3.5V to 42V STEP DOWN SWIFT™ DC/DC CONVERTER WITH ECO-MODE™
Check for Samples: TPS54240
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FEATURES
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•3.5V to 42V Input Voltage Range
•200-mΩ High-Side MOSFET•Supported by SwitcherPro™ Software Tool
•High Efficiency at Light Loads with a Pulse
Skipping Eco-Mode™
•138mA Operating Quiescent Current
•1.3mA Shutdown Current
•100kHz to 2.5MHz Switching Frequency
•Synchronizes to External Clock
•Adjustable Slow Start/Sequencing
•UV and OV Power Good Output
•Adjustable UVLO Voltage and Hysteresis
DESCRIPTION
The TPS54240 device is a 42V, 2.5A, step down regulator with an integrated high side MOSFET. Current mode
control provides simple external compensation and flexible component selection. A low ripple pulse skip mode
reduces the no load, regulated output supply current to 138mA. Using the enable pin, shutdown supply current is
reduced to 1.3mA, when the enable pin is low.
Under voltage lockout is internally set at 2.5V, but can be increased using the enable pin. The output voltage
startup ramp is controlled by the slow start pin that can also be configured for sequencing/tracking. An open
drain power good signal indicates the output is within 94% to 107% of its nominal voltage.
A wide switching frequency range allows efficiency and external component size to be optimized. Frequency fold
back and thermal shutdown protects the part during an overload condition.
The TPS54240 is available in 10 pin thermally enhanced MSOP Power Pad™ package.
SIMPLIFIED SCHEMATICEFFICIENCY vs LOAD CURRENT
•0.8-V Internal Voltage Reference
•MSOP10 Package With PowerPAD™
(http://focus.ti.com/docs/toolsw/folders/print/s
witcherpro.html)
•For SWIFT™ Documentation, See the TI
Website at http://www.ti.com/swift
APPLICATIONS
•12-V and 24-V Industrial and Commercial Low
Power Systems
•GSM, GPRS Modules in Fleet Management,
E-Meters, and Security Systems
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2Eco-Mode, PowerPAD, SwitcherPro, SWIFT are trademarks of Texas Instruments.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with
appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more
susceptible to damage because very small parametric changes could cause the device not to meet its published specifications.
Table 1. ORDERING INFORMATION
T
J
–40°C to 150°C10 Pin MSOPTPS54240DGQ
(1) For the most current package and ordering information see the Package Option Addendum at the end
of this document, or see the TI website at www.ti.com.
(2) The DGQ package is also available taped and reeled. Add an R suffix to the device type (i.e.,
TPS54240DGQR).
ABSOLUTE MAXIMUM RATINGS
(1)
(1)
PACKAGEPART NUMBER
(2)
www.ti.com
Over operating temperature range (unless otherwise noted).
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings
only and functional operation of the device at these or any other conditions beyond those indicated under recommended operatingconditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
VSENSE–0.3 to 3
COMP–0.3 to 3
PWRGD–0.3 to 6
SS/TR–0.3 to 3
RT/CLK–0.3 to 3.6
BOOT-PH8
A. 3 inches × 3 inches, 2 layers, thickness: 0.062 inch
B. 2-ounce copper traces located on the top and bottom of the PCB
C. 6 (13 mil diameters) THERMAL VIAS LOCATED UNDER THE DEVICE PACKAGE
ELECTRICAL CHARACTERISTICS
TJ= –40°C to 150°C, VIN = 3.5 to 42V (unless otherwise noted)
PH10IThe source of the internal high-side power MOSFET.
POWERPAD11–GND pin must be electrically connected to the exposed pad on the printed circuit board for proper operation.
PWRGD6O
RT/CLK5Ia mode change occurs and the pin becomes a synchronization input. The internal amplifier is disabled and
SS/TR4I
VIN2IInput supply voltage, 3.5 V to 42 V.
VSENSE7IInverting node of the transconductance ( gm) error amplifier.
I/ODESCRIPTION
A bootstrap capacitor is required between BOOT and PH. If the voltage on this capacitor is below the
minimum required by the output device, the output is forced to switch off until the capacitor is refreshed.
Error amplifier output, and input to the output switch current comparator. Connect frequency compensation
components to this pin.
Enable pin, internal pull-up current source. Pull below 1.2V to disable. Float to enable. Adjust the input
undervoltage lockout with two resistors.
An open drain output, asserts low if output voltage is low due to thermal shutdown, dropout, over-voltage or
EN shut down.
Resistor Timing and External Clock. An internal amplifier holds this pin at a fixed voltage when using an
external resistor to ground to set the switching frequency. If the pin is pulled above the PLL upper threshold,
the pin is a high impedance clock input to the internal PLL. If clocking edges stop, the internal amplifier is
re-enabled and the mode returns to a resistor set function.
Slow-start and Tracking. An external capacitor connected to this pin sets the output rise time. Since the
voltage on this pin overrides the internal reference, it can be used for tracking and sequencing.
The TPS54240 device is a 42-V, 2.5-A, step-down (buck) regulator with an integrated high side n-channel
MOSFET. To improve performance during line and load transients the device implements a constant frequency,
current mode control which reduces output capacitance and simplifies external frequency compensation design.
The wide switching frequency of 100kHz to 2500kHz allows for efficiency and size optimization when selecting
the output filter components. The switching frequency is adjusted using a resistor to ground on the RT/CLK pin.
The device has an internal phase lock loop (PLL) on the RT/CLK pin that is used to synchronize the power
switch turn on to a falling edge of an external system clock.
The TPS54240 has a default start up voltage of approximately 2.5V. The EN pin has an internal pull-up current
source that can be used to adjust the input voltage under voltage lockout (UVLO) threshold with two external
resistors. In addition, the pull up current provides a default condition. When the EN pin is floating the device will
operate. The operating current is 138mA when not switching and under no load. When the device is disabled, the
supply current is 1.3mA.
The integrated 200mΩ high side MOSFET allows for high efficiency power supply designs capable of delivering
2.5 amperes of continuous current to a load. The TPS54240 reduces the external component count by
integrating the boot recharge diode. The bias voltage for the integrated high side MOSFET is supplied by a
capacitor on the BOOT to PH pin. The boot capacitor voltage is monitored by an UVLO circuit and will turn the
high side MOSFET off when the boot voltage falls below a preset threshold. The TPS54240 can operate at high
duty cycles because of the boot UVLO. The output voltage can be stepped down to as low as the 0.8V
reference.
The TPS54240 has a power good comparator (PWRGD) which asserts when the regulated output voltage is less
than 92% or greater than 109% of the nominal output voltage. The PWRGD pin is an open drain output which
deasserts when the VSENSE pin voltage is between 94% and 107% of the nominal output voltage allowing the
pin to transition high when a pull-up resistor is used.
The TPS54240 minimizes excessive output overvoltage (OV) transients by taking advantage of the OV power
good comparator. When the OV comparator is activated, the high side MOSFET is turned off and masked from
turning on until the output voltage is lower than 107%.
The SS/TR (slow start/tracking) pin is used to minimize inrush currents or provide power supply sequencing
during power up. A small value capacitor should be coupled to the pin to adjust the slow start time. A resistor
divider can be coupled to the pin for critical power supply sequencing requirements. The SS/TR pin is discharged
before the output powers up. This discharging ensures a repeatable restart after an over-temperature fault,
UVLO fault or a disabled condition.
The TPS54240, also, discharges the slow start capacitor during overload conditions with an overload recovery
circuit. The overload recovery circuit will slow start the output from the fault voltage to the nominal regulation
voltage once a fault condition is removed. A frequency foldback circuit reduces the switching frequency during
startup and overcurrent fault conditions to help control the inductor current.
The TPS54240 uses an adjustable fixed frequency, peak current mode control. The output voltage is compared
through external resistors on the VSENSE pin to an internal voltage reference by an error amplifier which drives
the COMP pin. An internal oscillator initiates the turn on of the high side power switch. The error amplifier output
is compared to the high side power switch current. When the power switch current reaches the level set by the
COMP voltage, the power switch is turned off. The COMP pin voltage will increase and decrease as the output
current increases and decreases. The device implements a current limit by clamping the COMP pin voltage to a
maximum level. The Eco-Mode™ is implemented with a minimum clamp on the COMP pin.
Slope Compensation Output Current
The TPS54240 adds a compensating ramp to the switch current signal. This slope compensation prevents
sub-harmonic oscillations. The available peak inductor current remains constant over the full duty cycle range.
Pulse Skip Eco-Mode
The TPS54240 operates in a pulse skip Eco mode at light load currents to improve efficiency by reducing
switching and gate drive losses. The TPS54240 is designed so that if the output voltage is within regulation and
the peak switch current at the end of any switching cycle is below the pulse skipping current threshold, the
device enters Eco mode. This current threshold is the current level corresponding to a nominal COMP voltage or
500mV.
When in Eco-mode, the COMP pin voltage is clamped at 500mV and the high side MOSFET is inhibited. Further
decreases in load current or in output voltage can not drive the COMP pin below this clamp voltage level.
Since the device is not switching, the output voltage begins to decay. As the voltage control loop compensates
for the falling output voltage, the COMP pin voltage begins to rise. At this time, the high side MOSFET is enabled
and a switching pulse initiates on the next switching cycle. The peak current is set by the COMP pin voltage. The
output voltage re-charges the regulated value, then the peak switch current starts to decrease, and eventually
falls below the Eco mode threshold at which time the device again enters Eco mode.
For Eco mode operation, the TPS54240 senses peak current, not average or load current, so the load current
where the device enters Eco mode is dependent on the output inductor value. For example, the circuit in
Figure 49 enters Eco mode at about 5 mA of output current. When the load current is low and the output voltage
is within regulation, the device enters a sleep mode and draws only 138mA input quiescent current. The internal
PLL remains operating when in sleep mode. When operating at light load currents in the pulse skip mode, the
switching transitions occur synchronously with the external clock signal.
Low Dropout Operation and Bootstrap Voltage (BOOT)
The TPS54240 has an integrated boot regulator, and requires a small ceramic capacitor between the BOOT and
PH pins to provide the gate drive voltage for the high side MOSFET. The BOOT capacitor is refreshed when the
high side MOSFET is off and the low side diode conducts. The value of this ceramic capacitor should be 0.1mF.
A ceramic capacitor with an X7R or X5R grade dielectric with a voltage rating of 10V or higher is recommended
because of the stable characteristics overtemperature and voltage.
To improve drop out, the TPS54240 is designed to operate at 100% duty cycle as long as the BOOT to PH pin
voltage is greater than 2.1V. When the voltage from BOOT to PH drops below 2.1V, the high side MOSFET is
turned off using an UVLO circuit which allows the low side diode to conduct and refresh the charge on the BOOT
capacitor. Since the supply current sourced from the BOOT capacitor is low, the high side MOSFET can remain
on for more switching cycles than are required to refresh the capacitor, thus the effective duty cycle of the
switching regulator is high.
The effective duty cycle during dropout of the regulator is mainly influenced by the voltage drops across the
power MOSFET, inductor resistance, low side diode and printed circuit board resistance. During operating
conditions in which the input voltage drops and the regulator is operating in continuous conduction mode, the
high side MOSFET can remain on for 100% of the duty cycle to maintain output regulation, until the BOOT to PH
voltage falls below 2.1V.
Attention must be taken in maximum duty cycle applications which experience extended time periods with light
loads or no load. When the voltage across the BOOT capacitor falls below the 2.1V UVLO threshold, the high
side MOSFET is turned off, but there may not be enough inductor current to pull the PH pin down to recharge the
BOOT capacitor. The high side MOSFET of the regulator stops switching because the voltage across the BOOT
capacitor is less than 2.1V. The output capacitor then decays until the difference in the input voltage and output
voltage is greater than 2.1V, at which point the BOOT UVLO threshold is exceeded, and the device starts
switching again until the desired output voltage is reached. This operating condition persists until the input
voltage and/or the load current increases. It is recommended to adjust the VIN stop voltage greater than the
BOOT UVLO trigger condition at the minimum load of the application using the adjustable VIN UVLO feature with
resistors on the EN pin.
The start and stop voltages for typical 3.3V and 5V output applications are shown in Figure 25 and Figure 26.
The voltages are plotted versus load current. The start voltage is defined as the input voltage needed to regulate
the output within 1%. The stop voltage is defined as the input voltage at which the output drops by 5% or stops
switching.
During high duty cycle conditions, the inductor current ripple increases while the BOOT capacitor is being
recharged resulting in an increase in ripple voltage on the output. This is due to the recharge time of the boot
capacitor being longer than the typical high side off time when switching occurs every cycle.
Figure 25. 3.3V Start/Stop VoltageFigure 26. 5.0V Start/Stop Voltage
Error Amplifier
The TPS54240 has a transconductance amplifier for the error amplifier. The error amplifier compares the
VSENSE voltage to the lower of the SS/TR pin voltage or the internal 0.8V voltage reference. The
transconductance (gm) of the error amplifier is 310mA/V during normal operation. During the slow start operation,
the transconductance is a fraction of the normal operating gm. When the voltage of the VSENSE pin is below
0.8V and the device is regulating using the SS/TR voltage, the gm is 70mA/V.
The frequency compensation components (capacitor, series resistor and capacitor) are added to the COMP pin
to ground.
Voltage Reference
The voltage reference system produces a precise ±2% voltage reference over temperature by scaling the output
of a temperature stable bandgap circuit.
Adjusting the Output Voltage
The output voltage is set with a resistor divider from the output node to the VSENSE pin. It is recommended to
use 1% tolerance or better divider resistors. Start with a 10 kΩ for the R2 resistor and use the Equation 1 to
calculate R1. To improve efficiency at light loads consider using larger value resistors. If the values are too high
the regulator will be more susceptible to noise and voltage errors from the VSENSE input current will be
noticeable.
The TPS54240 is disabled when the VIN pin voltage falls below 2.5 V. If an application requires a higher
undervoltage lockout (UVLO), use the EN pin as shown in Figure 27 to adjust the input voltage UVLO by using
the two external resistors. Though it is not necessary to use the UVLO adjust registers, for operation it is highly
recommended to provide consistent power up behavior. The EN pin has an internal pull-up current source, I1, of
0.9mA that provides the default condition of the TPS54240 operating when the EN pin floats. Once the EN pin
voltage exceeds 1.25V, an additional 2.9mA of hysteresis, Ihys, is added. This additional current facilitates input
voltage hysteresis. Use Equation 2 to set the external hysteresis for the input voltage. Use Equation 3 to set the
input start voltage.
Figure 27. Adjustable Undervoltage Lockout (UVLO)
Another technique to add input voltage hysteresis is shown in Figure 28. This method may be used, if the
resistance values are high from the previous method and a wider voltage hysteresis is needed. The resistor R3
sources additional hysteresis current into the EN pin.
The TPS54240 effectively uses the lower voltage of the internal voltage reference or the SS/TR pin voltage as
the power-supply's reference voltage and regulates the output accordingly. A capacitor on the SS/TR pin to
ground implements a slow start time. The TPS54240 has an internal pull-up current source of 2mA that charges
the external slow start capacitor. The calculations for the slow start time (10% to 90%) are shown in Equation 6.
The voltage reference (V
remain lower than 0.47mF and greater than 0.47nF.
At power up, the TPS54240 will not start switching until the slow start pin is discharged to less than 40 mV to
ensure a proper power up, see Figure 29.
Also, during normal operation, the TPS54240 will stop switching and the SS/TR must be discharged to 40 mV,
when the VIN UVLO is exceeded, EN pin pulled below 1.25V, or a thermal shutdown event occurs.
The VSENSE voltage will follow the SS/TR pin voltage with a 45mV offset up to 85% of the internal voltage
reference. When the SS/TR voltage is greater than 85% on the internal reference voltage the offset increases as
the effective system reference transitions from the SS/TR voltage to the internal voltage reference (see
Figure 23). The SS/TR voltage will ramp linearly until clamped at 1.7V.
) is 0.8 V and the slow start current (ISS) is 2mA. The slow start capacitor should