Texas instruments TPS8804EVM User Manual

The TPS8804EVM is used to evaluate the TPS8804 smoke and CO detector analog front end (AFE) and power management IC. The EVM allows for easy connection from the TPS8804 to a user-supplied photoelectric chamber and carbon monoxide sensor. The TPS8804 GUI interfaces with the EVM to quickly evaluate the photo amplifier, LED driver, and CO amplifier performance, and other blocks with the register map. For a more thorough evaluation, an external microcontroller can be connected to the TPS8804EVM to create a smoke detection system.
1.1 Applications
Smoke and CO detectors
1.2 Features
Dual LED drivers for blue and IR LEDs
Wide bandwidth, low offset photodiode amplifier
Ultra-low power CO transimpedance amplifier
LDOs for internal analog blocks and external microcontroller
Single buffered analog output AMUX for CO and photo signals
Serial interface for configuring amplifiers, drivers, regulators
SLC interface for power line communication
Under-voltage, over-temperature fault monitors
Wide input voltage range for flexible power supply configuration
User's Guide
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1.3 Recommended Equipment
4.5-V to 15.5-V power supply capable of 100mA
USB2ANY™ interface adaptor
TPS880x GUI software – Installation files are available in the TPS8804EVM product folder
Multimeter for measuring regulator voltages and CO amplifier output
Oscilloscope for measuring photodiode signal pulse shape
2 Setup
Specific connections on the TPS8804EVM board require configuration before starting the evaluation.
2.1 Sensor Connections
TI recommends connecting a photoelectric smoke chamber and CO sensor to the TPS8804EVM for the evaluation. The TPS8804EVM has a built-in photodiode (D7), blue LED (D8), and IR LED (D6) for functional testing. These components can be de-soldered in order to connect a photoelectric chamber photodiode, IR LED, and/or blue LED its place. Ensure the photodiode wires are kept short to preserve signal integrity.
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Setup
The CO sensor is connected to J17 screw terminals with the sensor counter terminal tied to AGND.
2.2 Jumper and Switch Configurations
The S1 switch position determines the VMCU voltage at power-up. Ensure that only one S1 sub-switch is in the ON position. Table 1 displays the VMCU voltage corresponding with each S1 switch position. For proper operation with the USB2ANY adapter, set VMCU to 3.3 V with sub-switch 4.
Table 1. VMCU Power-up Voltage
S1 Switch Position VMCU
1 1.5V 2 1.8V 3 2.5V 4 3.3V
The J2 jumper connects VSLC to VCC. A single supply connected to VCC powers the entire EVM with the jumper connected.
The J6 jumper selects the I2C device address. Connect J6 to the AGND position to set the address to 0x3F. Connect J6 to the VMCU position to set the address to 0x2A. The GUI is compatible with both options and defaults to 0x2A.
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Setup
2.3 Power Connection
Connect the power supply to VCC and PGND. Set the power supply to 5 V, 100 mA. Enable the power supply and measure the voltage on VMCU (TP27) to ensure it is operating at the voltage option selected by S1:
1.5 V
1.8 V
2.5 V
3.3 V
See Table 1 for more information on the initial VMCU voltage.
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Figure 1. Switch, Jumper, and Power Connections
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Setup
2.4 USB2ANY Connection
Use a USB cable to connect the USB2ANY adapter to a computer with the TPS880x GUI installed. Open the TPS880x GUI and verify the USB2ANY adapter is recognized (see Figure 2). With the EVM powered, connect the USB2ANY adapter to the EVM using the USB2ANY adapter 10-pin ribbon cable. Click EXPLORE TPS8804EVM then QUICK START and select the device address corresponding to the J6 jumper (see Section 2.2). Send the test command to verify the EVM, USB2ANY adapter, and GUI software are all connected.
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Figure 2. TPS880x GUI Connected to USB2ANY Adapter
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Analog Evaluation
3 Analog Evaluation
Click START EVALUATION and select the feature to evaluate. The Analog Front End section guides the CO AFE and photo AFE evaluation. Enter the register map to evaluate the other blocks in the TPS8804 device.
Figure 3. Test Command Successful
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Analog Evaluation
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3.1 CO AFE Evaluation
If a CO sensor is available, connect it to the J17 terminal block. Select the feedback resistance and reference voltage in the GUI software. The TPS8804EVM default configuration uses the internal resistors and references. To use an external feedback resistor, solder a resistor to R5. To use an external input resistor, replace the R1 0-Ω resistor with the required input resistance. The output resistor filters the CO amplifier output when a capacitor is installed on C3.
Set the AMUX SELECTION to CO AMPLIFIER. Enable the CO amplifier and measure the voltage on AMUX_BUF.
Figure 4. Evaluation Selection Menu
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Analog Evaluation
Figure 5. CO Amplifier Settings
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Figure 6. Clean Air CO Amplifier Output
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Analog Evaluation
3.1.1 CO Connectivity Test
A simple test confirms that the CO sensor is connected to the EVM. Remove the shunt connected to J7 and connect a shunt to J15 and J16. Write COTEST_EN = 1 and measure the pulse shape on AMUX_BUF using an oscilloscope. When COTEST_EN = 1, the PREF pin is pulled low and injects charge into the CO sensor and amplifier. The AMUX pulse shape is different if the CO sensor is disconnected. Write COTEST_EN = 0, remove the J15 and J16 shunts, and connect the J7 shunt when finished.
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Figure 7. COTEST_EN Register Bit
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Analog Evaluation
Figure 8. CO Connectivity Test without Sensor
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Analog Evaluation
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3.2 Photo AFE Evaluation
Connect the photoelectric chamber to the EVM. If a photoelectric chamber is not available, place a box over the EVM to block ambient light and reflect the EVM LED light into the photodiode when testing the photo AFE.
Enable the photo amplifier, photo gain amplifier, and set the AMUX SELECTION to PHOTO GAIN AMPLIFIER. Select the photo reference on the EVM with jumper J7 and enable the photo reference voltage if the reference is set to PREF. Set the gain factor to the required value. If no extra gain is required, set the AMUX SELECTION to PHOTO AMPLIFIER.
Figure 9. CO Connectivity Test with Sensor
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Analog Evaluation
Figure 10. Photo Amplifier Settings
Configure the power to the LEDs. By default, LED A and LED B are connected to LEDLDO. Use the J1, J5, J8, and J14 jumpers to select which supply powers each LED. Enable the LEDLDO if it powers either LED.
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Figure 11. LED Power Supply Settings
Configure the PWM pulse settings for the LED driver. The default setting 201 ms pulse rate and 1 ms pulse width sufficiently tests the LED driver. This setting controls the PWM signal from the USB2ANY adapter to the EVM.
Configure the LED current for each driver. The default EVM CSA resistance is 10 Ω and the default EVM CSB resistance is 1.3 Ω. These resistors can be switched on the EVM to change the LED current and temperature compensation. Set the DAC voltage to fine tune the LED current. Set the temperature coefficient to the required setting. Click SETUP TEST after configuring the photo amplifier, LED power supply, and LED driver.
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Analog Evaluation
Figure 12. LED Driver Settings
Select the LED to be tested. Enable the LED PWM to send the PWM signal to the LEDEN pin. Enable LEDPIN_EN to control the LED driver using the LEDEN pin. Place a box over the EVM if the EVM LEDs and photodiode are used to block ambient light and reflect the LED light into the photodiode.
Use an oscilloscope to measure the LED current, photo input amplifier, and photo gain amplifier signals. Probe LEDEN to measure the LED control signal. Probe CSA or CSB to measure the LED driver current. Probe PDO to measure the photo input stage amplifier. Probe AMUX_BUF to measure the photo gain stage amplifier.
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Figure 13. EVM Photo Measurement Probe Configuration
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Figure 14. LED A Signals
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Figure 15. LED B Signals
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Analog Evaluation
3.3 Register Map
Use the register map to evaluate other blocks in the TPS8804. Use the search to find register bits that correspond to a certain block or function. Load and save register map configurations in the File menu. Click the question mark icon (?) to display more information about the selected register or bits.
Figure 16. Photo Signal with Photo Chamber
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Figure 17. Register Map Search Function
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4 Board Layout
Board Layout
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Figure 18. TPS8804EVM Top Layer Board Layout
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Board Layout
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Figure 19. TPS8804EVM Bottom Layer Board Layout
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5 Schematic and Bill of Materials
5.1 Schematic
Schematic and Bill of Materials
5.2 Bill of Materials
REF DES QTY VALUE DESCRIPTION SIZE PART NUMBER
PCB1 1 Printed Circuit Board TPS880x C1, C11 2 4.7 µF Capacitor, ceramic, 4.7 µF, 25 V, ±10%, X7R, 0805 0805 C2, C12 2 0.1 µF Capacitor, ceramic, 0.1 µF, 25 V, ±5%, X7R, 0603 0603 06033C104JAT2A
C4, C13, C16, C18
C5 1 1 µF Capacitor, ceramic, 1 µF, 16 V, ±10%, X7R, 0603 0603 EMK107B7105KA-T C8, C9, C14,
C15 C10 1 100 pF Capacitor, ceramic, 100 pF, 16 V, ±10%, X7R, 0402 0402 0402YC101KAT2A
C17, C20 2 330 pF Capacitor, ceramic, 330 pF, 50 V, ±10%, X7R, 0603 0603
C19 1 7 pF Capacitor, ceramic, 7 pF, 50 V, ±7%, C0G/NP0, 0805 0805
C21 1 1000 pF Capacitor, ceramic, 1000 pF, 50 V, ±10%, X7R, 0603 0603
Figure 20. TPS8804EVM Schematic
Table 2. Bill of Materials
4 1 µF Capacitor, ceramic, 1 µF, 16 V, ±10%, X5R, 0603 0603
4 47 µF Capacitor, ceramic, 47 µF, 16 V, ±20%, X6S, 1210 1210
C2012X7R1E475K1 25AB
C0603C105K4PAC TU
GRM32EC81C476M E15L
C0603C331K5RAC TU
CC0805DRNP09BN 7R0
C0603X102K5RAC TU
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Schematic and Bill of Materials
REF DES QTY VALUE DESCRIPTION SIZE PART NUMBER
C23 1 100 pF
C24, C25 2 10 pF D1, D2, D3 3 100 V Diode, Switching, 100 V, 0.15 A, SOD-123 SOD-123 1N4148W-TP
D4 1 18 V Diode, Zener, 18 V, 225 mW, SOT-23 SOT-23 BZX84C18LT1G D6 1 Infrared LED, Infrared, TH D5.5 mm SFH 4556 D7 1 Silicon PIN Photodiode, TH D5.7×H9 mm SFH 213 D8 1 Blue LED, Blue, TH D3.1 mm LTL1CHTBK4
H1, H2, H3, H4 4 H5, H6, H7, H8 4 Standoff, Hex, 0.5"L #4-40 Nylon Standoff 1902C
J1, J5, J6, J7, J8, J14
J2, J9, J15, J16
J4 1 Header (shrouded), 100mil, 5×2, Gold, TH
J17 1 Terminal Block, 5.08 mm, 2×1, TH
LBL1 1
Q1, Q2 2 65 V Transistor, NPN, 65 V, 0.1 A, SOT-23 SOT-23 BC846BLT1G R1 1 0 Resistor, 0, 5%, 0.063 W, 0402 0402 RC0402JR-070RL R2 1 10.0 kΩ Resistor, 10.0 k, .1%, .0625 W, 0402 0402 RT0402BRD0710KL R3 1 100 kΩ Resistor, 100 k, 0.1%, 0.1 W, 0603 0603 RG1608P-104-B-T5 R4 1 10.0 Ω Resistor, 10.0, 0.5%, 0.1 W, 0603 0603 RT0603DRE0710RL R6 1 1.30 Ω Resistor, 1.30, 0.5%, 0.1 W, 0603 0603 RT0603DRE071R3L
R7, R8 2 33 kΩ Resistor, 33 k, 5%, 0.1 W, AEC-Q200 Grade 0, 0603 0603
R9, R10 2 1.0 kΩ
R11 1 2.4 MΩ
R12, R21 2 470 Ω
R13 1 4.7 kΩ Resistor, 4.7 k, 5%, 0.1 W, AEC-Q200 Grade 0, 0603 0603
R14, R17 2 1.5 MΩ
R15 1 470 kΩ Resistor, 470 k, 0.5%, 0.1 W, 0603 0603
R16 1 620 Ω Resistor, 620, 1%, 0.1 W, 0603 0603
R22, R23 2 10MΩ Resistor, 10 M, 5%, 0.1 W, AEC-Q200 Grade 0, 0603 0603
S1 1 Switch, Slide, SPST 4 poles, SMT
SH-J1, SH-J2, SH-J3, SH-J4, SH-J7, SH-J8
6 Header, 2.54 mm, 3×1, Tin, TH
4 Header, 2.54 mm, 2×1, Tin, TH
6 1×2 Shunt, 100mil, Flash Gold, Black
Table 2. Bill of Materials (continued)
Capacitor, ceramic, 100 pF, 50 V, ±5%, C0G/NP0, 0603
Capacitor, ceramic, 10 pF, 50 V, ±5%, C0G/NP0, 0603
Machine Screw, Round, #4-40 × 1/4, Nylon, Philips panhead
Thermal Transfer Printable Labels, 0.650" W ×
0.200" H - 10,000 per roll
Resistor, 1.0 k, 5%, 0.063 W, AEC-Q200 Grade 0, 0402
Resistor, 2.4 M, 5%, 0.1 W, AEC-Q200 Grade 0, 0603
Resistor, 470, 5%, 0.063 W, AEC-Q200 Grade 0, 0402
Resistor, 1.5 M, 5%, 0.1 W, AEC-Q200 Grade 0, 0603
0603
0603
Screw
Header, 2.54 mm, 3×1, TH
Header, 2.54 mm, 2×1, TH
5×2 Shrouded
header
Terminal
Block, 5.08
mm, 2×1, TH
PCB Label
0.650 × 0.200 inch
0402
0603
0402
0603
SW, SMT Half
Pitch 4SPST,
5.8×2.7×6.25 mm
Closed Top
100mil Shunt
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885012006057
06035A100JAT2A
NY PMS 440 0025 PH
22284033
22284023
5103308-1
039544-3002
THT-14-423-10
CRCW060333K0JN EA
CRCW04021K00JN ED
CRCW06032M40JN EA
CRCW0402470RJN ED
CRCW06034K70JN EA
CRCW06031M50JN EA
RT0603DRE07470K L
RC0603FR­07620RL
CRCW060310M0JN EA
218-4LPST
SPC02SYAN
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Schematic and Bill of Materials
Table 2. Bill of Materials (continued)
REF DES QTY VALUE DESCRIPTION SIZE PART NUMBER
TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP10, TP12, TP13, TP14, TP15, TP16, TP17, TP18, TP20, TP21, TP22, TP23, TP24, TP25, TP26, TP27, TP28, TP29, TP30, TP31, TP33, TP34, TP35, TP36
TP9, TP19, TP32, TP37, TP38
U1 1 TPS8804DCP, DCP0038A (HTSSOP-38) DCP0038A TPS8804DCP C3 0 0.22 µF Capacitor, ceramic, 0.22 µF, 16 V, ±10%, X7R, 0603 0603 885012206048
C6 0 4.7 µF Capacitor, ceramic, 4.7 µF, 25 V, ±10%, X7R, 0805 0805 C7 0 0.1 µF Capacitor, ceramic, 0.1 µF, 25 V, ±5%, X7R, 0603 0603 06033C104JAT2A C22 0 1000 pF Capacitor, ceramic, 1000 pF, 50 V, ±10%, X7R, 0603 0603 D5 0 20 V Diode, Schottky, 20 V, 0.5 A, SOD-123 SOD-123 MBR0520LT1G
FID1, FID2, FID3, FID4, FID5, FID6
J3, J10, J13 0 Terminal Block, 5.08 mm, 2×1, TH
J11, J12 0 Header, 2.54 mm, 2×1, Tin, TH
L1 0 33 µH
R5, R20 0 1.00 MΩ
R18 0 5.6 MΩ
R19 0 500 kΩ Trimmer, 500k ohm, 0.5W, TH
SH-J5, SH-J6 0 1 × 2 Shunt, 100mil, Flash Gold, Black
TP11 0 Test Point, Multipurpose, Red, TH
32 Test Point, Multipurpose, Red, TH
5 Test Point, Multipurpose, Black, TH
0 Fiducial mark. There is nothing to buy or mount. N/A
Inductor, Drum Core, Ferrite, 33 uH, 0.7 A, 0.38 ohm, SMD
Resistor, 1.00 M, 1%, 0.1 W, AEC-Q200 Grade 0, 0603
Resistor, 5.6 M, 5%, 0.1 W, AEC-Q200 Grade 0, 0603
Red
Multipurpose
Testpoint
Black
Multipurpose
Testpoint
Terminal
Block, 5.08
mm, 2×1, TH Header, 2.54
mm, 2 × 1, TH
5×3×4.8 mm
0603
0603
375×190×375
mil
Closed Top
100mil Shunt
Red
Multipurpose
Testpoint
5010
5011
C2012X7R1E475K1 25AB
C0603X102K5RAC TU
N/A
039544-3002
22284023
SDR0503-330KL
CRCW06031M00FK EA
CRCW06035M60JN EA
3386P-1-504LF
SPC02SYAN
5010
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