TEXAS INSTRUMENTS TAS5186 Technical data

TM
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10 70
G012
0.01
0.1
20
1
1
10
PO – Output Power – W
THD+N – Total Harmonic Distortion + Noise – %
6 Satellite
3 Subwoofer
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TAS5186
SLES136 – MAY 2005
6-Channel, 210-W, Digital-Amplifier Power Stage
FEATURES
Total Output Power @ 10% THD+N 5×30 W @ 6 + 1×60 W @ 3
105-dB SNR (A-Weighted)
< 0.05% THD+N @ 1 W
Power Stage Efficiency > 90% Into
Recommended Loads (SE)
Integrated Self-Protection Circuits Undervoltage – Overtemperature – Overload – Short Circuit
Integrated Active-Bias Control to Avoid DC Pop
Thermally Enhanced 44-pin HTSSOP Package
EMI-Compliant When Used With
Recommended System Design
APPLICATIONS
DVD Receiver
Home Theater in a Box
The TAS5186 requires only simple passive demodu­lation filters on its outputs to deliver high-quality, high-efficiency audio amplification. The efficiency of the TAS5186 is greater than 90% when driving 6- satellites and a 3- subwoofer speaker.
The TAS5186 has an innovative protection system integrated on-chip, safeguarding the device against a wide range of fault conditions that could damage the system. These safeguards are short-circuit protection, overload protection, undervoltage protection, and overtemperature protection. The TAS5186 has a new proprietary current-limiting circuit that reduces the possibility of device shutdown during high-level music transients. A new programmable overcurrent detector allows the use of lower-cost inductors in the demodu­lation output filter.
TOTAL HARMONIC DISTORTION + NOISE
vs
OUTPUT POWER
DESCRIPTION
The TAS5186 is a high-performance, six-channel, digital-amplifier power stage with an improved protec­tion system. The TAS5186 is capable of driving a 6- , single-ended load up to 30 W per each front/satellite channel and a 3- , single-ended subwoofer greater than 60 W at 10% THD+N per­formance.
A low-cost, high-fidelity audio system can be built using a TI chipset comprising a modulator (e.g., TAS5086) and the TAS5186. This device does not require power-up sequencing because of the internal power-on reset.
PowerPAD, PurePath Digital are trademarks of Texas Instruments. All trademarks are the property of their respective owners.
PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters.
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
Copyright © 2005, Texas Instruments Incorporated
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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PGND_EF
PWM_F
GVDD_DEF
VDD PWM_E PWM_D
RESET
M3 M2 M1
GND AGND VREG
OC_ADJ
SD
OTW PWM_C PWM_B PWM_A
GVDD_ABC
BST_BIAS
OUT_BIAS
DDV PACKAGE
(TOP VIEW)
BST_F PVDD_F OUT_F PGND_EF OUT_E PVDD_E BST_E BST_D PVDD_D OUT_D PGND_D PGND_C OUT_C PVDD_C BST_C BST_B PVDD_B OUT_B PGND_AB OUT_A PVDD_A BST_A
44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23
P0016-01
TAS5186
SLES136 – MAY 2005
These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates.
GENERAL INFORMATION
TERMINAL ASSIGNMENT
The TAS5186 is available in a thermally enhanced 44-pin HTSSOP PowerPAD™ package. The heat slug is located on the top side of the device for convenient thermal coupling to a heatsink.
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GENERAL INFORMATION (continued)
TERMINAL FUNCTIONS
TERMINAL
NAME NO.
AGND 12 P Analog ground BST_A 23 P HS bootstrap supply (BST), capacitor to OUT_A required BST_B 29 P HS bootstrap supply (BST), external capacitor to OUT_B required BST_BIAS 21 P BIAS bootstrap supply, external capacitor to OUT_BIAS required BST_C 30 P HS bootstrap supply (BST), external capacitor to OUT_C required BST_D 37 P HS bootstrap supply (BST), external capacitor to OUT_D required BST_E 38 P HS bootstrap supply (BST), external capacitor to OUT_E required BST_F 44 P HS bootstrap supply (BST), external capacitor to OUT_F required GND 11 P Chip ground GVDD_ABC 20 P Gate drive voltage supply GVDD_DEF 3 P Gate drive voltage supply M1 10 I Mode selection pin M2 9 I Mode selection pin M3 8 I Mode selection pin OC_ADJ 14 O Overcurrent threshold programming pin, resistor to ground required OTW 16 O Overtemperature warning open-drain output signal, active-low OUT_A 25 O Output, half-bridge A, satellite OUT_B 27 O Output, half-bridge B, satellite OUT_BIAS 22 O BIAS half-bridge output pin OUT_C 32 O Output, half-bridge C, subwoofer OUT_D 35 O Output, half-bridge D, satellite OUT_E 40 O Output, half-bridge E, satellite OUT_F 42 O Output, half-bridge F, satellite PGND_AB 26 P Power ground PGND_C 33 P Power ground PGND_D 34 P Power ground PGND_EF 1, 41 P Power ground PVDD_A 24 P Power-supply input for half-bridge A PVDD_B 28 P Power-supply input for half-bridge B PVDD_C 31 P Power-supply input for half-bridge C PVDD_D 36 P Power-supply input for half-bridge D PVDD_E 39 P Power-supply input for half-bridge E PVDD_F 43 P Power-supply input for half-bridge F PWM_A 19 I PWM input signal for half-bridge A PWM_B 18 I PWM input signal for half-bridge B PWM_C 17 I PWM input signal for half-bridge C PWM_D 6 I PWM input signal for half-bridge D PWM_E 5 I PWM input signal for half-bridge E PWM_F 2 I PWM input signal for half-bridge F RESET 7 I Reset signal (active-low logic) SD 15 O Shutdown open-drain output signal, active-low VDD 4 P Power supply for digital voltage regulator VREG 13 O Digital regulator supply filter pin, output
(1) I = input; O = output; P = power
(1)
TYPE
DESCRIPTION
TAS5186
SLES136 – MAY 2005
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TAS5186
SLES136 – MAY 2005
Table 1. MODE Selection Pins
MODE PINS
M2 M3 NAME DESCRIPTION
0 0 2.1 mode Channels A, B, and C enabled; channels D, E, and F disabled 0 1 5.1 mode All channels enabled 1 0/1 Reserved
(1) M1 must always be connected to ground. 0 indicates a pin connected to GND; 1 indicates a pin connected to VREG.
(1)
MODE
PACKAGE HEAT DISSIPATION RATINGS
(1)
PARAMETER TAS5186DDV
R
( ° C/W)—1 satellite (sat.) FET only 10.3
θ JC
R
( ° C/W)—1 subwoofer (sub.) FET only 5.2
θ JC
R
( ° C/W)—1 sat. half-bridge 5.2
θ JC
R
( ° C/W)—1 sub. half-bridge 2.6
θ JC
R
( ° C/W)—5 sat. half-bridges + 1 sub. 1.74
θ JC
Typical pad area
(2)
34.9 mm
2
(1) JC is junction-to-case, CH is case-to-heatsink. (2) R
is an important consideration. Assume a 2-mil thickness of typical thermal grease between the pad area and the heatsink. The
θ CH
R
with this condition is typically 2°C/W for this package.
θ CH
ABSOLUTE MAXIMUM RATINGS
over operating free-air temperature range (unless otherwise noted)
TAS5186
VDD to AGND –0.3 V to 13.2 V GVDD_X to AGND –0.3 V to 13.2 V PVDD_X to PGND_X OUT_X to PGND_X BST_X to PGND_X VREG to AGND –0.3 V to 4.2 V PGND_X to GND –0.3 V to 0.3 V PGND_X to AGND –0.3 V to 0.3 V GND to AGND –0.3 V to 0.3 V PWM_X, OC_ADJ, M1, M2, M3 to AGND –0.3 V to 4.2 V RESET, SD, OTW to AGND –0.3 V to 7 V Maximum operating junction temperature range (T Storage temperature –40°C to 125°C Lead temperature 1,6 mm (1/16 inch) from case for 10 seconds 260°C Minimum PWM pulse duration, low 30 ns
(2)
(2)
(2)
) 0 to 125°C
J
(1)
–0.3 V to 50 V –0.3 V to 50 V
–0.3 V to 63.2 V
(1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings
only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
(2) These voltages represent the dc voltage + peak ac waveform measured at the terminal of the device in all conditions.
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+
M3
M1 M2
OUT_F
PVDD_F
BST_F
GVDD_DEF
PWM_E
PWM_F
PWM_A
PWM_B
OTW
SD
PWM_C
VDD
AGND
OC_ADJ
VREG
PWM_D
RESET
OUT_E
PVDD_E
PGND_EF
BST_E
GVDD_ABC
GND
OUT_D
PVDD_D
PGND_D
BST_D
OUT_C
PVDD_C
BST_C
OUT_B
PVDD_B
PGND_AB
BST_B
OUT_A
PVDD_A
BST_A
VALID2 VALID1
To µP
PVDD
12 V
OUT_BIAS
BST_BIAS
21
22
43 44 42
41
39 38 40
36 37 35 34
31 30 32
SAT
28 29 27
26
25
23
24
3
20
4
13
14
12
10
9
PWM6
PWM5
PWM4
PWM3
PWM2
PWM1
2 5 6
15 16
11
PGND_C
33
17 18 19
7 8
PGND_EF
1
PurePath
Digital
Modulator
TAS5086
TAS5186
S0061-01
SAT
SAT
SUB
SAT
SAT
680
33 nF
+
+
+
+
+
+
22 µH
270 µF
0.1 µF
0.1 µF
0.1 µF
0.1 µF
0.1 µF
0.1 µF
33 nF
33 nF
33 nF
33 nF
33 nF
270 µF
270 µF
270 µF
270 µF
270 µF
1000 µF
1000 µF
270 µF
270 µF
270 µF
270 µF
22 µH
22 µH
22 µH
22 µH
22 µH
330
330
330
330
330
330
0.47 µF
0.47 µF
0.47 µF
0.47 µF
0.47 µF
0.47 µF
1 µF
1 µF
1 µF
1 µF
1 µF
1 µF
33 nF
1 µF
15 k
1 µF
0.1 µF
0.1 µF
10 µF
TYPICAL SYSTEM DIAGRAM
TAS5186
SLES136 – MAY 2005
PurePath Digital™
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M1 M2
RESET
SD
OTW
AGND
OC_ADJ
VREG VREG
VDD
GVDD_DEF
M3
Undervoltage
Protection
GND
PWM_F OUT_F
PGND_EF
PVDD_F
BST_F
PWM
Receiver
I
Sense
Protection
and
I/O Logic
Power On
Reset
Temperature
Sense
Overload
Protection
Control Timing
Gate
Drive
PWM_E OUT_E
PGND_EF
PVDD_E
BST_E
PWM
Receiver
Control Timing
Gate
Drive
PWM_D OUT_D
PGND_D
PVDD_D
BST_D
PWM
Receiver
Control Timing
Gate
Drive
PWM_C OUT_C
PGND_C
PVDD_C
BST_C
PWM
Receiver
Control Timing
Gate
Drive
PWM_B OUT_B
PGND_AB
PVDD_B
BST_B
PWM
Receiver
Control Timing
Gate
Drive
PWM_A OUT_A
PVDD_A
BST_A
PWM
Receiver
Control Timing
Gate
Drive
OUT_BIAS
BST_BIAS
Control Timing
Gate
Drive
B0034-01
Internal Pullup
Resistors to VREG
GVDD_ABC
TAS5186
SLES136 – MAY 2005
FUNCTIONAL BLOCK DIAGRAM
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TAS5186
SLES136 – MAY 2005
RECOMMENDED OPERATING CONDITIONS
MIN TYP MAX UNIT
PVDD_X Half-bridge supply, SE DC supply voltage at pin(s) 0 40 V GVDD Gate drive and guard ring supply voltage DC voltage at pin(s) 10.8 12 13.2 V VDD Digital regulator supply DC supply voltage at pin 10.8 12 13.2 V
VPU Pullup voltage supply 3 5 5.5 V
R
L,SAT
R
L,SUB
L
output
C
output,sat
C
output,sub
F
PWM
Resistive load impedance, satellite Recommended demodulation filter channels
(1)
Resistive load impedance, subwoofer Recommended demodulation filter channel
Demodulation filter inductance 5 22 µ H Demodulation filter capacitance 1 µ F
Demodulation filter capacitance 0.47 µ F PWM frame rate 192 384 432 kHz
Any value of R recommended range
Minimum output inductance under short-circuit condition
(1) Load impedance outside range listed might cause shutdown due to OLP, OTE, or NLP.
AUDIO SPECIFICATION
PVDD_X = 40 V, GVDD = 12 V, audio frequency = 1 kHz, AES17 measurement filter, F 75°C. Audio performance is recorded as a chipset, using TAS5086 PWM processor with an effective modulation index limit of 97%. All performance is in accordance with the foregoing specifications and recommended operating conditions unless otherwise specified.
PARAMETER CONDITIONS MIN TYP MAX UNIT
RL= 6 , 10% THD, clipped input signal 30
P
O,sat
P
O,sub
Power output per satellite channel W
Power output, subwoofer W
Total harmonic distortion + noise, satellite
THD + N
Total harmonic distortion + noise, subwoofer
V
n
Output integrated noise, satellite A-weighted 55
Output integrated noise, subwoofer A-weighted 60 SNR System signal-to-noise ratio A-weighted 105 dB DNR Dynamic range
P
idle
Power dissipation due to idle losses
(IPVDDX)
(1)
(1) SNR is calculated relative to 0-dBFS input level. (2) Actual system idle losses are affected by core losses of output inductors.
RL= 8 , 10% THD, clipped input signal 25 RL= 6 , 0 dBFS, unclipped input signal 25 RL= 8 , 0 dBFS, unclipped input signal 20 RL= 3 , 10% THD, clipped input signal 60 RL= 4 , 10% THD, clipped input signal 52 RL= 3 , 0 dBFS, unclipped input signal 50 RL= 4 , 0 dBFS, unclipped input signal 40 RL= 6 , PO= 25 W 0.3% RL= 6 , 1 W 0.03% RL= 3 , PO= 50 W 0.5% RL= 3 , 1 W 0.03%
A-weighted, –60 dBFs input signal 105 dB PO= 0 W, all channels running 5.1 mode PO= 0 W, 2.1 mode 4 W
within
PU,EXT
4 6
2.25 3
= 384 kHz, case temperature =
PWM
(2)
8 W
µ V
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TAS5186
SLES136 – MAY 2005
ELECTRICAL CHARACTERISTICS
F
= 384 kHz, GVDD = 12 V, VDD = 12 V, TC(case temperature) = 25 ° C, unless otherwise noted. All performance is in
PWM
accordance with recommended operating conditions, unless otherwise specified.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNIT
INTERNAL VOLTAGE REGULATOR AND CURRENT CONSUMPTION
VREG Voltage regulator, only used as reference node VDD = 12 V 3 3.3 3.6 V
IVDD VDD supply current mA
IGVDD_X Gate supply current per half-bridge mA
IPVDD_X Half-bridge idle current mA
OUTPUT STAGE MOSFETs
R
, LS Sat Drain-to-source resistance, low side, satellite TJ= 25°C, includes metallization resistance 210 m
DSon
R
, HS Sat Drain-to-source resistance, high side, satellite TJ= 25°C, includes metallization resistance 210 m
DSon
R
, LS Sub Drain-to-source resistance, low side, subwoofer TJ= 25°C, includes metallization resistance 110 m
Dson
R
, HS Sub Drain-to-source resistance, high side, subwoofer TJ= 25°C, includes metallization resistance 110 m
Dson
I/O PROTECTION
V
UVP, G
(1)
V
UVP, hyst
(1)
OTW
(1)
OTW
hyst
(1)
OTE
(1)
OTE
HYST
Undervoltage protection limit GVDD_X 10 V Undervoltage protection hysteresis 250 mV Overtemperature warning 125 °C Temperature drop needed below OTW temp. for
OTW to be inactive after the OTW event Overtemperature error 155 °C Temperature drop needed below OTE temp. for SD
to be released after the OTE event
OLCP Overload protection counter 1.25 ms
Overcurrent limit protection, sat. 5 A
I
OC
Overcurrent limit protection, sub. 8 A
I
OCT
Overcurrent response time 210 ns
Rocp OC programming resistor range Resistor tolerance = 5% 15 k
STATIC DIGITAL SPECIFICATION
V
IH
V
IL
I
LEAK
High-level input voltage 2 Low-level input voltage 0.8 Input leakage current Static condition –80 80 µ A
OTW/SHUTDOWN (SD)
R
INT_PU
V
OH
V
OL
Internal pullup resistor to DREG (3.3 V) for SD and OTW
High-level output voltage
Low-level output voltage IO= 4 mA 0.2 0.4
FANOUT Device fanout OTW, SD No external pullup 30 Devices
Operating, 50% duty cycle 7 20 Idle, reset mode 6 16 50% duty cycle 5 22 Idle, reset mode 1 3 50% duty cycle, without output filter or load, 5.1 180
mode 50% duty cycle, without output filter or load, 2.1 100
mode
25 °C
25 °C
Resistor programmable, high end, Rocp = 15 k
Resistor programmable, high end, Rocp = 15 k
PWM_X, M1, M2, M3, RESET V
26 k
Internal pullup resistor only 3 3.3 3.6 External pullup: 4.7-k resistor to 5 V 4.5 5 V
(1) Specified by design.
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TYPICAL CHARACTERISTICS, 5.1 MODE
Satellite PVDD = 40 V TC = 75°C
THD+N – Total Harmonic Distortion + Noise – %
10 40
G001
0.01
0.1
20
1
1
10
6
8
PO – Output Power – W
Subwoofer PVDD = 40 V TC = 75°C
10 70
G002
0.01
0.1
20
1
1
10
3
4
PO – Output Power – W
THD+N – Total Harmonic Distortion + Noise – %
PVDD – Supply Voltage – V
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
0 5 10 15 20 25 30 35 40
P
O
– Output Power – W
G003
Satellite 1 Channel TC = 75°C THD+N = 10%
6
8
PVDD – Supply Voltage – V
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
0 5 10 15 20 25 30 35 40
G004
Subwoofer 1 Channel TC = 75°C THD+N = 10%
3
4
P
O
– Output Power – W
TAS5186
SLES136 – MAY 2005
TOTAL HARMONIC DISTORTION + NOISE TOTAL HARMONIC DISTORTION + NOISE
vs vs
OUTPUT POWER OUTPUT POWER
Figure 1. Figure 2.
OUTPUT POWER OUTPUT POWER
vs vs
SUPPLY VOLTAGE SUPPLY VOLTAGE
Figure 3. Figure 4.
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PVDD – Supply Voltage – V
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
0 5 10 15 20 25 30 35 40
G005
Satellite 1 Channel TC = 75°C Unclipped Input Signal
6
8
P
O
– Output Power – W
PVDD – Supply Voltage – V
0
5
10
15
20
25
30
35
40
45
50
55
0 5 10 15 20 25 30 35 40
G006
Subwoofer 1 Channel TC = 75°C Unclipped Input Signal
3
4
P
O
– Output Power – W
0
10
20
30
40
50
60
70
80
90
100
0 20 40 60 80 100 120 140 160 180 200 220 240
System Efficiency – %
G007
5.1 Mode PVDD = 40 V TC = 25°C
R
L(SAT)
= 8
R
L(SUB)
= 4
PO – Total Output Power – W
R
L(SAT)
= 6
R
L(SUB)
= 3
0
5
10
15
20
25
30
35
40
0 20 40 60 80 100 120 140 160 180 200 220 240
System Power Loss – W
G008
5.1 Mode PVDD = 40 V TC = 25°C
PO – Total Output Power – W
R
L(SAT)
= 8
R
L(SUB)
= 4
R
L(SAT)
= 6
R
L(SUB)
= 3
TAS5186
SLES136 – MAY 2005
TYPICAL CHARACTERISTICS, 5.1 MODE (continued)
OUTPUT POWER OUTPUT POWER
SUPPLY VOLTAGE SUPPLY VOLTAGE
vs vs
SYSTEM EFFICIENCY SYSTEM POWER LOSS
TOTAL OUTPUT POWER TOTAL OUTPUT POWER
10
Figure 5. Figure 6.
vs vs
Figure 7. Figure 8.
www.ti.com
TC – Case Temperature – °C
0
5
10
15
20
25
30
35
40
20 30 40 50 60 70 80 90 100 110
G009
Satellite 1 Channel THD+N = 10%
6
8
P
O
– Output Power – W
TC – Case Temperature – °C
0
10
20
30
40
50
60
70
80
20 30 40 50 60 70 80 90 100 110
G010
3
4
Subwoofer 1 Channel THD+N = 10%
P
O
– Output Power – W
f – Frequency – kHz
−150
−140
−130
−120
−110
−100
−90
−80
−70
−60
−50
−40
−30
−20
−10
0
0 2 4 6 8 10 12 14 16 18 20 22
Amplitude – dB
G011
Satellite 1 Channel PVDD = 40 V TC = 75°C
TYPICAL CHARACTERISTICS, 5.1 MODE (continued)
OUTPUT POWER OUTPUT POWER
vs vs
CASE TEMPERATURE CASE TEMPERATURE
TAS5186
SLES136 – MAY 2005
Figure 9. Figure 10.
AMPLITUDE
vs
FREQUENCY
Figure 11.
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TAS5186
SLES136 – MAY 2005
THEORY OF OPERATION
decoupled with a 100-nF ceramic capacitor placed as
POWER SUPPLIES
To facilitate system design, the TAS5186 needs only a 12-V supply in addition to a typical 39-V power-stage supply. An internal voltage regulator provides suitable voltage levels for the digital and low-voltage analog circuitry. Additionally, all circuitry requiring a floating voltage supply, e.g., the high-side gate drive, is accommodated by built-in bootstrap circuitry requiring only a few external capacitors.
In order to provide outstanding electrical and acoustic characteristics, the PWM signal path including gate drive and output stage is designed as identical, independent half-bridges. For this reason, each half-bridge has separate bootstrap pins (BST_X) and power-stage supply pins (PVDD_X). Furthermore, an additional pin (VDD) is provided as power supply for all common circuits. Although supplied from the same 12-V source, it is highly recommended to separate GVDD_X and VDD on the printed-circuit board (PCB) by RC filters (see application diagram for details). These RC filters provide the recommended high-frequency isolation. Special attention should be paid to placing all decoupling capacitors as close to their associated pins as possible. In general, induct­ance between the power-supply pins and decoupling capacitors must be avoided. (See reference board documentation for additional information.)
For a properly functioning bootstrap circuit, a small ceramic capacitor must be connected from each bootstrap pin (BST_X) to the power-stage output pin (OUT_X). When the power-stage output is low, the bootstrap capacitor is charged through an internal diode connected between the gate-drive power-supply pin (GVDD_X) and the bootstrap pin. The TAS5186 does not require a power-down se­When the power-stage output voltage is high, the quence. The device remains fully operational as long bootstrap capacitor voltage is shifted above the as the gate-drive supply (GVDD_X) voltage and VDD output voltage potential and thus provides a suitable voltage are above the undervoltage protection (UVP) voltage supply for the high-side gate driver. In an threshold level (see the Electrical Characteristics application with PWM switching frequencies in the section of this data sheet). Although not specifically range 352 kHz to 384 kHz, it is recommended to use required, it is a good practice to hold RESET low 33-nF ceramic capacitors, size 0603 or 0805, for the during power down, thus preventing audible artifacts bootstrap capacitor. These 33-nF capacitors ensure including pops and clicks sufficient energy storage, even during minimal PWM duty cycles, to keep the high-side power stage FET (LDMOS) fully started during all of the remaining part of the PWM cycle. In an application running at a reduced switching frequency, generally 250 kHz to 192 kHz, the bootstrap capacitor might need to be increased in value. Special attention should be paid to the power-stage power supply; this includes component selection, PCB placement and routing. As indicated, each half-bridge has independent power-stage supply pins (PVDD_X). For optimal elec­trical performance, EMI compliance, and system re­liability it is important that each PVDD_X pin is
close as possible to each supply pin on the same side of the PCB as the TAS5186. It is recommended to follow the PCB layout of the TAS5186 reference design. For additional information on the rec­ommended power supply and required components, see the application diagrams given in this data sheet. The 12-V supply should be powered from a low-noise, low-output-impedance voltage regulator. Likewise, the 39-V power-stage supply is assumed to have low output impedance and low noise. The power-supply sequence is not critical due to the internal power-on-reset circuit. Moreover, the TAS5186 is fully protected against erroneous power-stage turnon due to parasitic gate charging. Thus, voltage-supply ramp rates (dv/dt) are typically noncritical.
SYSTEM POWER-UP/DOWN SEQUENCE
The TAS5186 does not require a power-up sequence. The outputs of the H-bridge remain in a high-impedance state until the gate-drive supply volt­age (GVDD_X) and VDD voltage are above the undervoltage protection (UVP) voltage threshold (see the Electrical Characteristics section of this data sheet). Although not specifically required, it is rec­ommended to hold RESET in a low state while powering up the device.
When the TAS5186 is being used with TI PWM modulators such as the TAS5086, no special atten­tion to the state of RESET is required, provided that the chipset is configured as recommended.
Powering Down
When the TAS5186 is being used with TI PWM modulators such as the TAS5086, no special atten­tion to the state of RESET is required, provided that the chipset is configured as recommended.
Error Reporting
The SD and OTW pins are both active-low, open-drain outputs. Their function is for protec­tion-mode signaling to a PWM controller or other system-control device.
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TAS5186
SLES136 – MAY 2005
Any fault resulting in device shutdown is signaled by two protection systems. The first protection system the SD pin going low. Likewise, OTW goes low when controls the power stage in order to prevent the the device junction temperature exceeds 125°C (see output current from further increasing. I.e., it performs the following table). a current-limiting function rather than prematurely
shutting down during combinations of high-level mu­sic transients and extreme speaker load-impedance
SD OTW DESCRIPTION
0 0 Overtemperature (OTE) or overload (OLP) or
undervoltage (UVP) 0 1 Overload (OLP) or undervoltage (UVP) 1 0 Overtemperature warning. Junction temperature
higher than 125°C, typical 1 1 Normal operation. Junction temperature lower than
125°C, typical
It should be noted that asserting RESET low forces the SD and OTW signals high independently of faults being present. It is recommended to monitor the OTW signal using the system microcontroller and to respond to an overtemperature warning signal by, e.g., turning down the volume to prevent further heating of the device that would result in device shutdown (OTE). To reduce external component count, an internal pullup resistor to 3.3 V is provided on both the SD and OTW outputs. Level compliance for 5-V logic can be obtained by adding external pullup resistors to 5 V (see the Electrical Character- istics section of this data sheet for further specifi- cations).
Device Protection System
The TAS5186 contains advanced protection circuitry carefully designed to facilitate system integration and ease of use, as well as safeguarding the device from permanent failure due to a wide range of fault conditions such as short circuit, overload, and undervoltage. The TAS5186 responds to a fault by immediately setting the power stage in a high-impedance state (Hi-Z) and asserting the SD pin low. In situations other than overload, the device automatically recovers when the fault condition has been removed, e.g., the supply voltage has increasedor the temperature has dropped. For highest possible reliability, recovering from an over­load fault requires external reset of the device no sooner than 1 second after the shutdown (see the Device Reset section of this data sheet).
OVERCURRENT (OC) PROTECTION WITH CURRENT LIMITING AND OVERLOAD DE­TECTION
The device has independent, fast-reacting current detectors with programmable trip threshold (OC threshold) on all high-side and low-side power-stage FETs. See the following table for OC-adjust resistor values. The detector outputs are closely monitored by
drops. If the high-current situation persists, i.e., the power stage is being overloaded, a second protection system triggers a latching shutdown, resulting in the power stage being set in the high-impedance (Hi-Z) state.
For added flexibility, the OC threshold is programmable within a limited range using a single external resistor connected between the OC_ADJ pin and AGND.
OC-Adjust Resistor Values Maximum Current Before OC
(k ) Occurs (A)
15 5 (sat.), 8 (sub.) 18 4.5 (sat.), 7.5 (sub.)
It should be noted that a properly functioning overcurrent detector assumes the presence of a properly designed demodulation filter at the power-stage output. Short-circuit protection is not provided directly at the output pins of the power stage but only on the speaker terminals (after the demodu­lation filter). It is required to follow certain guidelines when selecting the OC threshold and an appropriate demodulation inductor.
For the lowest-cost bill of materials in terms of component selection, the OC threshold current should be limited, considering the power output requirement and minimum load impedance. Higher-impedance loads require a lower OC threshold.
The demodulation filter inductor must retain at least 5 µ H of inductance at twice the OC threshold setting.
Most inductors have decreasing inductance with in­creasing temperature and increasing current (saturation). To some degree, an increase in tem­perature naturally occurs when operating at high output currents, due to inductor core losses and the dc resistance of the inductor copper winding. A thorough analysis of inductor saturation and thermal properties is strongly recommended.
Setting the OC threshold too low might cause issues such as lack of output power and/or unexpected shutdowns due to sensitive overload detection.
In general, it is recommended to follow closely the external component selection and PCB layout as given in the application section.
13
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TAS5186
SLES136 – MAY 2005
Overtemperature Protection
The TAS5186 has a two-level temperature-protection system that asserts an active-low warning signal ( OTW) when the device junction temperature ex­ceeds 125°C (typical), and If the device junction temperature exceeds 155°C (typical), the device is
ABC can pre-charge the dc-blocking element in the audio path, i.e., split-cap capacitors or series capaci­tor, to the desired potential before switching is started on the PWM outputs. (For recommended configur­ation, see the typical application schematic included in this data sheet).
put into thermal shutdown, resulting in all half-bridge The start-up sequence can be controlled through outputs being set in the high-impedance state (Hi-Z) sequencing the M3 and RESET pins according to and SD being asserted low. Table 2 and Table 3 .
UNDERVOLTAGE PROTECTION (UVP) AND POWER-ON RESET (POR)
The UVP and POR circuits of the TAS5186 fully protect the device in any power-up/down and brownout situation. While powering up, the POR circuit resets the overload circuit (OLP) and ensures that all circuits are fully operational when the GVDD_X and VDD supply voltages reach 10 V (typical). Although GVDD_X and VDD are indepen­dently monitored, a supply voltage drop below the UVP threshold on any VDD or GVDD_X pin results in all half-bridge outputs immediately being set in the
Table 2. 5.1 Mode—All Output Channels Active
M3 RESET OUT_BIAS OUT_A, OUT_D, COMMENT
_B, _C _E, _F
0 0 Hi-Z Hi-Z Hi-Z All outputs dis-
abled, nothing is switching.
1 0 Active Hi-Z Hi-Z OUT_BIAS en-
abled, all other outputs disabled
1 1 Hi-Z Active Active OUT_BIAS dis-
abled, all other outputs switching
high-impedance (Hi-Z) state and SD being asserted low. The device automatically resumes operation when all supply voltages have increased above the UVP threshold.
DEVICE RESET
When RESET is asserted low, the output FETs in all half-bridges are forced into a high-impedance (Hi-Z) state.
Asserting the RESET input low removes any fault information to be signaled on the SD output, i.e., SD is forced high.
Table 3. 2.1 Mode—Only Output Channels A, B,
and C Active
M3 RESET OUT_BIAS OUT_A, OUT_D, COMMENT
_B, _C _E, _F
0 0 Hi-Z Hi-Z Hi-Z All outputs dis-
abled, nothing is switching.
1 0 Active Hi-Z Hi-Z OUT_BIAS en-
abled, all other outputs disabled
0 1 Hi-Z Active Hi-Z OUT_BIAS dis-
abled, all other outputs
A rising-edge transition on the RESET input allows switching the device to resume operation after an overload fault.
When the TAS5186 is used with the TAS5086 PWM modulator, no special attention to start-up sequencing
ACTIVE-BIAS CONTROL (ABC)
is required, provided that the chipset is configured as recommended.
Audible pop noises are often associated with single-rail, single-ended power stages at power-up or at the start of switching. This commonly known problem has been virtually eliminated by incorpor­ating a proprietary active-bias control circuitry as part of the TAS5186 feature set. By the use of only a few passive external components (typically resistors), the
14
PACKAGE OPTION ADDENDUM
www.ti.com
7-Nov-2005
PACKAGING INFORMATION
Orderable Device Status
(1)
Package
Type
Package Drawing
Pins Package
Qty
Eco Plan
TAS5186DDV ACTIVE HTSSOP DDV 44 35 Green (RoHS &
no Sb/Br)
TAS5186DDVG4 ACTIVE HTSSOP DDV 44 35 Green (RoHS &
no Sb/Br)
TAS5186DDVR ACTIVE HTSSOP DDV 44 2000 Green (RoHS &
no Sb/Br)
TAS5186DDVRG4 ACTIVE HTSSOP DDV 44 2000 Green (RoHS &
no Sb/Br)
TAS5186DKD PREVIEW SSOP DKD 44 TBD Call TI Call TI
TAS5186DKDR PREVIEW SSOP DKD 44 TBD Call TI Call TI
(1)
The marketing status values are defined as follows:
ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will bediscontinued,and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in
a new design.
PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device.
(2)
Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS) or Green (RoHS & no Sb/Br) - please check
http://www.ti.com/productcontent for the latest availability information and additional product content details.
TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements
for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material)
(2)
Lead/Ball Finish MSL Peak Temp
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
CU NIPDAU Level-3-260C-168 HR
(3)
(3)
MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder
temperature.
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