Texas Instruments TPA2028D1YZFEVM User Manual

User's Guide

SLOU283–February 2010

TPA2028D1YZFEVM

Contents

1 Introduction .................................................................................................................. 1

2 Operation ..................................................................................................................... 2

3 TPA2028D1YZFEVM Schematic ......................................................................................... 7

4 TPA2028D1YZFEVM PCB Layers ........................................................................................ 9

5 TPA2028D1YZFEVM Parts List ......................................................................................... 10

List of Figures

1 Place Shunts Horizontally Across SDA and SCL....................................................................... 2

2 Found New Hardware Wizard Advisory Screen....................................................................... 3

3 Starting the Software ....................................................................................................... 4

4 Software Interface........................................................................................................... 5

5 Connect I

6 TPA2028D1YZFEVM – YZF-Device Schematic, Page 1.............................................................. 7

7 TPA2028D1YZFEVM – YZF-Device Schematic, Page 2.............................................................. 8

8 TPA2028DYZF1EVM – YZF-Device Top Layer ........................................................................ 9

9 TPA2028D1YZFEVM – YZF-Device Bottom Layer..................................................................... 9

C Controls to JP3............................................................................................... 6

1 Bill of Materials for TPA2028D1YZFEVM .............................................................................. 10

1 Introduction

1.1 Description

The TPA2028D1 is a mono, filter-free Class-D audio power amplifier with automatic gain control (AGC), dynamic range compression (DRC) and I2C digital volume control. The AGC and DRC functions enhance the perceived audio loudness, and at the same time prevent speaker damage from overdrive. The TPA2028D1 has independent software shutdown control and a 30-step volume control. Availability in the WCSP package makes TPA2028D1 an ideal choice for both cellular handsets and PDAs.

The TPA2028D1 evaluation module (EVM) is a complete, stand-alone audio board. It contains the TPA2028D1 WCSP (YZF) Class-D audio power amplifier.

All components and the EVM are Pb free.

List of Tables

Windows is a trademark of Microsoft Corporation.

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Operation

1.2 TPA2028D1YZFEVM Specifications

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RL Minimum load impedance 8 Ω

Supply voltage range –0.3 V to 6 V Supply current 2 A Maximum Continuous output power per channel, 8 Ω, Vdd = 5.0 V, THD + N = 10% 1.7 W Audio Input Voltage 0.5 V to VDD- 0.5 V

2 Operation

The TPA2028D1YZFEVM can be evaluated in a stand-alone mode or when connected to existing circuits with I2C controls.

2.1 Quick Start List for Stand-Alone Operation

A desktop or laptop computer with Windows™ XP installed is required in the stand-alone operation. Install the software before connecting the EVM to a computer with a USB cable. The inputs accept standard RCA plugs and the outputs accept banana connectors.

2.1.1 Software Installation Sequence

1. Insert the CD provided.

2. Unzip the files to a temporary folder.

3. Install TPA2028D1 software by executing setup.exe located in TPA2028D1 Interface\. Accept license agreement and defaults, and complete the installation. Note: you can uninstall later with

Add/Remove Programs.

NOTE: It is unnecessary to repeat the steps in Section 2.1.1, once the software is installed.

2.1.2 Evaluation Module Preparations

1. Ensure that all external power sources are set to OFF.

2. Install shunt in jumper JP4;

3. Install shunts in jumpers JP2 when single-ended audio input is used; this ties IN– to ground.

4. Install shunts in J1 and J3 as shown in Figure 1. This sets the TPA2028D1 to accept I2C inputs from the EVM itself.

Figure 1. Place Shunts Horizontally Across SDA and SCL

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5. Powering the EVM:

6. Connect audio source to RCA jacks IN.

7. Connect speakers (8 Ω to 32 Ω) to the output banana jacks OUTP and OUTM.

8. Plug in USB.

9. Turn on the power supply.

10. If this is the first time a TPA2028D1YZFEVM is plugged in after installing the software, follow the

Operation

• The EVM can be powered via USB connection or by external power supply: (a) Via USB power: Install shunt for USBPWR if USB power is used.

(b) External power supply: connect an external regulated power supply adjusted for 2.5 V–5.5 V to the

VDD and GND banana jacks, taking care to observe marked polarity. Make sure USBPWR is removed in this case. Note:

(a) USB interface may not be able to provide enough current. For best audio performance, use

external power supply.

(b) Make sure only one power source is used. Connecting two power sources will cause damage

to the device and the supply.

Windows dialog (Figure 2), questions, and selections: (a) Select "Install from a list or specific location (Advanced)", then click next.

(1)

(b) Browse to the folder where the TPA2028D1 interface is installed then click ok. (c) Windows will automatically install the driver.

Figure 2. Found New Hardware Wizard Advisory Screen

NOTE: It is not necessary to repeat steps 10. a. to c., once the driver is installed.

(1)

Computer screen images showing Windows XP interface are courtesy of Microsoft Corporation

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Operation

2.1.3 Using the Software

1. Start the TPA2028D1 Interface by clicking the Start menu and clicking on the TPA2028D1 Interface icon.

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Figure 3. Starting the Software

2. The TPA2028D1 software interface is as shown in Figure 4.

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Operation

Figure 4. Software Interface

NOTE: The TPA2028D1 powers up with the amplifier in software shutdown. To hear an output,

uncheck shutdown.

3. Uncheck and check SPK_EN to place the Class-D output in and out of CHANNEL SHUTDOWN.

4. Click Shutdown to place the TPA2028D1 in and out of SOFTWARE SHUTDOWN.

5. Adjust the Attack Time, Release Time and Hold Time by sliding the bar or clicking the tap in the GUI. You can also type a value in the box; in that case, the value will be rounded to the closest available setting.

6. Adjust the Fixed Gain, Maximum Gain and Limiter Level by dragging the bar or clicking the tap in the GUI. You can also type a value in the box; in that case, the value will be rounded to the closest available setting.

7. Adjust Compression Ratio and Noise Gate Threshold by clicking the value.

8. The Limiter Power Level can be calculated by selecting the Load Resistance.

9. I2C Status box reports the status of I2C communications. An error or failure has occurred if it shows I2C failure.

10. To read the I2C status, click Refresh.

11. Thermal box reports the status of thermal failure. A thermal fault has occurred if it turns red.

12. Click Show Graph to display the AGC transfer function. The transfer function is automatically updated with the current AGC parameters (fixed gain, maximum gain, limiter level and compression) in GUI. Click Hide Graph to hide the transfer function.

13. Volume Macro simulates volume control by changing fixed gain, limiter level and maximum gain simultaneously. Follow the steps below to use the Volume Marco.

• At the top left corner of the GUI, select Volume Macro.

• Slide the volume bar to adjust the volume.

• Click Volume Marco again to go back to GUI.

• Click refresh to update the AGC parameters.

14. The GUI has a built-in I2C programming interface. Follow the steps below to use the I2C programming function.

• At the top left corner of the GUI, click File to access the I2C programming interface.

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Operation

• Save Script can record the current register values. Select Save Script >> Click the folder icon to

browse to the place where you want to save the script >> name the file in text format, then select OK to save.

• Load Script can load the previously saved script to program the entire register file. Select Load

Script >> Click the folder icon to browse to the place where the script is located >> Select the file then click OK >> Click Load.

• I2C interface can program individual register value of TPA2028D1. Select I2C Interface >> I2C

address is xB0, which is the address of TPA2028D1. Device address is from 1 to 7, which is the register address of TPA2028D1.

2.1.4 Shutdown Control

The TPA2028D1 EVM provides independent hardware shutdown controls for the Class-D power amplifier and the USB controller.

1. Press and hold push button S1 to shutdown TPA2028D1. Release S1 to activate TPA2028D1.

2. Press and hold push button S2 to shutdown the USB controller. Release S2 to activate the USB controller.

2.2 Quick Start List When Connected to Existing Circuits With I2C Controls

The TPA2028D1YZFEVM can be easily connected to existing circuits with I2C controls. Connections to the EVM module can be made using banana plugs for the power supply. The inputs accept standard RCA plugs and the outputs accept banana connectors.

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2.2.1 Evaluation Module Preparations

1. Ensure that all external power sources are set to OFF.

2. Install shunts in jumpers JP4.

3. Remove shunts between J1 and J3 and connect I2C controls to J1 as shown in Figure 5.

Figure 5. Connect I2C Controls to JP3

4. Install shunts in jumpers JP2 when single-ended audio input is used; this ties IN– to ground.

5. Remove USBPWR.

6. Connect an external regulated power supply adjusted for 2.5 V–5.5 V to the VDD and GND banana jacks, taking care to observe marked polarity.

7. Connect audio source to IN.

8. Connect speakers (8 Ω to 32 Ω) to the output banana jacks OUTP and OUTM.

9. Turn on power supply.

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P1.0

USB+

VDD

JP2

0603

1000pfd/50V

0603

1000pfd/50V

0603

4700pfd/50V

0603

4700pfd/50V

GND

0603

100K

0603

1.0ufd/10V

0603

1.0ufd/10V

0603

1.0ufd/10V

DNP

0805

1.0K

DNP

0805

1.0K

RCA(Black)

FROMTAS1020

GND

Vdd

GND

DNP

JP_IN

DNP

JP_VDD

DNP

JP_OUT

GND

OUTP

OUTM

TP OUTP

White

TP OUTM

White

TP GND

Black

SDA

White

SCL

White

FB1

0805

FB2

0805

C21

0603

DNP

USB PWR

1206

10ufd/6.3V

VDD

GND

+3.3VD

USB+

R16

0805

0.0

WCSP9-YZF

C2 A1

TPA2028D1YZF

FROMCONTROLLERJ3

BSS138ZXCT

SOT23-DBV3

MEASUREMENT FILTER

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3 TPA2028D1YZFEVM Schematic

TPA2028D1YZFEVM Schematic

Figure 6. TPA2028D1YZFEVM – YZF-Device Schematic, Page 1

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USB+

P1.0

MRESET~

JP4

+3.3VD

GND

27.4

0603

27.4

0603

3.3V/500mA

SOP8-D

VR1

100K

0603

R13

100K

0603

R11

3.09K

0603

R10

1.50K

0603

TAS1020BPFB

24LC64-I/SN

SOP8-D(SOIC)

600 OHMS

0805

FB3

600 OHMS

0805

FB4

USB MINIB

Case

Data+

GND

ID_NC

Data-

100ufd/10V

C18

TANT2412

6.00MHz

HC49/US

2.00K

0603

R12

2.00K

0603

2.00K

0603

0.0

0805

R15

0.1ufd/10V

0603

C17

0.1ufd/10V

0603

C19

0.1ufd/10V

0603

C15

33pfd/50V

0603

C11

33pfd/50V

0603

C12

1000pfd/50V

0603

C14

0.1ufd/10V

0603

C20

47pfd/50v

0603

47pfd/50v

0603

C10

10ufd/6.3V

1206

C16

USB+

100pfd/50V

0603

C13

TPA2028D1

SCL

SDA

J1 4 3 2 1

TPA2028D1YZFEVM Schematic

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Figure 7. TPA2028D1YZFEVM – YZF-Device Schematic, Page 2

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4 TPA2028D1YZFEVM PCB Layers

TPA2028D1YZFEVM PCB Layers

Figure 8. TPA2028DYZF1EVM – YZF-Device Top Layer

Figure 9. TPA2028D1YZFEVM – YZF-Device Bottom Layer

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TPA2028D1YZFEVM Parts List

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5 TPA2028D1YZFEVM Parts List

Table 1. Bill of Materials for TPA2028D1YZFEVM

Ref Des Description QTY MFR Part No. MFR Vendor Part No. Vendor

TI SEMICONDUCTORS

U5 1.7 W Mono speaker driver W/AGC I2C CTRL, 1 TPA2028D1YZF Texas TPA2028D1YZF Texas

VR1 VOLT REG 3.3V 500mA LDO fast transient response 1 TPS77533D Texas 296-2776-5 Digi-Key

U4 USB Streaming controller TQFP48-PFB ROHS 1 TAS1020BPFB Texas 296-13041-5 Digi-Key

U2 64K I2C SERIAL EEPROM SOP8-D 1 24LC64-I/SN Microchip 24LC64-I/SN Digi-Key Q1 N-CH Enhancement mode VERT DMOS FET 1 BSS138TA Zetex BSS138ZXCT Digi-Key

Y1 Crystal, 6.000 MHz, SMT-HC49/US CSM-7 ROHS 1 ECS-60-32-5PXDN-TR ECS XC1295CT Digi-Key

C11,C12 CAP 33 pF 50V 5% CERM 0603 NPO ROHS 2 ECJ-1VC1H330J Panasonic PCC330ACVCT Digi-Key C9, C10 CAP 47 pF 50V 5% CERM 0603 NPO ROHS 2 ECJ-1VC1H470J Panasonic PCC470ACVCT Digi-Key C13 CAP 100 pF 50V 5% CERM 0603 NPO ROHS 1 ECJ-1VC1H101J Panasonic PCC101ACVCT Digi-Key C14 CAP 1000 pF 50V 5% CERM 0603 COG ROHS 1 C1608C0G1H102J TDK Corp. 445-1293-1 Digi-Key C6, C7 CAP 4700 pF 50V CERM 0603 X7R ROHS 2 ECJ-1VB1H472K Panasonic PCC1780CT Digi-Key C15, C17, CAP SMT0603 CERM 0.1mF 10V 5% X7R ROHS 4 C0603C104K8RACTU Kemet 399-1095-1 Digi-Key

C19, C20 C1–C3 CAP 1.0 mF 10V 10% CERM 0603 X5R ROHS 3 ECJ-1VB1A105K Panasonic PCC2174CT Digi-Key C8, C16 CAP 10 mF 6.3V 10% CERM 1206 X5R ROHS 2 C3216X5R0J106K TDK 445-1388-1 Digi-Key C18 CAP TANT2412 100 mF 10V 10% B45197A ROHS 1 B45197A2107K309 Kemet 495-1528-1 Digi-Key

R15, R16 RES 0Ω 1/8W 5% SMD 0805 ROHS 2 ERJ-6GEY0R00V Panasonic P0.0ACT Digi-Key R8, R9 RESISTOR SMD0603 27.4 Ω 1/10W 1% ROHS 2 CRCW060327R4FKEA Vishay 541-27.4HCT Digi-Key R7 RES SMD0603 1.50 kΩ 1/10W 1% ROHS 1 ERJ-3EKF1501V Panasonic P1.50KHCT Digi-Key R5, R6, R12 RES 2.00 kΩ 1/16W 1% SMD 0603 ROHS 3 ERJ-3EKF2001V Panasonic P2.00KHCT Digi-Key R10 RES 3.09kΩ 1/10W 1% SMD 0603 ROHS 1 ERJ-3EKF3091V Panasonic P3.09KHCT Digi-Key R1, R11, R13 RES 100 kΩ 1/16W 1% SMD 0603 ROHS 3 ERJ-3EKF1003V Panasonic P100KHCT Digi-Key

FB3, FB4 Ferrite SMD0805 600 Ω 0.24 A RDC=0.14 ROHS 2 MMZ2012R601A TDK 445-1554-1 Digi-Key FB1, FB2 Ferrite bead SMD0805 80 Ω at 100 MHz 5A ROHS 2 HI0805R800R-10 Steward 240-2395-1 Digi-Key

J3, JP2, JP4, Header 2 Pin, PCB 2,0 mm ROHS 4 26630201RP2 Norcomp 2663S-02 Digi-Key USB PWR

J1 Header 4 Pin, PCB 2,0 mm ROHS 1 26630401RP2 Norcomp 2663S-04 Digi-Key IN Jack, RCA 3-Pin PCB-RA Black ROHS 1 PJRAN1X1U01X Switchcraft 65K7770 NEWARK J2 Jack USB MINIB SMT-RA 5Pin ROHS 1 UX60-MB-5ST Hirose H2959CT Digi-Key

WCSP9-YZF ROHS Instruments Instruments

SOP8-D ROHS Instruments

Instruments

SEMICONDUCTIORS

SOT23-DBV3 ROHS

CAPACITORS

RESISTORS

FERRITE BEADS

HEADERS AND JACKS

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TPA2028D1YZFEVM Parts List

Table 1. Bill of Materials for TPA2028D1YZFEVM (continued)

Ref Des Description QTY MFR Part No. MFR Vendor Part No. Vendor

TESTPOINTS AND SWITCHES

SCL, SDA, PC Testpoint, white, ROHS 4 5002 Keystone 5002K Digi-Key TP OUTM, Electronics TP OUTP

TP GND PC Testpoint, black, ROHS 1 5001 Keystone 5001K Digi-Key

S1, S2 Switch, MOM, 160G SMT 4X3MM ROHS 2 TL1015AF160QG E-Switch EG4344CT Digi-Key

SHUNTS

JP2, JP4 Shunt, black AU Flash 2mmLS 2 810-002-SP2L001 Norcomp SP2-001E Digi-Key

BINDING POSTS

GND, Binding-post, NONINS, THRU, ROHS 4 111-2223-001 Emerson J587 Digi-Key VDD,OUTM, NPCS OUTP

STANDOFFS AND HARDWARE

HW1–HW4 Standoff ,4-40 0.5 in 3/16 in Diameter ALUM RND F-F 4 2027 Keystone 2027K Digi-Key HW1–HW4 4-40 Screw, Steel 0.250 IN 4 PMS 440 0025 PH Building H342 Digi-Key

COMPONENTS NOT ASSEMBLED

C21, C4, C5, R2, R3, JP_VDD, JP_VOUT, JP_VIN

Electronics

INC.

Fasteners

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EVALUATION BOARD/KIT IMPORTANT NOTICE

Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES

ONLY and is not considered by TI to be a finished end-product fit for general consumer use. Persons handling the product(s) must have electronics training and observe good engineering practice standards. As such, the goods being provided are not intended to be complete in terms of required design-, marketing-, and/or manufacturing-related protective considerations, including product safety and environmental measures typically found in end products that incorporate such semiconductor components or circuit boards. This evaluation board/kit does not fall within the scope of the European Union directives regarding electromagnetic compatibility, restricted substances (RoHS), recycling (WEEE), FCC, CE or UL, and therefore may not meet the technical requirements of these directives or other related directives.

Should this evaluation board/kit not meet the specifications indicated in the User’s Guide, the board/kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR STATUTORY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.

The user assumes all responsibility and liability for proper and safe handling of the goods. Further, the user indemnifies TI from all claims arising from the handling or use of the goods. Due to the open construction of the product, it is the user’s responsibility to take any and all appropriate precautions with regard to electrostatic discharge.

EXCEPT TO THE EXTENT OF THE INDEMNITY SET FORTH ABOVE, NEITHER PARTY SHALL BE LIABLE TO THE OTHER FOR ANY INDIRECT, SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES.

TI currently deals with a variety of customers for products, and therefore our arrangement with the user is not exclusive. TI assumes no liability for applications assistance, customer product design, software performance, or infringement of patents or

services described herein.

Please read the User’s Guide and, specifically, the Warnings and Restrictions notice in the User’s Guide prior to handling the product. This notice contains important safety information about temperatures and voltages. For additional information on TI’s environmental and/or safety programs, please contact the TI application engineer or visit www.ti.com/esh.

No license is granted under any patent right or other intellectual property right of TI covering or relating to any machine, process, or combination in which such TI products or services might be or are used.

FCC Warning

This evaluation board/kit is intended for use for ENGINEERING DEVELOPMENT, DEMONSTRATION, OR EVALUATION PURPOSES ONLY and is not considered by TI to be a finished end-product fit for general consumer use. It generates, uses, and can radiate radio

frequency energy and has not been tested for compliance with the limits of computing devices pursuant to part 15 of FCC rules, which are designed to provide reasonable protection against radio frequency interference. Operation of this equipment in other environments may cause interference with radio communications, in which case the user at his own expense will be required to take whatever measures may be required to correct this interference.

EVM WARNINGS AND RESTRICTIONS

It is important to operate this EVM within the supply voltage range of –0.3 V to 6 V and the input voltage range of –0.3 V to VDD +0.3 . Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are questions

concerning the input range, please contact a TI field representative prior to connecting the input power. Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the EVM.

Please consult the EVM User's Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative.

During normal operation, some circuit components may have case temperatures greater than 85°C. The EVM is designed to operate properly with certain components above 85°C as long as the input and output ranges are maintained. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified using the EVM schematic located in the EVM User's Guide. When placing measurement probes near these devices during operation, please be aware that these devices may be very warm to the touch.

Mailing Address: Texas Instruments, Post Office Box 655303, Dallas, Texas 75265

Texas Instruments TPA2028D1YZFEVM User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TPA2028D1YZFEVM

1 Introduction

1.1 Description

1.2 TPA2028D1YZFEVM Specifications

2 Operation

2.1 Quick Start List for Stand-Alone Operation

2.1.1 Software Installation Sequence

2.1.2 Evaluation Module Preparations

2.1.3 Using the Software

2.1.4 Shutdown Control

2.2 Quick Start List When Connected to Existing Circuits With I2C Controls

2.2.1 Evaluation Module Preparations

3 TPA2028D1YZFEVM Schematic

4 TPA2028D1YZFEVM PCB Layers

5 TPA2028D1YZFEVM Parts List