Texas Instruments UCC3808D-1, UCC3808N-2, UCC3808N-1, UCC3808DTR-2, UCC3808DTR-1 Datasheet

...
UCC1808-1/-2 UCC2808-1/-2 UCC3808-1/-2
04/99
FEATURES
130µA Typical Starting Current
1mA Typical Run Current
Operation to 1MHz
Internal Soft Start
On Chip Error Amplifier With 2MHz
On Chip VDD Clamping
Dual Output Drive Stages In Push-Pull
Configuration
Output Drive Stages Capable Of 500mA Peak Source Current, 1A Peak Sink Current
Low Power Current Mode Push-Pull PWM
312
8
7
6
5
4
OSCILLATOR
S
Q
R
0.8V
RC
1.2R
R
0.5V
PEAK CURRENT COMPARATOR
Q
Q
T
S
Q
R
S
Q
R
VDD
VOLTAGE
REFERENCE
14V
PWM
COMPARATOR
PWM
LATCH
SOFT START
0.5V
VDD–1V
0.75V
2.2V
2.0V
FB COMP CS
VDD
OUTA
OUTB
GND
SLOPE = 1V/ms
VDD OK
OVERCURRENT
COMPARATOR
BLOCK DIAGRAM
UDG-99076
DESCRIPTION
The UCC3808 is a family of BiCMOS push-pull, high-speed, low power, pulse width modulators. The UCC3808 contains all of the control and drive circuitry required for off-line or DC-to-DC fixed frequency current-mode switching power supplies with minimal external parts count.
The UCC3808 dual output drive stages are arranged in a push-pull configu­ration. Both outputs switch at half the oscillator frequency using a toggle flip-flop. The dead time between the two outputs is typically 60ns to 200ns depending on the values of the timing capacitor and resistors, thus limits each output stage duty cycle to less than 50%.
The UCC3808 family offers a variety of package options temperature range options, and choice of undervoltage lockout levels. The family has UVLO thresholds and hysteresis options for off-line and battery powered systems. Thresholds are shown in the table below.
Part Number Turn on Threshold Turn off Threshold
UCCx808-1 12.5V 8.3V UCCx808-2 4.3V 4.1V
2
UCC1808-1/-2 UCC2808-1/-2 UCC3808-1/-2
CONNECTION DIAGRAM
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified,TA = 0°C to 70°C for the UCC3808-X, –40°C to 85°C for the UCC2808-X and –55°C to 125°C for the UCC1808-X, VDD = 10V (Note 6), 1µF capacitor from VDD to GND, R = 22kΩ, C = 330pF. TA=TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Oscillator Section
Oscillator Frequency 175 194 213 kHz Oscillator Amplitude/VDD (Note 1) 0.44 0.5 0.56 V/V
Error Amplifier Section
Input Voltage COMP = 2V 1.95 2 2.05 V Input Bias Current –1 1 µA Open Loop Voltage Gain 60 80 dB COMP Sink Current FB = 2.2V, COMP = 1V 0.3 2.5 mA COMP Source Current FB = 1.3V, COMP = 3.5V –0.2 –0.5 mA
PWM Section
Maximum Duty Cycle Measured atOUTA or OUTB 48 49 50 % Minimum Duty Cycle COMP = 0V 0 %
Current Sense Section
Gain (Note 2) 1.9 2.2 2.5 V/V Maximum Input Signal COMP = 5V (Note 3) 0.45 0.5 0.55 V CS to Output Delay COMP = 3.5V, CS from 0 to 600mV 100 200 ns CS Source Current –200 nA CS Sink Current CS = 0.5V, RC = 5.5V (Note 7) 5 10 mA Over Current Threshold 0.7 0.75 0.8 V COMP to CS Offset CS = 0V 0.35 0.8 1.2 V
Output Section
OUT Low Level I = 100mA 0.5 1 V OUT High Level I = –50mA, VDD – OUT 0.5 1 V Rise Time C
L
= 1nF 25 60 ns
Fall Time CL= 1nF 25 60 ns
Undervoltage Lockout Section
Start Threshold UCCx808-1 (Note 6) 11.5 12.5 13.5 V
UCCx808-2 4.1 4.3 4.5 V
DIL-8, SOIC-8 (Top View) J or N Package, D Package
Supply Voltage (IDD 10mA) . . . . . . . . . . . . . . . . . . . . . . . 15V
Supply Current . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20mA
OUTA/OUTB Source Current (peak) . . . . . . . . . . . . . . . . –0.5A
OUTA/OUTB Sink Current (peak) . . . . . . . . . . . . . . . . . . . 1.0A
Analog Inputs (FB, CS) . –0.3V to VDD+0.3V, not to exceed 6V
Power Dissipation at TA = 25°C (N Package). . . . . . . . . . . . 1W
Power Dissipation at TA = 25°C (D Package) . . . . . . . . 650mW
Storage Temperature . . . . . . . . . . . . . . . . . . . –65°C to +150°C
Junction Temperature. . . . . . . . . . . . . . . . . . . –55°C to +150°C
Lead Temperature (Soldering, 10sec.) . . . . . . . . . . . . . +300°C
Currents are positive into, negative out of the specified terminal. Consult Packaging Section of Databook for thermal limitations and considerations of package.
ABSOLUTE MAXIMUM RATINGS
ORDER INFORMATION
3
UCC1808-1/-2 UCC2808-1/-2 UCC3808-1/-2
ELECTRICAL CHARACTERISTICS:
Unless otherwise specified,TA = 0°C to 70°C for the UCC3808-X, –40°C to 85°C for the UCC2808-X and –55°C to 125°C for the UCC1808-X, VDD = 10V (Note 6), 1µF capacitor from VDD to GND, R = 22kΩ, C = 330pF. TA=TJ.
PARAMETER TEST CONDITIONS MIN TYP MAX UNITS
Undervoltage Lockout Section (cont.)
Minimum Operating Voltage After Start UCCx808-1 7.6 8.3 9 V
UCCx808-2 3.9 4.1 4.3 V
Hysteresis UCCx808-1 3.5 4.2 5.1 V
UCCx808-2 0.1 0.2 0.3 V
Soft Start Section
COMP Rise Time FB = 1.8V, Rise from 0.5V to 4V 3.5 20 ms
Overall Section
Startup Current VDD < Start Threshold 130 260 µA Operating Supply Current FB = 0V, CS = 0V (Note 5 and 6) 1 2 mA VDD Zener Shunt Voltage IDD = 10mA (Note 4) 13 14 15 V
Note 1: Measured at RC. Signal amplitude tracks VDD. Note 2: Gain is defined by
A
V
V
COMP
CS
=
, 0 VCS0.4V.
Note 3: Parameter measured at trip point of latch with FB at 0V. Note 4: Start threshold and Zener Shunt threshold track one another. Note 5: Does not include current in the external oscillator network. Note 6: For UCCx808-1, set VDD above the start threshold before setting at 10V. Note 7: The internal current sink on the CS pin is designed to discharge an external filter capacitor. It is not intended to be a DC
sink path.
COMP: COMP is the output of the error amplifier and the input of the PWM comparator. The error amplifier in the UCC3808 is a true low-output impedance, 2MHz opera­tional amplifier. As such, the COMP pin can both source and sink current. However, the error amplifier is internally current limited, so that zero duty cycle can be externally forced by pulling COMP to GND.
The UCC3808 family features built-in full cycle soft start. Soft start is implemented as a clamp on the maximum COMP voltage.
CS: The input to the PWM, peak current, and overcurrent comparators. The overcurrent comparator is only intended for fault sensing. Exceeding the overcurrent threshold will cause a soft start cycle. An in­ternal MOSFET discharges the current sense filter ca­pacitor to improve dynamic performance of the power converter.
FB: The inverting input to the error amplifier. For best stability, keep FB lead length as short as possible and FB stray capacitance as small as possible.
GND: Reference ground and power ground for all func­tions. Due to high currents, and high frequency operation of the UCC3808, a low impedance circuit board ground plane is highly recommended.
OUTA and OUTB: Alternating high current output
stages. Both stages are capable of driving the gate of a power MOSFET. Each stage is capable of 500mA peak source current, and 1A peak sink current.
The output stages switch at half the oscillator frequency, in a push/pull configuration. When the voltage on the RC pin is rising, one of the two outputs is high, but during fall time, both outputs are off. This “dead time” between the two outputs, along with a slower output rise time than fall time, insures that the two outputs can not be on at the same time. This dead time is typically 60ns to 200ns and depends upon the values of the timing capacitor and re­sistor.
The high-current output drivers consist of MOSFET out­put devices, which switch from VDD to GND. Each out­put stage also provides a very low impedance to overshoot and undershoot. This means that in many cases, external schottky clamp diodes are not required.
RC: The oscillator programming pin. The UCC3808’s os­cillator tracks VDD and GND internally, so that variations in power supply rails minimally affect frequency stability. Fig. 1 shows the oscillator block diagram.
Only two components are required to program the oscil­lator, a resistor (tied to the VDD and RC), and a capaci­tor (tied to the RC and GND). The approximate oscillator frequency is determined by the simple formula:
PIN DESCRIPTIONS
4
UCC1808-1/-2 UCC2808-1/-2 UCC3808-1/-2
f
RC
OSCILLATOR
=
141.
where frequency is in Hertz, resistance in Ohms, and ca­pacitance in Farads. The recommended range of timing resistors is between 10kand 200kand range of tim­ing capacitors is between 100pF and 1000pF. Timing re­sistors less than 10kshould be avoided.
For best performance, keep the timing capacitor lead to GND as short as possible, the timing resistor lead from VDD as short as possible, and the leads between timing components and RC as short as possible. Separate ground and VDD traces to the external timing network are encouraged.
VDD: The power input connection for this device. Al­though quiescent VDD current is very low, total supply current will be higher, depending on OUTA and OUTB current, and the programmed oscillator frequency. Total VDD current is the sum of quiescent VDD current and the average OUT current. Knowing the operating fre­quency and the MOSFET gate charge (Qg), average OUT current can be calculated from
I
OUT
= Qg • F, where F is frequency.
To prevent noise problems, bypass VDD to GND with a ceramic capacitor as close to the chip as possible along with an electrolytic capacitor. A 1µF decoupling capacitor is recommended.
PIN DESCRIPTIONS (cont.)
The oscillator generates a sawtooth waveform on RC. During the RC rise time, the output stages alternate on time, but both stages are off during the RC fall time. The output stages switch a ½ the oscillator frequency, with guaranteed duty cycle of < 50% for both outputs.
Figure 1. Block diagram for oscillator.
UDG-97009
A 200kHz push-pull application circuit with a full wave rec­tifier is shown in Fig. 2. The output, VO, provides 5V at 75W maximum and is electrically isolated from the input. Since the UCC3808 is a peak current mode controller the 2N2222A emitter following amplifier (buffers the CT wave­form) provides slope compensation which is necessary for duty ratios greater than 50%. Capacitor decoupling is very important with a single ground IC controller and a 1µF is suggested as close to the IC as possible. The con­troller supply is a series RC for startup, paralleled with a bias winding on the output inductor used in steady state operation.
Isolation is provided by an optocoupler with regulation done on the secondary side using the UC3965 Precision Reference with Low Offset Error Amplifier. Small signal compensation with tight voltage regulation is achieved using this part on the secondary side. Many choices ex­ist for the output inductor depending on cost, volume, and mechanically strength. Several design options are iron powder, molypermalloy (MPP), or a ferrite core with an air gap as shown here. The main power transformer is a low profile design, EFD size 25, using Magnetics Inc. P material which is a good choice at this frequency and temperature. The input voltage may range from 36V dc to 72V dc. Refer to application note U-170 for addi­tion design information.
APPLICATION INFORMATION
5
UCC1808-1/-2 UCC2808-1/-2 UCC3808-1/-2
Figure 2. Typical application diagram.
APPLICATION INFORMATION (cont.)
UDG-97010-1
UCC3808D-1
RC
4.99k
4.99k
432
0.1µF47µF
2N2222A
20k
330pF
97.6k
2k
301k
0.01µF
1kV
10
2.7
NS1N
S2
N
P1
N
P2
1.0µF
EF25 8:24 680µF
0.01µF
10k
1.0µF
390pF
1.0µF
4700pF
21.0k
26.1k
COMP
26.1k
49.9k
LOOP B
LOOP A
1N4148
1N4148
2.2
0.052k
330pF
1000pF
6262
1000pF
2.2
56k
1N5244
14V
0.47µF4700µF
V
IN
36V TO 72V
+
BYV
28-200
BYV
28-200
32CTQ030EFD25
10:2
+
V
O
5V 75W
CLOSED-LOOP
SOFT-START
SECONDARY
GROUND
5678
4321
MOC8102
4
5
6
3
2
1
U3
CURRENT
SENSE
PRIMARY
GROUND
1N4148
U1
1
2
3
4
8
7
6
5
UC3965DP
100pF
(OPTIONAL)
IRF640
IRF640
866
6
UCC1808-1/-2 UCC2808-1/-2 UCC3808-1/-2
UNITRODE CORPORATION 7 CONTINENTALBLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 FAX (603) 424-3460
1
10
100
1000
0 50 100 150 200 250
TIMING RESISTOR, RT (kOhms)
FREQUENCY (kHz)
CT=100pF CT=220pF
CT=330pF CT=560pF CT=820pF
CT=1000pF
TYPICAL CHARACTERISTIC CURVES
Figure 3. Typical oscillator frequency.
0
2
4
6
8
10
12
14
0 200 400 600 800 1000 1200
OSCILLATOR FREQUENCY (kHz)
IDD (mA)
IDD
with 1nF load
IDD
without load
VDD = 10v, T = +25°C
Figure 4. Typical IDDactive current.
0
0.2
0.4
0.6
0.8
1
1.2
-55 -35 -15 5 25 45 65 85 105 125
TEMPERATURE (°C)
COMP – CS OFFSET (V)
Figure 5. Typical COMP to CS offset vs. temperature.
0
20
40
60
80
100
120
140
160
180
1 100 10000 1000000
FREQUENCY (Hz)
PHASE MARGIN (DEGREES)
0
10
20
30
40
50
60
70
80
90
AC GAIN (dB)
PHASE
GAIN
Figure 6. Typical error amplifier response.
0
20
40
60
80
100
120
0 20406080100
TIMING RESISTOR (RT) kOhms
DEAD TIME (ns)
CT=1000pF CT=820pF
CT=560pF
CT=330pF CT=220pF
CT=100pF
Figure 7. Typical dead time between output stages.
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