS 6
6.1 |
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36 VOLT PROGRAMMING |
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CURTIS 1244-5406 (2703504) CONTROLLER PARAMETERS |
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FOR MOTOR (2703945) GE MODEL NO. 5BC49JB2056 |
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CUSHMAN FACTORY SET CONTROLLER PARAMETERS |
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PARAMETER |
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RANGE |
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DESIRE |
UNITS |
DESCRIPTION |
ACCESS |
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MAIN CHECK |
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enables main contactor checks for |
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ON |
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OEM |
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open circuit |
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AUX ENABLE |
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N/A |
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OFF |
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EM BRAKE |
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OFF |
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N/A |
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AUX DELAY |
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0.0 |
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N/A |
OEM |
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AUX CHECK |
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OFF |
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N/A |
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N/A |
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EM BRAKE DELAY |
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0.0 |
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OEM |
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EM BRAKE CHECK |
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N/A |
OEM |
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OFF |
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REV DRVR CHECK |
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OFF |
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N/A |
OEM |
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defines contactor pull±in voltage as % |
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CONT PULL IN |
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20±100 |
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34 |
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% |
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OEM |
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of nominal battery voltage |
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defines contactor holding voltage ± in |
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CONT HOLDING |
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26 |
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% |
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OEM |
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20±100 |
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voltage 95% of nominal battery voltage |
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EMR REV ENABLE |
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OFF |
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N/A |
OEM |
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EMR REV C/L |
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350 |
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N/A |
OEM |
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EMR REV. CHECK |
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OFF |
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N/A |
OEM |
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ANTI±TIEDOWN |
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OEM |
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OFF |
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N/A |
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FAULT CODE |
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ON |
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allows faults to be displayed |
OEM |
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PEDAL INTRLCK |
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OFF |
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N/A |
OEM |
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enables or disables pre±charge function |
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PRE CHARGE |
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ON |
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OEM |
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M1 = FORWARD DIRECTION
M2 = REVERSE DIRECTION
FACTORY SETTINGS
Shaded area indicates where parameters have been changed.
Shaded area should not be changed from factory settings.
6.2 |
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MAX SPEED ADJUSTMENT |
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36 VOLT PROGRAMMING |
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CURTIS 1244±5406 (2703504) CONTROLLER |
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FOR MOTOR (2703945) G.E. MODEL NO. 5BC49JB2056 |
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MAX SPEED CHART |
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MAX SPEED (MPH) |
FIELD MIN |
MI/MAX SPEED |
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13 |
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4.5 |
100 |
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12 |
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5.5 |
100 |
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11 |
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100 |
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10 |
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7.5 |
100 |
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9 |
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100 |
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8 |
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10 |
100 |
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10 |
90 |
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Max speed in the forward mode may be limited by adjusting the field MIN and M1 max speed parameters as shown in the chart above. Max speed in the reverse direction may be increased from factory setting by adjusting the M2 max speed parameter only. Never adjust M2 to be larger than M1 (don't adjust reverse speed to be faster than forward speed)
13
6 CONTROLLER PARAMETERS
6.3 |
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48 VOLT PROGRAMMING |
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CURTIS 1244-5407 (2703505) CONTROLLER PARAMETERS |
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FOR MOTOR (2703946) GE MODEL NO. 5BC49JB2061 |
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CUSHMAN FACTORY SET CONTROLLER PARAMETERS |
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PARAMETER |
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RANGE |
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DESIRE |
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UNITS |
DESCRIPTION |
ACCESS |
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VOLT |
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4 |
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M1 |
DRIVE C/L |
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350 |
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max. current controller will supply |
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100±400 |
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350 |
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M2 |
DRIVE C/L |
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to the motor during drive operation |
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M3 DRIVE C/L |
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350 |
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N/A |
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M4 DRIVE C/L |
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350 |
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M1 |
BRAKE C/L |
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165 |
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max. current controller will supply |
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100±400 |
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AMP |
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M2 |
BRAKE C/L |
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165 |
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to the motor during braking |
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M3 BRAKE C/L |
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165 |
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N/A |
OEM |
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M4 BRAKE C/L |
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165 |
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M1 |
THRT BRK % |
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0±100 |
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14 |
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% |
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establishes the braking force |
U |
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M2 |
THRT BRK % |
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14 |
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(% of regen braking current limit) |
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M3 THRT BRK % |
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14 |
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N/A |
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14 |
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M4 THRT BRK % |
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M1 |
ACCEL RATE |
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0.1±5.0 |
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0.7 |
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SEC |
sets time it takes to accelerate from |
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M2 ACCEL RATE |
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0.7 |
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0% to 100% output |
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M3 ACCEL RATE |
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0.7 |
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N/A |
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M4 ACCEL RATE |
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0.7 |
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DECEL RATE |
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0±10 |
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1.5 |
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SEC |
sets time it takes controller to |
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respond to throttle decrease |
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M1 |
BRAKE RATE |
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0.1±5.0 |
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4 |
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SEC |
set time it takes controller to go |
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M2 BRAKE RATE |
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4 |
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from 0% to 100% braking when |
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changing directions |
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M3 BRAKE RATE |
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4 |
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N/A |
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M4 BRAKE RATE |
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4 |
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0±10 |
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6 |
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provides faster than normal accel- |
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QUICK START |
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eration upon sudden throttle demand |
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controls feel of vehicle as it slows |
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TAPER RATE |
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0±64 |
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64 |
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OEM |
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1/32 of a SEC |
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down & approaches zero speed |
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M1 |
MAX SPEED |
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0±100 |
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100 |
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% |
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max. controller output at full throttle |
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M2 |
MAX SPEED |
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60 |
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(see max speed adjustment section) |
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M3 MAX SPEED |
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100 |
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N/A |
OEM |
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0±100 |
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M4 MAX SPEED |
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100 |
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M1 |
CREEP SPEED |
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0 |
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defines initial controller output when |
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0±25 |
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% |
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M2 |
CREEP SPEED |
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0 |
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controller initiates regenerative braking |
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M3 CREEP SPEED |
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0 |
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N/A |
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M4 CREEP SPEED |
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0 |
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defines vehicle speed above which |
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REGEN SPEED |
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0±100 |
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0 |
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% |
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controller initiates regenerative braking |
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CTRL MODE |
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1 |
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THROTTLE TYPE |
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2 |
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M1 |
= FORWARD DIRECTION |
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Shaded area indicates where |
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parameters have been changed. |
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M2 |
= REVERSE DIRECTION |
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FACTORY SETTINGS |
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Shaded area should not be changed |
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from factory settings. |
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14
6 CONTROLLER PARAMETERS
6.3 |
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48 VOLT PROGRAMMING |
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|
CURTIS 1244-5407 (2703505) CONTROLLER PARAMETERS |
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FOR MOTOR (2703946) GE MODEL NO. 5BC49JB2061 |
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CUSHMAN FACTORY SET CONTROLLER PARAMETERS |
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PARAMETER |
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RANGE |
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DESIRE |
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UNITS |
DESCRIPTION |
ACCESS |
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OEM |
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THRTL DEADBAND |
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0±30 |
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10 |
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% |
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sets the throttle neutral range |
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THROTTLE MAX |
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OEM |
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60±100 |
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sets the throttle full output point |
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90 |
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% |
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M1 THRTL MAP |
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40 |
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modifies the vehicle's response to |
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20±80 |
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% |
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M2 THRTL MAP |
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40 |
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throttle input |
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M3 THRTL MAP |
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40 |
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N/A |
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40 |
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M4 THRTL MAP |
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defines minimum allowed current in |
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3.5 |
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FIELD MIN |
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2±20 |
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AMP |
U |
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( DO NOT |
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motor's field winding (see max speed |
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adjust <3.5 |
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adjustment section) must keep within |
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or >10) |
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3.5±10 for safe operation |
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defines maximum allowed current in |
OEM |
FIELD MAX |
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7.5±30 |
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30 |
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AMP |
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motor's field winding |
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FLD MAP START |
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defines armature current at which the field |
OEM |
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60 |
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AMP |
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0±240 |
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map starts to increase from field min. valve |
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FIELD MAP |
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controls how much field current is applied |
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0±100 |
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50 |
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% |
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OEM |
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for a given armature current |
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determine the maximum torque the motor |
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CURRENT RATIO |
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1, 2, 4 or 8 |
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2 |
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OEM |
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can provide at partial throttle |
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determine how strongly the controller |
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RESTRAINT |
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1±10 |
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3 |
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OEM |
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attempts to limit vehicle speed |
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adjust applied motor voltage as a function |
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LOAD COMP. |
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0±25 |
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0.0 |
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OEM |
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of motor load current |
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high pedal disable (prevents vehicle from |
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0, 1 or 2 |
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1 |
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OEM |
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HPD |
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driving if greater than 25% throttle is applied |
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when controller turned on |
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static return to off prevents vehicle from |
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SRO |
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0, 1, 2 or 3 |
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U |
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0 or 1 |
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being started when ªin gearº |
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Type 0: no SRO |
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Type 1: SRO on (interlock input plus a |
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direction input) |
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Type 2: Not used |
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Type 3: Not used |
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sets time to allow interlock switch to be |
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SEQUENCING DLY |
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0±3 |
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2 |
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cycled to prevent inadverted activation |
OEM |
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of HPD or SRO |
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MAIN CONT INTR |
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request for interlock input before |
OEM |
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ON |
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vehicle operation |
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MAIN OPEN DLY |
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0±40 |
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1 |
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main contactor dropout delay |
OEM |
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enables main contactor checks for |
OEM |
WELD CHECK |
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ON |
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welded circuit |
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M1 = FORWARD DIRECTION
M2 = REVERSE DIRECTION
FACTORY SETTINGS
Shaded area indicates where parameters have been changed.
Shaded area should not be changed from factory settings.
15
6 CONTROLLER PARAMETERS
6.3 |
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48 VOLT PROGRAMMING |
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CURTIS 1244-5407 (2703505) CONTROLLER PARAMETERS |
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||||||||||||||||||||||||||
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FOR MOTOR (2703946) GE MODEL NO. 5BC49JB2061 |
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CUSHMAN FACTORY SET CONTROLLER PARAMETERS |
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PARAMETER |
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RANGE |
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DESIRE |
UNITS |
DESCRIPTION |
ACCESS |
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MAIN CHECK |
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enables main contactor checks for |
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ON |
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OEM |
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open circuit |
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AUX ENABLE |
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N/A |
OEM |
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OFF |
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EM BRAKE |
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OFF |
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N/A |
OEM |
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AUX DELAY |
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0.0 |
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N/A |
OEM |
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AUX CHECK |
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OFF |
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N/A |
OEM |
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N/A |
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EM BRAKE DELAY |
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0.0 |
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OEM |
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EM BRAKE CHECK |
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N/A |
OEM |
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OFF |
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REV DRVR CHECK |
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OFF |
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N/A |
OEM |
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defines contactor pull±in voltage as % |
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CONT PULL IN |
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20±100 |
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24 |
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% |
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OEM |
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of nominal battery voltage |
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defines contactor holding voltage ± in |
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CONT HOLDING |
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20 |
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% |
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OEM |
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20±100 |
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voltage 95% of nominal battery voltage |
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EMR REV ENABLE |
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OFF |
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N/A |
OEM |
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EMR REV C/L |
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350 |
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N/A |
OEM |
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EMR REV. CHECK |
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OFF |
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N/A |
OEM |
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ANTI±TIEDOWN |
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OEM |
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OFF |
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N/A |
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FAULT CODE |
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ON |
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allows faults to be displayed |
OEM |
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PEDAL INTRLCK |
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OFF |
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N/A |
OEM |
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enables or disables pre±charge function |
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||||
PRE CHARGE |
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ON |
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OEM |
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M1 = FORWARD DIRECTION
M2 = REVERSE DIRECTION
FACTORY SETTINGS
MAX SPEED ADJUSTMENT 48 VOLT PROGRAMMING
Shaded area indicates where parameters have been changed.
Shaded area should not be changed from factory settings.
CURTIS 1244±5407 (2703505) CONTROLLER
FOR MOTOR (2703946) G.E. MODEL NO. 5BC49JB2061
MAX SPEED CHART
FOR
MODEL 898354 ± 4000 LBS.
MAX SPEED (MPH) |
FIELD MIN |
MI/MAX SPEED |
|
|
|
9 |
3.5 |
100 |
8 |
4.5 |
100 |
7 |
6 |
100 |
6 |
8 |
100 |
MAX SPEED CHART
FOR
MODEL 898356 ± 5000 LBS.
MAX SPEED (MPH) |
FIELD MIN |
MI/MAX SPEED |
|
|
|
7 |
3.5 |
100 |
6 |
5.0 |
100 |
|
|
|
|
|
|
Max speed in the forward mode may be limited by adjusting the field MIN and M1 max speed parameters as shown in the chart above. Max speed in the reverse direction may be increased from factory setting by adjusting the M2 max speed parameter only. Never adjust M2 to be larger than M1 (don't adjust reverse speed to be faster than forward speed)
16
TORQUE CHART 7
TORQUE SPECIFICATIONS
HEX HEAD CAP SCREWS
The torque values shown should be used as a general guideline when specific torque values are not given.
U.S. Standard Hardware
Grade |
|
|
Shank Size (Diameter in inches, fine or coarse thread) |
|
|
|
|
|||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
1/4 |
5/16 |
3/8 |
7/16 |
1/2 |
9/16 |
5/8 |
3/4 |
7/8 |
1 |
1 1/8 |
|
|
|
|
|
|
|
|
|
|
|||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SAE |
ft.-lbs. |
|
9 |
18 |
31 |
50 |
75 |
110 |
150 |
250 |
378 |
583 |
782 |
|
|
|
grade |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
N´m |
|
12 |
24 |
42 |
68 |
102 |
150 |
203 |
339 |
513 |
790 |
1060 |
|
|
|
|
5 * |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
SAE |
ft.-lbs. |
|
13 |
28 |
46 |
75 |
115 |
165 |
225 |
370 |
591 |
893 |
1410 |
|
|
|
grade |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8 ** |
N´m |
|
18 |
38 |
62 |
108 |
156 |
224 |
305 |
502 |
801 |
1211 |
1912 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flangelock |
ft.-lbs. |
|
|
24 |
40 |
|
|
|
|
|
|
|
|
|
|
|
Screw w/ |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Flangelock |
N´m |
|
|
33 |
54 |
|
|
|
|
|
|
|
|
|
|
|
Nut |
|
|
|
|
|
|
|
|
|
|
|
|
|
|||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* Grade 5 marking ± |
|
Minimum commercial quality (Lower quality not recommended). |
||||||||||||||
** Grade 8 marking ± |
|
|
|
|
|
|
|
|
|
|
|
|
|
Metric Standard Hardware
Grade |
|
Shank Size (Diameter in millimeters, fine or coarse thread) |
|
|
|
|
||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
M4 |
M5 |
M6 |
M7 |
M8 |
M10 |
M12 |
M14 |
M16 |
M18 |
|
M20 |
M22 |
M24 |
M27 |
|
|
|
|
||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade |
ft.-lbs. |
1.5 |
3 |
5.2 |
8.2 |
13.5 |
24 |
43.5 |
70.5 |
108 |
142 |
|
195 |
276 |
353 |
530 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
8.8* |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
N´m |
2 |
4 |
7 |
11 |
18 |
32 |
58 |
94 |
144 |
190 |
|
260 |
368 |
470 |
707 |
|
|
|
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade |
ft.-lbs. |
2.2 |
4.5 |
7.5 |
12 |
18.8 |
35.2 |
62.2 |
100 |
147 |
202 |
|
275 |
390 |
498 |
747 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
10.9** |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
N´m |
3 |
6 |
10 |
16 |
25 |
47 |
83 |
133 |
196 |
269 |
|
366 |
520 |
664 |
996 |
|
|
|
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
Grade |
ft.-lbs. |
2.7 |
5.2 |
8.2 |
15 |
21.8 |
43.5 |
75 |
119 |
176 |
242 |
|
330 |
471 |
596 |
904 |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
12.9 *** |
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
N´m |
3.6 |
7 |
11 |
20 |
29 |
58 |
100 |
159 |
235 |
323 |
|
440 |
628 |
794 |
1205 |
|
|
|
|||||||||||||||
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
|
* Grade 8.8 marking ± 8.8 |
** Grade 10.9 marking ± 10.9 |
*** Grade 12.9 marking ± 12.9 |
17
8.1 FRAME
MODELS 898353, 898353EE, 898354, 898354EE, 898356, 898356EE
AND
ACCESSORY FLOOR PLATE DECK
PART NO. 886659
MODELS 898353, 898353EE, 898354, 898354EE, 898356, 898356EE
23 |
24 |
|
25
12
5
8
|
|
|
4 |
|
|
9 |
2 |
|
|
1 |
|
|
|
|
|
|
|
15 |
|
|
|
4 |
13 |
|
1 |
2 |
|
|
|
|
|
16 |
|
|
|
17 |
|
11 |
6 |
|
|
|
19 |
|
|
10 |
22 |
|
|
|
4 |
|
|
|
2 |
3 |
|
|
1 |
|
8 |
7 |
|
|
|
||
|
|
18 |
20 |
14 |
|
|
|
|
|
|
3 |
21 |
|
18
FRAME 8.1
MODELS 898353, 898353EE, 898354, 898354EE, 898356, 898356EE
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
1 |
103867 |
Washer, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
|
2 |
306325 |
Lockwasher, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
|
3 |
306416 |
Screw, 5/16±18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 7 |
|
4 |
306932 |
Nut, 5/16±18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
|
5 |
800017 |
Screw, 1/4±20 x 1, P.T.H. . . . . . . . . . . . . . . . . . . . . . 2 |
|
|
6 |
800085 |
Bolt, carriage, 5/16±18 x 1 . . . . . . . . . . . . . . . . . . |
. . 8 |
|
7 |
800177 |
Screw, 5/16±18 x 3/4, P.T.H. . . . . . . . . . . . . . . . . . |
. . 2 |
|
8 |
800279 |
Nut, speed, 1/4±20 . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 5 |
|
9 |
800331 |
Screw, tapping, #14 x 3/4 . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
10 |
825922 |
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
11 |
828889 |
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
12 |
829337 |
Floor, wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
13 |
829865 |
Bracket, tie down . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 4 |
|
14 |
830790 |
Plate, Cushman . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
15 |
837613 |
Cover, master cylinder . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
16 |
886855 |
Panel, front w/decals . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
17 |
827664 |
•Decal, warning/operation . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
18 |
830926 |
•Decal, charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
19 |
889888 |
Frame, (A Models) . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
20 |
841193 |
Cover, foot pedal (B models) . . . . . . . . . . . . . . . . |
. . 1 |
|
21 |
306419 |
Screw, 1/4±20 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . |
. . 3 |
|
22 |
893237 |
Frame, (B Models) . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
ACCESSORY FLOOR PLATE DECK
PART NO. 886659
MODELS 898353, 898353EE, 898354, 898354EE, 898356, 898356EE
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
23 |
886659 |
Deck, floor plate . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
24 |
829863 |
•Deck, REAR half . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
25 |
829993 |
•Deck, FRONT half . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
19
8
MODELS 898355, 898355EE
15
5
8
|
|
|
|
4 |
|
9 |
|
20 |
2 |
|
24 |
1 |
||
|
|
|
||
|
14 |
|
|
23 |
|
|
|
|
|
|
4 |
25 |
|
12 |
1 |
2 |
|
|
|
|
|
|
|
|
16 |
|
|
|
|
17 |
|
|
11 |
6 |
|
10 |
|
|
19 |
|
|
|
22 |
|
|
|
|
|
4 |
|
|
|
|
2 |
3 |
|
8 |
|
1 |
|
|
|
7 |
|
|
|
|
|
18
13 |
|
21 |
|
|
|
|
3 |
20 |
|
|
20
FRAME 8.2
|
|
MODELS 898355, 898355EE |
|
|
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
1 |
103867 |
Washer, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 13 |
|
2 |
306325 |
Lockwasher, 5/16 . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 13 |
|
3 |
306416 |
Screw, 5/16±18 x 1 . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 7 |
|
4 |
306932 |
Nut, 5/16±18 . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . 13 |
|
5 |
800017 |
Screw, 1/4±20 x 1, P.T.H. . . . . . . . . . . . . . . . . . . . . . 2 |
|
|
6 |
800085 |
Bolt, carriage, 5/16±18 x 1 . . . . . . . . . . . . . |
. . . . . . . 4 |
|
7 |
800177 |
Screw, 5/16±18 x 3/4, P.T.H. . . . . . . . . . . . . |
. . . . . . . 8 |
|
8 |
800279 |
Nut, speed, 1/4±20 . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 2 |
|
9 |
800331 |
Screw, tapping, #14 x 3/4 . . . . . . . . . . . . . . |
. . . . . . . 5 |
|
10 |
825922 |
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 2 |
|
11 |
828889 |
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
12 |
829865 |
Bracket, tie down . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 4 |
|
13 |
830790 |
Plate, Cushman . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
14 |
837613 |
Cover, master cylinder . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
15 |
837630 |
Floor, wood . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
16 |
886855 |
Panel, front w/decals . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
17 |
827664 |
•Decal, warning/operation . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
18 |
830926 |
•Decal, charger . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
19 |
891994 |
Frame (A model) . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
20 |
306419 |
Screw, 1/4±20 x 1/2 . . . . . . . . . . . . . . . . . . . |
. . . . . . . 3 |
|
21 |
841193 |
Cover, foot pedal (B model) . . . . . . . . . . . . |
. . . . . . . 1 |
|
22 |
893238 |
Frame (B model) . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
23 |
841739 |
Cover, access . . . . . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 1 |
|
24 |
830355 |
Seal, weather, 35' (10.7M) . . . . . . . . . . . . |
As Req'd. |
|
25 |
800279 |
Nut, speed, 1/4±20 . . . . . . . . . . . . . . . . . . . . |
. . . . . . . 7 |
|
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
21
8.3 FRAME
MODEL 898357, 898357EE
AND
ACCESSORY FLOOR PLATE DECK
PART NO. 886659
22 |
23 |
24
12
5
8
|
|
|
4 |
|
9 |
|
2 |
|
|
1 |
|
|
|
|
|
|
15 |
|
|
|
4 |
|
13 |
1 |
2 |
|
|
|
|
|
|
16 |
|
|
|
17 |
|
11 |
6 |
|
10 |
|
19 |
|
|
4 |
|
|
|
|
|
|
|
|
2 |
3 |
|
8 |
1 |
|
7 |
||
|
|
|
|
|
18 |
|
|
14 |
|
|
21 |
3 |
|
20 |
|
|
|
|
22
FRAME 8.3
|
|
MODEL 898357, 898357EE |
|
|
|
|
AND |
|
|
|
|
ACCESSORY FLOOR PLATE DECK |
|
|
|
|
PART NO. 886659 |
|
|
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
1 |
103867 |
Washer, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
|
2 |
306325 |
Lockwasher, 5/16 . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
|
3 |
306416 |
Screw, 5/16±18 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 7 |
|
4 |
306932 |
Nut, 5/16±18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 17 |
|
5 |
800017 |
Screw, 1/4±20 x 1, P.T.H. . . . . . . . . . . . . . . . . . . . . . 2 |
|
|
6 |
800085 |
Bolt, carriage, 5/16±18 x 1 . . . . . . . . . . . . . . . . . . |
. . 8 |
|
7 |
800177 |
Screw, 5/16±18 x 3/4, P.T.H. . . . . . . . . . . . . . . . . . |
. . 2 |
|
8 |
800279 |
Nut, speed, 1/4±20 . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 5 |
|
9 |
800331 |
Screw, tapping, #14 x 3/4 . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
10 |
825922 |
Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
11 |
828889 |
Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
12 |
829337 |
Floor, wood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
13 |
829865 |
Braket, tie down . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 4 |
|
14 |
830790 |
Plate, Cushman . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
15 |
837613 |
Cover, master cylinder . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
16 |
886855 |
Panel, front w/decals . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
17 |
827664 |
•Decal, warning/operation . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
18 |
830926 |
•Decal, charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
19 |
893149 |
Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
20 |
306419 |
Screw, 1/4±20 x 1/2 . . . . . . . . . . . . . . . . . . . . . . . . |
. . 3 |
|
21 |
841193 |
Cover, foot pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
|
|
ACCESSORY FLOOR PLATE DECK |
|
|
|
|
|
PART NO. 886659 |
|
|
|
|
MODELS 898336A, 898341A |
|
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
22 |
886659 |
Deck, floor plate . . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . 1 |
|
23 |
829863 |
•Deck, REAR half . . . |
. . . . . . . . . . . . . . . . . . . . . . . . . 1 |
|
24 |
829993 |
•Deck, FRONT half . |
. . . . . . . . . . . . . . . . . . . . . . . . . 1 |
|
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
23
8.4 FRONT AXLE
(MODELS: 898353, 898353EE
898355 , 898355EE 29 898357, 898357EE)
(MODELS 31 898354, 898354EE 898356, 898356EE 5 LEAF)
9
21
1
16
9
1
12
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6 |
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33 RIGHT |
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34 LEFT |
35 |
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6 |
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7 |
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2 |
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4 |
REPRESENTATIVE |
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HARDWARE |
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9 |
10 |
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1 |
16 |
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11 |
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13 |
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20 |
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8 |
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19 |
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14 |
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17 |
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30 |
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28 |
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32 |
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(MODELS: |
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898354, |
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5 |
27 |
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898354EE |
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23 |
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898356 |
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898356EE) |
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15 |
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28 |
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36 MODELS: 898353, 898353EE |
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18◊ |
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898353, 898354EE |
FRONT |
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898355, 898355EE |
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898357, 898357EE |
OF |
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24 |
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39 |
VEHICLE |
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41 |
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25 |
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40 |
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41 |
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26 |
22
24
37
38
3
24
FRONT AXLE 8.4
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
1 |
120166 |
Lockwasher, 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 7 |
|
2 |
120177 |
Lockwasher, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
|
3 |
306414 |
Screw, 3/8±16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
4 |
306562 |
Nut, 3/8±16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
|
5 |
306834 |
Screw, 3/8±16 x 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
6 |
306835 |
Screw, 3/8±16 x 1 1/4 . . . . . . . . . . . . . . . . . . . . . . . |
14 |
|
7 |
306981 |
Washer, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
22 |
|
8 |
306982 |
Washer, 7/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
9 |
308332 |
Nut, 1/2±13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 8 |
|
10 |
311745 |
Nut, 3/4±16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
11 |
312272 |
Lockwasher, 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
12 |
316913 |
Screw, 1/2±13 x 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
13 |
548941 |
Screw, 1/2±13 x 4 1/2 . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
14 |
800294 |
Nut, lock, 7/16±14 . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
15 |
807439 |
Fitting, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
16 |
813850 |
Bumper, travel limiting . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
17 |
817891 |
Bearing, thrust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
◊ See Note. |
18 |
827648 |
Shim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
19 |
829251 |
Retainer, spring & king pin . . . . . . . . . . . . . . . . . . . |
. 2 |
|
20 |
889589 |
Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
21 |
830477 |
Washer, camber adjuster . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
22 |
832998 |
Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
23 |
833099 |
Bracket, reinforcement . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
24 |
833105 |
Washer, special . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 4 |
|
25 |
886225 |
Pin, king . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
26 |
829229 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1 |
|
27 |
886227 |
Axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
28 |
818238 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
29 |
886234 |
Spring and bushing, 898353, 898353EE |
|
|
|
|
898355, 898355EE, 898357, 898357EE . . . . . . |
. 1 |
|
30 |
829229 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
31 |
888753 |
Spring and bushing (5 leaf) |
|
|
|
|
898354, 898354EE, 898356, 898356EE . . . . . . |
. 1 |
|
32 |
829229 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
33 |
888200 |
Bracket, spring perch (RIGHT) . . . . . . . . . . . . . . . . |
. 1 |
|
34 |
888201 |
Bracket, spring perch (LEFT) . . . . . . . . . . . . . . . . . |
. 1 |
|
35 |
888203 |
Perch, spring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1 |
|
36 |
888310 |
Bracket, lower arm (REAR) . . . . . . . . . . . . . . . . . . . |
. 1 |
|
37 |
888321 |
Bracket, lower arm (FRONT) . . . . . . . . . . . . . . . . . |
. 1 |
|
38 |
888322 |
Bolt, lower arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1 |
|
39 |
888325 |
Arm and bushing (LOWER) . . . . . . . . . . . . . . . . . . |
. 2 |
|
40 |
807439 |
•Fitting, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 1 |
|
41 |
818238 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. 2 |
|
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
◊ Use shims as required to obtain .001 to .011 clearance on opposite end.
25
8.5 FRONT SPRING
FRONT FRAME BRACE, FRONT SPRING, ARM AND BUSHING
MODELS 898356, 898356EE
9
7
2 |
8 |
|
9
4
3
1
5
6
Ref. |
Part |
Description |
No. |
Notes |
No. |
No. |
Req'd |
||
1 |
120177 |
Lockwasher, 3/8 . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
2 |
306414 |
Screw, 3/8±16 x 1 . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
3 |
306562 |
Nut, 3/8±16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
4 |
834200 |
Brace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
5 |
888753 |
Spring, front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
6 |
829229 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
7 |
888892 |
Arm and bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
8 |
807439 |
•Fitting, lubrication . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
|
9 |
818238 |
•Bushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
|
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
26
FRONT HUB 8.6
FRONT HUB WITHOUT FRONT BRAKE
MODELS 898353, 898353EE, 898355, 898355EE, 898357, 898357EE
10
7
|
|
5 |
|
4 |
9 |
|
2 |
|
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|
11 |
6 |
3 |
8 |
|
||
|
1 |
|
Ref. |
Part |
Description |
No. |
Notes |
|
No. |
No. |
Req'd |
|
||
1 |
103960 |
Washer, 13/16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
2 |
304636 |
Pin, cotter, 1/8 x 1 1/8 . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
3 |
385174 |
Bearing, cone & roller (outer) . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
4 |
311537 |
Nut, 3/4±16, castle . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
5 |
548136 |
Bearing, cone & roller (inner) . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
6 |
817250 |
Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
7 |
829256 |
Seal, grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
8 |
886223 |
Hub, complete . . . . . . . . . . . . . . . . . . . . . . . . . . . . . |
. . 2 |
Quantity indicated for both |
sides. |
9 |
548135 |
•Cup, bearing (inner) . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
Quantity indicated for both |
sides. |
10 |
806274 |
•Screw, wheel mounting . . . . . . . . . . . . . . . . . . . . |
. . 5 |
Quantity indicated for both |
sides. |
11 |
808088 |
•Cup, bearing (outer) . . . . . . . . . . . . . . . . . . . . . . . |
. . 1 |
Quantity indicated for both |
sides. |
•INDENTED PART NAMES INDICATE THESE PARTS ARE INCLUDED IN PRECEDING ASSEMBLY.
27
8.7 SEAT
21
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22 |
6 |
5 |
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7
20
3
5
3
2
5 |
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3 |
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19 |
1 |
7 |
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11 |
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23 |
15 |
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18 |
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3 |
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7 |
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9 |
13 |
14 |
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20 |
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17 |
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5 |
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10 |
3 |
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3 |
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2 |
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12 |
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16 |
|
8 |
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4 |
28