Texas Instruments TAS5110D6REF User Manual

TAS5110D6REF
Reference Design for the TAS5110DAD Digital Audio PWM Power Output Stage
User’s Guide
July 2003 Digital Audio/Application
SLEU032
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EVM IMPORTANT NOTICE
Texas Instruments (TI) provides the enclosed product(s) under the following conditions: This evaluation kit being sold by TI is intended for use for ENGINEERING DEVELOPMENT OR EV ALUA TION
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Should this evaluation kit not meet the specifications indicated in the EVM Users Guide, the kit may be returned within 30 days from the date of delivery for a full refund. THE FOREGOING WARRANTY IS THE EXCLUSIVE WARRANTY MADE BY SELLER TO BUYER AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED, IMPLIED, OR ST ATUT ORY, INCLUDING ANY W ARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
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Copyright 2003, Texas Instruments Incorporated
EVM WARNINGS AND RESTRICTIONS
It is important to operate this EVM within the specified input and output ranges described in the EVM User’s Guide.
Exceeding the specified input range may cause unexpected operation and/or irreversible damage to the EVM. If there are questions concerning the input range, please contact a TI field representative prior to connecting the input power.
Applying loads outside of the specified output range may result in unintended operation and/or possible permanent damage to the EVM. Please consult the EVM Users Guide prior to connecting any load to the EVM output. If there is uncertainty as to the load specification, please contact a TI field representative.
During normal operation, some circuit components may have case temperatures greater than 60°C. The EVM is designed to operate properly with certain components above 60°C as long as the input and output ranges are maintained. These components include but are not limited to linear regulators, switching transistors, pass transistors, and current sense resistors. These types of devices can be identified using the EVM schematic located in the EVM Users Guide. When placing measurement probes near these devices during operation, please be aware that these devices may be very warm to the touch.
Mailing Address:
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Copyright 2003, Texas Instruments Incorporated
About This Manual
This manual describes the operation of the TAS5110D6REF evaluation module from Texas Instruments.
How to Use This Manual
Information About Cautions and Warnings
Preface
Read This First
This document contains the following chapters:
- Chapter 1 – Introduction
- Chapter 2 – System Interfaces
- Chapter 3 Electrical Specifications and Typical Characteristics Graphs
- Chapter 4 Schematic, Parts List, PCB Specification, and PCB Layout
Information About Cautions and Warnings
This book may contain cautions and warnings.
This is an example of a caution statement. A caution statement describes a situation that could potentially
damage your software or equipment.
This is an example of a warning statement. A warning statement describes a situation that could potentially
cause harm to you
.
The information in a caution or a warning is provided for your protection. Please read each caution and warning carefully.
iii
Related Documentation From Texas Instruments
Related Documentation From Texas Instruments
The following is a list of data manual that have detailed descriptions of the integrated circuits used in the design of the TAS5110D6REF evaluation module. The data manuals can be obtained at the URL http://www.ti.com
Part Number Literature Number
TAS5110A SN74LVC2G126DCT TPS75333QPWP
.
SLES079 SCES205 SLVS241
iv
Contents
Contents
1 Introduction 1-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 TAS5110D6REF Features 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 PCB Key Map 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Short-Circuit Protection and Fault Reporting Circuitry 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.1 Device Fault Reporting 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.2 Short-Circuit Protection 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.3 Autorecovery System 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 System Interfaces 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 PSU Interface (J150) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 PSU Control Interface (J160) 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Loudspeaker Connectors (J240, J280, J340, J380, J440, and J480) 2-3. . . . . . . . . . . . . . .
2.4 PWM Interface (J100) 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Electrical Specifications and Typical Characteristics Graphs 3-1. . . . . . . . . . . . . . . . . . . . . . .
3.1 T AS5110D6REF Electrical Specifications 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Physical Specifications 3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Typical Characteristics Graphs 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Schematic, Parts List, PCB Specification, and PCB Layout 4-1. . . . . . . . . . . . . . . . . . . . . . . . .
v
Contents
Figures
1–1 TDAA System With TAS5026REF/TAS5036 and TAS5110D6REF Modules 1-2. . . . . . . . . . .
1–2 Physical Structure for the TAS5110D6REF (Rough Outline) 1-3. . . . . . . . . . . . . . . . . . . . . . . . .
1–3 Auto Recovery Loop 1-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–1 Recommended T AS5110 Power-Up Sequence 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–2 Pin Numbers at the PSU Interface (Top View) 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–3 Pin Numbers at the PSU Control Interface 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–4 Pin Numbers at the Loudspeaker Connectors 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–5 Pin Numbers at PWM Interface (J100) 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–1 THD+N vs Frequency – Channel 1 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–2 THD+N vs Power – Channel 1, 3, and 5 3-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–3 THD+N vs Power – Channel 2, 4, and 6 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–4 FFT With –60 dB Input Signal – Channel 1 3-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–5 FFT at 40-W Output Power – Channel 1 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–6 Noise Floor – Channel 1 3-5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–7 Channel Separation vs Frequency – Channel 1 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3–8 Frequency Response – Channel 1 3-6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tables
1–1 Device Fault Reporting 1-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–1 J150 Pin Description 2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–2 PSU Control Interface Pin Connections 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–3 Description of Loudspeaker Connectors 2-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2–4 J100 Pin Description 2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
vi
Chapter 1
Introduction
The true digital audio amplifiers (TDAA) system consists of a PCM–PWM modulator device and a PWM power output device. The PCM–PWM processor accepts a serial PCM digital audio stream and converts it to a 3.3-V PWM audio stream. The TDAA output stage provides a large-signal PWM output. The digital PWM signal is then demodulated providing power output for driving loudspeakers. This patented technology provides low cost, high quality, high efficient digital audio applicable to many audio systems developed for the digital age.
The TAS5110D6REF reference design demonstrates the integrated circuit TAS5110DAD from Texas Instruments (TI). The board does not contain any PWM processors. A separate and compatible PWM processor board (such as TAS5026REF) is available.
The TAS5110 is a single channel PWM power audio device. It contains integrated gate drivers, four matched and electrically isolated enhancement-mode N-channel power DMOS transistors, and protection and fault-reporting circuitry. This device is optimized for use with the TAS50XX PWM processor family.
Together with the TAS5026REF module or the TAS5036REF module, the TAS5110D6REF module is a complete true digital audio amplifier system, which includes digital volume control, headphone amplifier, and a subwoofer output.
Topic Page
1.1 T AS5110D6REF Features 1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 PCB Key Map 1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Short-Circuit Protection and Fault Reporting Circuitry 1-4. . . . . . . . . . .
1-1
T AS5110D6REF Features
1.1 TAS5110D6REF Features
- Six channel TDAA reference design (double-sided plated-through PCB
layout)
- Supports noiseless self-contained protection system (short circuit and
thermal)
- Supports both two-level modulation (AD-modulation scheme) and three-
level modulation (BD-modulation scheme)
- Onboard subwoofer output (line level)
Figure 1–1.TDAA System With TAS5026REF/TAS5036 and TAS5110D6REF Modules
Digital Audio
Interface
Control
Interface
I2C Bus
I2C Bus
Control Interface
TAS5026REF/TAS5036REF
Module
PWM Interface
TAS5110D6REF
Module
The TAS5026 processor is a two-level PCM-to-PWM modulator and the TAS5036 processor is a three-level modulator.
1-2
1.2 PCB Key Map
The physical structure for the TAS5110D6REF is illustrated in Figure 1–2.
Figure 1–2.Physical Structure for the TAS5110D6REF (Rough Outline)
PCB Key Map
J150
PSU Interface
J160
Interface
PSU Control
3.3-V Linear
LED Indicators
Left Front Speaker
Output Stage Channel 1
Regulator
J240, J280, J340, J380, J440, and J480
Loudspeaker Outputs
Right Front Speaker
Output Stage Channel 2
Left Rear Speaker
Output Stage Channel 3
TAS5110D6REF
J100
PWM Interface
Right Rear Speaker
Output Stage Channel 4
Center Speaker
Output Stage Channel 5
J110
Subwoofer Output
(Line Level)
Subwoofer
Output Stage Channel 6
Introduction
1-3
PCB Key Map
1.3 Short-Circuit Protection and Fault Reporting Circuitry
The TAS5110 is a self-protecting device that provides device fault reporting (including over-temperature protect and short-circuit protection).
1.3.1 Device Fault Reporting
The ERR0, ERR1, and SHUTDOWN outputs from TAS5110 indicates the device conditions shown in Table 1–1. The device fault reporting outputs are open-drain outputs.
Table 1–1.Device Fault Reporting
SHUTDOWN ERR0 ERR1 DEVICE CONDITION
0 0 0 Illegal PWM input state 0 0 1 Short-circuit protect 0 1 0 Over temperature protect 0 1 1 Low regulator voltage protect 1 0 0 Reserved 1 0 1 Reserved 1 1 0 High temperature warning 1 1 1 Normal operation
1.3.2 Short-Circuit Protection
The short-circuit protect error condition latches the T AS5110 in the shutdown mode:
- H-bridge outputs (OUTPUTA and OUTPUTB) are in a high-impedance
state (Hi-Z state).
- SHUTDOWN is asserted low.
- ERR0 is high and ERR1 is asserted low.
- The H-bridge outputs remains in a Hi-Z state until the device is reset
(RESET
The TAS5110 is not designed for driving load impedance less than 4 (at 20-Vdc output stage supply), where the internal current limit protection is activated at high power levels.
1.3.3 Auto Recovery System
Together with a PWM processor from Texas Instruments (e.g., the TAS5026 or the TAS5036), the TAS5110 can be configured in autorecovery mode. The SHUTDOWN ERR_RCVY
pin asserted low).
signal from the T AS5110 is in autorecovery mode connected to
at the PWM processor.
1-4
The short-circuit protect error condition results in the following autorecovery sequence:
- H-bridge outputs (OUTPUTA and OUTPUTB) are in a high-impedance
state (Hi-Z state).
- ERR_RCVY at the PWM processor is forced low by the SHUTDOWN
signal.
- RESET at the TAS5110 is forced low by the VALID signal.
- The VALID signal goes high after 4 ms and then the TAS5110 starts
switching again.
Figure 1–3.Auto Recovery Loop
PCB Key Map
EXTERNAL_ERR_RCVY
SHUTDOWN-FILTERED
AND Gate
ERR_RCVY
Buffer
PWM Processor
Low-Pass Filter
VALID
RESET
TAS5110
SHUTDOWN
The autorecovery loop is closed when the TAS5110D6REF board is connected to the TAS5026REF or TAS5036REF module.
Introduction
1-5
1-6
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