Texas Instruments TPS55165Q1-EVM, TPS55160Q1-EVM User Manual

User's Guide
SLVUAY1–November 2017
The Texas Instruments TPS55160Q1-EVM and TPS55165Q1-EVM evaluation modules (EVMs) help designers evaluate the operation and performance of the TPS55160-Q1 and TPS55165-Q1 1-A single­inductor buck-boost converters. This user's guide describes how to set up and configure the EVMs for operation. This document also provides the board layout, the schematic, and the bill of materials (BoM) for the EVMs.
The TPS55160-Q1 device allows users to set the output voltage from 5.7 V to 9 V through a feedback­divider. The TPS55165-Q1 device has a selectable output voltage of 5 V or 12 V.
Contents
1 Introduction ................................................................................................................... 3
2 Schematic, Bill of Materials, and Layout ................................................................................. 3
2.1 Schematic ........................................................................................................... 4
2.2 Bill of Materials...................................................................................................... 5
2.3 Layout and Component Placement............................................................................... 7
3 Setup and Operation ...................................................................................................... 11
3.1 Input and Output Connector Descriptions...................................................................... 11
3.2 Jumper Configuration............................................................................................. 12
3.3 Test Point Description ............................................................................................ 14
3.4 Basic Operation.................................................................................................... 15
4 Typical Performance....................................................................................................... 16
4.1 Efficiency ........................................................................................................... 16
4.2 Startup Waveforms................................................................................................ 16
4.3 Switch Node Waveforms in Buck Mode, Boost Mode, and in Buck-Boost Mode......................... 17
4.4 Load-Step Response ............................................................................................. 18
4.5 Line step response / Cranking support......................................................................... 19
5 Related Documentation.................................................................................................... 20
1 TPS55160Q1-EVM With Jumper Settings................................................................................ 3
2 TPS55165Q1-EVM With Jumper Settings................................................................................ 3
3 Schematic Diagram—No Variations ...................................................................................... 4
4 TPS55160Q1-EVM Schematic Diagram—Assembly Option .......................................................... 4
5 TPS55165Q1-EVM Schematic Diagram—Assembly Option........................................................... 5
6 Component Placement—Top .............................................................................................. 7
7 TPS55160Q1-EVM Top Layer—Overview ............................................................................... 8
8 TPS55165Q1-EVM Top Layer—Overview ............................................................................... 8
9 Component Placement—Bottom .......................................................................................... 9
10 TPS55160Q1-EVM Bottom Layer—Overview .......................................................................... 9
11 TPS55165Q1-EVM Bottom Layer—Overview ......................................................................... 10
12 Layout—Top Layer......................................................................................................... 10
13 Layout—Layer 2............................................................................................................ 10
14 Layout—Layer 3............................................................................................................ 10
15 Layout—Bottom Layer..................................................................................................... 10
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List of Figures
TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost-
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Converter
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16 TPS55165Q1-EVM Showing Supply and Load Connections ........................................................ 11
17 Ignition Jumper Configuration Default: ON (Device powers up when power is applied).......................... 12
18 Power-Latch Jumper Configuration Default: LATCH .................................................................. 12
19 Spread Spectrum Enable Jumper Configuration Default: Jumper Installed, Spread Spectrum Disabled ...... 13
20 Power-Good Delay Selection Jumper Configuration Default: Jumper Not Installed, 3-ms Delay ............... 13
21 Low-Power-Mode Enable Jumper Configuration Default: Jumper Set to PWM, LPM Prohibited ............... 13
22 Output Voltage Selection Jumper Configuration Default: 5 V for TPS55165-Q1 .................................. 14
23 Output Voltage Selection Jumper Configuration Default: 8 V for TPS55160-Q1, Configured by R6 and R7.. 14
24 Typical Efficiency for 5-V Output ......................................................................................... 16
25 Typical Efficiency for 12-V Output ....................................................................................... 16
26 Startup When VIN is Already Present and IGN is Pulled High....................................................... 16
27 Startup With IGN Tied to VIN and Both Ramp Up..................................................................... 16
28 Switch-Nodes in Buck Mode (V 29 Switch-Nodes in Buck-Boost-Mode (V 30 Switch-Nodes in Boost Mode (V 31 Load-Step Response V 32 Load-Step Response V 33 Load-Step Response V 34 Load-Step Response V 35 Load-step-response V
= 12 V, V
VIN
= 2.5 V, V
VIN
= 14 V, V
VIN
= 12 V, V
VIN
= 4 V, V
VIN
= 12 V, V
VIN
VIN
= 2.5 V, V
VIN
= 5 V (Buck Mode), 100 mA-1 A-100 mA ............................... 18
VOUT
VOUT
= 12 V (Buck Mode), 100 mA-800 mA-100 mA ........................ 18
VOUT
= 12 V (Buck-Boost Mode), 100 mA-600 mA-100 mA................. 18
VOUT
= 12 V (Boost Mode), 50 mA-150 mA-50 mA ............................. 18
VOUT
= 5 V) ............................................................... 17
VOUT
= 5 V, V
VOUT
= 5 V)......................................................... 17
VOUT
= 5 V).............................................................. 17
= 5 V (Boost Mode), 50 mA-400 mA-50 mA ........................... 18
36 Cranking Pulse Response With 5-V Output, 200-mA Load, 2 s/div................................................. 19
37 Cranking Pulse Response With 5-V Output, 200-mA Load, Zoom to 100 ms/div................................. 19
38 Cranking Pulse Response With 5-V Output, 200-mA Load, Zoom to 5 ms/div.................................... 19
39 Cranking Pulse Response With 5-V Output, 200-mA load, Zoom to 200 µs/div................................... 19
1 Bill of Materials (BOM) ..................................................................................................... 5
2 Terminal Descriptions...................................................................................................... 11
Trademarks
All trademarks are the property of their respective owners.
List of Tables
2
TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost­Converter
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1 Introduction
The HVL143B is a fully-assembled EVM design for evaluation of TPS55165-Q1 or TPS55160-Q1 1-A single-inductor buck-boost converter. Figure 1 and Figure 2 show the TPS55160Q1-EVM and TPS55165Q1-EVM boards with jumper settings.
Introduction
Figure 1. TPS55160Q1-EVM With Jumper Settings
Figure 2. TPS55165Q1-EVM With Jumper Settings
2 Schematic, Bill of Materials, and Layout
This section provides a more detailed description of the schematic, bill of materials (BOM), and layout.
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Copyright © 2017, Texas Instruments Incorporated
Converter
3
100k
R4
PG_DLY
PG
VREG
L2
VBAT_F
VOUTTP5
PG
TP6 VREG
VOS_FB
PGND
1
VINP
4
VINL
5
IGN
6
PS
7
IGN_PWRL8SS_EN
9
PG_DLY
10
VREG_Q
11
VREG
12
GND
13
VOS_FB
14
PG
15
VOUT_SENSE
16
VOUT
17
GND
18
PAD
21
L1
2
BST1
3
BST2
19
L2
20
U1
TPS55165PWPQ1
BST1
L1
VREG
VREG
VREG
BST2
TP7 GND
10.0k
R3
D2
DNP
VOUT
VOUT
VOUT
1.00k
R1
DNP
1.00k
R2
DNP
4V - 36V (12V output)
2V - 36V (5V output)
5V / 12V / adjustable 1A(buck mode only,
4.7µH
L2
0.1µF
C8
0.1µF
C12
0.1µF
C13
9.09k
R7
DNP
82.5k
R6
DNP
0.01µF
C9
DNP
0.01µF
C10
DNP
0.47µF
C11
0.1µF
C15
TP1 VBAT
TP2
Vbat_GND
TP3 VOUT
TP4
Vout_GND
4.7µF
C14
D1
DNP
10µFC310µF
C4
PGND PGNDPGND PGND
reduced in boost-mode)
PGND PGND PGND
PGND
PGND
PGND
PGND
PGND
VBAT
10µF
C6
10µF
C7
1
2
3
LPM
PWM
J5
PS
1
2
3
UNLATCH
LATCH
J2
IGN_PWRL
1
2
3
ON
OFF
J1
IGN
100µF
C5
0.1µF
C2
2.2µHL1
PGND
PGND
PGND
PGND
PGND
PGND
PGND
PGND P GND
PGND
PGND
PGND
PGND
1
2
3
3ms
40ms
0.6ms
J4
PG_DLY
1
2
J3
SS_EN
0.01µF
C1
DNP
0.01µF
C22
DNP
10µF
C19
DNP
PGND
0
R5
VREG
PGND
1
2
3
5V
12V
J6
Vout_Set
0.1µF
C21
2.2µF
C20
10µF
C16
10µF
C17
10µF
C18
DNP
Copyright © 2017, Texas Instruments Incorporated
100k
R4
PG_DLY
PG
VREG
L2
VBAT_F
VOUTTP5
PG
TP6 VREG
VOS_FB
PGND
1
VINP
4
VINL
5
IGN
6
PS
7
IGN_PWRL
8
SS_EN
9
PG_DLY
10
VREG_Q
11
VREG
12
GND
13
VOS_FB
14
PG
15
VOUT_SENSE
16
VOUT
17
GND
18
PAD
21
L1
2
BST1
3
BST2
19
L2
20
U1
TPS55165PWPQ1
BST1
L1
VREG
VREG
VREG
BST2
TP7 GND
10.0k
R3
D2
VOUT
VOUT
VOUT
1.00k
R1
1.00k
R2
4V - 36V (12V output)
2V - 36V (5V output)
5V / 12V / adjustable 1A(buck mode only,
4.7µH
L2
0.1µF
C8
0.1µF
C12
0.1µF
C13
9.09k
R7
82.5k
R6
0.01µF
C9
0.01µF
C10
0.47µF
C11
0.1µF
C15
TP1 VBAT
TP2
Vbat_GND
TP3 VOUT
TP4
Vout_GND
4.7µF
C14
D1
10µFC310µF
C4
PGND PGNDPGND PGND
reduced in boost-mode)
PGND PGND PGND
PGND
PGND
PGND
PGND
PGND
VBAT
10µF
C6
10µF
C7
1
2
3
LPM
PWM
J5
PS
1
2
3
UNLATCH
LATCH
J2
IGN_PWRL
1
2
3
ON
OFF
J1
IGN
100µF
C5
0.1µF
C2
2.2µHL1
PGND
PGND
PGND
PGND
PGND
PGND
PGND
PGND PGND
PGND
PGND
PGND
PGND
1
2
3
3ms
40ms
0.6ms
J4
PG_DLY
1
2
J3
SS_EN
0.01µF
C1
0.01µF
C22
10µF
C19
PGND
0
R5
VREG
PGND
1
2
3
5V
12V
J6
Vout_Set
0.1µF
C21
2.2µF
C20
10µF
C16
10µF
C17
10µF
C18
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Schematic, Bill of Materials, and Layout
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TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost­Converter
2.1 Schematic
Figure 3. Schematic Diagram—No Variations
Figure 4. TPS55160Q1-EVM Schematic Diagram—Assembly Option
100k
R4
PG_DLY
PG
VREG
L2
VBAT_F
VOUTTP5
PG
TP6 VREG
VOS_FB
PGND
1
VINP
4
VINL
5
IGN
6
PS
7
IGN_PWRL8SS_EN
9
PG_DLY
10
VREG_Q
11
VREG
12
GND
13
VOS_FB
14
PG
15
VOUT_SENSE
16
VOUT
17
GND
18
PAD
21
L1
2
BST1
3
BST2
19
L2
20
U1
TPS55160PWPQ1
BST1
L1
VREG
VREG
VREG
BST2
TP7 GND
10.0k
R3
D2
DNP
VOUT
VOUT
VOUT
1.00k
R1
DNP
1.00k
R2
DNP
4V - 36V (12V output)
2V - 36V (5V output)
5V / 12V / adjustable 1A(buck mode only,
4.7µH
L2
0.1µF
C8
0.1µF
C12
0.1µF
C13
9.09k
R7
82.5k
R6
0.01µF
C9
DNP
0.01µF
C10
DNP
0.47µF
C11
0.1µF
C15
TP1 VBAT
TP2
Vbat_GND
TP3 VOUT
TP4
Vout_GND
4.7µF
C14
D1
DNP
10µFC310µF
C4
PGND PGNDPGND PGND
reduced in boost-mode)
PGND PGND PGND
PGND
PGND
PGND
PGND
PGND
VBAT
10µF
C6
10µF
C7
1
2
3
LPM
PWM
J5
PS
1
2
3
UNLATCH
LATCH
J2
IGN_PWRL
1
2
3
ON
OFF
J1
IGN
100µF
C5
0.1µF
C2
2.2µHL1
PGND
PGND
PGND
PGND
PGND
PGND
PGND
PGND P GND
PGND
PGND
PGND
PGND
1
2
3
3ms
40ms
0.6ms
J4
PG_DLY
1
2
J3
SS_EN
0.01µF
C1
DNP
0.01µF
C22
DNP
10µF
C19
DNP
PGND
0
R5
DNP
VREG
PGND
1
2
3
5V
12V
J6
Vout_Set
DNP
0.1µF
C21
2.2µF
C20
10µF
C16
10µF
C17
10µF
C18
DNP
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Schematic, Bill of Materials, and Layout
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TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost-
Converter
Figure 5. TPS55165Q1-EVM Schematic Diagram—Assembly Option
2.2 Bill of Materials
Table 1. Bill of Materials (BOM)
Designator
Quantityfor TPS55165Q
1-EVM
(Variant
001)
Quantityfor TPS55160Q
1-EVM
(Variant
002)
Value Description Package Reference Part Number Manufacturer
!PCB 1 1 Printed Circuit Board HVL143 Any
C2, C8, C12, C13, C15,
C21
6 6 0.1 µF CAP, CERM, 0.1 µF, 50 V, ± 10%, X7R, 0603 0603 GCM188R71H104KA57D MuRata
C3, C4, C6, C7, C16, C17 6 6 10 µF
CAP, CERM, 10 µF, 50 V, ± 10%, X7R, AEC-Q200 Grade 1, 2220
2220 CGA9N3X7R1H106K230KB TDK
C5 1 1 100 µF CAP, AL, 100 µF, 50 V, ± 20%, 0.3 ohm, SMD SMT Radial G EEE-FC1H101P Panasonic
C11 1 1 0.47 µF
CAP, CERM, 0.47 µF, 50 V, +/- 10%, X7R, AEC-Q200 Grade 1, 0603
0603 CGA3E3X7R1H474K080AE TDK
C14 1 1 4.7 µF
CAP, CERM, 4.7 µF, 16 V, ± 10%, X7R, AEC-Q200 Grade 1, 0805
0805 GCM21BR71C475KA73K MuRata
C20 1 1 2.2 µF
CAP, CERM, 2.2 µF, 50 V, +/- 10%, X7R, AEC-Q200 Grade 1, 1206
1206 GCM31CR71H225KA55L MuRata
FID1, FID2, FID3, FID4,
FID5, FID6
6 6 Fiducial mark. There is nothing to buy or mount. N/A N/A N/A
H9, H10, H11, H12 4 4 Bumpon, Hemisphere, 0.44 X 0.20, Clear Transparent Bumpon SJ-5303 (CLEAR) 3M
J1 1 1 ON Header, 100mil, 3x1, Gold, TH Header, 100mil, 3x1, TH HTSW-103-07-G-S Samtec J2 1 1 Header, 100mil, 3x1, Gold, TH Header, 100mil, 3x1, TH HTSW-102-07-G-S Samtec
Schematic, Bill of Materials, and Layout
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TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost­Converter
Table 1. Bill of Materials (BOM) (continued)
Designator
Quantityfor TPS55165Q
1-EVM
(Variant
001)
Quantityfor TPS55160Q
1-EVM
(Variant
002)
Value Description Package Reference Part Number Manufacturer
J3 1 1 Header, 100mil, 2x1, Gold, TH Header, 100mil, 2x1, TH HTSW-103-07-G-S Samtec J4 1 1 3 ms Header, 100mil, 3x1, Gold, TH Header, 100mil, 3x1, TH HTSW-103-07-G-S Samtec J5 1 1 LPM Header, 100mil, 3x1, Gold, TH Header, 100mil, 3x1, TH HTSW-103-07-G-S Samtec J6 1 0 5 V Header, 100mil, 3x1, Gold, TH Header, 100mil, 3x1, TH HTSW-103-07-G-S Samtec
L1 1 1 2.2 µH
Inductor, Shielded, Powdered Iron, 2.2 µH, 4.7 A, 0.035 ohm, AEC-Q200 Grade 1, SMD
4.1x4.1mm 78438356022 Wurth Elektronik
L2 1 1 4.7 µH
Inductor, Wirewound, 4.7 µH, 5.5 A, 0.04 ohm, AEC­Q200 Grade 0, SMD
7.3 x 6.6 mm SRP7028A-4R7M Bourns
LBL1 1 1
Thermal Transfer Printable Labels, 0.650" W x 0.200" H
- 10,000 per roll
PCB Label 0.650 x 0.200 inch
THT-14-423-10 Brady
R3 1 1 10.0 k RES, 10.0 k, 1%, 0.1 W, 0603 0603 CRCW060310K0FKEA Vishay-Dale R4 1 1 100 k RES,100 k, 5%, 0.1 W, 0603 0603 CRCW0603100KJNEA Vishay-Dale R5 1 0 0 RES, 0, 5%, 0.063 W, 0402 0402 CRCW04020000Z0ED Vishay-Dale R6 0 1 82.5 k RES, 82.5 k, 1%, 0.1 W, 0603 0603 CRCW060382K5FKEA Vishay-Dale R7 0 1 9.09 k RES, 9.09 k, 1%, 0.1 W, 0603 0603 CRCW06039K09FKEA Vishay-Dale
SH-J1, SH-J2, SH-J3, SH-
J4, SH-J5
5 5 1× 2 Shunt, 100mil, Gold plated, Black Shunt 969102-0000-DA 3M
TP1, TP2, TP3, TP4 4 4 PCB Pin, Swage Mount, TH PCB Pin (2505-2) 2505-2-00-44-00-00-07-0 Mill-Max
TP5, TP6, TP7 3 3 Test Point, Miniature, SMT Test Point, Miniature, SMT 5019 Keystone
U1 1 1
36-V, 1-A Output, 2-MHz, Single Inductor, Synchronous Step-Up and Step-Down Voltage Regulator, PWP0020P (TSSOP-20)
PWP0020P TPS55165PWPQ1 Texas Instruments
C1, C9, C10, C22 0 0 0.01 µF
CAP, CERM, 0.01 µF, 50 V, +/- 10%, X7R, AEC-Q200 Grade 1, 0603
0603 GCM188R71H103KA37D MuRata
C18, C19 0 0 10 µF
CAP, CERM, 10 µF, 50 V, +/- 10%, X7R, AEC-Q200 Grade 1, 2220
2220 CGA9N3X7R1H106K230KB TDK
D1, D2 0 0 60 V Diode, Schottky, 60 V, 1 A, SOD-123F SOD-123F PMEG6010CEH,115 Nexperia
H1, H2, H3, H4 0 0
Machine Screw, Round, #4-40 x 1/4, Nylon, Philips panhead
Screw NY PMS 440 0025 PH
B & F Fastener Supply
H5, H6, H7, H8 0 0 Standoff,Hex, 0.5"L #4-40 Nylon Standoff 1902C Keystone
R1, R2 0 0 1.00 k RES, 1.00 k, 1%, 0.1 W, 0603 0603 CRCW06031K00FKEA Vishay-Dale
R6 0 0 82.5 k RES, 82.5 k, 1%, 0.1 W, 0603 0603 CRCW060382K5FKEA Vishay-Dale R7 0 0 9.09 k RES, 9.09 k, 1%, 0.1 W, 0603 0603 CRCW06039K09FKEA Vishay-Dale
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2.3 Layout and Component Placement
The TPS55160Q1-EVM and TPS55165Q1-EVM share the same PCB which is named HVL143B. The C1, C18, C19, and C22 capacitors are not installed. Their footprints allow for additional input
decoupling or bulk capacitance. The R6 and R7 resistors are not populated on the TPS55165Q1-EVM. Select the output voltage of either
5V or 12V using J6, which is named Vout_Set. The R6 and R7 resistors are populated on the TPS55160Q1-EVM. These resistors set the output voltage
to 8V. To eliminate the long trace to the J6jumper, which is prone to pick up noise, the R5 resistor and J6 jumper are not assembled on the TPS55160Q1-EVM.
Figure 4, Figure 7, and Figure 8 show the top layout of the EVM, with assembly options for the fixed
voltage version (TPS55165Q1-EVM) at the adjustable voltage version (TPS55160Q1-EVM).
Schematic, Bill of Materials, and Layout
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Figure 6. Component Placement—Top
TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost-
Copyright © 2017, Texas Instruments Incorporated
Converter
7
Schematic, Bill of Materials, and Layout
Figure 7. TPS55160Q1-EVM Top Layer—Overview
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Figure 8. TPS55165Q1-EVM Top Layer—Overview
8
TPS5516xQ1-EVM Evaluation Module for 1-A Single-Inductor Buck-Boost­Converter
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