Textron Genesis G2 Instruction Manual

Instruction Manual

Genesis G2 model

Hydro-Pneumatic Power Tool

2

3

Contents

Safety Rules 4

Tool Specifications

Tool Dimensions 5

Intent of Use

Range of Fasteners 6
Part Numbering 6

Putting into Service

Air Supply 7
Operating Procedure 7
Adjusting the Vacuum Extraction 7

Nose Assemblies

Selection of Nose Tips 8&10
Fitting and Servicing Instructions 9

Accessories

Stem Deflector 11
Extension 11
Side Ejector 11
Stem Collector 11
Swivel Heads 12
Preparing the Base Tool 13
Swivel Head Fitting Instructions 14
Swivel Head Servicing Instructions 15

Servicing the Tool

Daily / Weekly 16
Moly Lithium Grease EP 3753 Safety Data 16
Service Kit 17
Annually 18
Head Assembly 18
Pneumatic Piston Assembly 19
Valve Spool Assembly 19
Trigger 19

General Assembly of Base Tool

General Assembly and Parts List 20-21

Priming

Oil Details 22
Hyspin VG 32 Oil Safety Data 22
Priming Kit 22
Priming Procedure 23

Fault Diagnosis

Symptom, Possible Cause & Remedy 24

Textron Fastening Systemspolicy is one of continuous product development and improvement and we reserve the right to change the specification of any product without prior notice.

Warranty
Textron Fastening Systems installation tools carry a 12 month warranty against defects
caused by faulty materials or workmanship, the warranty period commencing from the
date of delivery confirmed by invoice or delivery note.

The warranty applies to the user/purchaser when sold through an authorised outlet,
and only when used for the intended purpose. The warranty is invalidated if the
installation tool is not serviced, maintained and operated according to the instructions
contained in the Instruction and Service Manuals.

In the event of a defect or failure, and at its sole discretion, Textron Fastening Systems
undertakes only to repair or replace faulty components.

CONTENTS

4

1 Do not use outside the design intent.

2 Do not use equipment with this tool/machine other than that recommended and supplied by Textron Fastening Systems.
3 Any modification undertaken by the customer to the tool/machine, nose assemblies, accessories or any equipment supplied by Textron

Fastening Systems or their representatives, shall be the customer’s entire responsibility. Textron Fastening Systems will be pleased to
advise upon any proposed modification.

4 The tool/machine must be maintained in a safe working condition at all times and examined at regular intervals for damage and function

by trained competent personnel. Any dismantling procedure shall be undertaken only by personnel trained in Textron Fastening Systems
procedures. Do not dismantle this tool/machine without prior reference to the maintenance instructions. Please contact Textron Fastening
Systems with your training requirements.

5 The tool/machine shall at all times be operated in accordance with relevant Health and Safety legislation. In the U.K. the “Health and

Safety at Work etc. Act 1974” applies. Any question regarding the correct operation of the tool/machine and operator safety should be
directed to Textron Fastening Systems.

6 The precautions to be observed when using this tool/machine must be explained by the customer to all operators.
7 Always disconnect the airline from the tool/machine inlet before attempting to adjust, fit or remove a nose assembly.
8 Do not operate a tool/machine that is directed towards any person(s) or the operator.
9 Always adopt a firm footing or a stable position before operating the tool/machine.
10 Ensure that vent holes do not become blocked or covered.
11 The operating pressure shall not exceed 7 bar.
12 Do not operate the tool if it is not fitted with a complete nose assembly or swivel head unless specifically instructed otherwise.
13 Care shall be taken to ensure that spent stems are not allowed to create a hazard.
14 If the tool is fitted with a stem collector,it must be emptied when half full.
15 If the G2 tool is fitted with a stem deflector, it should be rotated until the aperture is facing way from the operator and other person(s)

working in the vicinity.

16 When using the tool, the wearing of safety glasses is required both by the operator and others in the vicinity to protect against fastener

ejection, should a fastener be placed ‘in air’. We recommend wearing gloves if there are sharp edges or corners on the application.

17 Take care to avoid entanglement of loose clothes, ties, long hair, cleaning rags etc. in the moving parts of the tool which should be kept

dry and clean for best possible grip.

18 When carrying the tool from place to place keep hands away from the trigger/lever to avoid inadvertent start up.
19 Excessive contact with hydraulic fluid oil should be avoided. To minimize the possibility of rashes, care should be taken to wash

thoroughly.

This instruction manual must be read with particular attention to the following safety rules, by any person
installing, operating, or servicing this tool.

Safety Rules

5

Specifications

TOOL SPECIFICATION

Air Pressure Minimum - Maximum 5-7 bar

Free Air Volume Required @ 5.5 bar 2.1 litres
Stroke Minimum 17 mm
Pull Force @ 5.5 bar 9.34 kN
Cycle Time Approximately 0.9 seconds
Noise Level 75 dB(A)
Weight Without nose equipment 1.35 kg
Vibration Less than 2.5 m/s

2

30

121

150

104

120

284

2

12°30'

126

116

70

TOOL DIMENSIONS

Dimensions in millimetres

6

Intent of Use

G2 is a hydro-pneumatic tool designed to place Avdel®breakstem
fasteners at high speed making it ideal for batch or flow-line
assembly in a wide variety of applications throughout all industries.
It can place all fasteners listed opposite.

The tool features an adjustable vacuum system for fastener
retention and trouble free collection of the spent stems regardless
of tool orientation. See the ‘Operating Procedure’ on page 7 for
adjustment instructions.

A complete tool, except the 71210-00039, is made up of three
separate elements which will be supplied individually. See diagram
below.

If you wish to place most of the fasteners in the table opposite, you
can order the 71210-00039 complete tool comprising of:

• 71210-02000 base tool

• 71210-15000 nose assembly

• Nose tips 71210-05002, 71210-16070 and 07381-04701,
two screwed into the base cover. Fit nose tip as indicated page
9 or 11.

You can order the above three nose tips and nose assembly
as a nose assembly kit part number 71210-15100.

• For some fasteners the base tool and nose assembly and
nose tip must be ordered separately.

NOSE EQUIPMENT MUST BE FITTED AS DESCRIBED ON
PAGE 9.

FASTENER

NAME

MM

IN

FASTENER SIZE ( )

AVEX

®

STAVEX

®

AVINOX

®

AVIBULB

®

ETR

BULBEX

®

T-LOK

®

AVDEL® SR

MONOBOLT

®

INTERLOCK

®

TLR

®

AVDEL

®

MBC

MBC/LC

AVSEAL

®

3 3.2 4.0 4.3 4.8 5 5.2 6 6.5 7
–1/85/32 –3/16 –––––

●●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●●●●

COMPLETE TOOL

71210-00 . . .

*

BASE TOOL

1

1

2

3

1

NOSE ASSEMBLY

NOSE TIP

2

71210-02000

71210-15000

see note 3

2

3

++=

3

2

2

The part number of the base tool remains the same whichever nose assembly, or nose tip is fitted. See the General Assembly
pages 20-21. If a swivel head is fitted, the same base tool must be adapted. See details page 13.

The nose tip part number relates to a specific fastener. If access to the application is
restricted, some extended nose tips are available. See page 10 for selection table.

This single nose assembly will allow placing of non-aerospace fasteners by simply selecting the appropriate nose
tip from the range of type 1 nose tips. Other nose assemblies are available for applications with restricted
access, for aerospace and special fasteners. See tables pages 8 & 10. A nose assembly can be substituted by
a swivel head (see pages 12-15). In this case the nose tip is part of the swivel head.

* ADD 3 DIGITS FROM THE

LAST COLUMN OF A NOSE
TIP TABLE ON PAGE 8 OR 10.
FOR TOOLS WITH SWIVEL
HEADS USE TABLE PAGES 12-

13.

7

Putting into Service

AIR SUPPLY

All tools are operated with compressed air at an optimum pressure of 5.5 bar. We recommend the use of pressure regulators and automatic
oiling/filtering systems on the main air supply. These should be fitted within 3 metres of the tool (see diagram below) to ensure maximum tool
life and minimum tool maintenance.

Air supply hoses should have a minimum working effective pressure rating of 150% of the maximum pressure produced in the system or
10 bar, whichever is the highest. Air hoses should be oil resistant, have an abrasion resistant exterior and should be armoured where operating
conditions may result in hoses being damaged. All air hoses MUST have a minimum bore diameter of 6.4 millimetres or

1

/4 inch.

Read servicing daily details page 16.

8

6

4

2

0

10

12

14

16

TAKE OFF POINT
FROM
MAIN SUPPLY

STOP COCK

(USED DURING MAINTENANCE

OF FILTER/REGULATOR OR LUBRICATION UNITS)

MAIN SUPPLY

DRAIN POINT

PRESSURE REGULATOR
AND FILTER (DRAIN DAILY)

LUBRICATOR

3 METRES MAXIMUM

2

OPERATING PROCEDURE

• Ensure that either the correct nose assembly or swivel head

suitable for the fastener is fitted (see pages 8-10 and 12-15).

• Connect the tool to the air supply.

• Insert the fastener stem into the nose of the tool. If using a nose

assembly, the fastener should remain held in by the vacuum
system. If not, adjust the vacuum extraction rotary valve 60.

• If using a swivel head, the vacuum extraction is disabled but the

jaws themselves will grip the fastener.

• Bring the tool with the fastener to the application so that the

protruding fastener enters squarely the hole of the application.

• Fully actuate the trigger. The tool cycle will broach the fastener

and with standard nose assemblies the broken stem will be
projected to the rear of the tool .

ADJUSTING THE VACUUM EXTRACTION

• Using a screwdriver, turn rotary valve 60 until the air flow at the

rear of the tool ceases.

• With the nose of the tool pointing downwards, insert a fastener

into the nose and hold it into position.

• Turn the rotary valve either way until there is sufficient suction to

retain the fastener.

Item numbers in bold refer to the general assembly drawing and parts list on pages 20-21.

8

Nose Assemblies

IMPORTANT

Nose assemblies do NOT include nose tips. Nose tips must be ordered separately.

A tool (except part number 71210-00039) must always be fitted with the correct nose assembly and nose tip for your fastener but if you wish
to order a nose assembly or a nose tip separately, refer to the ‘NOSE TIPS’ tables below and page 10.

If your application presents no access restriction use a type ‘1’ nose tip unless you are placing aerospace fasteners which requires a type ‘3’
nose tip.

Dimensions ‘A’ and ‘B’ below will help you assess the suitability of a particular nose tip.
You should also check that the dimensions of the nose casing will not restrict access to your application. If access is restricted type ‘2’ nose

tips are available for some fasteners. Refer to the table page 10.
It is essential that nose assembly and nose tip are compatible with the fastener prior to operating the tool. If you have ordered a 71210-00039

complete tool, it is important that you check that the nose tip already fitted to the nose assembly is the correct one to place your fastener by
sliding the fastener stem into the nose tip. No force should be required and play should be minimal. The two alternative nose tips are screwed
into the base of the tool.

Swivel heads are available as an alternative to nose assemblies when further reach is required. See page 12-15 in the ‘Accessories’ section.

1

In inches then in millimetres.

2

Head forming nose tips for use with countersunk heads

ONLY.

3

Long nose tip for deep placing.

TYPE 1

NOSE TIPS

NOSE ASSEMBLY

part nº 71210-15000

(+ 3 nose tips above = 71210-15100)

FASTENER

MATERIAL

Ø

1

NOSE TIP (mm)

see

below

PART Nº 'A' 'B'NAME

Al Alloy
Steel
Al Alloy
Al Alloy
Al Alloy
Steel
Al Alloy
Al Alloy
Al Alloy
Steel
Al Alloy
Any
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Stainless Steel
Stainless Steel
Stainless Steel
Steel
Steel
Steel
Steel
Steel
Any
Any
Any
Any

1

/

8

1

/

8

1

/

8

–

5

/

32

5

/

32

5

/

32

3

/

16

3

/

16

3

/

16

3

/

16

3

/

16

5

/

32

3

/

16

–
–
–
–
–
–
–
–
–
–

3

/

16

1

/

8

5

/

32

3

/

16

–

3

/

16

1

/

8

5

/

32

3

/

16

1

/

8

5

/

32

3

/

16

3

/

16

6.35

3.3

2.9

6.35

3.3

2.8

3.3

2.8

3.3

3.3

4.1

4.1

3.3

2.8

4.9

6.9

4.7

6.9

5.3

7.2

5.4

7.3

5.4

7.3

4.1

3.3

2.8

4.8

3.3

3.3

3.3

2.8

4.8

6.35

3.3

5.7

2.8

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

19.0

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

71210-05002
71210-16070

07340-06401

2

71210-05002
71210-16070
07381-04701

07340-06501

2

07381-04701
07340-04800
07490-04401

07340-06601

2

71210-16020
71210-16070
07381-04701
71210-16001

71210-16006

3

71210-16002

71210-16007

3

71210-16003

71210-16008

3

71210-16004

71210-16009

3

71210-16005

71210-16010

3

07605-00220
71210-16070
07381-04701
07498-01401
07340-06201
07340-06201
71210-16070
07381-04701
07498-01401
71210-05002
71210-16070
07348-07001
07381-04701

3.2

3.2

3.2

3

4.0

4.0

4.0

4.8

4.8

4.8

4.8

4.8

4.0

4.8

4
4
5
5
6
6

6.5

6.5
7
7

4.8

3.2

4.0

4.8

4.3

4.8

3.2

4.0

4.8

3.2

4.0

4.8

4.8

AVEX

®

Large flange

MONOBOLT

®

BULBEX

®

AVSEAL

®

TLR

®

AVINOX® II

T-LOK

®

AVIBULB

®

AVDEL® SR

INTERLOCK

®

…039*
…039*

…003

…039
…039*
…039*

…009

…039

…016

…017

…015

…200
…039*
…039*

…160

…180

…161

…181

…162

…182

…163

…183

…164

…184

…140
…039*
…039*

…082

…120

…120
…039*
…039*

…082
…039*
…039*

…062

…039

A

B

ITEM DESCRIPTION PART Nº

1 NOSE CASING 07340-00306
2 'O' RING 07003-00067
3 JAW HOUSING 07340-00304
4 JAWS 71210-15001
5 JAW SPREADER 07498-04502
6 BUFFER 71210-05001
7 SPRING 07498-04301
8 LOCKING RING 07340-00327

*

Complete tool part number 71210-00039 does
not only include the 71210-15000 nose assembly
below but also the following three nose tips:
71210-05002, 71210-16070 and 07381-04701
making up a nose assembly kit part number 71210-

15100.

Use the nose tip listed in the table.

COMPLETE TOOL

PART NUMBER :

precede with 71210-00.

* See top left

8 7 6 5 4 23 1

61

22.9

9

Nose Assemblies

Nose assemblies should be serviced at weekly intervals. You should hold some stock of all internal components of the nose assembly and
nose tips as they will need regular replacement.

• Remove the nose equipment using the reverse procedure to the ‘Fitting instructions’.

• Any worn or damaged part should be replaced.

• Clean and check wear on jaws.

• Ensure that the jaw spreader is not distorted.

• Check spring 7 is not distorted.

• Assemble according to fitting instructions above.

* Item included in the G2 service kit. For complete list see page 17.

FITTING INSTRUCTIONS

IMPORTANT

The air supply must be disconnected when fitting or removing nose assemblies.

Item numbers in bold refer to nose assembly components in all 3 nose tip tables.

• Lightly coat jaws 4 with Moly lithium grease*.

• Drop jaws 4 into jaw housing 3.

• Insert jaw spreader 5 into jaw housing 3.

• Locate buffer 6 on jaw spreader 5.

• Locate spring 7 onto jaw spreader 5.

• Fit locking ring 8 onto the jaw spreader housing of the tool.

• Holding tool pointing down, screw the assembled jaw housing onto the jaw spreader housing and tighten with spanner.

• Screw the nose tip into nose casing 1 and tighten with spanner*.

• Place nose casing 1 over jaw housing 3 and screw onto the tool, tightening with spanner*.

SERVICING INSTRUCTIONS

10

Nose Assemblies

1

In inches then in millimetres.

FASTENER

MATERIAL

Ø

1

NOSE TIP (mm)

see

below

PART Nº 'A' 'B'NAME

Al Alloy
Steel
Al Alloy
Steel
Al Alloy
Steel
Al Alloy
Al Alloy
Steel
Steel
Steel
Steel
Steel/Brass

1

/

8

1

/

8

5

/

32

5

/

32

3

/

16

3

/

16

5

/

32

3

/

16

–

3

/

16

1

/

8

5

/

32

5

/

32

12.95

11.4

11.4

10.0

10.0

11.8

11.4

10.0

10.0

10.0

11.4

10.0

10.0

9.5

9.5

9.5

12.7

12.7

12.7

9.5

12.7

12.7

12.7

9.5

12.7

12.7

07340-02805
07340-02806
07340-02806
07340-02807
07340-02807
07340-07301
07340-02806
07340-02807
07241-07101
07241-07101
07340-02806
07340-02807
07340-02807

3.2

3.2

4.0

4.0

4.8

4.8

4.0

4.8

4.3

4.8

3.2

4.8

5.2

AVEX

®

BULBEX

®

T-LOK

®

AVIBULB

®

E.T.R

…002
…008
…008
…014
…014
…018
…008
…014
…121
…121
…008
…014
…014

ITEM DESCRIPTION PART Nº

1 NOSE CASING 07340-02804

2 'O' RING 07003-00067

3 JAW HOUSING 07340-00304

4 JAWS 71210-15001

5 JAW SPREADER 07498-04502

6 BUFFER 71210-05001

7 SPRING 07498-04301

8 LOCKING RING 07340-00327

COMPLETE TOOL

PART NUMBER :

precede with

71210-00

NOSE ASSEMBLY

part nº 71210-15200

A

B

TYPE 2 NOSE TIPS ARE EXTENDED
TO ALLOW ACCESS INTO
APPLICATIONS WHERE TYPE 1
NOSE TIPS WILL NOT REACH.

TYPE 2

NOSE TIPS

8 7 6 5 423

1

58.3

22.9

TYPE 3

NOSE TIPS

COMPLETE TOOL

PART NUMBER :

precede with

71210-00

1

56.3

22.9

1

In inches then in millimetres.

O

Oversize

NOSE ASSEMBLY

part nº 71210-15300

ITEM DESCRIPTION PART Nº

1 NOSE CASING 07344-02001
2 'O' RING 07003-00067
3 JAW HOUSING 07340-00304
4 JAWS 71210-15001
5 JAW SPREADER 07498-04502
6 BUFFER 71210-05001
7 SPRING 07498-04301
8 LOCKING RING 07340-00327

TYPE 3 NOSE TIPS ARE SPECIFICALLY FOR THE AEROSPACE
FASTENERS LISTED BELOW.

FASTENER

MATERIAL

Ø

1

NOSE TIP (mm) see

below

PART Nº 'A' 'B'NAME

Al Alloy
Al Alloy

O

Stainless Steel
Al Alloy
Al Alloy

O

Stainless Steel
Al Alloy
Al Alloy

O

Any
Any
Al Alloy
Any
Any
Al Alloy

1

/

8

1

/

8

1

/

8

5

/

32

5

/

32

5

/

32

3

/

16

3

/

16

1

/

8

5

/

32

3

/

16

1

/

8

5

/

32

3

/

16

2.5

2.5

3.3

2.5

2.5

3.3

2.5

2.5

4.8

5.0

5.1

4.6

4.6

4.6

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

12.7

71210-16030
71210-16031
71210-16032
71210-16033
71210-16034
71210-16035
71210-16036
71210-16037
07340-06701
07340-06801
07340-06901
07344-04701
07344-04701
07344-04701

3.2

3.2

3.2

4.0

4.0

4.0

4.8

4.8

3.2

4.0

4.8

3.2

4.0

4.8

AVDEL

®

MBC

MBC L/C

…283
…284
…285
…288
…289
…290
…293
…294
…300
…305
…310
…320
…320
…320

A

B

8 7 6 5 423

11

Accessories

STEM DEFLECTOR

ADAPTOR NUT
71210-20101

STEM DEFLECTOR

07340-00342

The stem deflector is a very simple alternative to the standard stem
collector and allows access in restricted areas. To replace the stem
collector with the stem deflector proceed as follows:

• Unscrew retaining nut 21 by inserting a 3 millimetre diameter rod

into one of the holes.

• Remove retaining nut 21 and the stem collector assembly, items

15, 16, 17, 18, 19, and 20.

• Screw the adaptor nut onto end cap 22.

• Push the boss end of the stem deflector into the internal groove

of the adaptor nut.

• Rotate the stem deflector until the aperture faces away from the

operator and other person(s) in the vicinity.

Item numbers in bold refer to the general assembly drawing and parts list on pages 20-21.

INNER

71210-20301

OUTER
71210-20302

STEM DEFLECTOR: 71210-20100

EXTENSION PART NUMBER: 71210-20300

INNER
EXTENSION

OUTER CASING

8-32 x 1/4" SOCKET
CAP HEAD SCREW

Part number: 07490-04000
for fasteners with a stem up to 3.1 mm (1/8") Ø

Part number: 07498-00900
for fasteners with a stem larger than 3.1 mm (1/8") Ø

EXTENSION

Fitted between the tool and the nose assembly the extension allows
access into deep channels.

• To fit the extension, remove any nose assembly components.

• Screw the inner extension to jaw spreader housing 1.

• Screw the outer onto head assembly 4.

• Fit the nose assembly onto the extension.

SIDE EJECTOR

Fitted between the tool and the nose assembly, the side ejector
forces fastener stems to eject at the front of the tool and reaches into
deep channels.

It cannot be used in conjunction to a swivel head. Select the correct
part number (below right) according to the stem diameter of the
fastener.

For greater ease of use, it is recommended that the stem collector or
deflector is replaced with safety cap part number 71210-20201 as
used with swivel heads. See page 14 for fitting instructions, but note
that the stop nut is not fitted in this case.

• To fit the side ejector, remove any nose assembly components.

• Remove the socket cap screw from the side ejector.

• Screw the inner extension onto jaw spreader housing 1.

• Screw the outer casing onto head assembly 4.

• Replace the socket cap screw securing with Loctite Screwlock

222, part number 07900-00371.

• Screw the nose assembly onto the side ejector.

STEM COLLECTOR: 71210-20400

SEE GENERAL ASSEMBLY AND
PARTS LIST PAGES 20-21

STEM COLLECTOR

The different components which make up a stem collector are
available as an assembly. Part number shown opposite.For details of
the components, see the note below the parts list page 21.

To replace the stem deflector with the stem collector proceed as per
‘Head Assembly’ instructions page 18 after having removed both the
stem deflector and adaptor nut.

12

Accessories

SWIVEL HEADS

Instead of a nose assembly, a swivel head can be fitted to a base tool. It allows 360° rotation of the tool about the nose tip and allows access
into many applications otherwise too restrictive. There are two types of swivel heads: the straight swivel head with the nose tip slightly offset
from the centre line of the tool head and the right-angle swivel head with the nose tip on a perpendicular axis to the head of the tool. See
drawings below for dimensions and pages 14-15 for detail.

IMPORTANT

PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite.

In contrast to nose assemblies part numbers of swivel heads do INCLUDE a nose tip as shown below.

Swivel heads are supplied separately for fitting to a base tool forming a complete tool. See table below for part numbers. Jaws and nose tips
vary depending on the fastener to be placed but all other components remain the same within each type of swivel head. See the ‘capability’
tables below and ‘constant component table’ page 15.

'A’ and ‘B’ dimensions will help you assess the accessibility of your application.

1

In inches then in millimetres.

2

Long nose tip for deep placing.

O

Oversize

FASTENER

MATERIAL

Ø

1

NOSE TIP (mm)SWIVEL HEAD

PART Nº

JAWS

see

below

'A' 'B'NAME

Al Alloy
Steel
Al Alloy
Steel
Al Alloy
Al Alloy
Al Alloy
Stainless Steel
Stainless Steel
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy

O

Stainless Steel
Al Alloy
Al Alloy

O

Al Alloy
Al Alloy

O

Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy

O

Al Alloy

1

/

8

1

/

8

5

/

32

5

/

32

3

/

16

5

/

32

3

/

16

1

/

8

5

/

32

–
–
–
–

1

/

8

1

/

8

1

/

8

5

/

32

5

/

32

3

/

16

3

/

16

1

/

8

5

/

32

3

/

16

1

/

8

5

/

32

5

/

32

3

/

16

3.81

3.81

3.81

3.81

3.81

3.81

3.81

3.81

3.81

1.95

4.11

2.00

4.11

1.17

1.17

3.81

0.84

0.84

0.25

0.25

1.9

2.36

2.46

2.03

2.03

2.03

2.03

7.87

7.87

7.87

7.87

7.87

7.87

7.87

7.87

7.87

6.35

6.35

7.62

7.62

5.08

5.08

5.08

6.6

6.6

8.13

8.13

4.75

6.35

7.92

7.87

7.87

7.87

7.87

07345-03000
07345-03100
07345-03100
07345-03200
07345-03200
07345-03100
07345-03200
07345-03100
07345-03200
07494-06000
07494-06600
07494-06100
07494-06700
07345-03300
07494-03600
07494-03000
07345-03400
07494-03700
07345-03500
07494-03800
07345-04000
07345-04100
07345-04200
07345-04700
07345-04700
07345-04800
07345-04800

PART Nº

07340-00213
07340-00213
07340-00213
07490-04602
07490-04602
07340-00213
07490-04602
07340-00213
07490-04602
07340-00213
07340-00213
07340-00213
07340-00213
07340-00229
07340-00229
07340-00213
07340-00229
07340-00229
07498-04401
07498-04401
07340-00229
07340-00229
07498-04401
07340-00229
07340-00229
07498-04401
07498-04401

PART Nº

07345-03600
07345-03700
07345-03700
07345-03800
07345-03800
07345-03700
07345-03800
07345-03700
07345-03800
07494-06001

07494-06601

2

07494-06101

07494-06701

2

07345-03301
07494-03601
07494-03011
07345-03401
07494-03701
07345-03501
07494-03801
07165-00701
07165-00702
07165-00703
07345-04701
07345-04701
07345-04701
07345-04701

3.2

3.2

4.0

4.0

4.8

4.0

4.8

3.2

4.0

4
4
5
5

3.2

3.2

3.2

4.0

4.0

4.8

4.8

3.2

4.0

4.8

3.2

4.0

4.0

4.8

AVEX

®

BULBEX

®

AVINOX

®

AVSEAL

®

AVDEL

®

MBC

MBC L/C

…001
…004
…004
…010
…010
…004
…010
…004
…010
…160
…180
…161
…181
…283
…284
…285
…288
…289
…293
…294
…300
…305
…310
…320
…320
…327
…327

COMPLETE TOOL PART NUMBER :

precede with 71210-30

(the stop nut and safety cap are included)

IMPORTANT: by opposition to complete tools

with nose assemblies, those fitted with swivel heads

include the nose tip as a part of the head.

STRAIGHT SWIVEL HEAD capability

A

B

360° rotation

56

92

6

20

13

Accessories

PREPARING THE BASE TOOL

1

In inches then in millimetres.

2

Long nose tip for deep placing.

O

Oversize

FASTENER

MATERIAL

Ø

1

NOSE TIP (mm)SWIVEL HEAD

PART Nº

JAWS

see

below

'A' 'B'NAME

Al Alloy
Steel
Al Alloy
Steel
Al Alloy
Al Alloy
Al Alloy
Stainless Steel
Stainless Steel
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy

O

Stainless Steel
Al Alloy
Al Alloy

O

Al Alloy
Al Alloy

O

Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy
Al Alloy

O

Al Alloy

1

/

8

1

/

8

5

/

32

5

/

32

3

/

16

5

/

32

3

/

16

1

/

8

5

/

32

–
–
–
–

1

/

8

1

/

8

1

/

8

5

/

32

5

/

32

3

/

16

3

/

16

1

/

8

5

/

32

3

/

16

1

/

8

5

/

32

5

/

32

3

/

16

3.81

3.81

3.81

3.81

3.81

3.81

3.81

3.81

3.81

1.95

4.11

2.00

4.11

1.17

1.17

3.81

0.84

0.84

0.25

0.25

1.9

2.36

2.46

2.03

2.03

2.03

2.03

7.87

7.87

7.87

7.87

7.87

7.87

7.87

7.87

7.87

6.35

6.35

7.62

7.62

5.08

5.08

5.08

6.6

6.6

8.13

8.13

4.75

6.35

7.92

7.87

7.87

7.87

7.87

07346-03000
07346-03100
07346-03100
07346-03200
07346-03200
07346-03100
07346-03200
07346-03100
07346-03200
07495-04000
07495-04700
07495-04100
07495-04800
07346-03300
07495-03600
07495-03000
07346-03400
07495-03700
07346-03500
07495-03800
07346-04000
07346-04100
07346-04200
07346-04500
07346-04500
07346-04600
07346-04600

PART Nº

07340-00213
07340-00213
07340-00213
07490-04602
07490-04602
07340-00213
07490-04602
07340-00213
07490-04602
07340-00213
07340-00213
07340-00213
07340-00213
07340-00229
07340-00229
07340-00213
07340-00229
07340-00229
07498-04401
07498-04401
07340-00229
07340-00229
07498-04401
07340-00229
07340-00229
07498-04401
07498-04401

PART Nº

07345-03600
07345-03700
07345-03700
07345-03800
07345-03800
07345-03700
07345-03800
07345-03700
07345-03800
07494-06001

07494-06601

2

07494-06101

07494-06701

2

07345-03301
07494-03601
07494-03011
07345-03401
07494-03701
07345-03501
07494-03801
07165-00701
07165-00702
07165-00703
07345-04701
07345-04701
07345-04701
07345-04701

3.2

3.2

4.0

4.0

4.8

4.0

4.8

3.2

4.0

4
4
5
5

3.2

3.2

3.2

4.0

4.0

4.8

4.8

3.2

4.0

4.8

3.2

4.0

4.0

4.8

AVEX

®

BULBEX

®

AVINOX

®

AVSEAL

®

AVDEL

®

MBC

MBC L/C

…001
…004
…004
…010
…010
…004
…010
…004
…010
…160
…180
…161
…181
…283
…284
…285
…288
…289
…293
…294
…300
…305
…310
…320
…320
…327
…327

COMPLETE TOOL PART NUMBER :

precede with 71210-40

(the stop nut and safety cap are included)

IMPORTANT: by opposition to complete tools

with nose assemblies, those fitted with swivel heads

include the nose tip as a part of the head.

RIGHT-ANGLE SWIVEL HEAD capability

7.6
32

20

52

56

74

97

A

B

360° rotation

1

2

7

23

1745

18

19

64

21

20

63

22

6

3

5

67

68

71210-20202

STOP NUT

71210-20201

SAFETY CAP

• Disconnect the air supply.

• Remove any nose assembly items.

• Remove retaining nut 22 and all elements of

the stem collector (items 18, 19, 20, 21,
45, 63, 64). Note that ‘O’ ring 17 remains.

• Replace the above with a safety cap as

shown in drawing opposite.

• Unscrew jaw spreader housing 1 and remove

with ‘O’ ring 2, locknut 3, ‘O’ rings 68 and
67, and seal housing 5.

• Screw stop nut 71210-20202 onto the front

of head piston 7 as far as it will go by hand.

• Re-fit jaw spreader housing 1 and ‘O’ ring 2.

• Unscrew the stop nut until it locks against jaw

spreader housing 1 and tighten with spanner.

The tool is now ready to be fitted with a swivel
head. Instructions are on page 14.

Base tool to receive a nose assembly

Base tool to receive a swivel head

The following procedure will allow you to assemble and fit either of the swivel heads to the tool. If you order a complete swivel head rather
than individual components, you will only need to start at stage L.
All moving parts should be lubricated. Unless stated otherwise use Moly lithium grease (details page 16).

When on grey tint, instructions refer only to the right-angle swivel head. Item numbers in bold refer to illustrations below.

14

Accessories

The fitting and servicing procedures for both types of head are almost identical. Differences are clearly indicated.

IMPORTANT

PRIOR to fitting a swivel head, the base tool must be adapted. See Preparing the base tool opposite.

The air supply must be disconnected when fitting or removing swivel heads.

16

1

3

12

14

13

16

6

5

21

22

11

7

9

8

8

8

10

17

18

19

20

STRAIGHT SWIVEL HEAD

2

1

15

9

8

8

10

7

11

17

23

18

19

20

3

16

16

4

12

14

13

6

6

5

RIGHT-ANGLE HEAD

SWIVEL HEAD FITTING INSTRUCTIONS

A Fit locking ring 10 over jaw spreader housing 1.

B Coat screw 13 with thread locking adhesive and use to

secure nose tip 14 onto body 5.

C Lightly lubricate items 17, 18, 19, 20 and insert into jaw

carrier 3 as shown. Secure with screws 16.

D Position lever 4 into body 5 and hold in place with pin 15

through the hole of body 5 (not a slot).

E Lubricate the sides of the jaw carrier assembly and insert

into body 5.

F Lubricate rollers 8 and ENSURE that they will freely rotate in

the holes of adaptor 9. If necessary ream the holes.

G Position spring clip 7 over adaptor 9 past the holes for the

rollers and rotate until the locating peg is aligned with the
corresponding hole in adaptor 9 (smallest hole).

H Fit adaptor 9 over the end of body 5 and drop rollers 8 into

place. Push spring clip 7 over rollers 8.

I Insert spindle 11 through adaptor 9 into jaw carrier 3 until

the hole lines up with slot in body 5. Temporarily hold in
place with pin 6.

J Insert pin 12 through the front slot of body 5 into jaw carrier

3.

K Hold the assembly vertical to prevent all pins dropping and

slide the jaw carrier assembly back and forth a few times to
ensure free movement. Go to M.

L Remove screws 23 (4 off) and guard 1. On a straight swivel

head also remove screw 21 and platform 22.

M Push pin(s) 6 out and let spindle 11 drop out. Screw spindle

11 onto the jaw spreader housing of the tool, leaving the

small screw fixing hole uppermost for straight swivel.
Tighten gently with a tommy bar.

N Screw the assembly over spindle 11 onto the tool handle.

Replace pin(s) 6.

O On straight swivel heads attach platform 22 onto the top of

the spindle with screw 21. Deburr the back end of platform

22 so that it cannot catch on guard 1.

P Snap guard 1 over the assembly, align screw holes in guard

with tapped holes in body assembly.

Q Insert pivot pin 15 through slots in guard and hole in body.

Fit circlip 2 onto pivot pin so that the circlip seats in
groove provided.

R Coat the thread of screws 23 (4 off) with thread locking

adhesive and screw into body assembly securing guard to
body assembly.

15

Accessories

SWIVEL HEAD SERVICING INSTRUCTIONS

5

7

17

18

19

20

Swivel heads should be serviced at weekly intervals.

• Remove the complete head using the reverse procedure to the

‘Fitting instructions’ omitting step ‘L’.

• If guard 1 is at all damaged it must be replaced by a new one.

• Any worn or damaged parts should be replaced.

• Pay particular attention to jaw carrier items in the upper illustration

opposite as follows:
Check wear on jaws 17.

Check that jaw spreader tube 18 is not distorted.
Check that spring 19 is neither broken or distorted.
Check that spring guide 20 is not damaged.

• Check that spring clip 7 is not distorted. When removing spring

clip 7, use two screwdrivers as shown in the lower illustration
opposite.

• Check for excessive wear on slots of body 5.

• Assemble according to fitting instructions.

While nose tips and jaws will vary for each swivel head, other components remain constant within each type of head. See table below.
For nose tips and jaws part numbers see pages 12-13.

CONSTANT COMPONENTS

ITEM STRAIGHT SWIVEL RIGHT-ANGLE SWIVEL

1

2

3

4

5

6

7

8

9

10
11
12
13
15
16
18
19
20
21
22
23

GUARD
CIRCLIP
JAW CARRIER
LEVER
BODY
PIVOT PIN
SPRING CLIP
ROLLER
ADAPTOR
LOCKING RING
SPINDLE
DOWEL PIN
SCREW
PIVOT PIN
SCREW
JAW SPREADER
SPRING
SPRING GUIDE
SCREW
PLATFORM
SCREW

07494-05000

-

07494-03026

­07494-03015
07343-02207
07495-03900
07007-00039
07345-03001
07345-03003
07345-03002
07007-00038
07342-02207

­07494-03028
07346-03101
07165-00305
07494-03027
07001-00368
07345-00401

-

07495-03003
07004-00105
07494-03026
07495-03004
07495-03002
07343-02207
07495-03900
07007-00039
07345-03001
07345-03003
07345-03002
07007-00038
07342-02207
07343-02207
07494-03028
07346-03101
07165-00305
07494-03027

–
–

07210-00804

DAILY

IMPORTANT

Read Safety Instructions on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

The operator should not be involved in maintenance or repair of the tool unless properly trained.

The tool shall be examined regularly for damage and malfunction.

WEEKLY

• Daily, before use or when first putting the tool into service, pour a few drops of clean, light lubricating oil into the air inlet of the tool if no

lubricator is fitted on air supply. If the tool is in continuous use, the air hose should be disconnected from the main air supply and the tool
lubricated every two to three hours.

• Check for air leaks. If damaged, hoses and couplings should be replaced.

• If there is no filter on the pressure regulator, bleed the air line to clear it of accumulated dirt or water before connecting the air hose to the

tool. If there is a filter, drain it.

• Check that the nose assembly or swivel head is correct for the fastener to be placed.

• Check the stroke of the tool meets the minimum specification (page 5). The last step of the Priming Procedure on page 23 explains how

to measure the stroke.

• Either a stem collector or a stem deflector must be fitted to the tool unless using a swivel head is fitted.

• Check that base cover 36 is fully tightened onto body 34.

• Ensure that rotary valve 60 is correctly adjusted for fastener retention (see ‘Operating Procedure’ page 7).

• Dismantle and clean the nose assembly with special attention to the jaws. Lubricate with Moly lithium grease before assembling.

• Check for oil leaks and air leaks in the air supply hose and fittings.

MOLY LITHIUM GREASE EP 3753 SAFETY DATA

Grease can be ordered as a single item, the part number is shown in the service kit page 17.

First Aid

SKIN:
As the grease is completely water resistant it is best removed with an approved emulsifying skin cleaner.
INGESTION:
Ensure the individual drinks 30ml Milk of Magnesia, preferably in a cup of milk.
EYES:
Irritant but not harmful. Irrigate with water and seek medical attention.

Fire

FLASH POINT: Above 220°C.
Not classified as flammable.
Suitable extinguishing media: CO

2

, Halon or water spray if applied by an experienced operator.

Environment

Scrape up for burning or disposal on approved site.

Handling

Use barrier cream or oil resistant gloves

Storage

Away from heat and oxidising agent.

Item numbers in bold refer to the general assembly drawing and parts list on pages 20-21.

16

Servicing the Tool

17

Servicing the Tool

For an easy complete service, Textron Fastening Systems offers the complete service kit below.

PART Nº DESCRIPTIONPART Nº DESCRIPTION

SERVICE KIT : 71210-99990 Spanners are specified in inches and across flats unless otherwise stated

07900-00667 PISTON SLEEVE
07900-00692 TRIGGER VALVE EXTRACTOR
07900-00670 BULLET
07900-00672 'T' SPANNER
07900-00706 'T' SPANNER SPIGOT
07900-00684 GUIDE TUBE
07900-00685 INSERTION ROD
07900-00351 3 MM ALLEN KEY
07900-00469 2.5 MM ALLEN KEY
07900-00158 2 MM PIN PUNCH

07900-00164 CIRCLIP PLIERS
07900-00008

7

/16 x 1/2 SPANNER
07900-000129/16 x 5/8 SPANNER
07900-00015

5

/8 x 11/16 SPANNER
07900-00686 PEG SPANNER
07900-00677 SEAL EXTRACTOR
07900-00698 STOP NUT
07900-00700 PRIMING PUMP
07992-00020 GREASE - MOLY LITHIUM E.P.3753

SERVICE KIT

The airline must be disconnected before any servicing or dismantling is attempted unless specifically instructed otherwise.
It is recommended that any dismantling operation be carried out in clean conditions.
Before proceeding with dismantling, empty the oil from the tool following the first three steps of the ‘Priming Procedure’ on page 23.
Prior to dismantling the tool it is necessary to remove the nose equipment. For instructions see the nose assemblies section, pages 8-10 or if

a swivel head was fitted pages 12-15.
For a complete service of the tool, we advise that you proceed with dismantling of sub-assemblies in the order shown.
After any dismantling REMEMBER to prime the tool and to fit an appropriate nose assembly or swivel head.

18

Servicing the Tool

ANNUALLY

(or every 500,000 cycles whichever is the soonest)

Annually or every 500,000 cycles the tool should be completely dismantled and new components should be used where worn, damaged or
recommended. All ‘O’ rings and seals should be renewed and lubricated with Moly Lithium grease EP 3753 before assembling.

IMPORTANT

Read Safety Instructions on page 4.

The employer is responsible for ensuring that tool maintenance instructions are given to the appropriate personnel.

The operator should not be involved in maintenance or repair of the tool unless properly trained.

The tool shall be examined regularly for damage and malfunction.

• Unscrew retaining nut 22 and pull off stem collector assembly, items 18, 19, 20, 21, 45, 63, 64 and ‘O’ ring 17.

• Pull off stem collector adaptor 13.

• Using the ‘T’ spanner* remove end cap 23 together with seal 15 ‘O’ ring 14 and lip seal 24.

• Remove buffer 25.

• Loosen locknut 3 with a spanner* then unscrew jaw spreader housing 1 and ‘O’ ring 2.

• Remove locknut 3 together with ‘O’ rings 66 and 67.

• Push head piston 7 to the rear and out of head assembly 4 taking care not to damage the cylinder bore.

• Using circlip pliers* remove seal retainer 26. Push lip seal 8 to the rear and out of head assembly 4 taking care again not to damage the

cylinder bore.

• Remove seal housing 5 and lip seal 6.

Assemble in reverse order to dismantling noting the following points:

• Place lip seal 8 onto the insertion rod* ensuring correct orientation. Push the guide tube* into the head of the tool and push the insertion

rod* with the seal into place through the guide tube*. Pull the insertion rod* out then the guide tube.

• The chamfered edge of retainer 26 must face forward with the gap at the bottom.

• After fitting seals 65, 11 and 12 onto the piston ensuring correct orientation, lubricate the cylinder bore and place the piston sleeve* into

the back of head assembly 4. Slide the bullet* onto the threaded part of piston 7 and push the piston with the seals through the piston
sleeve* as far as it will go. Slide the bullet* off the piston and remove the piston sleeve.

• Jaw spreader housing 1 must be fully tightened onto head piston 7 before tightening locknut 3 against it.

HEAD ASSEMBLY

* Item included in the G2 service kit. For complete list see page 18.
Item numbers in

bold refer to the general assembly drawing and parts list on pages 20-21.

19

Servicing the Tool

• Remove ‘ON/OFF’ valve assembly 55 and ‘O’ ring 47.

• Clamp the body of the inverted tool across the air inlet bosses in a vice fitted with soft jaws.

• Using the peg spanner* unscrew base cover 36 and pull out cylinder liner 41.

• Remove pneumatic piston assembly 38 from body 34 together with ‘O’ ring 35, lip seal 37 and guide ring 31.

• Screw the seal extractor* into seal assembly 30 and pull it out of the intensifier tube of head assembly 4.

Assemble in reverse order to dismantling.

• Remove pneumatic piston assembly 38 and seal assembly 30 as described immediately above.

• Using the ‘T’ spanner* and ‘T’ spanner spigot* undo clamp nut 32 and remove it together with clamp plate 58, transfer tube assembly 40

and valve rod 39.

• Release the tool from the vice and separate body 34 with ‘O’ ring 27 from handle assembly 28.

• Remove ‘O’ ring 29 from the intensifier tube and pull off head assembly 4 from handle assembly 28.

• Push out valve seat 59 with both ‘O’ rings 66.

• Pull out all the components of valve spool assembly 49.

• Finally remove ‘O’ ring 54 out of the handle counterbore.

Assemble in reverse order to dismantling ensuring that the central port in valve seat

59 faces upwards.

• Using the 2 millimetre diameter pin punch*, drive trigger pin 44 out and lift off trigger 43.

• Unscrew trigger valve 42 using the trigger valve extractor*.

Assemble in reverse order to dismantling.

PNEUMATIC PISTON ASSEMBLY

VALVE SPOOL ASSEMBLY

TRIGGER

IMPORTANT

Check the tool against daily and weekly servicing.

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating.

* Item included in the G2 service kit. For complete list see page 17.
Item numbers in

bold refer to the general assembly drawing and parts list on pages 20-21.

20

General Assembly of Base Tool 71210-02000

68

67

B - B

A

A - A

A

B

B

1234 9 105 68

26

27

28

27

29

30

31

32

33

34

36

38

39

40

41

42

44

43

46

37

35

25

24

13 14 1516

18

66

54

53

52

49-51

50

47 48 66 47

6160

55

56

57586657 59

11 127

17

45

22

23

19

21

64

20

63

65

69

21

Parts List for 71210-02000

010203040506070809101112131415161718192021222324252627282930313233

34

71210-02101

07003-00277

71210-02103

71210-03320

71210-02104

07003-00333

71210-02121

07003-00273

07001-00405

07003-00194

07003-00341

07003-00275

71210-02007

07003-00278

71210-02029

71210-02022

07003-00067

07640-00239

71210-02051

07340-00335

07640-00244

71210-02028

71210-02010

07003-00274

71220-02025

71210-02019

07003-00288

71210-04000

07003-00287

71210-03800

71210-03205

71210-02014

71210-02027

71210-02003

JAW SPREADER HOUSING

'O' RING

LOCKNUT

HEAD ASSEMBLY

SEAL HOUSING

LIP SEAL

HEAD PISTON

LIP SEAL

SCREW

SEAL

LIP SEAL

LIP SEAL

STEM COLLECTOR ADAPTOR

'O' RING

SEAL

SUSPENSION RING

'O' RING

STEM COLLECTOR OUTER

#

STEM COLLECTOR BODY

#

STEM COLLECTOR END CAP

#

SILENCER

#

RETAINING NUT

#

END CAP

LIP SEAL

BUFFER

SEAL RETAINER

'O' RING

HANDLE ASSEMBLY

'O' RING

SEAL ASSEMBLY

GUIDE RING

CLAMP NUT

LABEL

BODY

111111111111111111111111112111111

1

-

1

1

-

-

1-11211-1

1-1

-

-

-

1

-

-

1

-

-

2-1

-

-

1

-

-

3536373839404142434445464748495051525354555657585960616263646566676869

07003-00280

71210-02006

07003-00274

71210-03200

71210-03500

71210-03600

71210-02012

07005-00088

71210-02008

71210-02024

07003-00311

71210-02102

07003-00127

07005-01274

71210-03400

07003-00268

71210-03402

71210-03401

07003-00042

07003-00271

71210-03700

07008-00010

71210-02031

71210-02021

71210-02009

71210-02013

07003-00189

07900-00664

71210-02034

71210-02035

07003-00342

07003-00281

07003-00204

07003-00310

07007-00224

'O' RING

BASE COVER

LIP SEAL

PNEUMATIC PISTON ASSEMBLY (INCLUDES 31/35/37)

VALVE ROD ASSEMBLY

TRANSFER TUBE ASSEMBLY

CYLINDER LINER

TRIGGER VALVE

TRIGGER

TRIGGER PIN

'O' RING

VACUUM SLEEVE

'O' RING

PLUG

VALVE SPOOL ASSEMBLY (50 to 53)

• 'O' RING

• VALVE SPOOL

• VALVE BODY

• 'O' RING

'O' RING

ON/OFF VALVE ASSEMBLY

FLEXIBLE HOSE

SILENCER

CLAMP PLATE

VALVE SEAT

ROTARY VALVE

'O' RING

TOOL INSTRUCTION MANUAL

SILENCER CAP

#

SILENCER

#

'O' RING

'O' RING

'O' RING

'O' RING

SPIROL PIN

11111111111121111111112111211113112

1-1

-

-

-

-

-

-

-

-

-

2

-

-

2

-

-

2

1

-

-

2

-

-

-

2

1–12311

ITEM PART Nº DESCRIPTION QTY SPARES ITEM PART Nº DESCRIPTION QTY SPARES

71210-02000 PARTS LIST * These are minimum recommended levels of spares based on regular servicing

#

These items are also available as a complete kit part number 71210-20400.

22

Priming

OIL DETAILS

Priming is ALWAYS necessary after the tool has been dismantled and prior to operating. It may also be necessary to restore the full stroke
after considerable use, when the stroke may be reduced and fasteners are not fully placed by one operation of the trigger.

The recommended oil for priming is Hyspin VG32 available in 0.5l (part number 07992-00002) or one gallon containers (part number
07992-00006). Please see safety data below.

First Aid

SKIN:
Wash thoroughly with soap and water as soon as possible. Casual contact requires no immediate attention. Short term contact requires no
immediate attention.
INGESTION:
Seek medical attention immediately. DO NOT induce vomiting.
EYES:
Irrigate immediately with water for several minutes. Although NOT a primary irritant, minor irritation may occur following contact.

Fire

Flash point 232°C. Not classified as flammable.
Suitable extinguishing media: CO2, dry powder, foam or water fog. DO NOT use water jets.

Environment

WASTE DISPOSAL: Through authorised contractor to a licensed site. May be incinerated. Used product may be sent for reclamation.
SPILLAGE: Prevent entry into drains, sewers and water courses. Soak up with absorbent material.

Handling

Wear eye protection, impervious gloves (e.g. of PVC) and a plastic apron. Use in well ventilated area.

Storage

No special precautions.

HYSPIN VG 32 OIL SAFETY DATA

PRIMING KIT

To enable you to follow the priming procedure opposite, you will need to obtain a priming kit:

PART Nº DESCRIPTION

PRIMING KIT : 07900-00688

07900-00351 3mm ALLEN KEY
07900-00698 STOP NUT
07900-00700 PRIMING PUMP

23

Priming

PRIMING PROCEDURE

IMPORTANT

DISCONNECT THE TOOL FROM THE AIR SUPPLY OR SWITCH OFF AT VALVE 55.

REMOVE NOSE ASSEMBLY OR SWIVEL HEAD COMPONENTS.

All operations should be carried out on a clean bench, with clean hands in a clean area.

Ensure that the new oil is perfectly clean and free from air bubbles.

Care MUST be taken at all times, to ensure that no foreign matter enters the tool, or serious damage may result.

• Remove bleed screw 9 and seal 10.

• Connect air supply to tool and switch ON/OFF valve 55 to ‘ON” position.

• Invert tool over suitable container and actuate trigger. Waste oil will be ejected through the bleed screw hole.

CARE SHALL BE TAKEN TO ENSURE THAT THE BLEED HOLE IS NOT DIRECTED TOWARDS THE OPERATOR OR OTHER
PERSONNEL.

• Screw stop nut 07900-00698 onto jaw spreader housing 1.

• Disconnect air supply to tool or switch ON/OFF valve 55 to ‘OFF” position.

• Fill the priming pump with oil.

• Screw priming pump 07900-00700 into the bleed screw hole with seal 10 in place.

• Actuate the priming pump by pressing down and releasing several times until resistance is felt.

• Remove the priming pump and the stop nut.

• Replace bleed screw 9 and seal 10.

• Connect air supply to tool and switch ON/OFF valve 55 to ‘ON” position.

• Check that the stroke of the tool meets the minimum specification of 17 millimetres. To check the stroke, measure the distance between

the front face of jaw spreader housing 1 and the front face of the head, BEFORE pressing the trigger and when the trigger is fully

actuated. The stroke is the difference between the two measurements. If it does not meet the minimum specification, repeat the priming
procedure.

Item numbers in bold refer to the general assembly drawing and parts list on pages 20-21.

24

Fault Diagnosis

* Pages 12-15 if a swivel head is used instead of a nose assembly.
† Page 15 if a swivel head is used instead of a nose assembly.
Item numbers in bold refer to the general assembly drawing and parts list on pages 20-21.

More than one Air leak Tighten joints or replace components
operation of the Insufficient air pressure Adjust air pressure to within specification 5
trigger needed to Lack of lubrication Lubricate tool at air inlet point 7
place fastener Worn or broken jaws Fit new jaws 8-10*

Low oil level or air in oil Prime tool 22-23
Build up of dirt inside the nose assembly Service nose assembly 9†

Tool will not grip Worn or broken jaws Fit new jaws 8-10*
stem of fastener Build up of dirt inside the nose assembly Service nose assembly 8-10*

Loose jaw housing Tighten against locking ring 8-10*
Weak or broken spring in nose assembly Fit new spring 8-10*
Incorrect component in nose assembly Identify and replace 8-10*
Rotary valve incorrectly adjusted Read ‘Operating Procedure’ 7

Jaws will not release Build up of dirt inside the nose assembly Service nose assembly 9†
broken stem of Jaw housing, nose tip or nose casing
fastener not properly seated Tighten nose assembly 8-10

Weak or broken spring in nose assembly Fit new spring 8-10*
Air or oil leak Tighten joints or replace components
Low oil level or air present in oil Prime tool 22-23

Cannot feed next Broken stems jammed inside tool Empty stem collector 4
fastener Check jaw spreader is correct 8-10*

Adjust air pressure to within specification 5

Rotary valve incorrectly adjusted Adjust as in ‘Operating Procedure’ 7

Slow cycle Lack of lubrication Lubricate tool at air inlet point 5

Low air pressure Adjust air pressure to within specification 5
Build up of dirt inside the nose assembly Service nose assembly 9†

Tool fails to operate No air pressure Connect and adjust to within specification 5

Damaged trigger valve 41 Replace 20-21
Loose base cover 35 Tighten 20-21
Loose stem collector Tighten retaining nut 21 20-21

Fastener fails to break Insufficient air pressure Adjust air pressure to within specification 5

Fastener outside tool capability Use more powerful Genesis tool.

Contact Textron Fastening Systems

Low oil level or air present in oil Prime tool 22-23

SYMPTOM POSSIBLE CAUSE REMEDY PAGE REF

Other symptoms or failures should be reported to your local TFS authorised distributor or repair centre.

25

Notes

26

Notes

Declaration of Conformity

We, Textron Fastening Systems Limited, Mundells, Welwyn Garden City, Herts, AL7 1EZ
declare under our sole responsibility that the product:

Model G2

Serial No. ................................................

to which this declaration relates is in conformity with the following standards:

EN292 part 1 and part 2
ISO 8662 part 1 EN 60742/0695
ISO 3744 EN 50081-1
ISO PREN792 part 14 EN 55014

following the provisions of the Machine Directive 89/392/EC
(as amended by Directive 91/368/EC, 93/44/EC) and 93/68/EC

Welwyn Garden City - date of issue

A R Dear - Design & Development Manager

This box contains a power tool which is in
conformity with Machines Directive
89/392/EC. The ‘Declaration of Conformity’
is contained within.

© TEXTRON FASTENING SYSTEMS 2001GB 07900-00664/ NOVEMBER 2001

AUSTRALIA
Textron Fastening Systems Pty Ltd

891 Wellington Road
Rowville
Victoria 3178
Tel: [phone]
Fax: [phone]

AUSTRIA
Textron Verbindungselemente GmbH

Industriestrasse B-13 Halle 2
A-2345 Brunn/Gebirge
Tel: [phone]
Fax: [phone]

CANADA
Avdel Division of Textron Canada Ltd

87 Disco Road
Rexdale
Ontario M9W 1M3
Tel: [phone]
Fax: [phone]

CHINA
Textron Fastening Systems China Ltd

Room 1708 Nanyang Plaza
57 Hung To Road
Kwun Tong
Kowloon
Hong Kong
Tel: [phone]
Fax: [phone]

FRANCE
Textron Industries S.A.

33 bis, rue des Ardennes
BP4, 75921 Paris Cédex 19
Tel: [phone]
Fax: [phone]

GERMANY
Textron Verbindungstechnik GmbH

Klusriede 24
D - 30851 Langenhagen
Tel: [phone]
Fax: [phone]

ITALY
Textron Sistemi di Fissaggio SRL

Via Manin 350-21
It- 20099 Sesto San Giovanni
Milano
Tel: [phone]
Fax: [phone]

JAPAN
Avdel Kabushiki Kaisha

7F, New Erimo Building,
2-2-1, Senba Nishi,
Mino, Osaka 562-0036
Tel: [phone]
Fax: [phone]

SOUTH KOREA
Avdel Korea Limited

Sam Young Building
1486-2 Seo Cho-Dong
Seo Cho-Ku
Seoul
Tel: [phone]
Fax: [phone]

SPAIN
Textron Sistemas de Fijación S.A.

c/ Puerto de la Morcuera, s/n
Poligono Industrial Prado Overa
Autovia Madrid Toledo Km 7.8
Es - 28916 Leganes (Madrid)
Tel: [phone]
Fax: [phone]

UNITED KINGDOM
Textron Fastening Systems Ltd

Mundells
Welwyn Garden City
Hertfordshire
AL7 1EZ
Tel: [phone]
Fax: [phone]

USA
Avdel Cherry Textron Inc.

614 NC Highway 200 South
Stanfield, North Carolina 28163
Tel: [phone]
Fax: [phone]

Textron Fastening Systems
Commercial Solutions HQ

516 Eighteenth Avenue
Rockford, Illinois 61104
Tel: [phone]
Fax: [phone]