Datasheet UCC3921N, UCC3921DTR, UCC3921D, UCC2921DTR, UCC2921D Datasheet (Texas Instruments)

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3/98
FEATURES
Precision Fault Threshold
Programmable:
Average Power Limiting, Linear Current Control, Overcurrent Limit and Fault Time
Fault Output Indication Signal
Operation Mode
Shutdown Control
Undervoltage Lockout
250µs Glitch Filter on the SDFLTCH
pin
8-Pin DIL and SOIC
Latchable Negative Floating Hot Swap Power Manager
BLOCK DIAGRAM
UCC1921 UCC2921 UCC3921
UDG-99052
DESCRIPTION
The UCC3921 family of negative floating hot swap power managers pro­vides complete power management, hot swap, and fault handling capa­bility. The IC is referenced to the negative input voltage and is powered through an external resistor connected to ground, which is essentially a current drive as opposed to the traditional voltage drive. The onboard 10V shunt regulator protects the IC from excess voltage and serves as a reference for programming the maximum allowable output sourcing cur­rent during a fault. All control and housekeeping functions are integrated and externally programmable. These include the fault current level, maxi­mum output sourcing current, maximum fault time, selection of Retry or Latched mode, soft start time, and average power limiting. In the event of a constant fault, the internal timer will limit the on time from less than
0.1% to a maximum of 3% duty cycle. The duty cycle modulation de­pends on the current into PL, which is a function of the voltage across the FET, thus limiting average power dissipation in the FET. The fault level is fixed at 50mV across the current sense amplifier to minimize total
(continued)
2
UCC1921 UCC2921 UCC3921
ELECTRICAL CHARACTERISTICS
Unless otherwise specified, TA= 0°C to 70°C for the UCC3921 and –40°C to 85°C
for the UCC2921, and –55°C to 125°C for the UCC1921; I
VDD
= 2mA, CT= 1nF (the minimum allowable value), there is no
resistor connected between the SDFLTCH and VSS pins. TA=TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
VDD Section
IDD 12mA Regulator Voltage I
SOURCE
= 2mA 9 9.5 10.0 V
I
SOURCE
= 10mA 9.15 9.6 10.15 V
UVLO Off Voltage 678V
Fault Timing Section
Overcurrent Threshold T
J
= 25°C 47.5 50 53.5 mV
Over Operating Temperature 46 50 53.5 mV Overcurrent Input Bias 50 500 nA CT Charge Current V
CT
= 1V, IPL= 0 –50 –36 –22 µA
Overload Condition, V
SENSE-VIMAX
= 300mV –1.7 –1.2 –0.7 mA CT Discharge Current VCT= 1V, IPL= 0 0.6 1 1.5 µA CT Fault Threshold 2.2 2.45 2.6 V CT Reset Threshold 0.41 0.49 0.57 V Output Duty Cycle Fault Condition, I
PL
= 0 1.7 2.7 3.7 %
CONNECTION DIAGRAM
DIL-8 , SOIC-8 (Top View) NorJ,DPackages
ABSOLUTE MAXIMUM RATINGS
IVDD..........................................50mA
SDFLTCH Current ..............................10mA
PL Current ....................................10mA
IMAX Input Voltage ..............................VDD
Storage Temperature ...................65°C to +150°C
Junction Temperature...................–55°C to +150°C
Lead Temperature (Soldering, 10 sec.) .............+300°C
All voltages are with respect to VSS(the most negative voltage). Currents are positive into, negative out of the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of packages.
dropout. The fault current level is set with an external current sense resistor, while the maximum allowable sourcing current is programmed with a voltage divider from VDD to generate a fixed voltage on IMAX. The cur­rent level, when the output acts as a current source, is equal to V
IMAX/RSENSE. If desired, a controlled current
start up can be programmed with a capacitor on IMAX. When the output current is below the fault level, the out-
put device is switched on. When the output current ex­ceeds the fault level, but is less than the maximum sourcing level programmed by IMAX, the output remains switched on, and the fault timer starts charging C
T. Once
C
T charges to 2.5V, the output device is turned off and
performs a retry some time later (provided that the se­lected mode of operation is Automatic Retry Mode). When the output current reaches the maximum sourcing current level, the output acts as a current source, limiting the output current to the set value defined by IMAX.
Other features of the UCC3921 include undervoltage lockout, 8-pin Small Outline (SOIC) and Dual-In-Line (DIL) packages, and a Latched Operation Mode option, in which the output is latched off once C
T charges to
2.5V and stays off until either SDFLTCH is toggled (for greater than 1ms) or the IC is powered down and then back up.
DESCRIPTION (continued)
3
UCC1921 UCC2921 UCC3921
ELECTRICAL CHARACTERISTICS
Unless otherwise specified, TA= 0°C to 70°C for the UCC3921 and –40°C to 85°C
for the UCC2921, and –55°C to 125°C for the UCC1921; I
VDD
= 2mA, CT= 1nF (the minimum allowable value), there is no
resistor connected between the SDFLTCH and VSS pins. TA=TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Output Section
Output High Voltage I
OUT
= 0mA 8.5 10 V
I
OUT
= –1mA 6 8 V
Output Low Voltage I
OUT
= 0mA, V
SENSE–VIMAX
= 100mV 0 10 mV
I
OUT
= 2mA, V
SENSE–VIMAX
= 100mV 200 600 mV
Linear Amplifier Section
Sense Control Voltage V
IMAX
= 100mV 85 100 115 mV
V
IMAX
= 400mV 370 400 430 mV
Input Bias 50 500 nA
Power Limiting Section
V
SENSE Regulator Voltage I
PL
=64µA 4.35 4.85 5.35 V
Duty Cycle Control IPL=64µA 0.6 1.2 1.7 %
IPL= 1mA 0.045 0.1 0.17 %
Overload Section
Delay to Output Note 1 300 500 ns Output Sink Current V
SENSE–VIMAX
= 300mV 40 100 mA
Threshold Relative to IMAX 140 200 260 mV
Shutdown/Fault/Latch Section
Shutdown Threshold 3 5 VDD+1 V Input Current V
SDFLTCH
= 5V 50 110 250 µA Filter Delay Time (Delay to Output) 250 500 1000 µs Fault Output High 6 9.5 V
I
SDFLTCH
= –100µA 5 8.5 V Fault Output Low 010mV Output Duty Cycle Fault Condition, I
PL
= 0 1.7 2.7 3.7 %
I
SDFLTCH
= –100µA, Fault Condition, IPL=0 0 %
Note 1: Guaranteed by design. Not 100% tested in production.
PIN DESCRIPTIONS
CT: A capacitor is connected to this pin in order to set
the fault time. The fault time must be longer than the time to charge external load capacitance. The fault time is defined as:
T
C
I
FAULT
T
CH
=
2
where ICH =36µA+IPL, and IPL is the current into the power limit pin. Once the maximum fault time is reached the output will shutdown for a time given by:
TC
SD T
=•
210
6
IMAX: This pin programs the maximum allowable sourcing current. Since VDD is a regulated voltage, a voltage divider can be derived from VDD to generate the program level for IMAX. The current level at which the output appears as a current source is equal to the
voltage on IMAX over the current sense resistor. If desired, a controlled current start up can be programmed with a capacitor on IMAX, and a programmed start delay can be achieved by driving the shutdown with an open collector/drain device into an RC network.
OUT: This pin provides gate output drive to the MOSFET pass element.
PL: This feature ensures that the average MOSFET power dissipation is controlled. A resistor is connected from this pin to the drain of the NMOS pass element. When the voltage across the NMOS exceeds 5V, current will flow into the PL pin which adds to the fault timer charge current, reducing the duty cycle from the 3% level. When I
PL
>>36µA, then the average MOSFET
power dissipation is given by:
P avg IMAX R
MOSFET PL
=•••
110
6
4
UCC1921 UCC2921 UCC3921
Figure 1. Fault Timing Circuitry for the UCC3921, Including Power Limit Overload
APPLICATION INFORMATION
UDG-96275-1
SENSE: Input voltage from the current sense resistor. When there is greater than 50mV across this pin with respect to VSS, then a fault is sensed, and C
T
starts to
charge. SDFLTCH: This pin provides fault output indication,
shutdown control, and operating mode selection. Interface into and out of this pin is usually performed through level shift transistors. When open, and under a non-fault condition, this pin pulls to a low state with respect to VSS. When a fault is detected by the fault timer, or undervoltage lockout, this pin will drive to a high state with respect fo VSS, indicating the NMOS pass element is OFF. When > 250µA is sourced into this pin for > 1ms, it drives high causing the output to disable the NMOS pass device.
If an 5k < R
LATCH
< 250kresistor is placed from this pin to VSS, then the latched operating mode will be invoked. Upon the occurrence of a fault, under the latched mode of operation, once the C
T
capacitor charges up to 2.5V the NMOS pass element latches off. A retry will not periodically occur. To reset the latched off device, either SDFLTCH is toggled high for a duration greater than 1ms or the IC is powered down and then up.
VDD: Current driven with a resistor to a voltage approxi­mately 10V more positive than VSS. Typically a resistor is connected to ground. The 10V shunt regulator clamps VDD approximately 10V above VSS, and is also used as an output reference to program the maximum allowable sourcing current.
VSS: Ground reference for the IC and the most negative voltage available.
PIN DESCRIPTIONS (continued)
5
UCC1921 UCC2921 UCC3921
Figure 2. Retry Operation Mode
UDG-96276
t0: Safe condition. Output current is nominal, output voltage is at the negative rail, VSS.
t1: Fault control reached. Output current rises above the programmed fault value, CT begins to charge at ~36µA.
t2: Maximum current reached. Output current reaches the programmed maximum level and becomes a con­stant current with value I
MAX
.
t3: Fault occurs. CT has charged to 2.5V, fault output goes high, the FET turns off allowing no output current to flow, V
OUT
floats up to ground.
t4: Retry. CT has discharged to 0.5V, but fault current is still exceeded, CT begins charging again, FET is on, V
OUT
pulled down towards VSS.
t5 = t3: Illustrates 3% duty cycle. t6 = t4: Retry. CT has discharged to 0.5V, but fault is
still exceeded, CT begins charging again, FET is on, V
OUT
pulled down towards VSS.
t7: Output short circuit. If VOUT is short circuited to ground, CT charges at a higher rate depending upon the values for VSS and R
PL
. t8: Fault occurs. Output is still short circuited, but the
occurrence of a fault turns the FET off so no current is conducted.
t9 = t4: Output short circuit released, still in fault mode. t10 = t0: Fault released, safe condition. Return to nor-
mal operation of the hot swap power manager.
APPLICATION INFORMATION (continued)
Figure 1 shows the detailed circuitry for the fault timing function of the UCC3921. For the time being, we will dis­cuss a typical fault mode, therefore, the overload com­parator, and current source I3 does not work into the operation. Once the voltage across the current sense re­sistor, R
S, exceeds 50mV, a fault has occurred. This
causes the timing capacitor to charge with a combination of 36µA plus the current from the power limiting amplifier. The PL amplifier is designed to only source current into the CT pin and to begin sourcing current once the volt­age across the output FET exceeds 5V. The current I
PL
is related to the voltage across the FET with the following expression:
I
VV
R
PL
FET
PL
=
5
where V
FET
is the voltage across the NMOS pass device. Later it will be shown how this feature will limit average power dissipation in the pass device. Note that under a condition where the output current is more than the fault level, but less than the max level, V
OUT
VSS (input
voltage), I
PL
= 0, the CT charging current is 36µA.
6
UCC1921 UCC2921 UCC3921
Figure 3. Latched Operation Mode: R
LATCH
= 82k
APPLICATION INFORMATION (cont.)
UDG-96277
t0: Safe condition. Output current is nominal, output voltage is at the negative rail, VSS.
t1: Fault control reached. Output current rises above the programmed fault value, CT begins to charge at ~36µA.
t2: Maximum current reached. Output current reaches the programmed maximum level and becomes a con­stant current with value I
MAX
.
t3: Fault occurs. CT has charged to 2.5V, fault output goes high as indicated by the SDFLTCH voltage. The FET turns off allowing no output current to flow, V
OUT
floats up to ground, and since there is an 82kresistor from the SDFLTCH pin to VSS, the internal latchset sig­nal goes high.
t4: Since the user does not want the chip to LATCH off during this cycle, he toggles SDFLTCH high for greater than 1ms {t6 - t4 > 1ms}.
t5: The latchset signal is reset. t6: Forcing of SDFLTCH is released after having been
applied for > 1ms. t7: Retry (since the latchset signal has been reset to its’
low state) - CT has discharged to 0.5V, but fault current
is still exceeded, CT begins charging again, FET is on, V
OUT
pulled down towards VSS.
t8 = t3: Fault occurs. CT has charged to 2.5V, fault out­put goes high as indicated by the SDFLTCH voltage, the FET turns off allowing no output current to flow, V
OUT
floats up to ground, and since there is an 82k resistor from SDFLTCH to VSS, the internal latchset signal goes high.
t9: Output is latched off. Even though CT has dis­charged to 0.5V, there will not be a retry since the latchset signal was allowed to remain high.
t10: Output remains latched off. CT has discharged all thewayto0V.
t11: The output has been latched off for quite some time. The user now wishes to reset the latched off out­put, thus toggling SDFLTCH high for greater than 1ms {t13 - t11}.
t12 = t5: The latchset signal is reset. t13: Forcing of SDFLTCH is released after having been
applied for > 1ms. The fault had also been released during the time the output was latched off, safe condi­tion, return to normal operation of the hot swap power manager.
7
UCC1921 UCC2921 UCC3921
During a fault, CT will charge at a rate determined by the internal charging current and the external timing capaci­tor. Once CT charges to 2.5V, the fault comparator switches and sets the fault latch. Setting of the fault latch causes both the output to switch off and the charging switch to open. CT must now discharge with the 1µA cur­rent source, I2, until 0.5V is reached. Once the voltage at CT reaches 0.5V, the fault latch resets, which re-enables the output and allows the fault circuitry to regain control of the charging switch. If a fault is still present, the fault comparator will close the charging switch causing the cy­cle to repeat. Under a constant fault, the duty cycle is given by:
Duty Cycle
A
IA
PL
=
+
1
36
µ
µ
Average power dissipation in the pass element is given by:
PVI
A
IA
FET FET MAX
PL
AVG
=••
+
1
36
µ
µ
Where V
FET
>>5V IPLcan be approximated as:
V
R
FET
PL
and where IPL>>36µA, the duty cycle can be approxi­mated as :
1
µAR
V
PL
FET
Therefore, the maximum average power dissipation in the MOSFET can be approximated by:
PVI
AR
V
IMAX A R
FET FET MAX
PL
FET
PL
AVG
=••
=••
1
1
µ
µ
Notice that in the approximation, V
FET
cancels, thereby limiting the average power dissipation in the NMOS pass element.
Overload Comparator
The linear amplifier in the UCC3921 ensures that the output NMOS does not pass more than I
MAX
(which is
V
IMAX/RSENSE
). In the event the output current exceeds
the programmed I
MAX
by 0.2V/R
SENSE,
which can only occur if the output FET is not responding to a command from the IC, CT will begin charging with I3, 1mA, and continue to charge to approximately 8V. This allows a constant fault to show up on the SDFLTCH pin, and also since the voltage on CT will continue charging past 2.5V in an overload fault mode, it can be used for detection of
output FET failure or to build redundancy into the sys­tem.
Determining External Component Values
To set R
VDD
(see Fig. 4) the following must be achieved:
V
R
V
RR
mA
IN
VDD
min
>
+
+
10
12
2
In order to estimate the minimum timing capacitor, CT, several things must be taken into account. For example, given the schematic in Figure 4 as a possible (and at this point, a standard) application, certain external compo­nent values must be known in order to estimate C
TMIN
.
Now, given the values of C
OUT
, Load, R
SENSE,VSS
, and the resistors determining the voltage on the IMAX pin, the user can calculate the approximate startup time of the node V
OUT.
This startup time must be faster than the time it takes for CTto charge to 2.5V (relative to VSS), and is the basis for estimating the minimum value of C
T
. In order to determine the value of the sense resistor, R
SENSE
, assuming the user has determined the fault cur-
rent, R
SENSE
can be calculated by:
R
mV
I
SENSE
FAULT
=
50
Next, the variable I
MAX
must be calculated. I
MAX
is the maximum current that the UCC3921 will allow through the transistor, M1, and it can be shown that during startup with an output capacitor the power MOSFET, M1, can be modeled as a constant current source of value I
MAX
where
I
V
R
MAX
IMAX
SENSE
=
where V
IMAX
= voltage on pin IMAX.
Given this information, calculation of the startup time is now possible via the following:
APPLICATION INFORMATION (continued)
Figure 4.
UDG-96278
8
UCC1921 UCC2921 UCC3921
Current Source Load:
T
CV
II
START
OUT SS
MAX LOAD
=
Resistive Load:
T
CR n
IR
IR V
START
OUT OUT
MAX OUT
MAX OUT SS
=
••
•−
 
 
 
 
l
Once T
START
is calculated, the power limit feature of the UCC3921 must be addressed and component values de­rived. Assuming the user chooses to limit the maximum
allowable average power that will be associated with the hot swap power manager, the power limiting resistor, R
PL, can be easily determined by the following:
R
Pavg
AI
PL
FET
MAX
=
1µ
where a minimum RPLexists
defined by
R
V
mA
PL
SS
min
=
5
(Refer to Figure 5).
Finally, after computing the aforementioned variables, the minimum timing capacitor can be derived as such:
Current Source Load:
()
C
TARVV
R
T
START PL SS
PL
min
=
•••+−
372 10
10
µ
Resistive Load:
()
C
TARVVIR
R
R
T
START PL SS MAX OUT
PL
O
min
=
•••+−−•
+
336 5
5
3
µ
UT SS OUT
PL
VC
R
••
5
Level Shift Circuitry to Interface with SDFLTCH
Some type of circuit is needed to interface with the UCC3921 via SDFLTCH, such as opto-couplers or level shift circuitry. Figure 6 depicts one implementation of level shift circuitry that could be used, showing compo­nent values selected for a typical –48V telecommunica­tions application. There are three communication conditions which could occur; two of which are Hot Swap Power Manager (HSPM) state output indications, and the third being an External Shutdown.
1) When open, and under a non-fault condition, SDFLTCH is pulled to a low state. In Figure 6, the N­channel level shift transistor is off, and the FAULT OUT
signal is pulled to LOCAL VDD through
R3. This indicates that the HSPM is not faulted.
2) When a fault is detected by the fault timer or under­voltage lockout, this pin will drive to a high state, indi­cating that the external power FET is off. In Figure 6, the N-channel level shift transistor will conduct, and the FAULT OUT
signal will be pulled to a Schottky Di­ode voltage drop below LOCAL GND. This indicates that the HSPM is faulted. The Schottky Diode is nec­essary to ensure that the FAULT OUT
signal does not traverse too far below LOCAL GND, making fault detection difficult.
APPLICATION INFORMATION (continued)
25
22.5
20
17.5
15
12.5
10
7.5
5
2.5
0
0 25 50 75 100 125 150 175 200
V
FET
R R
PL PL
=500k =200k
R
PL =1M
R
PL =2M
R
PL =5M
R
PL =10M
R
PL=
I=4AMAX
=
Figure 5. Plot Average Power vs FET Voltage for Increasing Values of R
PL
Figure 6. Possible Level Shift Circuitry to Interface to the UCC3921, showing component values selected for a typical telecom application.
UDG-96279
=
9
UCC1921 UCC2921 UCC3921
If a5k<R
LATCH
< 250kresistor is tied between SDFLTCH & VSS, as optionally shown in Figure 6, then the latched operating mode (described earlier) will be invoked upon the occurrence of a fault.
3) To externally shutdown the HSPM, the SHUTDOWN signal (typically held at LOCAL VDD) must be pulled to LOCAL GND. Assuming SHUTDOWN is tied to LOCAL GND, the P-channel level shift transistor will conduct, driving SDFLTCH high (to roughly VDD plus a diode). By sourcing > 250µA into SDFLTCH for > 1ms the output to the external power FET will be dis­abled. The current sourced into SDFLTCH must be
limited to 10mA or less: I
SDFLTCHMAX < 10mA.
SAFETY RECOMMENDATIONS
Although the UCC3921 is designed to provide system protection for all fault conditions, all integrated circuits can ultimately fail short. For this reason, if the UCC3921 is intended for use in safety critical applications where UL
or some other safety rating is required, a redundant safety device such as a fuse should be placed in series with the external power FET. The UCC3921 will prevent the fuse from blowing for virtually all fault conditions, in­creasing system reliability and reducing maintenance cost, in addition to providing the hot swap benefits of the device.
APPLICATION INFORMATION (continued)
Figure 7. Typical Telecommuications Application
(The “Negative Magnitude-Side” of the Supply is Switched in)
UDG-98053
10
UCC1921 UCC2921 UCC3921
UNITRODE CORPORATION 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 • FAX (603) 424-3460
Figure 8. Floating Positive Application
The “Ground-side” of the Supply is Switched In
APPLICATION INFORMATION (continued)
UDG-98054
IMPORTANT NOTICE
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