Texmate TM Series, TM-35 Series, TM-35XJC, TM-35XJF, TM-35XKC Operating

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Page 1
Texmate, Inc.Tel. (760) 598-9899 • www.texmate.comSeptember 10, 2003 TM-35X DS (TM08) Page 1
Compatibility
Specifications
A low cost LCD temperature meter for 'J' or 'K' thermocouples,
˚C or ˚F, 5V DC powered with screw terminal or edge connector inputs.
TM-35XJC, TM-35XJF,
TM-35XKC & TM-35XKF
Panel Temperature Meters
in a Slim Bezel Case
Input Configuration:..........True differential and single-ended.
Thermocouple Ranges:....0 to 760˚C
0 to 1400˚F
0 to 1260˚C 0 to 1999˚F (consult factory for other types)
Resistance Effect: ............20µV per 10of lead resistance.
Compensation (RJC): ........Automatic, ±0.1˚C/˚C
Input Protection: ..............25V AC/DC
Normal Mode Rejection: ..>40dB above 50Hz Common Mode Rejection:..±4V referred to power supply ground.
Conformity Error:..............±(2˚C + 1 Digit) typical
±(4˚C + 1 Digit) maximum
±(3˚F + 1 Digit) typical ±(5˚F + 1 Digit) maximum
Resolution: ........................1˚C or 1˚F
Warm-up Time: ..................One minute to specified accuracy.
Conversion Rate: ..............3 readings per second
Display:..............................0.48" Liquid Cr ystal Display (LCD)
"Display Hold" & ˚C/˚F descriptor.
Over-range Indication:......Most significant "1" digit and polar ity sym-
bol are displayed with all other digits blank.
Power Supply: ..................+4.75 to +5.25V DC at 40mA
Operating Temperature:....-20˚C to +50˚C
Storage Temperature: ......-20˚C to +70˚C
Relative Humidity: ............95% (non-condensing)
Case Dimensions: ............Bezel 2.76” X 1.17” (69.75 X 29.7mm)
Depth behind Bezel 3.32” (84mm) plus
0.68” (17.27mm) for connector
Weight: ..............................156 gms (5.5 oz) when packed
'J' Thermocouple
'K' Thermocouple
TM-35JC..............3.5 digit LED-Type J °C Thermocouple, 5VDC Pwr
TM-35JF ..............3.5 digit LED-Type J °F Thermocouple, 5VDC Pwr
TM-35KC..............3.5 digit LED-Type K °C Thermocouple, 5VDC Pwr
TM-35KF ................3.5 digit LED-Type K °F Thermocouple, 5VDC Pwr
TM-35XJC ............3.5 digit LCD-Type J °C Thermocouple, 5VDC Pwr
TM-35XJF............3.5 digit LCD-Type J °F Thermocouple, 5VDC Pwr
TM-35XKC............3.5 digit LCD-Type K °C Thermocouple, 5VDC Pwr
TM-35XKF..............3.5 d ig i t LCD-Type K °F Thermocouple, 5VDC Pwr
General Features
Typical Application Connections
Texmate’ s popular TM-35 Series of 5V DC powered temper ature meters are available with an LED or LCD display.
The meters are supplied factory-configured either for ‘J’ or ‘K’ thermocouples, and scaled for ˚C or ˚F. On site re-scaling for ˚C or ˚F is possible. A selectable ˚C/˚F descriptor is included with every meter. The unique differential input configuration facili­tates operation with both grounded and ungrounded probes and allows several meters, operating with grounded thermocouples, to be powered by the same non-isolated 5VDC supply.
The standard meter is provided with TB-KIT screw terminal blocks and insulated quick- disconnects. For the greatest con­venience and ease of use, order the optional preconfigured Push-On screw terminal connectors. (see Push-On Screw Terminals and Ordering Information on pages 3 & 4)
Meter 1
Meter 2
Meter 3
Hot Junction 1 Hot Junction 2
Hot Junction 3
H/T
T+
T-
+5V
GND
5VDC
H/T
T+
T-
+5V
GND
H/T
T+
T-
+5V
GND
Vessel Wall
The unique differen­tial input of the TM­35 Series enables the use of grounded thermocouples by several meters pow­ered from the same 5V DC supply.
Single-Ended Input
For optimum noise reduction, either the + or - lead of the thermocouple should be connected to power supply ground.
Differential Input with Grounded Thermocouples
For additional connection information see page 3.
TM-35 Series LED Displays TM-35 Series LCD Displays
SLIM
BEZEL
The TM-Series is shipped in a standard Slim Bezel case. The Slim Bezel case is compatible with the CM, SM, PM, & SP Series of meters. The TM-Series can be ordered in End Mount cases for twin mounting or combinations of mul­tiple center mount cases and two end mount cases for stack mounting.
TM-Series
5V DC
H/T
T+
T-
+5V
GND
TM-35
Zero Offset
Span
Linearity
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Texmate, Inc.Tel. (760) 598-9899 www.texmate.comPage 2
September 10, 2003 TM-35X DS (TM08)
The Texmate TM-35X interconnects using the screw terminal blocks supplied with the meter. Alternatively a standard PC board edge con­nector may be used, having two rows of 10 pins each, spaced on 0.156" centers. Connectors are available from Texmate or from almost any connector manufacturer.
Pins (A,B) & (1,2) - Display Test/Display Hold Input:All numeric dis­play segments will operate when Pins (A,B) & (1,2) are connected to +5VDC System Power Input Pins (H,J) & (7,8). CAUTION: This Display Test function is only intended for momentary operation. Continuous operation of Display Test will in time damage the display. The function of this input may be re-configured to operate as Display Hold by scraping off the fine track adjacent to Pin 1 (re-bridge, if required, at the solder junction). To initiate Display Hold, connect Pins (A,B) & (1,2) to +5VDC Power Supply Input Pins (H,J) & (7,8) and the meter will latch up; A/D conversions will continue but the display will not be updated until Pins (A,B) & (1,2) are released. Pins (C,D) & (3,4) - Thermocouple Positive Input:The thermocouple positive output is applied to these pins (refer to Table 2 for color codes). Maximum overvoltage protection is 25V AC/DC. Pins (E,F) & (5,6) - Thermocouple Negative Input: The thermocouple negative output is applied to these pins (refer to Tab le 2 for color codes). Maximum overvoltage protection is 25V AC/DC. Pins (H,J) & (7,8) - +5VDC System Power Input: The meter requires a regulated low-ripple 5VDC power supply applied to these pins. Pins (K,L) & (9,10) - Power Supply Ground: Power supply ground return.
H/T
H/T
T+
T+
T- T-
+5V +5V
GND
GND
1 2 3
4
5
6 7
8 9
A B
C D
E F H J
K
L
1
2
3456789
ABCD
EFHJK
L
10
10
METER REAR WITH PCB EDGE CONNECTOR MOUNTED
Display Test/
Hold Input
Thermocouple
Positive Input
Thermocouple
Negative Input
+5VDC System
Power Input
Power Supply
Ground
Display Hold/ Test Input
Thermocouple Positive Input
Thermocouple Negative Input
+5VDC System Power Input
Power Supply Ground
Fine "Scrape Off" Tracks Solder Junction
Zero Offset
Span Linearity
COMPONENT SIDE PINS
SOLDER SIDE PINS
C13
0.1
µ
COMPARATOR
R7, 100k C8, 100pF
ZERO OFFSET
R14
2.49k
ΩR92.49k
SPAN
BUFFER
C12
+5V
T-
0.1µC5,
R4
1M
F
0.2 Fµ
C6,
1
µFC4
+1.2V Ref.
R10
R6, 270k
R1A, 309
R1B, 309
R18 R19
R20
VR1
1.2V
R15 2k
-10mV/˚KRJC Sensor
0.1µF
R23
R22
R32
R31
R29
R28
R27
R26
R30
R24
R25
R17 200
R16 619
DISPLAY
END
˚C/˚F
HEADER
(Bias and power supply connections
have been omitted for clarity)
LINEARIZATION CIRCUITRY - 'J' TYPE
(Dashed lines represent connections for 'K' type)
CLOCK OSCILLATOR
A/D CONVERTER
DC/DC CONVERTER
LCD DRIVER
OPEN
HOLD
CLOSED TEST
+5V
Power
Power
GND
H/T
T+
C11
0.22
µF
+1.2V Ref.
LINEARITY
CALIB. PT. 'A'
Close For Hold/Test Activation
INTEGRATOR
F
R8
40.2k
50k
Functional Diagram
Connector Pinouts
'J' Thermocouple Shown Below
Additional Components for 'K' Thermocouple Are Shown Shaded
ZERO OFFSET
SPAN
LINEARITY
R16 R31
R24
R28
R14
R9
R27
Calib. Pt. 'A' (R25)
R7 C8
R29
R26
R4
R32
R30
C5
R8 R6 C4
R22
C6
R23
VR1C13
R18
C12
R1A
C11
R1B
R20
R17
R19
R10
R15
Component Layout
Calibration Instructions
POINTS TO NOTE
The TM-35X has been factory calibrated for optimum performance and should not normally require further calibration or adjustment. If the need for on-site re-calibration is determined, follow the procedure below and verify that the voltage and meter display are incorrect before disturbing potentiometer settings.
Note: The potentiometer settings are sealed at the factory. Any user modification of these settings may, at the discretion of Texmate, void the warranty.
Re-calibration requires either a thermocouple simulator or a precision
GND
+5V
T-
T+
H/T
5V DC
THERMOCOUPLE
WIRES
COPPER
WIRES
MILLIVOLT
SOURCE
DISTILLED ICE WATER BATH
OR
ELECTRONIC ICE POINT REFERENCE
Signal Conditioning Components
Turn Clockwise to Increase Reading
To the
Left Front
ZERO Potentiometer (Pot)
The ZERO pot is on the left (as viewed from the back of the meter).Typically it enables the input signal to be offset ±5% of full scale.
Turn Clockwise to Increase Reading
To the
Right Front
SPAN Potentiometer (Pot)
The 15 turn SPAN pot is middle pot (as viewed from the back of the meter).Typical adjustment is 20% of the input signal range.
Use to set voltage at Calibration Point " A"
To the
Right Front
LINEARITY
LINEARITY Potentiometer (Pot)
The Linearity pot is used to set the voltage at the calibration Point “A” and is located on the right (as viewed from the back of the meter). The Linearity Pot is adjusted at the factory and does not normally need to be re-adjusted by the user.
Normal Disabled Reverse
Polarity Display Header
This header allows the Polarity indication to be displayed normally, displayed reversed or to be disabled completely.
CAUTION:This meter employs high impedance CMOS inputs.Although inter-
nal protection has been provided for several hundred volt overloads, the meter will be destroyed if subjected to the high kilovolts of static discharge that can be pro­duced in low humidity environments.Always handle the meter with ground protection.
Cut to disable “+” polarity indication
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Texmate, Inc.Tel. (760) 598-9899 www.texmate.comSeptember 10, 2003 TM-35X DS (TM08) Page 3
'J'
'K'
Positive Negative
Negative
Positive
BRITAIN
BS 1843
FRANCE
NF C42-323
GERMANY
DIN 43714
U.S.A. ANSI/
MC964
JAPAN
JIS C 1610-
1981
Yellow
Yellow
Yellow
Yellow
Red
Black
Brown
Blue
Purple GreenBlue
Blue Red
Red
Red
Red
Red
White
White
White
Yellow Sheath
Blue
Sheath
GB
F
D
USA
JPN
Thermocouple Color Codes
The TM-35X may be configured for single-ended operation by connect­ing the thermocouple positive or negative input to power supply ground.This configuration is recom­mended for operation using an ungrounded (isolated) thermocou­ple.Note: This circuit is also suitable for use with a grounded thermocou­ple, provided that the supply power­ing the meter is isolated with respect to ground. In this case, a separate 5V supply should be used for each meter, or the meter should be used in a differential configuration.
The differential input feature of the TM-35X facilitates tempera­ture measurement using grounded thermocouples. In this con­figuration, an indirect ground return path is still required to pre­vent the common mode range of the inputs from being exceed­ed, but the circuit differs from the single-ended configuration in that the power supply ground is connected to the thermocouple junction common point, rather than to the thermocouple positive or negative input on the meter. This avoids the introduction of circulating currents in the thermocouple wires arising from ground loops, which may otherwise result in erroneous or noisy readings. Several meters may be cascaded in this configuration all powered by the same 5V DC supply, as shown above.
Meter 1
Meter 2
Meter 3
Hot Junction 1 Hot Junction 2
Hot Junction 3
H/T
T+
T-
+5V
GND
5VDC
H/T
T+
T-
+5V
GND
H/T
T+
T-
+5V
GND
Vessel Wall
GND
+5V
T-
T+
H/T
5V DC
Single-Ended Meter
Differential-Input Meter
'J' Type
'K' Type
CF
760
42.922mV 0
0.000mV
760
42.922mV
1400
42.922mV 0
-0.885mV 1400
42.922mV
1260
50.990mV 0
0.000mV 1260
50.990mV
2300
50.990mV 0
-0.701mV 1990
44.645mV
T/C Simulator
Millivolt Source
Linearity (R17)
Calib. Pt.'A' = 1.000V
Zero Offset (R15)
Zero Adjustment
Span (R10)
Full Scale Adjustment
T/C Simulator
T/C Simulator
Millivolt Source
Millivolt Source
CF
°
°
°°
Calibration Instructions Continued
millivolt source, thermocouple reference junction, and an ice point ref­erence. A digital voltmeter is also required. The calibration arrange­ment used should completely simulate normal thermocouple connec­tions to the meter.The drawing below illustrates the connection details when using a millivolt source and an ice point reference.
Before calibration, determine the values for linearity, zero offset, and span adjustment from the table.As an example, the values appropriate for a TM-35XJC ('J' thermocouple, °C scaling) are: 760° (linearity), 0° (zero offset), and 760° (span). Having determined these values, follow the steps described below:
NOTE: For re-scaling between ˚C/˚F,linearity re-calibrated (Step 1) may be omitted.
1. Calibrate the LINEARITY
Apply the linearity calibration voltage to the TM-35X.Connect the volt­meter to calibration point 'A' (shown on the component layout). Adjust the LINEARITY potentiometer (R17) until the voltage at point 'A' is exactly 1.000V.
2. Calibrate the ZERO OFFSET
Apply the zero offset calibration voltage to the TM-35X . Adjust the zero offset potentiometer (R15) to make the meter display zero. The optimal setting is achieved when the polarity sign alternates between '+' and '-'.
3. Check the Calibration
Apply the span calibration voltage to the TM-35X. Adjust the span potentiometer (R10) until the meter display matches the value shown in table one.
4. Program the °C/°F Descriptor
Refer to the "Descriptor Re-Programming" procedure below. This should only be necessary if the meter is re-scaled between °C and °F.
CALIBRATION
Separate potentiometers are provided for adjustment of linearity, zero offset, and span.Calibration involves the application of various voltages representing temperatures according to the thermocouple type and meter scaling.These values are summarized in the table below in terms of temperature and equivalent thermocouple voltage output.
Push-On Screw Terminals
They provide the greatest convenience and ease of use
Texmate’s exclusive optional Push-On Connectors combine an edge card connector and a 10 position screw terminal block. Push-On Connectors are ordered preconfigured for each spe­cific power supply voltage and each optional power supply available for the TM-Series.
Part Number: CN-PUSH/TM
TB-Kit Screw Connectors
Texmate’s individual screw terminal blocks offer a con v enient alternative to edge connectors for many appli­cations, allowing complete installa­tion, configuration and calibration without the need for soldering.
Slide each terminal block over the
PCB until the hole aligns. Inser t the retaining screw to secure. Each kit includes: 3 plastic blocks with metal contacts, 4 screws
with spade connectors, 1 metal contact and 3 quick disconnects.
TB-KIT included
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Texmate, Inc.Tel. (760) 598-9899 www.texmate.comPage 4
September 10, 2003 TM-35X DS (TM08)
Ordering Information
TM Case Dimensions and Panel Cutouts
OPTIONAL TWIN MOUNTING OR MULTIPLE ARRAY CASES
The Slim Bezel Case is supplied as standard. If specified at time of ordering, any combination of Twin Mounting and Multiple Array Cases may be substituted at no additional cost. Extra cases may be ordered separately.
Insert DPM through cutout hole from front of panel.Attach mounting brackets and screws as shown, using second slot when panel thick­ness is greater than 1/4 inch. Tighten screws against rear of panel.
CENTER MOUNT CASE
Any number of Center Mount cases may be fitted between two End Mount cases for multiple arrays. Par t No. CM-CASERED for LED's
CM-CASECLR for LCD's
SLIM BEZEL CASE
Standard Black ABS case with matte finish bezel for single unit mounting. Par t No. SL-CASERED for LED's
SL-CASECLR for LCD's
END MOUNT CASE
Same styling as Slim Bezel case but with bottom edge of bezel removed.Two End Mount cases can be twin mounted in a single cutout. Par t No. EM-CASERED for LED's
EM-CASECLR for LCD's
1.17"
(29.7mm)
1.07"
(27mm)
0.97"
(24.5mm)
STANDARD SLIM BEZEL CASE
Standard Options for this Model Number
Part Number Description List
BASIC MODEL NUMBER Includes plug in type screw terminals,
standard display and standard power supply.
TM-35XJC..........3.5 digit LCD-Type J °C Thermocouple, 5VDC Pwr . . . . . .$104
TM-35XJF ..........3.5 digit LCD-Type J °F Thermocouple, 5VDC Pwr . . . . . .$104
TM-35XKC..........3.5 digit LCD-Type K °C Thermocouple, 5VDC Pwr . . . . . .$104
TM-35XKF..........3.5 digit LCD-Type K °F Thermocouple, 5VDC Pwr . . . . . .$104
Special Options and Accessories
Part Number Description List
ACCESSORIES
CN-L10 . . . . . . . . . .Edge Connector with Solder eyelet, 10 Pin Dual . . . . . . . . . .$3
TB-KIT . . . . . . . . . . . . . .Replacement Terminal Block Connector Kit (3) . . . . . . . . . . . . . . . . . . .$1
SL.CASECLR . . . . . .Slim Bezel Case, Clear Faceplate w/Mtg Hrdwre . . . . . . . . . .$6
CM.CASECLR . . . . .Ctr. Mount Case, Clear Faceplate w/Mtg Hrdwre . . . . . . . . . .$6.50
EM.CASECLR . . . . .End Mount Case, Clear Faceplate w/Mtg Hrdwre . . . . . . . . . .$6.50
Prices subject to change without notice.
PCB Edge Connector
A standard 20-pin edge connector (two rows of 10 pins on
0.156" centers) is used to connect all TM-35X meters. Order part no. CN-L10.
Optional PCB Edge Connector
WARRANTY
Texmate warrants that its products are free from defects in material and workmanship under normal use and service for a period of one year from date of shipment. Texmate’s obligations under this warranty are limited to replacement or repair, at its option, at its factory, of any of the products which shall, within the applicable period after shipment, be returned to Texmates facil­ity, transportation charges pre-paid, and which are, after examination, disclosed to the satis­faction of Texmate to be thus defective. The warranty shall not apply to any equipment which shall have been repaired or altered, except by Texmate, or which shall have been subjected to misuse, negligence, or accident. In no case shall Texmates liability exceed the original pur­chase price. The aforementioned provisions do not extend the original warranty period of any product which has been either repaired or replaced by Texmate.
USER’S RESPONSIBILITY
We are pleased to offer suggestions on the use of our various products either by way of print­ed matter or through direct contact with our sales/application engineering staff. However, since we have no control over the use of our products once they are shipped, NO WARRANTY WHETHER OF MERCHANTABILITY, FITNESS FOR PURPOSE, OR OTHERWISE is made beyond the repair, replacement, or refund of purchase price at the sole discretion of Texmate. Users shall determine the suitability of the product for the intended application before using, and the users assume all risk and liability whatsoever in connection therewith, regardless of any of our suggestions or statements as to application or construction. In no event shall Texmate’s liability, in law or otherwise, be in excess of the purchase price of the product.
Texmate cannot assume responsibility for any circuitry described. No circuit patent or software licenses are implied.Texmate reserves the right to change circuitry, operating software, speci­fications, and prices without notice at any time.
For product details visit www.texmate.com
Local Distributor Address
995 Park Center Drive Vista, CA 92081-8397 Tel: 1-760-598-9899 USA 1-800-839-6283 Thats 1-800-TEXMATE Fax:1-760-598-9828 Email: sales@texmate.com Web: www.texmate.com
Texmate has facilities in Japan, New Zealand, Taiwan, and Thailand. We also have authorized distributors throughout the USA and in 28 other countries.
(84mm)
0.68"
(17.22mm)
(101.6mm)
3.32"
2.26"
(57.4mm)
(69.75mm)
2.55"
(64.8mm)
0.97"
(24.6mm)
Front Panel Cutout
4"
0.96"
(24.4mm)
1.17"
(29.7mm)
0.95"
(24.23mm)
0.304"
(7.72mm)
0.19"
(4.88mm)
(64.2mm)
2.76"
0.58"
(14.71mm)
2.52"
Copyright © 2003 Texmate Inc. All Rights Reserved.
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