Page 1
TURF CARE AND SPECIALTY PRODUCTS
BOB-CA T • BUNTON • CUSHMAN • JACOBSEN • RANSOMES • RYAN
!
WARNING: If incorrectly used this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its dangers
and should read the entire manual before attempting to set up, operate, adjust or service the machine.
Litho in U.S.A. 1199 Part No. 2811252
Safety &
Operation
Manual
LF-128
™
Fairway Mower
Kubota D1105-EB
Diesel Engine
2WD Model 67818
4WD Model 67819
Page 2
CONTENTS
2
Proposition 65 Warning
Diesel engine exhaust and some of its
constituents are known to the State of
California to cause cancer, birth
defects, and other reproductive harm
© COPYRIGHT 1999, TEXTRON INC.
“All rights reserved, including the right to reproduce this book or portions thereof in any form”.
All information in this publication is based on information available at time of approval for printing. Textron Turf Care And
Specialty Products reserves the right to make changes at any time without notice and without incurring any obligation.
CONTENTS
CONTENTS
SAFETY
1.1 Operating Safety . . . . . . . . . . . . . . . . . . . . . 3
1.2 Important Safety Notes . . . . . . . . . . . . . . . . . 4
DECALS
CONTROLS
3.1 Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
3.2 Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
3.3 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . 10
3.4 Operator Alerts . . . . . . . . . . . . . . . . . . . . . . 11
OPERATION
4.1 Daily Inspection . . . . . . . . . . . . . . . . . . . . . 12
4.2 Operator Back-up System . . . . . . . . . . . . . 12
4.3 Operating Procedures . . . . . . . . . . . . . . . . 13
4.4 Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.5 Stopping / Parking . . . . . . . . . . . . . . . . . . . 14
4.6 To Drive / Transport . . . . . . . . . . . . . . . . . . 15
4.7 Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.8 Towing / Trailering . . . . . . . . . . . . . . . . . . . 16
4.9 Hillside Operation . . . . . . . . . . . . . . . . . . . . 16
4.10 Wing Stops . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.11 Daily Maintenance . . . . . . . . . . . . . . . . . . . 17
NOTES
Page 3
SAFETY 1
3
1 SAFETY
1.1 OPERATING SAFETY ______________________________________________________
1. Safety is dependent upon the awareness, concern and
prudence of those who operate or service the equipment. Never allow minors to operate any equipment.
2. It is your responsibility to read this manual and all
publications associated with this equipment (Parts &
Maintenance manual, engine manual, accessories and
attachments). If the operator can not read English it is
the owner’s responsibility to explain the material
contained in this manual to them.
3. Learn the proper use of the machine, the location and
purpose of all the controls and gauges before you
operate the equipment. Working with unfamiliar
equipment can lead to accidents.
4. Never allow anyone to operate or service the machine
or its attachments without proper training and
instructions; or while under the influence of alcohol or
drugs.
5. Wear all the necessary protective clothing and
personal safety devices to protect your head, eyes,
ears hands and feet. Operate the machine only in
daylight or in good artificial light.
6. Inspect the area where the equipment will be used.
Pick up all the debris you can find before operating.
Beware of overhead obstructions (low tree limbs,
electrical wires, etc.) and also underground obstacles
(sprinklers, pipes, tree roots, etc.) Enter a new area
cautiously. Stay alert for hidden hazards.
7. Never direct discharge of material toward bystanders,
nor allow anyone near the machine while in operation.
The owner/operator can prevent and is responsible for
injuries inflicted to themselves, to bystanders and
damage to property.
8. Never operate equipment that is not in perfect working
order or is without decals, guards, shields, discharge
deflectors or other protective devices securely fastened
in place.
9. Never disconnect or bypass any switch.
10. Carbon monoxide in the exhaust fumes can be fatal
when inhaled. Never operate the engine without proper
ventilation.
11. Fuel is highly flammable, handle with care.
12. Keep the engine clean. Allow the engine to cool before
storing and always remove the ignition key.
13. Disengage all drives and engage parking brake before
starting the engine (motor). Start the engine only when
sitting in operator’s seat, never while standing beside
the unit.
14. Equipment must comply with the latest federal, state,
and local requirements when driven or transported on
public roads.
15. Never use your hands to search for oil leaks. Hydraulic
fluid under pressure can penetrate the skin and cause
serious injury.
16. Operate the machine up and down the face of the
slopes (vertically), not across the face (horizontally).
17. To prevent tipping or loss of control, do not start or
stop suddenly; reduce speed when making sharp
turns. Use caution when changing direction on slopes.
18. Always use the seat belt when operating tractors
equipped with a ROPS.
Never use a seat belt when operating tractors
without a ROPS.
19. Keep legs, arms and body inside the seating
compartment while the vehicle is in motion.
This machine is to be operated and maintained as specified in this manual and is intended for the professional
maintenance of specialized turf grasses. It is not intended for use on rough terrain or long grasses.
WARNING
EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS.
Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction
from someone familiar with the equipment before being allowed to operate the machine.
!
!
Page 4
1 SAFETY
4
1.2 IMPORTANT SAFETY NOTES _______________________________________________
This safety alert symbol is used to alert you to potential hazards.
DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
CAUTION - Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury and
property damage. It may also be used to alert against unsafe practices.
For pictorial clarity, some illustrations in this manual may show shields, guards or plates open or removed. Under no
circumstances should this equipment be operated without these devices securely fastened in plac
e
By following all instructions in this manual, you will prolong the life of your machine and maintain its maximum efficiency.
Adjustments and maintenance should always be performed by a qualified technician.
If additional information or service is needed, contact your Authorized Textron Turf Care And Specialty Products Dealer who
is kept informed of the latest methods to service this equipment and can provide prompt and efficient service. Use of other
than original or authorized Textron Turf Care And Specialty Products parts and Accessories will void the warranty.
WARNING
The operator back-up system on this tractor prevents the tractor from starting
unless the brake pedal is engaged and mower switch is off. The system will stop
the engine if the operator leaves the seat without engaging the parking bra ke and
setting the mower switch off.
NEVER operate tractor unless the operator back-up system is working.
!
!
!
WARNING
1. Before leaving the operator’s position for any reason:
a. Return traction pedal to neutral.
b. Disengage all drives.
c. Lower all implements to the ground.
d. Engage parking brake.
e. Stop engine and remove the ignition key.
2. Keep hands, feet, and clothing away from moving parts. Wait for all
movement to stop before you clean, adjust or service the machine.
3. Keep the area of operation clear of all bystanders and pets.
4. Never carry passengers, unless a seat is provided for them.
5. Never operate mowing equipment without the discharge deflector securely
fastened in place.
!
!
Page 5
DECALS 2
5
2 DECALS
Familiarize yourself with the decals they are critical to the safe operation of the machine.
REPLACE DAMAGED DECALS IMMEDIATELY.
To prevent burns, do not touch
muffler or muffler shield.
Temperature may exceed 150°F (66°C).
! WARNING
339237
! CAUTION
1. Read operator’s manual before operating
machine.
2. Keep shields in place and hardware
securely fastened.
3. Before you clean, adjust or repair this
equipment, disengage all drives, engage
parking brake and stop engine.
4. Keep hands, feet and clothing away from
moving parts.
5. Never carr y pass eng ers.
6. Keep bystanders away.
361854
1. No opere esta maquina sin previo
entrenamiento, instruccion y sin haber
leido el manual de operacion.
2. Tenga todas las guardas en su lugar y
plezas bien aseguradas.
3. Neutralice todas las velocidades y
apague el motor antes de vaciar los
recolectores de pasto, darie servicio,
limplar, ajustar y destrabar la maquina.
4. Mantenga las manos, los ples y ropa
suelta lejos de plezas en movimiento.
5. No deberan transportar pasajeros si no
existe un asiento para ellos.
6. Si no sabe leer ingles, pida que aiguien
le lea las calcomanias de avisos y los
manuales de instruccion y operacion.
! PRECAUCION
340623
Lower reels before emptying grass catchers.
This machine is equipped with an operator backup
(Interlock) system. The engine will quit running when the
operator leaves the seat
unless the parking brake is
latched and mower switch is in the
off position.
Fit ROPS before using machine on slopes greater
than 15°. Do not use on slopes greater than 23°.
Keep bystanders away.
! WARNING
3002295
To prevent injury:
• Always connect red battery cable
to the positive (+) post FIRST and
the black cable to negative (-)
post LAST.
• When removing the battery always
remove negative (-) cable FIRST
and positive (+) cable LAST.
• Avoid contact with battery acid.
• Keep sparks and flames away
from the battery.
• Do not short circuit battery posts.
Do not touch frame or negative
terminal when working on positive
terminal.
To install the battery:
1. Install battery with terminals toward frame center.
2. Secure battery to support
3. Connect positive (+) (red) FIRST.
4. Connect Negative (-) (black) LAST.
To use jumper cables:
1. Stop the engine on vehicle with good battery
2. Connect RED cable to positive (+) terminal on
good battery and positive (+) terminal on discharged battery.
3. Connect the BLACK cable from the negative (-)
terminal on good battery to frame of vehicle
with discharged battery.
4. Start the engine.
! DANGER
! CAUTION
336640
Page 6
2 DECALS
6
RADIATOR IS UNDER PRESSURE. REMOVE
CAP SLOWLY TO AVOID BODILY INJURY.
! WARNING
365956
Always keep hands and clothing far away from powered
reels to prevent severe bodily injury. Reels may turn
slowly with bypass valves open. Never Backlap reels with
the engine running in an enclosed building
BACKLAPPING PROCEDURE:
1. Engage Parking brake.
2. Attach remote backlapping hose quick disconnect to
desired circuit and open bypass valves.
3. Engage master backlapping switch located under
seat pan.
4. Set desired rocker switch to reverse; set oth er rocker
switch in center (OFF) position.
5. Start Engine and set throttle to minimum idle speed.
6. Engage mower switch for backlapping. The reels may
rotate slowly with bypass valve open.
7. Slowly close bypass valve for reels to be backlapped
until reels rotate at the desired speed.
8. With extreme caution, apply lapping compound with
long handled brush.
! DANGER
3002360
! WARNING
365339
To prevent serious injury
never disconnect or tamper
with the seat switch.
Read manual for more information.
T o prevent injury, disengage all
drives, engage parking brake
and stop engine before
working on machine or
emptying grass catchers.
! DANGER
361877
Page 7
CONTROLS 3
7
3 CONTROLS
3.1 ICONS ____________ ___ ____________________________________________________
WARNING
Never attempt to drive the tractor unless you have read the Operator’s Manual and know how to
operate all controls correctly.
Familiarize yourself with the icons shown above and what they represent. Learn the location and
purpose of all the controls and gauges before operating this tractor.
Read Manual
High Low
Engine Throttle
Reel Rotation
2-WD 4-WD
Forward Reverse
Drive
Travel
Off Run
Engine
Start
Parking Brake
Forward
(Cut)
Reverse
(Backlap)
Coolant
Temperature
Reels
Lower Raise
Hour Meter
Oil Level Switch
On Off/Test
Engine Oil
Pressure
Circuit
Breaker
Coolant
Temperature
Fuel
Hydraulic Oil
Level
D
Wing Mowers
Center Mowers
Miscellaneous
Disengaged
Engaged
On Off
Glow Plugs
Mower Switch
Enable Disable
!
!
Page 8
3 CONTROLS
8
2
4
10
12
14
16
A Seat Adjusting Lever
B Parking Brake
C Lift /Lower Pedal
D
Mow Speed Pedal
E Traction Pedal - Forward
F Traction Pedal - Reverse
G
Tow Valve
H Hydraulic Expansion Tank
I Fuel Cap
J Air Cleaner Indicator
K Backlap Switch
L Wing Mower Switch
M Center Mower Switch
N Hyd. Oil Level Light
O Hyd. Oil Level Test Switch
P Glow Plug Switch
Q Mower Switch
R 2 WD / 4 WD
S Voltmeter
T Hour Meter
U Temperature Gauge
V Engine Oil Light
W Engine Throttle
X Ignition Switch
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Page 9
CONTROLS 3
9
3.2 CONTROLS_______________________________________________________________
A.
Seat Control
Pull left side lever out to adjust seat forward or
backward. To adjust spring tension under seat turn
adjusting knob on front of seat.
B.
Parking Brake Pedal / Parking Brake Lock
To lock parking brake, depress brake pedal (B1) and
lock latch (B
2
) with your heel. To disengage, press
brake pedal until latch (B
3
) disengages.
Note:
With parking brake engaged, the traction pedal is
locked in the neutral position.
Figure 3A
C.
Lift /Lower Pedal
Depress front of pedal to lower the lift arms. Keep pedal
depressed until the cylinders are fully extended to allow
proper “float” of the mower.
To lift mowers, depress rear of pedal until mowers are
fully raised.
D.
Mow Speed Pedal
Limits forward speed while mowing. To operate at lower
travel speed while mowing, rotate lever so it contacts
stop screw (Position D
1
) and depress both the traction
and mow speed pedal. To travel at full speed, set lever
in position shown (D
3
) or only depress traction pedal.
Stop screw (D
2
) can be adjusted to set specific mow
speeds. See Parts & Maintenance Manual.
E.
Forward Travel (Traction Pedal)
Press front of pedal down for forward travel. Release
pedal to slow tractor and stop.
F.
Reverse Travel (Traction Pedal)
Press rear of pedal down for reverse travel. Release
pedal to slow tractor and stop. Allow tractor to come to a
complete stop before reversing directions.
Figure 3B
G.
Tow Valve
Places tractor in free wheel mode. Only use when
towing. See 4.8.
H.
Hydraulic Expansion Tank
Fill to Cold mark on tank using clean hydraulic fluid
while machine is cool. Do not overfill
I.
Fuel Cap
Fill fuel tank with No. 2 diesel fuel, minimum cetane
rating of 45. Section 4.11
J.
Air Cleaner Indicator
Indicates condition of air cleaner on engine. Clean or
replace air filter when red band appears in clear window
of indicator. See Parts & Maintenance Manual
K.
Backlap Switch
The backlap switch allows the reels to rotate in reverse
for backlapping.
Forward - For normal operation (mowing) the
switch must be set to the FORWARD (cut)
position.
Reverse - When backlapping the reel must be
operated in the reverse direction. Set switch to
the REVERSE (backlap) position.
When backlapping the parking brake must be set and
both the mower switches (L and/or M) and backlap
switch (K) must be set to reverse. See Parts &
Maintenance Manual
B
1
B
3
B
2
D
1
D
2
D
3
E
F
Page 10
3 CONTROLS
10
3.3 CONTROL PANEL _________________________________________________________
L.
Wing Mower Switch
Engages or disengages wing mowers. Depress front of
switch for forward rotation. Depress rear of switch for
reverse rotation. Place switch in center position to
disengage wing mowers.
M.
Center Mower Switch
Engages or disengages center and rear mowers.
Depress front of switch for forward rotation. Depress
rear of switch for reverse rotation. Place switch in center
position to disengage mowers.
N.
Hydraulic Oil Level Light
Alerts the operator of a low fluid level in hydraulic tank. This light operates in combination with
the alarm. See Section 3.4.
Note:
The warning light will remain on as long as a low
oil level is detected. If the alarm sounds due to low oil
level, it can be disabled by turning switch
(O)
to OFF.
O.
Low Oil Level Test Switch
This switch is used to test the alarm system or
disable the alarm after a low oil level has been
detected. Keep switch in its ON position when
starting and operating tractor. To test alarm, set switch
to OFF and turn ignition key to RUN. See Section 3.4.
P.
Glow Plug Switch
Press switch forward to energize the glow plugs. See
Section 4.4.
Q.
Mower Switch
Used to enable or disable reel switches (L and M). Lift
toggle lever then push forward to engage. Pull back to
disengage. Set main reel switch in disengaged position
to start engine.
R.
2WD / 4WD Switch
Sets tractor into two or four wheel drive.
S.
Voltmeter
Indicates battery condition and charge level.
T.
Hour Meter
Records engine operating hours. Use hour meter to
schedule periodic maintenance.
U.
Temperature Gauge
Indicates engine coolant temperature. Normal operating
temperature should be between 160° - 230°F (71°110°C). See Section 3.4.
V.
Engine Oil Light
Will light if engine oil pressure falls below a safe level.
Alerts the operator to condition requiring immediate
action. See Section 3.4.
W.
Engine Throttle
Controls engine speed. Run machine at full throttle
during normal machine operation.
X.
Ignition Switch
The ignition switch has three positions. OFF-RUNSTART. See Section 4.4.
3.4 OPERATOR ALERTS_______________________________________________________
2
4
10
12
14
16
Figure 3
C
L
M
N
O
P
Q
R
S
T
U
V
W
X
Page 11
CONTROLS 3
11
When an alert occurs follow the general guidelines listed in
the chart below, and any specific actions outlined by the
grounds superintendent or service manager.
This system monitors:
1. Hydraulic fluid level
2. Engine oil pressure
3. Engine Coolant Temperature
4. Battery Voltage
Alert Action
1. Hydraulic fluid level - alarm
sounds and hydraulic fluid warning
light comes on. Hydraulic fluid is
below recommended level.
Stop tractor immediately, lower implements and shut off engine! Visually
inspect tractor for obvious signs of leaks around connections, hoses and
hydraulic components. Return tractor to service area for maintenance.
CAUTION: Hydraulic fluid is under pressure. Turn engine off and allow
fluid to cool before checking fluid level or adding oil to hydraulic tank.
2. Engine Oil Pressure - Oil
pressure light comes on. Oil
pressure lo w.
Stop tractor immediately, lower implements and shut off engine! Inspect oil
level in engine. If oil light remains on with oil at proper level, shut off engine and
tow or trailer tractor back to a service area. NEVER operate engine with oil light
on, severe damage to the engine can occur.
3. Engine Coolant Temperature
Temperature gauge indicating
engine coolant temperature above
230° F (110° C).
Stop tractor immediately, lower implements and shut off engine! Visually
check for leaking coolant. Remove debris such as leaves and grass clippings that
may be restricting air flow through rear screen on hood and area between
radiator and oil cooler. If engine continues to run hot, return tractor to a service
area.
CAUTION: Engine coolant is under pressure. Turn engine off and allow
fluid to cool before checking fluid level or adding coolant to radiator.
4. Battery Voltage - Gauge indicates
battery voltage below 10 volts.
Return tractor to a service area as soon as possible. Inspect battery and
battery charging system.
!
!
Page 12
4 OPERATION
12
4 OPERATION
4.1 DAILY INSPECTION________________ __ ______________________________________
1. Perform a visual inspection of the entire unit, look for
signs of wear, loose hardware, and missing or damaged
components. Check for fuel or oil leaks to ensure connections are tight and hoses and tubes are in good condition.
2. Check the fuel supply, radiator coolant level, crankcase
oil and air cleaner indicator. All fluids must be at the full
level mark with engine cold.
3. Make sure all mowers are adjusted to the same cutting
height.
4. Visually check tires for proper inflation.
5. Test the operator back-up system.
4.2 OPERATOR BACK-UP SYSTEM______________________________________________
1. The operator backup system prevents the engine from
starting unless the parking brake is engaged, and the
mower switch is “OFF”. The system also stops the
engine if the operator leaves the seat with the mower
switch “ON” or parking brake “DISENGAGED”.
2. Perform each of the following tests to insure the
operator backup system is functioning properly. Stop
the test and have the system inspected and repaired if
any of the tests
fail as listed below:
● the engine does not start in test 1;
● the engine does start during tests 2,3 or 4;
● the engine continues to run during tests 5 or 6.
3. Refer to the chart below for each test and follow the
check (✔) marks across the chart. Shut engine off
between each test.
Test 1:
Represents normal starting procedure. The
operator is seated, parking brake is engaged, the
operator’s feet are off the pedals, and the mower switch
is ‘OFF”. The engine should start.
Test 2:
The engine must not start if the mower switch is
“ON”.
Test 3:
The engine must not start if the parking brake is
“DISENGAGED”.
Test 5:
Start the engine in the normal manner then turn
mower switch “ON” and lift your weight off the seat. ★
Test 6:
Start the engine in the normal manner then
disengage parking brake and lift your weight off the
seat. ★
★ Lift your weight off seat. The cutting units must stop rotating within seven (7) seconds.
CAUTION:
The daily inspection should be performed only when the engine is off and all fluids are
cold. Lower implements to the ground, engage parking brake, stop engine and remove ignition key.
!
WARNING
Never operate equipment with the operator backup
system disconnected or malfunctioning. Do not
disconnect or bypass any switch.
!
!
Operator’s Back-up System Check
Test
Operator
Seated
Parking
Brake
Mower
Switch
Engine
Starts
Yes No Engaged Disengaged On Off Yes No
1 ✔✔ ✔✔
2 ✔✔ ✔ ✔
3 ✔✔✔✔
4 ✔✔ ✔✔
5 ✔
★
✔✔
★
6 ✔
★
✔✔
★
Page 13
OPERATION 4
13
4.3 OPERATING PROCEDURES_________________________________________________
1. Under no circumstances should the engine be started
without the operator seated on the tractor.
2. Do not operate tractor or attachments with loose,
damaged or missing components. Whenever possible
mow when grass is dry.
3. First mow in a test area to become thoroughly familiar
with the operation of the tractor and control levers.
Note:
T o prevent damage to the reel and bedknife never
operate the reels when they are not cutting grass.
Excessive friction and heat will develop between the
bedknife and reel and damage the cutting edge.
4. Study the area to determine the best and safest
operating procedure. Consider the height of the grass,
type of terrain, and condition of the surface. Each
condition will require certain adjustments or
precautions. Only use accessories and attachments
approved by Textron Turf Care And Specialty Products.
5. Never direct discharge of material toward bystanders,
nor allow anyone near the machine while in operation.
The owner/operator is responsible for injuries inflicted
to bystanders and/or damage to their property.
6. Use discretion when mowing near gravel areas
(roadway, parking areas, cart paths, etc.). Stones
discharged from the implement may cause serious
injuries to bystanders and/or damage the equipment.
7. Disengage the drive motors and raise the implements
when crossing paths or roadways. Look out for traffic.
8. Stop and inspect the equipment for damage
immediately after striking an obstruction or if the
machine begins to vibrate abnormally. Have the
equipment repaired before resuming operation.
9. Slow down and use extra care on hillsides. Read
Section 4.9. Use caution when operating near drop
offs.
10. Look behind and down before backing up to be sure of
a clear path. Use care when approaching blind
corners, shrubs, trees or other objects that may
obscure vision.
11. Never use your hands to clean cutting units. Use a
brush to remove grass clippings from blades. Blades
are extremely sharp and can cause serious injuries
WARNING
A Rollover Protection Structure (ROPS) for this tractor is available as an optional accessory. Seat belts must be worn
whenever a ROPS is installed on the tractor. Always keep seat belt snugly adjusted. DO NOT use seat belts on a tractor
without a ROPS.
If a ROPS is installed and the tractor is overturning, hold onto the steering wheel. Do not attempt to jump out or leave the
seat.
! !
CAUTION:
To help prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat, and ear
protection. Long hair, loose clothing or jewelry may get tangled in moving parts.
!
CAUTION:
Before mowing, pick up all debris
such as rocks, toys and wire which can be
thrown by the machine. Enter a new area
cautiously. Always operate at speeds that allow
you to have complete control of the tractor.
!
WARNING
Before you clean, adjust, or repair this equipment,
always disengage all drives, lower implements to
the ground, engage parking brake, stop engine and
remove key from ignition switch to prevent injuries
! !
Page 14
4 OPERATION
14
4.4 STARTING _______________________________________________________________
IMPORTANT:
Do not use starting assist fluids.
Use of
such fluids in the air intake system may be potentially
explosive or cause a “Runaway” engine condition and could
result in serious engine damage.
1. Sit in operator’s seat, make sure the mower switch (Q)
is “OFF” (center position) and the parking brake is
engaged. Remove feet from pedals. Always use the
seat belt when operating tractors equipped with a
ROPS.
2. Set throttle lever (W) to half throttle and check that
alarm switch (O) is “ON”.
3. Turn ignition switch (X) to “ON” ( ) position.
Note:
At this time the engine oil warning light (V) on the
instrument panel will come on. Check that light is
operating.
4. Depress glow plug switch (P) for about 5 seconds,
then release the switch. The colder the temperature,
the longer it will take to energize the plugs. This step is
not necessary when staring a warm engine.
5. Turn ignition key to “START” ( ) position. Release as
soon as engine starts.
Note:
Do not hold key in “START” position for more than
10 seconds at a time. After 10 seconds the starting
circuit will shutdown and must be reset by returning the
key to the OFF position.
Allow 30 seconds between start-up attempts to allow
time for engine starter motor to cool.
All warning lights should go off after engine starts.
Allow engine to gradually become warm before
operating at high RPM.
Figure 4A
4.5 STOPPING / PARKING _____________________________________________________
To stop:
Remove your foot from traction pedal. Always engage
parking brake before leaving machine.
To park the tractor under normal conditions:
1. Disengage the mower switch (Q) then raise and lock the
implements in the transport position and drive away
from the area of operation.
2. Select a flat and level area to park.
a. Release traction pedal to bring the tractor to a com-
plete stop.
b. Disengage all drives, lower implements to the
ground, reduce throttle to idle and allow engine to
operate at no load for a minute.
3. Engage parking brake, stop the engine and always
remove the ignition key.
If an emergency arises and the tractor must be parked in the
area of operation, follow the guidelines outlined by the
grounds superintendent.
If the tractor is parked on an incline, chock or block the
wheels.
2
4
10
12
14
16
W
O
X
V
P
Q
Page 15
OPERATION 4
15
4.6 TO DRIVE / TRANSPORT ____________________________________________________
Read and follow all safety notes contained in this manual
when driving or transporting tractor. When operating in
reverse look behind you to ensure you have a clear path.
Important: If this tractor is driven on public roads, it must
comply with federal, state and local ordinances. Contact
local authorities for regulations and equipment
requirements.
The tractor can be equipped with transport bars to lock the
left and right, front reels in their upright, transport position.
The transport bars are stored on pins (A). Use transport
bars where required for transporting machine over rough
terrain, on public roads or on trailers.
To raise reels to their transport position:
1. Set wing lift stops to TRANSPORT position. [Section
4.10]
2. Set mower switch to DISENGAGED (rear position).
Press rear of lift pedal and hold lever until reels are up
and lift arms are in their fully raised (transport) position.
To install transport bars:
1. Raise reels to their transport position.
2. Disengage all drives, engage parking brake and stop
engine.
3. Place the transport bar (C) between the cylinder pivot
pin and the lift arm as shown. Secure bar in place with
pins (B).
The operator has the option to transport in either 2-wheel
drive (2-WD) or 4-wheel drive (4-WD).
Important:
The mow switch should be OFF (center position)
while transporting tractor.
Figure 4B
4.7 MOWING _________________________________________________________________
To mow:
1. If transport bars are installed, remove them and r eturn
them to their storage area.
2. Set mow lift stop to MOW position
3. Set mower switch to its ENGAGED position.
4. Set center mower switch (M) and/or wing mower
switch (L) to FORWARD rotation
5. Press and hold front of lift pedal to lower reels. Reels
will begin turning automatically when cutting units have
lowered.
6. To lift reels, press and hold rear of lift pedal until reels
stop turning.
Always mow with the engine at full throttle.
IMPORTANT: To prevent damage to the reel and bedknife
never operate reels when they are not cutting grass.
Excessive friction and heat will develop between the reel
and bedknife, and damage the cutting edge.
To remove or install grass catchers:
1. Place mower switch in OFF (center position), lower
reels to the ground, engage parking brake and stop
engine.
2. Tilt the grass catcher body so the front edge clears the
mower frame and slide the catcher off or onto the
catcher frame.
A
B
C
WARNING
To prevent serious injuries, keep hands, feet and clothing
away from cutting unit when the blades are moving.
Always place mower switch in its OFF (center) position,
engage parking brake and stop the engine before
installing or removing the grass catchers.
NEVER use your hands to clean cutting units. Use a
brush to remove grass clippings from blades. Blades are
extremely sharp and can cause serious injuries.
!
!
Page 16
4 OPERATION
16
4.8 TOWING / TRAILERING_____________________________________________________
If the tractor experiences problems and must be shut down
and removed from the area, it should be loaded onto a trailer
for transport. If a trailer is not available, the unit can be
towed slowly short distances.
Use care when loading and unloading tractor. Fasten tractor
to trailer to prevent tractor from rolling or shifting during
transport.
Before towing, open tow valve. The tow valve permits
moving the tractor without starting the engine and prevents
possible damage to hydraulic components.
The tow valve (A) is located on the hydraulic drive pump
beneath the floorboard. An access hole has been provided
in the floorboard. To open valve, turn knob 90°
counterclockwise from normal position.
Before towing make sure cutting units are raised. If they
cannot be raised, remove them from the tractor.
Close valve by turning knob 90° clockwise after towing.
NOTE:
Do not exceed 3 MPH (5 KPH) while towing. Long
distance towing is not recommended
.
4.9 HILLSIDE OPERATION _____________________________________________________
The tractor has been designed for good traction and stability
under normal mowing conditions; however, use caution
when operating on slopes, especially when the grass is wet.
Wet grass reduces traction and steering control.
1. Always mow with the engine at full throttle but reduce
forward speed to maintain the proper cutting frequency.
2. If the tractor tends to slide or the tires begin to “mark”
the turf, angle tractor into a less steep grade until
traction is regained or tire marking stops.
3. If tractor continues to slide or mark the turf, the grade
is too steep for safe operation. Do not make another
attempt to climb, back down slowly.
4. When descending a steep slope, always lower
implements to the ground to reduce the risk of tractor
overturning.
Correct tire pressure is essential for maximum traction. See
Parts & Maintenance Manual
Normal
Operation
Tow
A
WARNING
To minimize the possibility of overturning, the safest
method for operating on hills and terraces is to travel up
and down the face of the slope (vertically), not a cross the
face (horizontally). Avoid unnecessary turns, travel at
reduced speeds, and stay alert for hidden hazards.
CAUTION:
Do not operate this tractor on slopes
greater than 15°.
! !
!
Page 17
OPERATION 4
17
4.10 WING STOPS _____________________________________________________________
1. During normal operation, rotate the wing lift stops
towards center of tractor to the mow position. Wing
mowers will only lift to a cross cut position.
2. To transport, rotate wing lift stops away from center of
tractor. Wing mowers will lift to transport position.
Figure 4D
4.11 DAILY MAINTENANCE______________________________________________________
Important: For more detailed ma intenance information,
adjustments and mai ntenance /lubricati on charts , see th e
Parts & Maintenance manual.
1. Park the tractor on a flat and level surface. Fully
lower the cutting un its to the ground, engage par k in g
brake, stop the engine and remove the key fr om ign ition switch.
2. Grease and lubricate all points if required. To
prevent fires, wash the cutting unit s and tractor after
each use.
a. Do not use high pr essure spray.
b. Do not spray water directly at the instrument
panel, or any electrical components.
c. Do not spra y water into cooling air in take, or the
engine air intake.
Note:
Do not wash a hot or running engine. Use
compressed air to clean the engine and radiator fins.
3. Fill the tractors fuel tank at the end of each
operating day to within 1 in., (2 5 mm) below the fill er
neck.
Use clean fresh #2 diesel fuel. Minimum Cetane
Rating 45.
4. Handle fuel with care - it is highly flammable. Use
an approved contai ner, the spout must fit inside the
fuel filler neck. Avoid using cans and funnels to
transfer fuel.
a. Never remove the fuel c ap from the fu el tank, or
add fuel, when the engi ne is run ni ng or whi le th e
engine is hot.
b. Do not smoke when handling fuel. Never fill or
drain the tank indoors.
c. Never ov erfi ll or allow the tank to become empty.
Do not spill fuel. Clean any spilled fuel
immediately.
d. Never handle or store fuel containers near an
open flame or any device that may create sparks
and ignite the fuel or fuel vapors.
5. Store fuel according to local, state or federal
ordinances and recommendations from your fuel
supplier.
6. Inspect hydraulic hoses and tubes daily. Look for
wet hoses or oil spots and replace worn or
damaged hoses and tubes before operating the
machine.
7. Check the engine oil and hyd raulic oil at the star t of
each day, before starting the engine. If the oil level
is low, remove the oil filler cap and add oil as
required. Do not overfill.
Mow Position
Transport
Position
WARNING
To preven t serious injury from hot, hig h pressure
oil, never use you r hands to check for oil leaks,
use paper or cardboard.
Hydraulic fluid escapi ng und er pres su re c an h ave
sufficient force to penetrate skin. If fluid is injected
into the skin, it must be s urgicall y remo ved within
a few hours by a doctor familiar with thi s form of
injury or gangrene may result.
! !
Page 18
5 NOTES
18
5 NOTES
Page 19
NOTES 5
19
Page 20
Limited Warranty
1. Warranty
Textron Turf Care And Spec i alt y P roduc ts (TTCSP) warrants only to the original retai l pu rcha se r (“ Warrantee”)
that this product shall be fr ee fr om d efects in ma ter ia l an d wo rkma ns hip for a p er iod of o ne y ea r fro m the dat e
of the first retail purchase. (90 days if used for rental purposes)
2. Items Not Warranted
TTCSP makes no warranties or representations with respect to repairs per formed by anyone other than an
Authorized TTCSP Dealer or with respect to, where applicable, engines*, batteries, tires, and ROPS, which are
separately warranted by their respective manufacturers. Routine adjustments or normal wear and
maintenance items are not covered by this warranty .
3. Conditions Which Will Void Warranty
A) The speed of the unit is increased beyond factory specifications or the product is modified in any way
which would adversely affect its safety or performance;
B) The unit is not maintained or serviced in accordance with this publication;
C) The unit is abused, or is not used in its intended manner.
4. Exclusive Remedy
The warrantee’s sole and ex clusive remedy for b reach o f this warran ty or an y defect or failur e of the prod uct,
including any remed y provided by applicable federal or s tate law, statutory or common , is that TTCSP will, at
its sole option, rep air or repl ace the product or any de fectiv e part s and co ver the c ost of la bor asso ciate d wit h
such repair or replacement. Transportation costs are not covered by this warranty.
5. How to Obtain Warranty Service
If warranty repair is necessary, contact an Authoriz ed TTCSP Dealer. All defective p arts must be returned to
the Dealer and become the property of TTCSP.
6. Disclaimer
*
This warranty is made in lieu of all other warranties, implied or express, including any warranty of
merchantability or fitness for a particular purpose.
*
TTCSP
further disclaims any liability for incidental, direct or consequential damages, to include by not
limited to, personal in jury or prope rty damag e, aris ing from a breach o f this wa rranty o r any ot her defec t or
failure of the product to the extent allowed by law.
No agent, employee or repres entati ve of TTCSP, or any other person, has the authority to bind TTCSP to any
other affirmation, representation, or warranty concerning the goods sold under this Warranty.
For further information, call (262) 637-6711 or write:
Textron Turf Care And Specialty Products
Warranty Department
1721 Packard Avenue
Racine, Wisconsin 53403-2564
*
Kubota engines are warranted by TTCSP. All other engines are warranted by their respective manufacturers.
1Y42000
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