Textron Greenlee PSTLPRESS-TOOL32kN Operation Manual

OPERATION MANUAL
Serial Number
Pistol Grip Battery-powered
Pressing Tool
PSTLPRESS-TOOL32kN
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Register this product at www.greenlee.com
52079805 © 2016 Greenlee Textron Inc. 4/16
Pistol Grip Battery-powered Pressing Tool
Table of Contents
Description ..................................................................... 2
Safety ............................................................................. 2
Purpose of this Manual .................................................. 2
Important Safety Information ..................................... 3–4
Identication ................................................................... 5
Specications ................................................................. 5
Operation .................................................................. 6–10
Maintenance ................................................................. 11
Troubleshooting ............................................................ 12
Description
The Greenlee Pistol Grip Battery-powered Pressing Tool is a hand-held, self-contained pressing tool intended to press 1/2" through 2" copper, steel, and PEX ttings and valves.
This tool is protected by U.S. Patent No. 6,276,186, 6,401,515, 6,718,870, 7,086,979, 7,216,523, and 7,254,982.
Safety
Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tool:
PSTLPRESS-TOOL32kN Pistol Grip Battery-powered Pressing Tool
Keep this manual available to all personnel.
Replacement manuals are available upon request at no charge at www.greenlee.com.
Do not discard this product or throw away! For recycling information, go to www.greenlee.com.
All specications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
KEEP THIS MANUAL
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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IMPORTANT SAFETY INFORMATION
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, dened below, indicates the severity of the hazard. The message after the signal word provides information for pre­venting or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result in severe injury or death.
Hazards which, if not avoided, COULD result in severe injury or death.
Pistol Grip Battery-powered Pressing Tool
Wear eye protection when operating or servicing this tool.
Failure to wear eye protection could result in serious eye injury from ying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil.
Failure to observe this warning could result in serious injury, gan­grene, or death.
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Failure to observe this warning could result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When using this unit on or near energized electrical lines, use proper personal protective equipment.
Failure to observe this warning could result in severe injury or death.
Do not use solvents or ammable liquids to clean the tool body. Solvents or ammable liquids could ignite and cause serious injury or property damage.
Pinch points:
• Remove battery before changing dies, adapters, or jaws.
• Keep hands away from the press­ing tool head when pressing.
Failure to observe these warnings could result in severe injury or death.
Do not dispose of batteries in a re. They will vent fumes and may explode.
Failure to observe this warning could result in severe injury from harmful fumes or burns from ying debris.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
Pistol Grip Battery-powered Pressing Tool
IMPORTANT SAFETY INFORMATION
Inspect tool and jaws before use. Replace any worn or damaged parts. A damaged or improp­erly assembled tool can break and strike nearby personnel.
Failure to observe this warning could result in severe injury or death.
• Do not use this tool for continuous use. After 30 to 40 cycles, allow the tool to cool for 15 minutes.
• Do not secure this tool in a vise. This tool is designed for hand-held operation.
• This tool may be used in damp or wet environ­ments; however, air-drying is recommended before use if the tool becomes soaked. Damage may result when the tool is operated prior to thorough drying when electrical components are soaked.
• Use this tool for the manufacturer’s intended purpose only.
• Do not operate this tool without a tting in place. Damage to the pressing head can result.
Failure to observe these precautions may result in injury or property damage.
An incomplete press can cause leaks.
• Use proper tting and tubing combinations. Improper combinations can result in an incomplete press.
• The relief valve will sound and the drive rollers automatically retract when a complete press has been achieved. If you do not hear a “pop” and the drive rollers do not automatically retract, the press is not complete
Failure to observe these precautions may result in injury or property damage.
Do not allow anything to contact the battery terminals.
• Do not immerse the batteries in liquid. Liquid may create a short circuit and damage the battery. If batteries are immersed, contact your service center for proper handling.
• Do not place the battery into a pocket, tool pouch, or tool box with conductive objects. Conductive objects may create a short circuit and damage the battery.
• Do not place a battery on moist ground or grass. Moisture may create a short circuit and damage the battery.
Failure to observe these precautions may result in injury or property damage.
• Do not store the battery at more than 122 °F (50°C) or less than –4 °F (–20 °C). Damage to the battery can result.
• Do not use another manufacturer’s charger. Other manufacturers’ chargers may overcharge and damage the battery.
• Do not attempt to open the battery. It contains no user-serviceable parts.
Failure to observe these precautions may result in injury or property damage.
Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result.
Failure to observe this precaution may result in injury and property damage.
Note: Keep all decals clean and legible, and replace when necessary.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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