Textron Jacobsen Tri-King 67139, Jacobsen Tri-King 67141, Jacobsen Tri-King 67140 Instruction Sheet

Instruction Sheet
When Performance Matters.
WARNING
If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers and should read the entire manual before attempting to set up, operate, adjust, or service the machine.
19
17
18
13
6
5
9
15
16
7
8
10
4
3
11
1 - INCLUDES ITEMS 3 - 16
4113401
Tri-King® Vertical Mower
Left Front Mower Product No. 67139
Right Front Mower Product No. 67140
Center Mower Product No. 67141
This kit is intended for use on Jacobsen® Tri-King™ 1800G and
!
!
1900D mowers.
WARNING
CAUTION
Read the Safety & Operation Manual and become
familiar with the controls and proper use of the equipment.
Stay alert for potential hazards and follow all safety precautions. Read all instructions completely and make sure you understand them before proceeding with the assembly.
PREPARATION ___________________________________________________________________________________
1. Park the mower on a flat and level surface, fully lower the cutting units to the ground, engage the parking brake, stop the engine and remove key from ignition switch.
a. Wait for all movement to stop before making any
adjustments or modifications.
b. Take this opportunity to thoroughly inspect the
equipment and perform other maintenance.
c. For all steps, refer to the Parts List for part
identification.
2. Following instructions given in the Parts & Maintenance Manual remove any existing cutting units from mower and place protective plug over the bearing housing cavity.
Note: This kit will fit a Tri-King with existing 26” cutting units directly. If your machine is equipped with 30” cutting units, or does not have cutting units, contact your nearest Jacobsen dealer to order parts required for installation.
If your machine is equipped with 30” cutting units, the following parts are required:
2811280 - 1 - Right Lift Arm
2811281 - 1 - Left Lift Arm
2811128 - 2 - Spring Plate
Before you clean, adjust, or repair this equipment, disengage all drives, lower cutting units to the ground, engage parking brake, stop engine, remove key from switch and disconnect Negative (BLACK) battery cable to prevent injuries
If your machine does not have cutting units, the following parts are required:
2811280 - 1 - Right Lift Arm
2811281 - 1 - Left Lift Arm
400260 - 2 - Screw, 3/8-16 x 7/8" (Front Mowers to Lift Arm)
446142 - 2 - Lockwasher, 3/8 Heavy (Front Mowers to Lift Arm)
364781 - 2 - Washer (Mower to Lift Arm)
3002718 - 1 - Collar (Center Mower to Lift Arm)
3005435 - 1 - Pin, Spring Lock
400262 - 4 - Screw, 3/8-16 x 1" (Spring Plug to Spring Plate)
446142 - 4 - Lockwasher, 3/8 Heavy (Spring to Spring Plate)
441904 - 2 - Carriage Bolt, 1/2-13 x 10" (Spring Plate to Lift Arm)
452012 - 2 - Flat Washer, 1/2 (Spring Plate to Lift Arm)
443118 - 2 - Nut, 1/2-13 Hex (Spring Plate to Lift Arm)
2811128 - 2 - Spring Plate
3007908 - 4 - Plug, Spring
364157 - 4 - Spring, Down Pressure
364160 - 4 - Shackle (Spring to Mower)
1001854 - 4 - Shackle (Lift Arm to Mower)
3004065 - 2 - Chain, Lift (Lift Arm to Mower)
TO ORDER PARTS ___________________________________________
1. Write your full name and complete address on the order.
2. Explain where and how to make shipment.
3. Give product number, name and serial number that is stamped on the name plate or serial plate of your product.
4. Order by the quantity desired, the part number, and description of the part as given in the parts list.
5. Send or bring the order to an Authorized Jacobsen Dealer.
6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier before accepting.
7. Return material to an Authorized Jacobsen Dealer with a letter of explanation, listing the parts being returned. Transpor­tation charges must be prepaid.
Use of other than original Jacobsen parts or Jacobsen authorized parts will void the warranty.
2
Litho in U.S.A. 9-2008
LIFT ARM INSTALLATION (UNITS WITH 30” REELS OR UNITS WITHOUT EXISTING REELS ___________________
J
1. Assemble lift arms (J) to the mower
a. Remove nut and bolt (K) then remove pin (L).
b. Place lift arm (J) in cradle and slide pin (L) through
the cradle and lift arm. Secure pin with hardware (K).
c. Assemble shackles (N) to the chains then assemble
each chain to crank (M). Secure with pins (P).
d. Assemble free end of chain to lift arm (J) and
secure with pins (P).
e. Repeat Steps a-d for the other side.
DO NOT assemble Down Pressure Springs. They will be installed after vertical mowers.
L
K
J
K
Figure 1
M
N
P
J
Figure 2
FRONT MOWERS _________________________________________________________________________________
1. Remove the left and right mower assemblies from the
shipping crates. Remove hardware (H) from lift arm (J).
2. Assemble the front mowers to the lift arms with
hardware (H).
3. Remove the cover plate (S) from the drive end of each mower. Retain hardware (U) and gasket (R). Store cover plate (S) for future use.
4. Install motors on mowers with hardware (U) and gasket (R). Nut (T) must be facing upwards as shown.
R
U
S
T
Figure 3A
Figure 3B
3
CENTER (REAR) MOWER___________________________________________________________________________
A
B
C
D
C
B
A
1. Remove center mower from its shipping crate and
position behind the rear lift arm (Z). Slide the mower onto the lift arm and secure with collar (V) and spring clip pin (W).
2. Remove the cover plate (S) from the drive end of center mower. Retain hardware (U) and gasket (R). Store cover plate (S) for future use.
3. Install motor on cutting unit with hardware (U) and gasket (R). Nut (T) must be facing upwards as shown.
4. Secure hose bracket (X) to stud of center mower with 3/8-16 hardware (Y).
DOWN PRESSURE SPRINGS (UNITS WITH 30” MOWERS AND UNITS WITHOUT EXISTING MOWERS ___________
1. Start the engine and fully raise the lift arms.
2. Stop the engine and lock the arms in transport position.
a. Remove pin (A) and slide handle (B) from the top slot
(C) to the bottom slot (D).
T
U
R
Y
X
S
Z
W
V
Figure 3
b. Insert pin (A) to lock handle (B) in place.
Note: To prevent damage to the mower, the transport
lock must be disengaged before the cutting units can be lowered.
3. Assemble plug (H) into each spring (J).
4. Assemble 3/8-16 x 1” bolt (E), lockwasher (F) and plate (G) as shown. [Figure 5]
5. Assemble 1/2-13 x 10” bolt (P), flat washer (Q) and nut
(R) as shown. Thread bolt (P) at least 1-1/2” into plate (G).
6. Manually raise the front lift arms as far as possible then tether the arms together.
7. For 26 in. cutting units assemble shackles (K) to each tab (M) and secure with clevis and cotter pin (L).
8. Connect springs (J) to shackles (K) then remove tethers and transport lock.
9. Adjust down pressure. [See Parts & Maintenance]
P
Q
R
E
Figure 4
F
G
L
K
H
J
L
M
Figure 5
4
OPERATION________________________________________________________________________________________
!
A
B
C
D
+
Desired Depth
Gauge
Rear Roller
Front Roller
90˚
1. The vertical mowers operate in forward rotation allowing each blade tip to break (cut) new turf and therefore requires more power than normal mowing. a. Do not operate the vertical mowers when the
hydraulic reel motors are loaded to a point where they stall or slow down.
b. The operator must adjust the ground speed to
accommodate for the cutting conditions and power requirements.
c. If the mower slows down under load, it is an
indication that the cut may be too deep.
2. The vertical mowers were designed to mow at depths of 1/8 to 1/4” (3.2 - 6.4 mm) above the roller, depending on turf conditions and operations being performed. A greater cutting depth may damage the root structure and increase power requirements. It is recommended to begin with a higher setting and gradually lower blades until desired results are obtained.
ROLLERS __________________________________________________________________________________________
1. When replacing the bearing (A) the cup and cone should be replaced in sets. Hand pack each bearing cone with a good grade of multi purpose Moly 2 EP grease.
2. To remove the bearing cup use a blind hole bearing puller.
3. When installing the seals (B and C) be sure the lip is towards the center of the roller.
4. After complete reassembly of the roller tighten locknut (D) to 10 - 30 ft./lbs. to seat bearings. Readjust locknut to develop 3 to 7 in./lb. rotational torque resistance on shaft. Check torque resistance of roller after 25 - 50 hours of operation and every 250 hours after that.
5. If lubricant inside of roller has been flushed during disassembly, apply 15 - 20 pumps of multi purpose Moly 2 EP grease with a hand gun into fitting after roller has been reassembled.
a. Grain control (light and frequent operation) - half of
normal cutting height.
d. Thatch removal (every 60 to 90 days) - 1/8” to 1/4”
setting.
e. Renovation (heavy thatch removal) - not
recommended with Tri-King vertical mowers.
3. Vertical mowing is an operation that can create a lot of dust and debris. Special care must be taken to clean the air intake system on the Tri-King at regular intervals.
Check the air intake system if the water temperature gauge (Diesel Units) indicates an elevated temperature
level.
CAUTION
To prevent contamination of the engine compartment, do not operate the mowers in reverse rotation.
Figure 6
CUTTING DEPTH ADJUSTMENT _______________________________________________________________________
1. To achieve the desired depth of cut, place an adjusting gauge at either end of the cutting unit across the two rollers as shown. [Figure 3]
2. Adjust the cutting depth of the blade with the rear adjusting nuts. For most applications front adjusters should be positioned with the top bolt passing through the second hole from bottom as shown. [Figure 7] a. Turn the end blade so that one tooth of the blade is at
90 degrees to the top of the gauge as shown.
b. The blades should be adjusted to be at the same
depth at both ends of the cutting unit. [within 1/64”
3. The ground line should be close to parallel with the
(.4mm) inch]
bottom of the mower frame to assure proper cutting and discharge angle. As the blade wears the front adjuster can be repositioned to allow proper cutting angle and depth.
Figure 7
5
ADDING, REMOVING OR REPLACING BLADES ________________________________________________________
B
C
D
1. Blades may be replaced without removing the cutting unit from the frame.
2. Loosen blade nut (B) from 1/4” to 3/8” (6.3 to 9.5 mm) towards the frame.
a. Pull spacer (C) next to the blade (D) to be removed
toward the nut to disengage it from the locking lugs on the spacer.
b. Remove blade from the shaft. Install replacement
blade with the slot in blade in same position as blade that was removed and retighten nut (B) securely. (Torque nut to 12-15 ft. lb. (16-20 N.m)
3. Blade spacing can be adjusted for different modes of operation, from 1/2” (13 mm) to 1-1/2” (32 mm) in 1/4” increments (6 mm).
a. 1” (25 mm) spacing between blades is the standard
factory setting.
b. 3/4” (19 mm) to 1-1/2” (38 mm) spacing is
recommended for fairways, greens surrounds and sport fields.
c. 3/4” (19 mm) to 1” (25 m) spacing is recommended
for tee tops.
Figure 8
6
MAINTENANCE _____________________________________________________________________________________
!
!
a. Keep the mower clean and all moving parts properly
WARNING
Before you clean, adjust, or repair this equipment, disengage all drives, lower cutting units to the ground, engage parking brake, stop engine, remove key from switch and disconnect battery to prevent injuries
Proper adjustments and regular maintenance are essential to the performance of your machine. If proper adjustment cannot be made, contact an Authorized Jacobsen Dealer.
1. Inspect your machine on a regular basis and replace worn or damaged parts before operating machine or before actual breakdown occurs.
2. Establish a regular maintenance schedule.
3. Wash the unit after each use.
4. Clean all plastic or rubber trim with a mild soap solution
5. Repair damaged metal surfaces and use Jacobsen
adjusted.
b. Keep shields in place and all hardware securely
tightened.
CAUTION
Do not wash any portion of the equipment while it is hot. Do not use high pressure spray or steam. Use cold water and automotive cleaners.
or use commercially available vinyl/rubber cleaners.
Orange touch-up paint.
Support ___________________________________________________________
If you encounter any problems while installing this kit, contact your Jacobsen Dealer or contact the Jacobsen Customer Care department.
7
Jacobsen, A Textron Comany 11108 Quality Drive Charlotte, NC 28273 800-848-1636 http://www.Jacobsen.com
4
3
2
9
33
34
35
24
30
31
8
7
6
5
27
13
18
19
20
20
21
21
21
22
23
29
26
36
32
25
28
12
13
11
10
2
3
4
6
5
1
14
15
16
17
TRI-KING VERTICAL MOWER
1.1 Bearing Housing
Serial No. All
8
TRI-KING
Item Part No. Qty. Description Serial Numbers/Notes
1 2 500596 2 • Bearing, Cup and Cone 3 3000983 1 • Oil Seal 4 3001152 1 • Washer 5 471214 1 • Grease Fitting 6 471242 1 • Relief Fitting 7 5001607 1 Motor Housing (Includes 2 ~ 6 and 8) 8 3003086 2 • Stud
9 364148 1 Compression Spring 10 364283 1 Tube, Spacer 11 364259 1 Washer, Bearing Retainer 12 400264 1 Screw, 3/8-16 x 1-1/4” Hex Head 13 446142 5 Lockwasher, 3/8 Hvy 14 364147 1 Gasket, Cover 15 338585 1 Cover 16 446116 4 Lockwasher, #10 17 434038 4 Screw, #10-24 x 1/2” 18 2812091 1 Vertical Reel Assembly 19 2812090 1 • Shaft 20 2812086 22 • Blade 21 3007137 86 • Spacer, Blade 22 2812085 1 • Collar 23 348576 1 • Nut, 1-3/4 - 5 Hex 24 415522 1 • Set Screw, 5/16-18 x 3/8” Soc Hd 25 4112881 2 Carriage Bolt, 5/8-11 x 2” 26 4112921 2 Nut, 5/8-11 Spiralock Flange 27 400258 4 Screw, 3/8-16 x 3/4” Hex Head 28 364282 1 Support Plate 29 4112882 2 Spacer 30 3003389 2 Housing, Pivot Bushing 31 400446 2 Screw, 1/2-20 x 2” Hex Head 32 445789 2 Nut, 1/2-20 Spiralock 33 458039 1 External Snap Ring 34 503684 1 Motor Coupler 35 364151 2 Wave Washer 36 1001643 1 Frame
5001606 1 Housing
> Change from previous revision
9
TRI-KING VERTICAL MOWER
13
10
10
20
11
19
17
15
17
13
10
14
18
16
12
7
4
8
9
1
1
5
2
6
3
2.1 Rollers
Serial No. All
10
TRI-KING VERTICAL MOWER
Item Part No. Qty. Description Serial Numbers/Notes
1 2 3005156 2 • Wear Sleeve 3 3004882 2 • Oil Seal 4 338647 2 • Oil Seal 5 500534 2 • Bearing, Cup and Cone 6 367029 2 • Nut 7 471214 2 • Grease Fitting 8 N/S 1 • Tube, Roller
9 3003415 1 • Shaft, Roller 10 446142 8 Lockwasher, 3/8 Hvy 11 3008359 1 L.H. Front Roller Bracket 12 3008360 1 R.H. Front Roller Bracket 13 443110 8 Nut, 3/8-16 Hex 14 471214 2 Grease Fitting 15 3007673 2 Housing 16 132680 2 Rear Roller Adjuster 17 3000313 4 Adjusting Nut 18 412015 4 Set Screw, 5/16-18 x 5/8” 19 400264 8 Screw, 3/8-16 x 1-1/4” Hex Head 20 366653 2 Washer
132639 2 Roller
> Change from previous revision
11
12
11
10
28
13
24
25
10
8
7
6
4
12
11
10
9
19
18
18
17
20
21
6
5
15/16
27
26
26
22/23
20
31
13
11
3
2
29
11
30
11
12
14
1
1
25
(67141)
25
(67139)
25
(67141)
25
(67140)
To prevent injury, disengage all drives, engage parking brake and stop engine before working in machine or emptying grass catchers.
!
DANGER
TRI-KING VERTICAL MOWER
3.1 Shields and Pivot Arm
Serial No. All
12
TRI-KING VERTICAL MOWER
Item Part No. Qty. Description Serial Numbers/Notes
1
1 116849 1 Right Pivot Arm 67140 Only
1 1000848 1 Center Pivot Arm 67141 Only
2 338561 1 Reel Pivot Bracket
3 338562 1 Reel Pivot Bracket
4 364302 2 Pivot Spacer
5 400408 2 Screw, 1/2-13 x 1-1/2” Hex Head
6 452012 4 Flat Washer, 1/2
7 446154 2 Lockwasher, 1/2 Hvy
8 443118 2 Nut, 1/2-13 Hex
9 400264 2 Screw, 3/8-16 x 1-1/4” Hex Head 10 453011 AR Washer, 3/8 11 446142 12 Lockwasher, Hvy 12 443110 6 Nut, 3/8-16 Hex 13 400260 6 Screw, 3/8-16 x 7/8” Hex Head 14 471214 1 Grease Fitting 15 3002813 1 Reel Bumper Bracket (Shown) 67141 Only 16 3002814 1 Reel Bumper Bracket 67141 Only 17 361723 2 Rubber Bumper 67141 Only 18 443810 4 Nut, 3/8-16 Jam 67141 Only 19 400190 4 Screw, 5/16-18 x 1-1/4” Hex Head 67141 Only 20 446136 4 Lockwasher, 5/16 Hvy 67139 and 67140 Only 20 446136 8 Lockwasher, 5/16 Hvy 67141 Only 21 443106 4 Nut, 5/16-18 Hex 67141 Only 22 122875.6 1 Rear Shield (Front Mowers) 67139 and 67140 Only 23 1003056.6 1 Rear Shield (Rear Mower) 67141 Only 24 5003650 1 Shield 25 361877 AR • Decal, Danger 26 3000718 2 Shield Shim 27 364281 2 Backup Nut 28 364150 2 Clamp 29 364777 1 Gasket 30 400258 2 Screw, 3/8-16 x 3/4” Hex Head 31 400186 4 Screw, 5/16-18 x 7/8” Hex Head
116850 1 Left Pivot Arm 67139 Only
364156 2 • Bushing 67139 Only
364156 2 • Bushing 67140 Only
364140 2 • Bushing 67141 Only
> Change from previous revision
13
Jacobsen, A Textron Company 11108 Quality Drive, Charlotte, NC 28273 www.Jacobsen.com 800-848-1636
Equipment from Jacobsen is built to exacting
standards ensured by ISO 9001 and ISO 14001
registration at all of our manufacturing locations.
A worldwide dealer network and factory trained
technicians backed by Jacobsen Parts Xpress
provide reliable, high-quality product support.
When Performance Matters.
WARNING
Warning: If incorrectly used, this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of its dangers, and must read the entire manual before attempting to set up, operate, adjust, or service the machine.
When Performance Matters.
677799-Rev A
Parts Manual
Jacobsen TR320 Ride on Cylinder Trim Mower
68021-B000 – TR320, Kubota® D1105-E4B, 3WD, Trea
ded Tires
68021-B100 – TR320, Kubota® D1105-E4B, 3WD, Treaded Tires 68021-B200 – TR320, Kubota® D1105-E4B, 3WD, Treaded Tires
GB
CHARLOTTE, NC PRODUCT OF U.S.A.
®
A Textron Company
FOREWORD
This manual contains adjustment, maintenance, troubleshooting instructions and parts list for your new Jacobsen machine. This manual should be stored with the equipment for reference during operation.
Before you operate your machine, you and each operator you employ should read the manual carefully in its entirety. By following the safety, operating and maintenance instructions, you will prolong the life of your equipment and maintain its maximum efficiency.
If additional information is needed, contact your Jacobsen Dealer.
The serial plate is located on the left rear frame rail. Jacobsen recommends you record these numbers below for easy reference.
Suggested Stocking Guide
To Keep your Equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids.
To order any of the following material:
1. Write your full name and complete address on your order form.
2. Explain where and how to make shipment:
UPS Regular
❑Overnight ❑2nd Day
Mail
3. Order by the quantity desired, the part number, and the description of the part.
4. Send or bring the order to your authorized Jacobsen Dealer.
Qty. Part No. Description Qty. Part No. Description
4113986
5000913 Element, Engine Air Filter 4176550 Engine Fan Belt 550489 Cartridge, Engine Fuel Filter 2811255 Charge Filter
Engine Oil Filter 4283654 Ignition Key
Service Support Material
Qty. Part No. Description
677802 677799
TBD Service Manual
This manual may not re repr oduced in whole or in part without the
express permission of TSV (Augusta) Technical Communications
2
Safety & Operation Manual Parts Manual
Copyrighted Material
Department.
Qty. Part No. Description
Diesel Engine Parts Manual
Proposition 65 Warning
This product contains or emits chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
02-2018
Service Parts
Table of Contents
1
1.1......... Operator Platform ............................................... 4
1.1......... Seat Option .......................................................... 1
3.1......... Armrest and Control Panel ................................ 8
4.1......... Traction Pedal ................................................... 10
5.1......... Traction Linkage ............................................... 12
6.1......... Chassis .............................................................. 14
7.1......... Front Axle Assembly ........................................ 16
8.1......... Front Axle .......................................................... 18
9.1......... Rear Axle Assembly ......................................... 20
10.1....... Rear Axle ........................................................... 22
11.1....... Air Filter ............................................................. 24
12.1....... Radiator ............................................................. 26
13.1....... Remote Engine Oil Cooler and Filter .............. 28
14.1....... Engine Mounting ............................................... 30
15.1....... Engine and Pumps............................................ 32
16.1....... Engine Exhaust ................................................. 34
17.1....... Fuel Tank and Routing ..................................... 36
18.1....... Hydraulic Tank and Hood................................. 38
19.1....... Hydraulic Valve Assembly ............................... 40
20.1....... 3WD Traction Hydraulics ................................. 42
21.1....... 3WD Gear Pump and Steering Hydraulics...... 44
22.1....... Front And Rear Reel Hydraulics...................... 46
23.1....... Front And Rear Lift Hydraulics ........................ 48
24.1....... Drain Hydraulics ............................................... 50
25.1....... Brake Valve and Charge Hydraulics ............... 52
26.1....... Oil Cooler Hydraulics ....................................... 54
27.1....... Electrical ........................................................... 56
28.1....... Mounting And Lift Arms .................................. 58
29.1....... Pivot Arms ......................................................... 60
30.1....... Inner Reel Assembly......................................... 62
31.1....... Outer Reel .......................................................... 64
32.1....... Roller Brackets and Skids................................ 66
33.1....... Standard Unit Fixing ......................................... 68
34.1....... Grass Catcher ................................................... 70
35.1....... Brake Valve....................................................... 72
36.1....... Reel Valve .......................................................... 73
37.1....... Lift-Weight Transfer Valve ............................... 74
38.1....... Reel Motor ......................................................... 75
39.1....... Steering Cylinder .............................................. 76
40.1....... Front Lift Cylinder ............................................. 78
41.1....... Rear Lift Cylinder .............................................. 79
42.1....... Steering Valve ................................................... 80
43.1....... Gear Pump ......................................................... 82
44.1....... Traction Pump ................................................... 84
44.1....... Traction Pump (Continued).............................. 86
45.1....... 3WD Rear Wheel Motor .................................... 88
46.1....... Electrical Schematic ......................................... 90
47.1....... Hydraulic Schematic......................................... 94
TR320
1
1
1
1
2
3
4
4
5
5
5
6
6
7
8
9
10
10
11
12
12
13
14
31
15
16
16
17
17
18
19
20
20
21
21
27
27
26
26
28
28
29
29
22
23
23
24
25
4397486
®
3008682
4181865 REV B
3
30
32
14°+

1.1 Operator Platform

Serial No. All
009114550
4
TR320
Item Part No. Qty. Description Serial Numbers/Notes
1 2 001496150 16 Pop Rivet, 3.2 x 10 mm Stainless Steel 3 4314427 4 1/4 Turn Fastener 4 4314429 4 1/4 Turn Steel Retainer 5 4314430 4 1/4 Turn Receptacle 6 4394747 2 Cover, Chassis End 7 671357 1 Platform, Operator 8 4395663 1 Cover, Steering Tower
9 671682 1 Adhesive Foam, 578 mm 10 4395665 2 Adhesive Foam, 3 x 4 x 90 mm 11 4395666 1 Adhesive Foam, 4 x 5 x 529 mm 12 4395667 2 Adhesive Foam, 3 x 5 x 202 mm 13 671556 1 Plate, Rear Backing 14 671585 1 Panel, Rear Service 15 4395869 1 Panel, Floor Service 16 450029 4 Hex Head Screw, M10-1.5 x 35 mm 17 450241 4 Hex Head Screw, M12-1.75 x 30 mm 18 450357 4 Nut, M6-1 Insert (0.7 to 4.2) 19 450389 4 Washer, M6 x 12.5 x 1.8 20 450391 4 Washer, M10 x 21 x 2.2 21 450392 4 Washer, M12 x 24 x 2.7 22 450541 4 Pan Head Screw, M6-1 x 16 mm 23 452437 4 Nut, M10-1.5 Flange Nyloc 24 452438 2 Nut, M12-1.75 Flange Nyloc 25 002953223 3 Grommet, 20.6 x 31.8 x 9.5 mm 26 4397486 1 Decal, Traction Pedal 27 669813 1 Decal, Jacobsen Decal 28 4181865 1 Decal, Mower Warning 29 3008682 1 Decal, Tow Valve 30 4420394 1 Floor Board Grip Tape 31 4420395 1 Access Panel Grip Tape 32 009114550 1 Decal, Max Slope 14 Deg
001191331 4 Screw, M5-0.8 x 16 mm Taptite
> Change from previous revision
5
TR320

1.1 Seat Option

Serial No. All
Standard Seat Option
13
17
13
5
20
26
12
2
17
8
14 16
17
15
21
1
16 11
15
17
3
4
5
9
22
17
20
9
26
13
13
25
27
17
13
13
25
24 23
18
1
7
24 23
18
6
7
19 10
6
TR320
Item Part No. Qty. Description Serial Numbers/Notes
1 4202462 1 Standard Seat
2 4204341 1 Bracket, Right Side Seat Belt
3 4205942 1 Spacer, Seat Belt Bracket
4 4256475 1 Bracket, Left Side Seat Belt
5 4257812 1 Seat Belt Includes latch and retractor
6 4376646 2 Boss, Seat Mount
7 4376647 2 Rail, Seat Mounting
8 4376648 1 Armrest Seat Support
9 4378526 2 Support, Standard Seat 10 450120021 4 Nut, 5/16 - 18 Grade 1 11 450190 4 Screw, M8-1.25 x 16 mm Hex Head 12 672483 2 Bracket, Seat Travel Limiter 13 450214 6 Screw, M10-1.5 x 25 mm Hex Head 14 450378 4 Nut, M8-1.25 Hex Nyloc 15 450379 2 Nut, M10-1.5 Hex Nyloc 16 450390 4 Flat Washer, M8 x 17 x 1.8 17 450391 8 Flat Washer, M10 x 21 x 2.2 18 450392 2 Washer, M12 x 24 x 2.7 19 450411 8 Lockwasher, M8 x 12.75 x 2 20 450412 4 Lockwasher, M10 x 15.9 x 2.5 21 4193341 1 Adjuster, Seat Rail 22 4193344 1 Adjuster, Seat Rail with Handle 23 450413 2 Lockwasher, M12 x 17.9 x 2.5 24 450240 2 Screw, M12-1.75 x 25 mm Hex Head 25 450401 2 Washer, M10 x 24 x 2.2 26 4203220 4 Screw, M8-1.25 x 20 mm Square Hd 27 4384346 1 Fuel Tank Strap
> Change from previous revision
2
TR320
9
4
5
11
35
22
38
23
24
25
20
16
26
8
3
18
31
33
36
28
21
2
1
6
17
29
37
14
19
15
35
41
33
39
40
42
10
10
7
11
13
34
27
20
30 32
12
10
42
32

3.1 Armrest and Control Panel

Serial No. All
8
TR320
Item Part No. Qty. Description Serial Numbers/Notes
1
2 4193344 1 Adjuster, Seat Rail with Handle Replace handle with Item 4
3 4362366 1 Plate, Armrest Support
4 672316 1 Rod, Armrest
5 4370626 1 Armrest
6 4395147 1 Top Plate, Armrest Support
7 672309 1 Armrest Cover
8 450192 4 Screw, M8-1.25 x 25 mm Hex Head
9 450357 2 Nut, M6-1 Insert (0.7-4.2) 10 450453 4 Nut, M8-1.25 Hex Flange 11 450471 7 Screw, M8-1.25 x 20 mm Hex Flange 12 450541 2 Screw, M6-1 x 16 Grade 4.8 13 2188154 1 Module Delay REFERENCE U4, See 46.1 14 363996 1 Switch 15 4125831 2 Switch, Neutral Proximity 16 4139764 1 Switch, Parking Brake REFERENCE SW6, See 46.1 17 4150539 1 Horn REFERENCE U3, See 46.1 18 4212121 1 LED Indicator 19 4217502 1 Switch, Seat REFERENCE SW3, See 46.1 20 4225220 2 Plug, Panel Refer to Optional Kit 21 4270811 1 Gauge, Fuel/Hourmeter 22 4283269 1 Switch, 3 Position Key REFERENCE SW1, See 46.1 23 4283653 1 • Nut, M22-1.5 Key Switch Backing 24 4283652 1 • Nut, M22-1.5 Key Switch Face 25 4283654 1 • Key, Replacement 26 4324707 1 Switch, Rocker DPDT (MOM) 27 4343926 1 Switch, Yellow Rocker DPDT REFERENCE SW2, See 46.1 28 4381566 1 Pad, Armrest 29 4382209 1 Grommet 30 450168 8 Screw, M6-1 x 12 mm Hex He
1 450331 1 Hex Nut, M8-1.25 Grade 8
3 32 450477 1 Screw, M10 - 1.5 x 20 mm Hex Flange 33 450390 1 Washer, M8 x 17 x 1.
4 15694-65992 1 Lamp Timer REFERENCE U5, See 46.1
3 35 4374506 1 Decal, Key Switch 36 4395054 1 Control Panel, Standard Steel 37 4391886 1 Decal, Control Panel Standard 38 4376648 1 Armrest Seat Support See 2.1 39 672308 1 Side Bracket, Armrest Support 40 452436 3 Nut, M8 Flange Nyloc 41 450391 5 Washer, M10 x 21 x 2.2 42 4290433 2 Screw, Button Head M10 x 25 43 450379 2 Nut, M10 - 1.5 Hex Nyloc
4193341 1 Adjuster, Seat Rail
ad
8
> Change from previous revision
9
TR320
16
1
4
4
5
5
6
7
8
9
10
11
12
28
28
26
14
15
15
23
17
17
27
18
20
20
20
20
21
21
21
22
25
29
39
25
2
3
16
20
15
21
29
16
16
28
17
29
22
25
19
34
38
35
36
37
21
21
13
26
26
27
16
21
24
24
31
32
30
31
33
29
29
29
23
16
16
16
21
21
16
22
27

4.1 Traction Pedal

Serial No. All
10
TR320
Item Part No. Qty. Description Serial Numbers/Notes
1
2 3003474 1 Grip, Reverse Pedal
3 3003475 1 Grip, Forward Pedal
4 4185740 2 Bracket, Pedal Pivot
5 4185741 1 • Bearing, 1/2” Self Align
6 4200040 1 Screw, M12 - 1.75 Detent
7 4367106 1 Traction Lever
8 4377786 1 Lever, Mow Speed Stop
9 4377886 1 Bracket, Mow Speed Lever 10 4378832 1 Pedal 11 4382867 1 Roller Weldment Bracket, RH 12 450001 1 Hex Bolt, M6 - 1.0 x 30 mm 13 450014 2 Screw, M8-1.25 x 30 mm Hex Head Grade 8.8 14 450020231 1 Nut, 1/4-28 Thin Hex 15 450172 6 Screw, M6-1 x 25 mm Hex Head 16 450192 17 Screw, M8-1.25 x 25 mm Hex Head 17 450324 3 Nut, M8-1.25 Hex 18 450333 1 Nut, M12-1.75 Thin Hex 19 450377 1 Nut, M6 - 1.0 Hex 20 450389 9 Washer, M6 x 12.5 x 1.8 21 450390 19 Washer, M8 x 17 x 1.8 22 452435 6 Nut, M6-1 Flange Nyloc 23 452437 4 Nut, M10 Flange Nyloc 24 4397147 1 Roller Weldment Bracket, LH 25 4398009 1 Buffer Brace Weldment 26 450029 4 Hex Bolt, M10 - 1.5 x 35 mm 27 450391 4 Washer, M10 x 21 x 2.2 28 450198 3 Screw, M8 - 1.25 x 55 mm Hex Head 29 452436 18 Nut, M8 Flange Nyloc 30 4125831 2 Switch, Proximity 31 450386 8 Washer, M3 x 7 x 0.6 32 450511 4 Screw, M3-0.5 x 25 mm Pan Head 33 452716 4 Nut, M3-0.5 Hex 34 35 671673 2 Screw, M16 x 110 mm Hex Head Socket Drive Screw 36 450393 2 Washer, M16 x 30 x 3.3 37 452439 2 Nut, M16-2 Flange Nyloc 38 MBG1642 2 Roller, Wing Unit 39 4368187 1 Cable, Traction See 5.1 for other end of cable
128079 1 Rod End, 1/4-28
Nyloc
4397906 2 Bracket, Bottom Roller
> Change from previous revision
11
TR320
1
2
3
4
5
6
7
8
8
9
22
9
9
9
10
10
10
10
11
12
13
14
15
16
17
17
18
19
20
21
23

5.1 Traction Linkage

Serial No. All
12
TR320
Item Part No. Qty. Description Serial Numbers/Notes
1
2 4125831 1 Switch, Neutral Proximity REFERENCE SW12, See 46.1
3 4368187 1 Cable, Traction See 4.1 for other end of cable
4 4386927 1 Control Arm
5 450019 1 Screw, M8-1.25 x 55 mm Hex Head
6 450192 4 Screw, M8-1.25 x 25 mm Hex Head
7 450020231 1 Nut, 1/4-28 Thin Hex
8 450386 4 Washer, M3 x 7 x 0.6 mm
9 450389 4 Washer, M6 x 12.5 x 1.8 10 450390 7 Washer, M8 x 17 x 1.8 11 450411 4 Lockwasher, M8 x 12.75 x 2 12 450511 2 Screw, M3-0.5 x 25 mm Pan Head 13 450002 1 Screw, M6-1 x 35 mm Hex Head 14 452436 1 Nut, M8-1.25 Flange Nyloc 15 452716 2 Nut, M3-0.5 Hex Nyloc 16 450377 1 Nut, M6-1 Hex Nyloc 17 450378 2 Nut, M8-1.25 Hex Nyloc 18 4397226 1 Plate, Cable Sensor 19 4397230 1 Actuator, Neutral Switch 20 4397526 1 Damper, Self Centering 21 450400 1 Washer, M8 x 21 x 1.8 22 4231340 1 Spring, 11.13 x 1,42 x 25.4 23 4203740 1 Pump, LPV 35 cc Piston See 44.1 for Service Parts
128079 1 Rod End, 1/4”
> Change from previous revision
13
TR320
19
20
1
1
1
28
48
1
1
1
2
3
3
4
5
6
7
8
9
10
34
34
44
45
35
35
35
42
36
11
12
14
15
16
17
18
19
19
20
20
20
33
33
20
20
20
20
20
20
20
22
23
23
23
24
24
26
26
26
26
27
28
28
28
28
28
30
31
31
31
31
31
31
31
31
32
46
47
29
4
25
29
13
28
0.7 bar 10 psi
673581
37
28
20
38
39
40
41
41
20
13
29
19
29
43
29
20
28
20
28
20
28
838363
670526
42

6.1 Chassis

Serial No. All
14
TR320
Item Part No. Qty. Description Serial Numbers/Notes
1 2 4309904 1 3 Way Distribution Block 3 4350748 2 Bracket, Angled Brace 4 4350749 2 Cross Brace, Center 5 4362466 1 ROPS Rail, LH 6 4362467 1 ROPS Rail, RH 7 4365086 1 Cross Brace, Radiator 8 4371587 1 Bracket, Charge Filter
9 4393946 1 Rail, RH 10 4393948 1 Rail, LH 11 4375506 1 Bracket, LH Oil Tank 12 4375566 1 Bracket, RH Oil Tank 13 4376646 2 Boss, Seat Mount 14 4386646 1 Chassis, Rear 15 4394346 1 Bracket, Fuse Block & Brake Valve 16 4394471 1 Stauf Clamp 17 450003 1 Hex Head Screw, M6-1 x 40 mm 18 450171 1 Hex Head Screw, M6-1 x 20 mm 19 450214 4 Hex Head Screw, M10-1.5 x 25 mm 20 450242 42 Hex Head Screw, M12-1.75 x 35 mm Grade 8.8 21 450357 1 Insert, M6-1 22 450369 3 Nut, M8-1.25 Insert (0.7 to 3.8) 23 450371 4 Nut, M10-1.5 Insert (0.7 to 3.8) 24 450377 2 Nut, M6-1 Hex Nyloc 25 450379 3 Nut, M10-1.5 Hex Nyloc 26 450389 4 Washer, M6 x 12.5 x 1.8 27 450391 2 Washer, M10 x 21 x 2.2 28 450392 27 Washer, M12 x 24 x 2.7 29 450401 8 Washer, M10 x 24 x 2.2 30 450412 2 Lockwasher, M10 x 15.9 x 2.5 31 452438 29 Nut, M12-1.75 Flange Nylock 32 4139045 1 P-Clip, 1-5/16 Dia 33 4396546 2 Bracket, Tube Clamp 34 673581 1 Decal, Tire Pressure 35 4164580 2 Decal, Lubrication 36 009034900 1 Decal, Belt 37 002953223 1 Grommet, 20.6 x 31.8 x 9.5 38 4398766 1 Bracket, Hose Clamp 39 4398686 1 Clamp, Stauf - LBG-425, 4-PP 40 450005 1 Screw, M6-1 x 50 mm Hex Head 41 450389 2 Washer, M6 x 12.5 x 1.8 42 450377 1 Nut, M6-1 Hex Nyloc 43 450215 3 Screw, M10-1.5 x 30 mm Hex Head 44 838363 1 Decal, Throttle 45 670526 1 Decal, Glow Plug 46 673618 1 Blanking Plug, 38 mm 47 671358 1 Grommet, 38 x 32 mm 48 450413 1 Washer 49 48228-06 1 P-Clip, 1.23” Dia Not illustrated
4273470 15 AV Washer - 13 x 19.5 x 2.5
> Change from previous revision
15
TR320
1
7
7
2
3
3
4
4
4
6
8
9
38
10
10
10
11
39
13
14
15
40
31
31
31
17
44
18
19
27
2
2
27
19
19
19
19
19
2
19
19
20
20
21
21
22
21
23
2
32
19
21
31
31
24
21
21
42
28
21
21
21
21
33
33
37
3733
30
34
34
35
35
36
36
21
21
41
37
16
105
dB
L
WA
5
21
31
43
20
Front Axle
26
26
45
47
46
45
12
29
25

7.1 Front Axle Assembly

Serial No. All
16
Loading...
+ 206 hidden pages