Textron ALTERRA TBX 700 EPS 2018, ALTERRA MUD PRO 700 LTD EPS 2018 Operator's Manual
YOUR ATV CAN BE HAZARDOUS TO OPERATE.
A collision or rollover can occur quickly,
even during routine maneuvers such as
turning and driving on hills or over obstacles, if you fail to take proper precautions.
For your safety, it is important to understand and follow all the warnings contained in this Operator’s Manual and the
labels on your ATV prior to riding.
This Operator’s Manual should be considered a permanent part of the vehicle
and must remain with the vehicle at the
time of resale. If the vehicle changes
ownership more than once, contact Textron Off Road, Service Department, P.O.
Box 810, Thief River Falls, MN 56701,
for proper registration information.
Labels should be considered as permanent parts of the vehicle. If a label comes
off or becomes hard to read, contact your
authorized dealer for a replacement.
FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS
INJURY OR DEATH.
For your safety, it is important all operators be properly trained to operate an
ATV. Training is available: U.S. owners,
call 800-887-2887; Canadian owners,
call 613-739-1535.
Un cours d’instruction est disponible:
pour les propriétaires canadiens, composez le 613-739-1535.
Particularly important information is distinguished in this manual by the following notations:
California Proposition 65
!
The Safety Alert Symbol means ATTENTION!
BE ALERT! YOUR SAFETY IS INVOLVED.
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
! WARNING
CAUTION, without the safety alert symbol, is
used to address practices not related to personal injury.
CAUTION
NOTE:
A NOTE provides key information to make procedures easier or more clear.
! WARNING
This product contains or emits chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
1
Foreword
Congratulations and thank you for purchasing a Textron Off Road All-Terrain
Vehicle (ATV). Built with American
engineering and manufacturing knowhow, it is designed to provide superior
ride, comfort, utility, and dependable service.
You have chosen a quality vehicle
designed and built to give dependable
service. Be sure, as the owner/operator of
this vehicle, to become thoroughly familiar with its basic operation, maintenance,
and storage procedures. Read and understand the entire Operator’s Manual
before operating the ATV to ensure safe
and proper use. Always operate the ATV
within your level of skill and current terrain conditions.
This Operator’s Manual is furnished to
ensure that the operator is aware of safe
operating procedures. It also includes
information about the general care and
maintenance of your vehicle.
Carefully read the following pages. If
you have any questions regarding this
vehicle, contact a Textron Off Road
authorized dealer
(hereinafter “authorized
dealer(s)”)
for assistance. Remember,
only authorized dealers have the knowledge and facilities to provide you with
the best service possible.
• Know all local, state/provincial riding
laws,
• Respect your ATV,
• Respect the environment, and
• You will gain the respect of others.
We also advise you to strictly follow the
recommended maintenance program as
outlined. This preventive maintenance
program is designed to ensure that all
critical components on this ATV are thoroughly inspected at various intervals.
All information in this manual is based on
the latest product data and specifications
available at the time of printing. We
reserve the right to make product changes
and improvements which may affect illustrations or explanations without notice.
Some illustrations used in this manual are
used for clarity purposes only and are not
designed to depict actual conditions.
Because we constantly refines and
improves its products, no retroactive obligation is incurred.
Textron Specialized Vehicles, Inc.
and the
ATV Safety Institute recommend that all
ATV operators ride the appropriate-sized
ATV according to age.
Protect Your Sport
Parts and Accessories
When in need of replacement parts,
oil, or accessories for your ATV, be
sure to use only GENUINE PARTS,
OIL, AND ACCESSORIES. Only
genuine parts, oil, and accessories
are engineered to meet the standards and requirements of your
ATV. For a complete list of accessories, refer to the current ATV/ROV
Accessory Catalog.
To aid in service and maintenance
procedures on this ATV, a Service
Manual and an Illustrated Parts Manual are available through your local
authorized dealer.
CategoryAge
(Years)
Speed
Limitations
(MPH)
NOTES
Y-12+ 12 or
Older
15 - Limited
30 - Maximum
Operate
Under Adult
Supervision
T-14 14 or
Older
20 - Limited
30 - Limited
38 - Maximum
Operate
Under Adult
Supervision
G & S 16 or
Older
According to
Local Regula-
tions
—
2
Table of Contents
Foreword .................................................. 1
Parts and Accessories............................ 1
Division I - Safety
ATV Safety Alert ...................................... 4
Rider Training Course............................. 5
Warning Labels & Information ............6-8
Hangtag .................................................... 9
Warnings ........................................... 10-18
Prevention......................................... 19-22
Safe Riding Clothing and Gear ............ 19
ATV Condition ...................................... 20
First Aid and Survival ........................... 21
Active Riding ......................................... 23
Sound Judgment .............................. 24-27
Environment ......................................... 24
Those Around You................................ 25
Equipment ............................................ 25
............................................................. 26
Speedrack............................................ 26
Personal Choices................................. 26
Supervision............................................ 28
Taking Responsibility............................ 28
Inexperienced/Untrained Riders ....... 28
Experienced/Trained Riders.............. 28
Division II - Operation/
Maintenance
ATV Specifications ................................ 29
Location of Parts and Controls ............ 30
ATV Operation .................................. 31-39
Basic Operating Maneuvers................. 31
Starting a Cold Engine ...................... 31
Starting the Engine ........................... 31
Handling the ATV (Active Riding
Techniques)....................................... 33
Tips ...................................................... 38
General Information ......................... 40-49
Control Locations and Functions.......... 40
Power Steering..................................... 42
Speedometer/LCD ............................... 43
Oil Level Stick....................................... 45
Seat Latch............................................ 45
Tailgate Latch (TBX)............................. 46
Cargo Box Latch Handles (TBX).......... 46
Side Storage Compartment (TBX) ....... 46
Safety Flag Bracket .............................. 46
Rack Loading (Front and Rear)............ 46
Trailering and Towing............................ 46
Transporting ......................................... 47
Gasoline-Oil-Lubricant ......................... 48
Engine Break-In ................................... 49
Burnishing Brake Pads......................... 49
General Maintenance .......................50-63
General Maintenance........................... 50
Liquid Cooling System ......................... 51
Shock Absorbers.................................. 52
Shock Absorbers.................................. 52
General Lubrication.............................. 53
Hydraulic Hand Brake .......................... 54
Brake Fluid........................................ 54
Brake Lever Lock .............................. 54
Brake Hoses ..................................... 55
Brake Pads........................................ 55
Rear Foot Brake................................... 55
Gas Hoses ........................................... 55
Protective Rubber Boots ...................... 55
Battery.................................................. 56
Jump-Starting....................................... 57
Spark Plug............................................ 59
Throttle Cable Adjustment.................... 59
Air Filter................................................ 59
Air Filter Housing Drain(s).................... 60
Draining V-Belt Cover........................... 60
Tires ..................................................... 61
Wheels ................................................. 61
Muffler/Spark Arrester .......................... 61
Light Bulb Replacement ....................... 62
Checking/Adjusting Headlight Aim ....... 62
Fuses ................................................... 63
Electrical Output Terminals .................. 63
Storage Compartment/Tools ................ 63
Preparation for Storage ........................ 64
Preparation after Storage ..................... 65
Limited Warranty ................................... 66
Warranty Procedure/Owner
Responsibility.................................... 67
U.S. EPA Emission Control Statement/
Warranty Coverage (U.S. Only) ........ 68
Maintenance Record ............................. 69
Change of Address, Ownership, or
Warranty Transfer .............................. 70
Identification Numbers Record ......Inside
Back Cover
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
3
Division I - Safety
AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO
OPERATE.
• Always go slowly and be extra careful
when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
• Never operate on excessively rough, slippery, or loose terrain.
• Always follow proper procedures for turning as described in this manual. Practice
turning at slow speeds before attempting
to turn at faster speeds. Do not turn at
excessive speed.
• Always have the ATV checked by an
authorized dealer if it has been involved
in an accident.
• Never operate the ATV on hills too steep
for the ATV or for your abilities. Practice
on smaller hills before attempting larger
hills.
• Always follow proper procedures for
climbing hills as described in this manual. Check the terrain carefully before
you start up any hill. Never climb hills
with slippery or loose surfaces. Shift your
weight forward. Never open the throttle
suddenly or make sudden gear changes.
Never go over the top of any hill at high
speed.
• Always follow proper procedures for
going down hills and for braking on hills
as described in this manual. Check the
terrain carefully before you start down
any hill. Shift your weight backward.
Never go down a hill at high speed. Avoid
going down a hill at an angle which would
cause the ATV to lean sharply to one
side. Go straight down the hill where possible.
• Always follow proper procedures for
crossing the side of a hill as described in
this manual. Avoid hills with slippery or
loose surfaces. Shift your weight to the
uphill side of the ATV. Never attempt to
turn the ATV around on any hill until you
have mastered the turning techniques
described in this manual on level ground.
Avoid crossing the side of a steep hill if
possible.
• Always be careful of skidding or sliding.
On slippery surfaces, such as ice, go
slowly and be very cautious in order to
reduce the chance of skidding or sliding
out of control.
• Always use proper procedures if you stall
or roll backward when climbing a hill. To
avoid stalling, maintain a steady speed
when climbing a hill. If you stall or roll
backwards, follow the special procedure
for braking described in this manual. Dismount on the uphill side or to either side
if pointed straight uphill. Turn the ATV
around and mount following the procedure described in this manual.
• Always check for obstacles before operating in a new area. Never attempt to
operate over large obstacles, such as
large rocks or fallen trees. Always follow
proper procedures when operating over
obstacles as described in this manual.
• Never operate an ATV in fast flowing
water or in water deeper than the footrests. Remember that wet brakes may
have reduced stopping capability. Test
your brakes after leaving water. If necessary, apply them lightly several times to
let friction dry out the pads.
• Always be sure there are no obstacles or
people behind you when you operate in
reverse. When it is safe to proceed in
reverse, go slowly. Avoid turning at sharp
angles in reverse.
• Always use the size and type tires specified in this manual. Always maintain
proper tire pressure as described in this
manual.
• Never improperly install or improperly
use accessories on this ATV.
• Never install a twist grip throttle on this
AT V.
• Never exceed the stated load capacity for
an ATV. Cargo should be properly distributed and securely attached. Reduce
speed and follow instructions in this manual for carrying cargo or pulling a trailer
and allow greater distance for braking.
• No one under the age of 16 should operate this ATV. Some operators at the age
of 16 may not be able to operate an ATV
safely. Parents should supervise the use
of the ATV at all times. Parents should
permit continued use only if they determine that the operator has the ability to
operate the ATV safely.
FOR MORE INFORMATION
ABOUT ATV SAFETY, call the ATV
Safety Institute at 1-800-887-2887
(U.S.) or 1-613-739-1535 (Canada).
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
4
ATV Safety Alert
The Consumer Product Safety Commission has concluded that ALL-TERRAIN
VEHICLES (ATV’s) may present a risk
of DEATH or SEVERE INJURY in certain circumstances. Accidents may occur
for many reasons:
*** Over 2041 people, including many
children, have died in accidents associated with ATV’s since 2011.
*** Many people have become severely
paralyzed or suffered severe internal
injuries as a result of accidents associated with ATV’s.
*** Every month thousands of people are
treated in hospital emergency rooms
for injuries received while riding an
AT V.
You should be aware that AN ATV IS
NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles
differently from other vehicles, including
motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and
driving on hills and over obstacles, if you
fail to take proper precautions.
TO AVOID DEATH OR SEVERE
PERSONAL INJURY:
*Always read the Operator’s Manual
carefully and follow the operating
procedures described. Pay special
attention to the warnings contained in
the manual and on all labels.
* Never
operate an ATV without proper
instruction. Take a training course.
Beginners should complete a training
course.
*Always
follow these age recommen-
dations:
• A Y-12+ is intended for use by children
age 12 or older, and a T-14 is intended
for use by an operator age 14 or older.
• A child under 16 years old should never
operate an ATV without adult supervision. Children need to be observed
carefully because not all children have
the strength, size, skills, or judgment to
operate an ATV safely.
*Never carry a passenger on an ATV.
Carrying a passenger may upset the
balance of the ATV and may result in
loss of control.
*Always
avoid paved surfaces. ATV’s
are not designed to be used on paved
surfaces and may seriously affect
handling and control.
*Never
operate an ATV on a public
road, even a dirt or gravel one,
because you may not be able to avoid
colliding with other vehicles. Also,
operating an ATV on a public road
may be against the law.
*Never
operate an ATV without an
approved motorcycle helmet, eye
protection, boots, gloves, long pants,
and a long-sleeved shirt or jacket.
*Never
consume alcohol or drugs
before or while operating an ATV.
*Never
operate an ATV at excessive
speeds. Go at a speed which is proper
for the terrain, visibility conditions,
and your experience.
*Never
attempt to do wheelies, jumps,
or other stunts.
*Always
be careful when operating an
ATV, especially when approaching
hills, turns, and obstacles and when
operating on unfamiliar or rough terrain.
*Never
lend an ATV to anyone who
has not taken a training course or has
not been driving an ATV for at least a
year.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
5
Rider Training Course
The Textron Specialized Vehicles division of Textron, Inc. (hereinafter “the
manufacturer”) sponsors a free Rider
Training Course to teach ATV riding
skills or to reinforce current riding skills.
First-time purchasers without any previous ATV riding experience will receive a
$100.00 coupon from the manufacturer
through the SVIA/ASI after completing
the training course (U.S. owners only,
one incentive, and free rider training
courses for appropriate immediate family
members per ATV purchase). See an
authorized dealer for details or call (800)
887-2887 for training course information.
In Canada, the Canada Safety Council
(CSC) provides an ATV Rider’s Course
to teach safe ATV operating skills. They
also provide a special ATV Rider’s
Course for children under 14 years of age
with parental supervision. Call the CSC
at 1-613-739-1535 ext. 227 for more
details. Also available is a bilingual computer-based safety training program on a
CD-ROM from CATV - call toll-free at
1-877-470-2288.
Au canada, le conseil canadien de la
sécurité (CSC) offre un cours de conduite
de VTT pour enseigner les habiletés
d’opération sécuritaires de VTT. Un
cours spécial de conduite de VTT est
également offert aux enfants de moins de
14 ans avec la surveillance d’un parent.
Communiquez avec le CSC en composant le: 1-613-739-1535, poste 227
pour de plus amples informations. Un
programme de formation bilingue informatisé sur la sécurité est aussi disponible
sur disque optique compact par CATV;
composez sans frais le: 1-877-470-2288.
FOR MORE INFORMATION
ABOUT ATV SAFETY, in the U.S.,
call the Consumer Product Safety
Commission at (800) 638-2772 or the
ATV Distibutors’ Safety Hotline at
(800) 852-5344 or in Canada, call the
Canada Safety Council at 1-613-7391535 ext. 227.
Visit the manufacturer’s website for additional product information.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
6
Warning Labels & Information
This vehicle comes with several labels containing important safety information. Anyone who rides the ATV should read and understand this information before riding.
The labels should be considered as permanent parts of the ATV. If a label comes off
or becomes hard to read, contact your authorized dealer for a replacement.
NOTE: The location and content of labels on the ATV you have purchased
may differ from those shown on this page.
TXA018A
TXA019A
CF751A
1411-865
0411-576
4411-836
1411-809
4411-818
Mud Pro
TBX
TBX
A
B
C (Mud Pro)
D
E
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
7
Warning Labels & Information
0411-426
0411-966
1411-574
1411-932
1411-804
4411-550
F
G
H
K
I
J
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
8
Warning Labels & Information
0411-975
4411-787
0411-648
L (TBX)
M (TBX)
N (Mud Pro)
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
9
Hangtag
This vehicle comes with a hangtag containing important safety information. Anyone
who rides the ATV should read and understand this information before riding.
Pour commander des Étiquettes de Mise en Garde gratuites, voyez votre concessionnaire agréé pour le numéro de pièce
2436-558.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
10
Warnings
! WARNING
POTENTIAL HAZARD
Operating this ATV without proper instruction.
WHAT CAN HAPPEN
The risk of an accident is greatly increased if the operator does not know how to
operate the ATV properly in different situations and on different types of terrain.
HOW TO AVOID THE HAZARD
Beginning and inexperienced operators should complete the certified training
course offered. They should then regularly practice the skills learned in the course
and the operating techniques described in this Operator’s Manual.
For more information about the training course, contact an authorized dealer or
call 1-800-887-2887 (U.S.) or 1-613-739-1535 (Canada).
! WARNING
POTENTIAL HAZARD
Allowing anyone under age 16 to operate this ATV.
WHAT CAN HAPPEN
Use of an ATV by children can lead to severe injury or death of the child.
Children under the age of 16 may not have the skills, abilities, or judgment needed
to operate the ATV safely and may be involved in a serious accident.
HOW TO AVOID THE HAZARD
A child under 16 should never operate this ATV.
! WARNING
POTENTIAL HAZARD
Carrying a passenger on this ATV.
WHAT CAN HAPPEN
Greatly reduces your ability to balance and control this
AT V.
Could cause an accident, resulting in injury or death to
you and/or your passenger.
HOW TO AVOID THE HAZARD
Never carry a passenger. The long seat is to allow the operator to shift positions as
needed during operation. It is not for carrying passengers.
! WARNING
POTENTIAL HAZARD
Attempting wheelies, jumps, and other stunts.
WHAT CAN HAPPEN
Increases the chance of an accident including a rollover.
HOW TO AVOID THE HAZARD
Never attempt stunts, such as wheelies or jumps. Don’t
try to show off.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
11
! WARNING
POTENTIAL HAZARD
Operating this ATV on paved surfaces.
WHAT CAN HAPPEN
The ATV’s tires are designed for off-road use only, not
for use on pavement. Paved surfaces may seriously
affect handling and control of the ATV and may cause
the ATV to go out of control.
HOW TO AVOID THE HAZARD
Whenever possible, avoid operating the ATV on any paved surfaces including sidewalks, driveways, parking lots, and streets. If operating on paved surfaces is
unavoidable, travel slowly (less than 10 MPH) and avoid sudden turns and stops.
! WARNING
POTENTIAL HAZARD
Operating this ATV without wearing an approved helmet, eye protection, and protective clothing.
WHAT CAN HAPPEN
Operating without an approved helmet increases your
chances of a severe head injury or death in the event of
an accident.
Operating without eye protection can result in an accident and increases your chances of a severe injury in
the event of an accident.
Operating without protective clothing increases your
chances of severe injury in the event of an accident.
HOW TO AVOID THE HAZARD
Always wear an approved helmet that fits properly.
You should also wear: Eye protection (goggles or face shield)
Gloves
Boots
Long sleeved shirt or jacket
Long pants
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating on rough, slippery, or loose terrain.
WHAT CAN HAPPEN
Could cause loss of traction or control of the ATV which
could result in an accident including a rollover.
HOW TO AVOID THE HAZARD
Do not operate on rough, slippery, or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain.
Always be especially cautious on these kinds of terrain.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
12
! WARNING
POTENTIAL HAZARD
Operating this ATV after or while consuming alcohol or drugs.
WHAT CAN HAPPEN
Could seriously affect your judgment.
Could cause you to react more slowly.
Could affect your balance and perception.
Could result in an accident.
HOW TO AVOID THE HAZARD
Never consume alcohol or drugs before or while driving this ATV.
! WARNING
POTENTIAL HAZARD
Operating this ATV at excessive speeds.
WHAT CAN HAPPEN
Increases your chances of losing control of the ATV, which can result in an accident.
HOW TO AVOID THE HAZARD
Always ride at a speed that is proper for the terrain, visibility and operating conditions, and your experience.
! WARNING
POTENTIAL HAZARD
Failure to inspect the ATV before operating.
Failure to properly maintain the ATV.
WHAT CAN HAPPEN
Increases the possibility of an accident or equipment damage.
HOW TO AVOID THE HAZARD
Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules
described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Removing hands from handlebar or feet from footrests during operation.
WHAT CAN HAPPEN
Removing even one hand or foot can reduce your ability to control the ATV or
could cause you to lose your balance and fall off the ATV. If you remove a foot from
a footrest, your foot or leg may come into contact with the wheels, which could
injure you or cause an accident.
HOW TO AVOID THE HAZARD
Always keep both hands on the handlebar and both feet on the footrests of your
ATV during operation.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
13
! WARNING
POTENTIAL HAZARD
Failure to use extra care when operating the ATV on
unfamiliar terrain.
WHAT CAN HAPPEN
You can come upon hidden rocks, bumps, or holes
without enough time to react.
Could result in the ATV overturning or going out of
control.
HOW TO AVOID THE HAZARD
Go slowly and be extra careful when operating on unfamiliar terrain.
Always be alert to changing terrain conditions when operating the ATV.
! WARNING
POTENTIAL HAZARD
Improperly crossing hills or turning on hills.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Avoid crossing the side of a hill or turning on a hill
whenever possible. Never attempt to turn the ATV around on any hill until you have
mastered the turning technique as described in this Operator’s Manual. Practice
first on level ground. Be very careful when turning on any hill.
If crossing the side of a hill or turning on a hill is unavoidable:
Always follow proper procedures as described in this Operator’s Manual.
Avoid hills with slippery or loose surfaces.
Shift your weight to the uphill side of the ATV.
! WARNING
POTENTIAL HAZARD
Going down a hill improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for going down hills as
described in this Operator’s Manual.
Always check the terrain carefully before you start down any hill.
Shift your weight backward.
Never go down a hill at high speed.
Avoid going down a hill at an angle that would cause the ATV to lean sharply to
one side. Go straight down the hill where possible.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
14
NEVER
OPERATE UP
OR DOWN
HILLS STEEPER
THAN 25°
! WARNING
POTENTIAL HAZARD
Turning improperly.
WHAT CAN HAPPEN
ATV could go out of control, causing a collision or rollover.
HOW TO AVOID THE HAZARD
Always follow proper procedures for turning as described in this Operator’s Manual.
Practice turning at slow speeds before attempting to turn at faster speeds.
Do not turn at excessive speed.
! WARNING
POTENTIAL HAZARD
Climbing hills improperly.
WHAT CAN HAPPEN
Could cause loss of control or cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Always follow proper procedures for climbing hills as described in this Operator’s
Manual.
Always check the terrain carefully before you start up any hill.
Never climb hills with slippery or loose surfaces.
Shift your weight forward.
Never open the throttle suddenly or make sudden gear changes. The ATV could
flip over backwards.
Never go over the top of any hill at high speed. An obstacle, a sharp drop, or
another vehicle or person could be on the other side of the hill.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
15
! WARNING
POTENTIAL HAZARD
Operating on steep hills.
WHAT CAN HAPPEN
The ATV can overturn more easily on steep hills than
on level surfaces or small hills.
HOW TO AVOID THE HAZARD
Never operate the ATV on hills too steep for the ATV
or for your abilities.
Practice on smaller hills before attempting larger hills.
! WARNING
POTENTIAL HAZARD
Stalling, rolling backwards, or improperly dismounting
while climbing a hill.
WHAT CAN HAPPEN
Could result in the ATV overturning.
HOW TO AVOID THE HAZARD
Use proper gear and maintain steady speed when climbing a hill.
If you lose all forward speed:
Keep weight uphill.
Apply the brakes.
Engage the brake lever lock after you are stopped.
If you begin rolling backwards:
Keep weight uphill.
Gradually apply the brakes while rolling backwards.
When fully stopped, engage the brake lever lock.
Dismount on uphill side or to a side if pointed
straight uphill.
Turn the ATV around and mount following the
procedure described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Overloading the ATV or carrying or towing improperly.
WHAT CAN HAPPEN
Could cause changes in ATV handling, which could lead to an accident.
HOW TO AVOID THE HAZARD
Never exceed the stated load capacity for the ATV.
Cargo should be properly distributed and securely attached.
Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking.
Always follow the instructions in this Operator’s Manual for carrying cargo or pull-
ing a trailer.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
16
! WARNING
POTENTIAL HAZARD
Improperly operating over obstacles.
WHAT CAN HAPPEN
Could cause loss of control or a collision. Could cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Before operating in a new area, check for obstacles.
Never attempt to ride over large obstacles, such as large rocks or fallen trees.
When you go over obstacles, always follow proper procedures as described in this
Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Skidding or sliding.
WHAT CAN HAPPEN
You may lose control of the ATV.
You may also regain traction unexpectedly, which may cause the ATV to overturn.
HOW TO AVOID THE HAZARD
Learn to safely control skidding or sliding by practicing at slow speeds and on
level, smooth terrain.
On extremely slippery surfaces, such as ice, go slowly and be very cautious in
order to reduce the chance of skidding or sliding out of control.
! WARNING
POTENTIAL HAZARD
Operating the ATV with improper modifications.
WHAT CAN HAPPEN
Improper installation of accessories or modification of the ATV may cause changes
in handling which could lead to an accident.
HOW TO AVOID THE HAZARD
Never modify the ATV through improper installation or improper use of accessories. All parts and accessories added to this ATV should be genuine ATV components designed for use on the ATV and should be installed and used according to
instructions. Never install a twist grip throttle. If you have questions, consult an
authorized dealer.
! WARNING
POTENTIAL HAZARD
Improperly operating in reverse.
WHAT CAN HAPPEN
You could hit an obstacle or person behind you, resulting in serious injury.
HOW TO AVOID THE HAZARD
Before you engage reverse gear, make sure there are no obstacles or people
behind you. When it is safe to proceed, go slowly.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
17
! WARNING
POTENTIAL HAZARD
Operating this ATV on public streets, roads, or highways.
WHAT CAN HAPPEN
You can collide with another vehicle.
HOW TO AVOID THE HAZARD
Never operate this ATV on any public street, road, or
highway, even a dirt or gravel one.
In many states it is illegal to operate an ATV on public streets, roads, or highways.
! WARNING
POTENTIAL HAZARD
Operating the ATV with improper tires or with improper or uneven tire pressure.
WHAT CAN HAPPEN
Use of improper tires on the ATV or operation of the ATV with improper or uneven
tire pressure may cause loss of control increasing your risk of accident.
HOW TO AVOID THE HAZARD
Always use the size and type tires specified in this Operator’s Manual for this ATV.
Always maintain proper tire pressure as described in this Operator’s Manual.
! WARNING
POTENTIAL HAZARD
Operating the ATV through deep or fast flowing water.
WHAT CAN HAPPEN
Tires may float, causing loss of traction and loss of control, which could lead to an
accident.
HOW TO AVOID THE HAZARD
Never operate the ATV in fast flowing water or in water deeper than the footrests.
Remember that wet brakes may have reduced stopping capability.
Test your brakes after leaving water. If necessary, apply them several times to dry
out the pads.
! WARNING
POTENTIAL HAZARD
Application of excessive throttle.
WHAT CAN HAPPEN
May cause wheelies, flip-overs, or loss of control
resulting in serious injury or death.
HOW TO AVOID THE HAZARD
Do not accelerate rapidly or in an uncontrolled manner
on any terrain. Use extra care when going uphill.
Slowly apply throttle in a controlled manner. Release throttle lever as necessary to
maintain control.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
18
! WARNING
POTENTIAL HAZARD
Operating the ATV with differential lock engaged.
WHAT CAN HAPPEN
The increased steering effort and reduced maneuverability caused by the locked
differential could result in loss of control and an accident.
HOW TO AVOID THE HAZARD
Never exceed 10 MPH (16 KPH) with the differential lock engaged. Always disengage the differential lock as soon as not needed for additional traction.
! WARNING
POTENTIAL HAZARD
Failure to release the brake lever lock before driving the ATV
WHAT CAN HAPPEN
Driving the ATV with the brake lever lock engaged could cause a change in handling or loss of brakes and cause an accident.
HOW TO AVOID THE HAZARD
Always release the brake lever lock before driving the ATV.
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
19
Prevention
Overview
When using an ATV, prevention is the
name of the game. “Had you only
known” something could go wrong, you
would have prevented it. If you don’t
notice your conditions and surroundings
before riding your ATV, you give up control over the situation. Using ATV prevention techniques helps you forecast
potential hazards before they injure you
or damage your ATV.
Following the safety instructions and
warnings in this manual will help you
“P.A.S.S.” the safety test. P.A.S.S. stands
for “Prevention,” “Active Riding,”
“Sound Judgment,” and “Supervision.”
Remembering P.A.S.S. and what it stands
for will help you have a safe, predictable
ride every time you go out on your ATV.
Always wear clothing suited to the type
of riding you are doing. ATV riding
requires special protective clothing
which will make you feel more comfortable and reduce chances of injury.
You’ll find it important to dress correctly
for ATV riding in order to prevent scraped
skin and serious head injuries. It’s easy
and could save you time in the long run
not having to contend with an injury. Of
course, it also makes sense to remember
the seasons. Wear a hat under your helmet
and a snowmobile suit in the winter and
lighter, protective clothing in the summer.
Following is the minimum protection you
need to wear during every ride.
ATV-0004
Helmet
Your helmet is the most important piece of
protective gear for safe riding. A helmet
can prevent a severe head injury. There
are several types of helmets on the market,
but make sure you wear a helmet that
complies with the current standards of the
U.S. Department of Transportation
(DOT), The Snell Memorial Foundation,
or the American National Standards Institute (ANSI). Helmets that comply with
one or more of these agency’s standards
have a sticker on the inside or outside of
the helmet.
These helmets should provide full-face
protection.
If you drop or damage your helmet, get a
new one immediately. Your helmet may
not protect your head from injury if it has
cracks, fissures, or other damage to its
outside or core padding.
Remember, your helmet won’t do you any
good if the chin strap isn’t fastened.
Gloves
Your hands are targets for flying objects
and branches. Along with providing skin
protection, gloves will shield your hands
from harsh weather. Wear gloves that are
weather resistant and have a gripping surface to keep them from sliding off the
handlebars. Off-road style gloves with
knuckle pads are the best for comfort and
protection.
Safe Riding Clothing
and Gear
Helmets should have one of these:
1. DOT label
2. Snell label
3. ANSI Z90.1 label
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
20
Boots/Ankle Protection
Wear a boot that covers the largest possible area of your leg (preferably up to
your knee) and can handle significant
impact. Choosing boots with low heels
and a good tread will help prevent your
feet from slipping off the footrests in wet
or rugged conditions or getting hurt if
they get hit by rocks, dirt, or branches.
Eye Protection
Wear eye protection, such as goggles, to
completely surround your eyes to prevent
getting dirt or other items in your eyes.
Do not depend on sunglasses for proper
eye protection. Sunglasses are not recommended; they don’t prevent objects from
flying in through the sides.
Long Pants and Long
Sleeved Shirt
The goal is to protect your body from
branches, long grass, airborne objects, or
anything else that could scrape your skin.
The more thick and durable the material,
the better protection it’ll provide. Riding
pants with kneepads, a jersey, and shoulder pads provide the best protection.
The second step in Prevention is checking the condition of your ATV. Chances
are good that you’ll be using your ATV in
some rough terrain, and there’s no way
you want your brakes to go out when riding downhill. You need to check the following parts on your ATV before every
ride.
1. Tires and Wheels
2. Controls and Cables
3. Lights and Electric
4. Oil and Fuel
5. Chassis
6. Miscellaneous Items
1. Tires and Wheels
Correct tire pressure is crucial. Consult
the ATV Specifications section of this
Operator’s Manual for tire pressure
guidelines. Incorrect tire pressure can
cause poor handling, instability, and a
loss of ATV control.
While checking the tire pressure, inspect
the tread and sidewalls of the tires for
cracks, cuts, or other damage that could
indicate they need to be replaced.
2. Controls and Cables
With the engine running and brake
applied, check all transmission positions: forward, neutral, and reverse.
A. Brakes
Squeeze the hand brake lever. If it feels soft
or “squishy,” it could be low on fluid or
have a leak — refer to the General Maintenance section of this Operator’s Manual for
instructions. Don’t use the ATV until the
brakes are operating normally.
Test the brake lever lock and see if it locks
the hand brake lever into position; then
disengage it to release the brake. Be sure
the rear foot brake near the footrest is
working; your brakes could fail during a
ride if they’re not maintained.
B. Throttle
Before starting the ATV, push the throttle
lever several times. The throttle should
have a free, smooth range of motion. If it
seems to “stick” at any point, refer to the
General Maintenance section of this
Operator’s Manual for instructions. Driv-
ing your ATV with a sticking throttle can
turn your leisurely ride into an unwelcome accident. Don’t drive your ATV if
the throttle sticks.
ATV Condition
Check:
1. Tire pressure
2. Tire surface (tread and sidewalls)
Check:
1. Forward
2. Neutral
3. Reverse
Check:
1. Hand brake lever
2. Rear foot brake
3. Brake lever lock
Check:
1. Free, smooth range of motion
! WARNING
Indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
21
3. Lights and Electric
Turn the hi-beam and lo-beam on and off
to make sure they work. At the same
time, check that the taillight and brakelight work. Also, check the status/warning indicators (reverse, neutral, and hi-lo
beam) on the handlebar when you start
the ATV. Don’t drive the ATV unless all
systems are working. Check the ignition
switch and emergency stop switch.
4. Oil and Fuel
Start with a full tank of gas before every
ride, and while you’re at it, top off the oil.
Don’t forget to check for fluid leaks around
the ATV. Watch the overheat indicator to
ensure the engine coolant level is adequate.
5. Chassis
Grass and leaves can gum-up your suspension and shocks. Clear and clean the suspension arms, shock springs, and fenders.
Check smoothness by turning the handlebar full-left and full-right. Check that there
is no binding, restrictions, free-play, or
looseness in steering components.
6. Miscellaneous Items
Inspect your air filter. Look for debris or
damage that may indicate you need to
replace it. A clogged filter can stop an
engine. Check your battery terminals for
corrosion. Also, be sure to tighten any
loose parts, nuts, or bolts.
You need to prepare for the unexpected.
Emergencies and accidents are traumatic
enough, but they’re even worse when
you’re not prepared for them. At the minimum during every ATV ride, you should
have the following items on board:
• Tools
• Water
• Identification
• First Aid Kit
For rides that are longer in duration and
distance, the following additional items
are recommended:
• Cellular Phone
• Maps/GPS
• Emergency Kit with Flashlight and First
Aid Kit
Tools
Routine maintenance will generally eliminate the need for emergency repairs.
Riding on rough terrain could cause loosening of nuts, bolts, and fasteners. Especially on long rides, carrying the right
tools can prevent an inconvenience from
becoming a crisis.
Water
Water is so important that you need to
carry it regardless of the duration of your
ride. Heat exhaustion and heat stroke can
creep up suddenly and can take you out
of commission. If you become dehydrated, you could find yourself physically unable to safely operate your ATV.
Identification
If something does happen to you, the
emergency personnel will want to know
who you are and whom to contact. It’s
possible you may be in no condition to
give them that information. Put your I.D.
in your pocket before you ride. Without
it, you’re anonymous.
Cellular Phone
It may be necessary to make an urgent
phone call.
Check:
1. Hi-beam
2. Lo-beam
3. Taillight/brakelight
4. Status/warning indicators
5. Ignition switch
6. Emergency stop switch
Check:
1. Gas
2. Oil
3. Fluid leaks
Check:
1. Suspension arms
2. Shock springs
3. Fenders
4. Steering
Check:
1. Air filter
2. Battery
3. Tighten parts, nuts, and bolts
First Aid and Survival
Carry these items on your ATV:
1. Bulbs
2. Duct tape
3. Rope
4. Spark plugs
5. Spare parts
6. Tool Kit
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