Textron Ransomes Parkway 2250 Plus Safety And Operation Manual

3
YEARS OF MOWING
EXCELLENCE
© 2002, Ransomes Jacobsen Limited. All Rights Reserved
1 CONTENTS
1 CONTENTS ................................................................................................................ 1
2 INTRODUCTION
2.1 IMPORT ANT ..............................................................................................................2
2.2 PRODUCT IDENTIFICATION....................................................................................... 2
3 SAFETY INSTRUCTIONS
3.1 OPERATING INSTRUCTIONS ..................................................................................... 3
3.2 SAFETY SIGNS .......................................................................................................... 3
3.3 STARTING THE ENGINE ............................................................................................. 3
3.4 DRIVING THE MACHINE ............................................................................................ 3
3.5 TRANSPORTING ........................................................................................................ 3
3.6 LEA VING THE DRIVING POSITION ............................................................................ 4
3.7 SLOPES..................................................................................................................... 4
3.8 BLOCKED CUTTING CYLINDERS .............................................................................. 4
3.9 ADJUSTMENTS, LUBRICA TION AND MAINTENANCE ............................................... 4
3.10 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS ........................................7
4 SPECIFICA TIONS
4.1 ENGINE SPECIFICATION............................................................................................ 8
4.2 MACHINE SPECIFICA TION ........................................................................................ 8
4.3 DIMENSIONS .............................................................................................................8
4.4 VIBRA TION LEVEL .................................................................................................... 9
4.5 SLOPES..................................................................................................................... 9
4.6 RECOMMENDED LUBRICANTS ................................................................................. 9
4.7 CUTTING PERFORMANCE .........................................................................................9
4.8 CUTTING PERFORMANCE (AREA) ............................................................................ 9
4.9 CONFORMITY CERTIFICATES ................................................................................. 10
RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
5 DECALS
5.1 SAFETY DECALS ..................................................................................................... 12
5.2 INSTRUCTION DECALS ............................................................................................12
6 CONTROLS
6.1 STARTER SWITCH ...................................................................................................13
6.2 THROTTLE CONTROL LEVER .................................................................................. 13
6.3 STEERING WHEEL RAKE ADJUSTMENT .................................................................. 13
6.4 FOOTPEDAL ............................................................................................................. 13
6.5 SPEED LIMITER ........................................................................................................ 1 3
6.6 TRANSPORT LATCHES............................................................................................ 14
6.7 P ARKING BRAKE ...................................................................................................... 14
6.8 HYDRAULIC LIFT LEVERS .......................................................................................14
6.9 UNIT COUNTER BALANCE CONTROL ...................................................................... 14
6.10 CUTTING UNIT SWITCHES ....................................................................................... 15
6.11 V ARIABLE CYLINDER SPEED ...................................................................................15
6.12 BACKLAPPING LEVER............................................................................................. 15
6.13 INSTRUMENT P ANEL ............................................................................................... 16
6.14 DIFF LOCK CONTROL .............................................................................................. 17
7 OPERA TION
7.1 DAIL Y INSPECTION .................................................................................................. 18
7.2 OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM ................................... 19
7.3 OPERA TING PROCEDURE ......................................................................................... 20
7.4 STARTING THE ENGINE ............................................................................................ 21
7.5 DRIVING ................................................................................................................... 21
7.6 MOWING .................................................................................................................. 21
7.7 TO STOP THE ENGINE .............................................................................................. 21
7.8 PUSHING THE MACHINE WITH THE ENGINE STOPPED ............................................23
8 ADJUSTMENTS
8.1 HEIGHT OF CUT ....................................................................................................... 24
8.2 SEA T (GRAMMER GS85/90)..................................................................................... 25
8.3 SEA T (GRAMMER MSG 20) ..................................................................................... 26
9 MAINTENANCE
9.2 LUBRICATION AND MAINTENANCE CHART DIESEL POWERED MACHINES ............ 27
9.3 LUBRICATION AND MAINTENANCE CHART LPG POWERED MACHINES ................ 28
9.1 DAIL Y CHECKS ........................................................................................................ 29
10 GUARANTEE / SALES & SERVICE ............................................................................30
GB-1
2 INTRODUCTION
RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
2.1 IMPORTANT IMPORTANT: This is a precision machine and the service obtained from it depends on the way it is
operated and maintained. This SAFETY AND OPERATORS MANUAL should be regarded as part of the machine. Suppliers of both
new and second-hand machines are advised to retain documentary evidence that this manual was provided with the machine.
This machine is designed solely for use in customary grass cutting operations. Use in any other way is considered as contrary to the intended use. Compliance with and strict adherence to the conditions of operation, service and repair as specified by the manufacturer, also constitute essential elements of the intended use.
Before attempting to operate this machine, ALL operators MUST read through this manual and make themselves thoroughly conversant with Safety Instructions, controls, lubrication and maintenance.
Accident prevention regulations, all other generally recognized regulations on safety and occupational medicine, and all road traffic regulations shall be observed at all times.
Any arbitrary modifications carried out on this machine may relieve the manufacturer of liability for any resulting damage or injury.
2.12 PRODUCT IDENTIFICATION
A Machine Name B Serial Number C Year of Manufacture D Machine Weight E Engine Power
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3 SAFETY INSTRUCTIONS
RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
This safety symbol indicates important safety messages in this manual. When you see this symbol, be alert to the possibility of injury, carefully read the message that follows, and inform other operators.
3.1 OPERATING INSTRUCTIONS
Ensure that the instructions in this book are read and fully understood.
No person should be allowed to operate this machine unless they are fully acquainted with all the controls and the safety procedures.
Never allow children or people unfamiliar with these instructions to usethis machine. Local regulations may restrict the age of the operator.
3.2 SAFETY SIGNS
It is essential all safety labels are kept legible, if they are missing or illegible they must be replaced. If any part of the machine is replaced and it originally carried a safety label, a new label must be affixed to the replacement part. New safety labels are obtainable from Ransomes dealers.
3.3 STARTING THE ENGINE
Before starting the engine check that the brakes are applied, drives are in neutral, guards are in position and intact, and bystanders are clear of the machine.
Do not run the engine in a building without adequate ventilation.
3.4 DRIVING THE MACHINE
Before moving the machine, check to ensure that all parts are in good working order, paying particular attention to brakes, tyres, steering and the security of cutting blades.
Replace faulty silencers, mow only in daylight or good artificial light
Always observe the Highway Code both on and off the roads. Keep alert and aware at all times. Watch out for traffic when crossing or near roadways.
Stop the blades rotating before crossing surfaces other than grass.
Remember that some people are deaf or blind and that children and animals can be unpredictable.
Keep travelling speeds low enough for an emergency stop to be effective and safe at all times, in any conditions.
Remove or avoid obstructions in the area to be cut, thus reducing the possibility of injury to yourself and/or bystanders.
When reversing, take special care to ensure that the area behind is clear of obstructions and/or bystanders. DO NOT carry passengers.
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or their property.
When the machine is to be parked, stored or left unattended, lower the cutting means unless the transport locks are being used.
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals.
Check the grass catcher frequently for wear or deterioration. After striking a foreign object. Inspect. the lawnmower for damage and make repairs before restarting and operating the equipment.
If the machine starts to vibrate abnormally, check immediately.
3.5 TRANSPORTING
Ensure that the cutting units are securely fastened in the transport position. Do not transport with cutting mechanism rotating.
Drive the machine with due consideration of road and surface conditions, inclines and local undulations.
Sudden decelerating or braking can cause the rear wheels to lift.
Remember that the stability of the rear of the machine is reduced as the fuel is used.
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RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
3.6 LEAVING THE DRIVING POSITION
Park the machine on level ground.
Before leaving the driving position, stop the engine and make sure all moving parts are stationary. Apply brakes and disengage all drives. Remove the starter key.
3.7 SLOPES
TAKE EXTRA CARE WHEN WORKING ON SLOPES
Local undulations and sinkage will change the general slope. Avoid ground conditions which can cause the machine to slide.
Keep machine speeds low on slopes and during tight turns.
Sudden decelerating or braking can cause the rear wheels to lift. Remember there is no such thing as a “safe” slope.
Travel on grass slopes requires particular care.
DO NOT USE ON SLOPES GREATER THAN 15° IMPORTANT: When working on any slope set the
weight transfer, if fitted to its maximum (+) setting.
3.8 BLOCKED CUTTING CYLINDERS
Stop the engine and make sure all moving
parts are stationary.
Apply brakes and disengage all drives.
Release blockages with care. Keep all parts
of the body away from the cutting edge. Beware of energy in the drive which can cause rotation when the blockage is released.
Keep other people away from the cutting units
as rotation of one cylinder can cause the others to rotate.
3.9 ADJUSTMENTS, LUBRICATION AND
MAINTENANCE All vehicles
Stop the engine and make sure all moving
parts are stationary.
Apply brakes and disengage all drives.
Read all the appropriate servicing instructions.
Use only the replacement parts supplied by
the original manufacturer.
When adjusting the cutting cylinders take
care not to get hands and feet trapped when rotating cylinders.
Make sure that other people are not touching
any cutting units, as rotation of one cylinder can cause the others to rotate.
To reduce the fire hazard, keep the engine,
silencer and battery compartments free of grass, leaves or excessive grease.
Replace worn or damaged parts for safety.
When working underneath lifted parts or machines, make sure adequate support Is provided.
Do not dismantle the machine without releasing or restraining forces which can cause parts to move suddenly.
Do not alter engine speed above maximum quoted in Engine Specification. Do not change the engine governor settings or overspeed the engine. Operating the engine at excessive speed may increase the hazard of personal injury.
When servicing batteries, DO NOT SMOKE, and keep naked lights away.
Do not place any metal objects across the terminals.
Diesel & Petrol vehicles
When refuelling, STOP THE ENGINE, DO NOT SMOKE. Add fuel before starting the engine, never add fuel while the engine is running.
Use a funnel when pouring fuel from a can into the tank.
Do not fill the fuel tank beyond the bottom of the filler neck.
Replace all fuel tank and container caps securely.
Store fuel in containers specifically designed for this purpose.
Refuel outdoors only and do not smoke while refuelling.
If fuel is spilled, do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapours have dissipated.
Allow the engine to cool before storing in any enclosure.
Never store the equipment with fuel in the tank inside a building where fumes may reach an open flame or spark.
If the fuel tank has to be drained, this should be done outdoors.
Do not spill fuel onto hot components.
LPG vehicles
Only trained & competent personnel in the
use of LPG as a road vehicle fuel are allowed to work on LPG aspects of the vehicles engine or fuel system.
When refuelling, STOP THE ENGINE, DO
NOT SMOKE. Add fuel before starting the engine, never add fuel while the engine is running.
Vehicles should not be parked within 3
meters of any heat source, open flame or other sources of ignition.
Vehicles should not be serviced over an
inspection pit
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3 SAFETY INSTRUCTIONS
If for any reason a leak in the fuel system is suspected, the vehicle should be moved to an isolated area clear of buildings & people and as far as possible from drains and any source of ignition.
The fuel filler bayonet on the vehicle should be inspected regularly for any signs of damage.
The gas used to fill the vehicle must be sourced from a reputable supplier.
If a machine starts to vent gas when it is running it should be moved to an area away from any sources of ignition and stopped. If it vents when static the machine should not be started, all potential sources of ignition should be inhibited until the venting has stopped and the local Ransomes Jacobsen dealer should be contacted.
Where practical LPG fuelled vehicles should be parked in the open air, in a well ventilated position. Where this is not reasonably practical due to lack of space, security ect. vehicles should be parked inside suitably designed buildings or garages. Please refer to HELA publication LAC No. 52/6 rev
RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
DANGER - Indicates an imminently hazardous
situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and property damage. It may also be used to alert against unsafe practices.
IMPORTANT: Transport speed is for highway use only. Never select transport speed on grass areas or uneven or unsurfaced roads or tracks.
The operating Instructions for the Cutting Units are contained in a separate Publication .
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RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
WARNING
California Proposition 65
Engine Exhaust, some of its constituents,
and certain vehicle components contain
or emit chemicals known to the state of
California to cause cancer and birth
defects or other reproductive harm.
WARNING
Cutting Unit Transport Latches are a
Secondary Safety Devise.
When Transporting the machine the Cutting units should be held in the Transport position on the Hydraulics with the Transport Latches Engaged.
1. Park the machine on level ground.
2. Whilst seated in the driving position With the engine at operating speed raise the cutting units fully by operating lift levers, return the lever to the neutral position.
WARNING
Batteries produce explosive gases and
contain corrosive acid and supply levels
of electrical current high enough to cause
burns.
WARNING
Battery posts, terminals and related
accessories contain lead and lead
compounds
WASH HANDS AFTER HANDLING
WARNING
Hydraulic Fluid escaping under pressure
can penetrate skin and do serious
damage. Immediate medical assistance
must be sought.
WARNING
DO NOT move the lever into the
lower position.
3. Disengage drives, stop the engine and make sure all moving parts are stationary. Apply brakes and remove the starter key.
4. Transport latches can now be engaged or released.
Before releasing transport latches it is important that all cutting units
are fully raised.
DO NOT USE ON SLOPES GREATER THAN 15°
WARNING
VENTING GAS CAN CAUSE FROST BITE
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RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
3.10 GUIDELINES FOR THE DISPOSAL OF SCRAP PRODUCTS
When it has been identified that a turf care product has no further functional value and requires disposal, the following actions should be taken.
These guidelines should be used in conjunction with applicable Health, Safety and Environmental legislation and use of approved local facilities for waste disposal and recycling.
Position the machine in a suitable location for any necessary lifting equipment to be used.
Use appropriate tools and Personal Protective Equipment (PPE) and take guidance from the technical manuals applicable to the machine.
Remove and store appropriately:
1. Batteries
2. Fuel residue
3. Engine coolant
4. Oils
Disassemble the structure of the machine referring to the technical manuals where appropriate. Special attention should be made for dealing with ‘stored energy’ within pressurised elements of the machine or tensioned springs.
Other worn out items should be separated into material groups for recycling and disposal consistent with available facilities. More common separation types are as follows:
Steel
Non ferrous metals
Aluminium
Brass
Copper
Plastics
Identifiable
Recyclable
Non recyclable
Not identified
Rubber
Items that cannot be separated economically into different material groups should be added to the ‘General waste’ area.
Do not incinerate waste.
Finally update machinery records to indicate that the machine has been taken out of service and scrapped.
Any items that still have a useful service life as second hand components or can be re-serviced should be separated and returned to the relevant centre.
GB-7
4 SPECIFICATIONS
RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
4.1 ENGINE SPECIFICATION
TYPE: Kubota 28Kw @ 3000rpm, 4
cylinder (in-line) vertical Diesel engine, 4-stroke, water cooled,
1498cc, with 12v electric start. Model: V1505-BBS-EC-1 Maximum Speed: 3000 +/-50 RPM (No load) Idle Speed: 1500 +100/ -0 RPM Oil Sump Capacity:6.4 litres Fuel: No. 2-D Diesel fuel (ASTM D975) Coolant Capacity: 5 litres 50/50 Anti-freeze Coolant Specification:
Ethylene glycol anti-freeze with
softened water.
4.1.2 LPG
TYPE: Ford 25Kw @ 3000rpm, 4
cylinder (in-line) vertical Petrol
engine, 4-stroke, water cooled,
1297cc, with 12v electric start. Model: VSG 413 Maximum Speed: 3150 ± 50 RPM (No load) Idle Speed: 850 ± 50 RPM Oil Sump Capacity: 3.1 litres Fuel: LPG (Propane) Coolant Capacity: 5 litres 50/50 Anti-freeze Coolant Specification:
4.2 MACHINE SPECIFICATION
Frame construction: Transmission:
Cutting unit drive:
Speeds: Cutting: 12 km/h Transport: 25 km/h Reverse: 6 km/h Steering: Hydrostatic powered steering to
Ethylene glycol anti-freeze with
softened water.
Heavy duty formed steel chassis.
Hydrostatic power provided by a
servo-controlled transmission
pump. Driving 4 indivdual wheel
motors with a patented parallel/
series transmission system.
Selectable forward all wheel drive
lock and reverse front axle diff
lock facility.
Hydraulic, with forward, neutral,
reverse control valve. Electric
dash mounted switch for on/off
control, with floor mounted switch
for cyclinder engage.Hand control
valve for reel speed adjustment
rear wheels.
Tyres: Front - 26 x 12 -12 Dico Multi-Trac Rear - 20 x 10 - 8 Multi-Trac Pressures: All tyres 1.0 kg/cm Ground pressure: 1.0 kg/cm Brakes, Service: Positive hydrostatic braking. Parking: Fail safe, Oil immersed wet disc
brakes. Fuel Tank Capacity Diesel: 45 Litres Capacity LPG: 72 Litres
Hydraulic Tank Capacity: 35 Litres
Battery: Exide 093
4.3 DIMENSIONS
Width of cut: 2.14 metres Transport width: 1.6 metres Overall height: 1.58metres Overall length: 2.68 metres Overall weight of machine: Diesel 1360*Kg
LPG 1388*Kg * With 6 knife fixed head magna units, full fuel tank,
and optional Lighting and Beacon kits Wheel Track: 1.6 metres
Wheel Base:1.5 metres Uncut Circle:0.75 metres Radius
GB-8
RANSOMES PARKWAY 2250 PLUS
SAFETY AND OPERATORS MANUAL
4.4 VIBRATION
The machine was tested for whole body and hand/arm vibration levels. The operator was seated in the normal operating postion with both hands on the steering mechanism. The engine was running and the cutting device was rotating with the machine stationary.
Standard ISO 5349: 1986 Mechanical vibration. Guidelines for the measurement and the assessment of human exposure to hand-transmitted vibration
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4.7 CUTTING PERFORMANCE
45 cuts per meter at 12 km/hr with 8 knife floating head units. 62 cuts per meter at 12km/hr with 11 knife floating head units.
23 cuts per meter at 12 km/hr with 4 knife fixed head units. 34 cuts per meter at 12 km/hr with 6 knife fixed head units.
4.8 CUTTING PERFORMANCE (AREA)
2.3 Hectares/hour at 12 km/hr with float head units.
2.3 Hectares/hour at 12 km/hr with fixed head units. A 10% allowance is included for normal overlaps and
turning at the end of each cut.
4.5 SLOPES
DO NOT USE ON SLOPES GREATER THAN 15°
The slope 15° was calculated using static stability measurements according to the requirements of EN 836.
4.6 RECOMMENDED LUBRICANTS
Engine oil: Should be to MIL-L-2104C or to
A.P.I. Classification SE/SF/SG grades. [10W-30]
ERUTAREPMETYTISOCSIVLIO
)F°93(C°4EVOBA03EAS
)F°93(C°4WOLEB03-W01ro03-W5EAS
Hydraulic Oil: Shell Tellus 46 to ISO VG46, or
equivilant
Grease: Shell Darina R2, or equivilant
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