Reference Design for the TAS5110DAD Digital
Audio PWM Power Output Stage
User’s Guide
July 2003Digital Audio/Application
SLEU032
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Copyright 2003, Texas Instruments Incorporated
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It is important to operate this EVM within the specified input and output ranges described in
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Post Office Box 655303
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Copyright 2003, Texas Instruments Incorporated
About This Manual
This manual describes the operation of the TAS5110D6REF evaluation
module from Texas Instruments.
How to Use This Manual
Information About Cautions and Warnings
Preface
Read This First
This document contains the following chapters:
- Chapter 1 – Introduction
- Chapter 2 – System Interfaces
- Chapter 3 – Electrical Specifications and Typical Characteristics Graphs
- Chapter 4 – Schematic, Parts List, PCB Specification, and PCB Layout
Information About Cautions and Warnings
This book may contain cautions and warnings.
This is an example of a caution statement.
A caution statement describes a situation that could potentially
damage your software or equipment.
This is an example of a warning statement.
A warning statement describes a situation that could potentially
cause harm to you
.
The information in a caution or a warning is provided for your protection.
Please read each caution and warning carefully.
iii
Related Documentation From Texas Instruments
Related Documentation From Texas Instruments
The following is a list of data manual that have detailed descriptions of the
integrated circuits used in the design of the TAS5110D6REF evaluation
module. The data manuals can be obtained at the URL http://www.ti.com
The true digital audio amplifiers (TDAA) system consists of a PCM–PWM
modulator device and a PWM power output device. The PCM–PWM
processor accepts a serial PCM digital audio stream and converts it to a 3.3-V
PWM audio stream. The TDAA output stage provides a large-signal PWM
output. The digital PWM signal is then demodulated providing power output
for driving loudspeakers. This patented technology provides low cost, high
quality, high efficient digital audio applicable to many audio systems
developed for the digital age.
The TAS5110D6REF reference design demonstrates the integrated circuit
TAS5110DAD from Texas Instruments (TI). The board does not contain any
PWM processors. A separate and compatible PWM processor board (such as
TAS5026REF) is available.
The TAS5110 is a single channel PWM power audio device. It contains
integrated gate drivers, four matched and electrically isolated
enhancement-mode N-channel power DMOS transistors, and protection and
fault-reporting circuitry. This device is optimized for use with the TAS50XX
PWM processor family.
Together with the TAS5026REF module or the TAS5036REF module, the
TAS5110D6REF module is a complete true digital audio amplifier system,
which includes digital volume control, headphone amplifier, and a subwoofer
output.
- Six channel TDAA reference design (double-sided plated-through PCB
layout)
- Supports noiseless self-contained protection system (short circuit and
thermal)
- Supports both two-level modulation (AD-modulation scheme) and three-
level modulation (BD-modulation scheme)
- Onboard subwoofer output (line level)
Figure 1–1.TDAA System With TAS5026REF/TAS5036 and TAS5110D6REF Modules
Digital
Audio
Interface
Control
Interface
I2C Bus
I2C Bus
Control Interface
TAS5026REF/TAS5036REF
Module
PWM Interface
TAS5110D6REF
Module
The TAS5026 processor is a two-level PCM-to-PWM modulator and the
TAS5036 processor is a three-level modulator.
1-2
1.2PCB Key Map
The physical structure for the TAS5110D6REF is illustrated in Figure 1–2.
Figure 1–2.Physical Structure for the TAS5110D6REF (Rough Outline)
PCB Key Map
J150
PSU Interface
J160
Interface
PSU Control
3.3-V Linear
LED Indicators
Left Front Speaker
Output Stage Channel 1
Regulator
J240, J280, J340, J380, J440, and J480
Loudspeaker Outputs
Right Front Speaker
Output Stage Channel 2
Left Rear Speaker
Output Stage Channel 3
TAS5110D6REF
J100
PWM Interface
Right Rear Speaker
Output Stage Channel 4
Center Speaker
Output Stage Channel 5
J110
Subwoofer Output
(Line Level)
Subwoofer
Output Stage Channel 6
Introduction
1-3
PCB Key Map
1.3Short-Circuit Protection and Fault Reporting Circuitry
The TAS5110 is a self-protecting device that provides device fault reporting
(including over-temperature protect and short-circuit protection).
1.3.1Device Fault Reporting
The ERR0, ERR1, and SHUTDOWN outputs from TAS5110 indicates the
device conditions shown in Table 1–1. The device fault reporting outputs are
open-drain outputs.
Table 1–1.Device Fault Reporting
SHUTDOWNERR0ERR1DEVICE CONDITION
000Illegal PWM input state
001Short-circuit protect
010Over temperature protect
011Low regulator voltage protect
100Reserved
101Reserved
110High temperature warning
111Normal operation
1.3.2Short-Circuit Protection
The short-circuit protect error condition latches the T AS5110 in the shutdown
mode:
- H-bridge outputs (OUTPUTA and OUTPUTB) are in a high-impedance
state (Hi-Z state).
- SHUTDOWN is asserted low.
- ERR0 is high and ERR1 is asserted low.
- The H-bridge outputs remains in a Hi-Z state until the device is reset
(RESET
The TAS5110 is not designed for driving load impedance less than 4 Ω (at
20-Vdc output stage supply), where the internal current limit protection is
activated at high power levels.
1.3.3Auto Recovery System
Together with a PWM processor from Texas Instruments (e.g., the TAS5026
or the TAS5036), the TAS5110 can be configured in autorecovery mode. The
SHUTDOWN
ERR_RCVY
pin asserted low).
signal from the T AS5110 is in autorecovery mode connected to
at the PWM processor.
1-4
The short-circuit protect error condition results in the following autorecovery
sequence:
- H-bridge outputs (OUTPUTA and OUTPUTB) are in a high-impedance
state (Hi-Z state).
- ERR_RCVY at the PWM processor is forced low by the SHUTDOWN
signal.
- RESET at the TAS5110 is forced low by the VALID signal.
- The VALID signal goes high after 4 ms and then the TAS5110 starts
switching again.
Figure 1–3.Auto Recovery Loop
PCB Key Map
EXTERNAL_ERR_RCVY
SHUTDOWN-FILTERED
AND
Gate
ERR_RCVY
Buffer
PWM Processor
Low-Pass Filter
VALID
RESET
TAS5110
SHUTDOWN
The autorecovery loop is closed when the TAS5110D6REF board is
connected to the TAS5026REF or TAS5036REF module.
Introduction
1-5
1-6
Chapter 2
System Interfaces
This chapter describes the TAS5110D6REF system interfaces.
The TAS5110D6DAD board must be powered from external power supplies.
High-end audio performance requires a stabilized power supply with low ripple
voltage and low output impedance.
Note:
The length of the power-supply cable must be minimized. Increasing the
impedance of the PSU cable is equal to increasing the distortion for the
amplifier at high output levels and low frequencies.
The maximum output stage supply voltage depends on the speaker load
resistance. See the recommended maximum supply voltage in Chapter 4.
Supply voltage for output stage0 V – 20 V0 V – 26.5 V0 V – 26.5 V
Supply voltage for gate drive22 V (min 16.5 V, max 26.5 V)
Supply voltage for control5 V (min 4.5 V, max 5.3 V)
The recommended T AS51 10 power-up sequence is shown in Figure 2–1. For
proper T AS5110 operation, the RESET signal should be kept low during power
up. RESET
linear regulator (U170).
DescriptionRL = 4 ΩRL = 6 ΩRL = 8 Ω
is pulled low during power up for 100 ms by the onboard low-drop
Figure 2–1.Recommended TAS5110 Power-Up Sequence
Control Supply (3.3 V)
Gate-Drive Supply
Output Stage Supply
RESET
>1 ms
Figure 2–2.Pin Numbers at the PSU Interface (Top View)
4
3
2
1
Table 2–1.J150 Pin Description
Pin No. Net Name at SchematicDescription
1Power output stageH-bridge supply voltage
2GNDGround
3Gate-drive supplyGate-drive supply voltage (I ≈ 90 mA)
45 VControl supply voltage (I ≈ 100 mA)
2-2
2.2PSU Control Interface (J160)
This interface is not used in this board.
Figure 2–3.Pin Numbers at the PSU Control Interface
5
4
3
2
1
Table 2–2.PSU Control Interface Pin Connections
Pin No.Pin DescriptionNet Name at TAS5110D6REF Schematic
1For future use
2For future use
3GroundGND
4System reset
(bidirectional)
5For future useV-HBRIDGE-CONTROL
PSU Control Interface (J160)
RESET
2.3Loudspeaker Connectors (J240, J280, J340, J380, J440, and J480)
Figure 2–4.Pin Numbers at the Loudspeaker Connectors
Channel 1 PWM input (differential +) – positive H-bridge side
434145
464448
50
4947
2-4
PWM Interface (J100)
Table 2–4. J100 Pin Description (Continued)
Pin No.Net NameDescription
28PWM–AM–5Channel 5 PWM input (differential –) – positive H-bridge side
29VALID–5V alid channel 5
30PWM–BM–5Channel 5 PWM input (differential –) – negative H-bridge side
31PWM–BP–5Channel 5 PWM input (differential +) – negative H-bridge side
32GNDGround
33PWM–AP–6Channel 6 PWM input (differential +) – positive H-bridge side
34PWM–AM–6Channel 6 PWM input (differential –) – positive H-bridge side
35VALID–6V alid channel 6
36PWM–BM–6Channel 6 PWM input (differential –) – negative H-bridge side
37PWM–BP–6Channel 6 PWM input (differential +) – negative H-bridge side
38SD–E1Shutdown group 1 (center + left and right front speakers)
39SD–E2Shutdown group 2 (subwoofer + left and right rear speakers)
40ERROR0Error signal ERR0 from TAS5110
41ERROR1Error signal ERR1 from TAS5110
42RESETSystem reset (bidirectional)
43PSU–COMP–2For future use
44PSU–COMP–1For future use
45Not UsedFor future use
46Not UsedFor future use
47+3.3V3.3-V supply voltage for the modulator module (e.g., the T AS5026REF)
48GNDGround
49+5V5-V supply voltage
50+5V5-V supply voltage
System Interfaces
2-5
2-6
Chapter 3
Electrical Specifications and Typical
Characteristics Graphs
This chapter contains the electrical specifications and the typical
characteristics graphs.
Figure 3–5.Channel Separation vs Frequency – Channel 1
+20
+15
+10
+5
+0
–5
–10
–15
–20
–25
–30
d
–35
B
r
–40
A
–45
–50
–55
–60
–65
–70
–75
–80
–85
–90
–95
–100
2030k501002005001k2k5k10k20k
Channel 2
Channel 1
Frequency – Hz
Typical Characteristics Graphs
Power Supply = 26.5 V DC
Load = 6 Ω
Sample Frequency = 48 kHz
Filter = AES17
Reference = 15.8 V = Full Scale
Input Left Channel = 0 F
Input Right Channel = 1 F
S
S
Figure 3–6.Frequency Response – Channel 1
+10
+9
+8
Power Supply = 26.5 V
DC
+7
Input Signal = 1 kHz
+6
Sample Frequency = 48
kHz
+5
+4
+3
+2
+1
d
B
r
–0
A
–1
–2
–3
–4
–5
–6
–7
–8
–9
–10
2020k501002005001k2k5k10k
Frequency – Hz
Figure 3–7.Overcurrent Protection – Channel 1
6-Ω Load
8-Ω Load
4-Ω Load
Electrical Specifications and T ypical Characteristics Graphs
3-5
Typical Characteristics Graphs
10
9
Power Supply = 26.5 V DC
8
Input Signal = 1 kHz, 1/39 duty cycle, attenuated to 39%
of full scale
7
Sample Frequency = 48 kHz
6
5
4
3
2
C
U
R
1
R
E
0
N
T
–1
A
–2
–3
–4
–5
–6
–7
–8
–9
–10
38m
1-Ω Load
42m38.5m39m39.5m40m40.5m41m41.5m
3-6
Chapter 4
Schematic, Parts List, PCB Specification, and
PCB Layout
The chapter contains the schematic, parts list, PCB specification, and PCB
layout for the TAS5110D6REF.
Schematic, Parts List, PCB Specification, and PCB Layout
4-1
INPUT SECTION
TI
TAS5110D6REF
DIGITAL AUDIO GROUP
ALL RIGHTS RESERVED - PATENTS PENDING
TEXAS INSTRUMENTS INCORPORATED
Front Speakers
Patents pending in circuitry design and layout (WO99/59241 & WO99/59242).
This circuitry may only be used together with the integrated circuit TAS5100/TAS5110
from Texas Instruments Incorporated.
TI
TAS5110D6REF
DIGITAL AUDIO GROUP
ALL RIGHTS RESERVED - PATENTS PENDING
TEXAS INSTRUMENTS INCORPORATED
Rear Speakers
Patents pending in circuitry design and layout (WO99/59241 & WO99/59242).
This circuitry may only be used together with the integrated circuit TAS5100/TAS5110
from Texas Instruments Incorporated.
TI
TAS5110D6REF
DIGITAL AUDIO GROUP
ALL RIGHTS RESERVED - PATENTS PENDING
TEXAS INSTRUMENTS INCORPORATED
Center Speaker & Subwoofer
Patents pending in circuitry design and layout (WO99/59241 & WO99/59242).
This circuitry may only be used together with the integrated circuit TAS5100/TAS5110
from Texas Instruments Incorporated.
TI
TAS5110D6REF
DIGITAL AUDIO GROUP
ALL RIGHTS RESERVED - PATENTS PENDING
TEXAS INSTRUMENTS INCORPORATED
TAS5110D6REF Parts List
P167-LST-001(4.00) App A
Appendix A Page 1 of 8
Ref DesPart Number DescriptionHousingManufacturerManufacturer Part Number
R121 100210000 100R 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100R
R122 100210000 100R 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100R
R131 100210000 100R 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100R
R133 100210000 100R 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100R
R140 100210000 100R 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100R
R141 100210000 100R 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100R
R117 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R118 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R124 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R125 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R126 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R130 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R132 100210010 1k00 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 1k00
R110 100210020 10k0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 10k0
R111 100210020 10k0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 10k0
R116 100210030 100k 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100k
R170 100210030 100k 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 - 00 5% PA 100k
R240 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R241 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R280 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R282 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R340 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R341 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R380 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R382 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R440 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R441 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R480 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R482 100210080 1R0 5% 300 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 1R0
R200 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R201 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R220 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R221 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R300 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R301 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R320 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R321 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R400 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
R401 100210090 10R0 5% 200 ppm 100-mW metalfilm 0603 BC Components DCT 0603 -00 5% PA 10R
All rights belongs to Texas Instruments Incorporated
Texas Instruments Incorporated
TAS5110D6REF Parts List
P167-LST-001(4.00) App A
Appendix A Page 2 of 8
Ref DesPart Number DescriptionHousingManufacturerManufacturer Part Number
All rights belongs to Texas Instruments Incorporated
Texas Instruments Incorporated
TOKIN
Toshiba
TLSU1008
Toshiba
TLSU1008
Toshiba
TLGU1008
Toshiba
TLYU1008
TDAA PWM Power Output Stage, DAD package
Texas Instruments
TAS5110DAD
TDAA PWM Power Output Stage, DAD package
Texas Instruments
TAS5110DAD
TDAA PWM Power Output Stage, DAD package
Texas Instruments
TAS5110DAD
TDAA PWM Power Output Stage, DAD package
Texas Instruments
TAS5110DAD
TDAA PWM Power Output Stage, DAD package
Texas Instruments
TAS5110DAD
TDAA PWM Power Output Stage, DAD package
Texas Instruments
TAS5110DAD
Texas Instruments
TLV272CDGK
Texas Instruments
Texas Instruments
Texas Instruments
Texas Instruments
TPS75333QPWP
TAS5110D6REF Parts List
P167-LST-001(4.00) App A
Appendix A Page 6 of 8
Ref DesPart Number DescriptionHousingManufacturerManufacturer Part Number
L481 350101031 10uH 8A 10% 28mR
LED121 405000810 RED 10mA LED SMD 0603P
LED122 405000810 RED 10mA LED SMD 0603P
LED123405000820GREEN 10mA LED SMD0603P
LED120405000830YELLOW 10mA LED SMD0603P
Q120 425229070 PNP 40V/800 mA small signal transistor SOT-23 Fairchild MMBT2907A
Q121 425229070 PNP 40V/800 mA small signal transistor SOT-23 Fairchild MMBT2907A
Q122 425229070 PNP 40V/800 mA small signal transistor SOT-23 Fairchild MMBT2907A
U200 500051101
U220500051101
U300500051101
U320500051101
U400500051101
U420500051101
U111510102721Dual RtR Output OPAMPMSOP8
U110 520141261 Dual buffer with output enable, LVC MSOP8
U130 520141261 Dual buffer with output enable, LVC MSOP8
U140 520141261 Dual buffer with output enable, LVC MSOP8
U170 540251330 3.3 V/1.5A low drop Lin. Reg. HTSSOP20
All rights belongs to Texas Instruments Incorporated
Texas Instruments Incorporated
Trace
Trace
Trace
TAS5110D6REF Parts List
P167-LST-001(4.00) App A
Appendix A Page 7 of 8
Ref DesPart Number DescriptionHousingManufacturerManufacturer Part Number
J380 700300020 2 pin 3,96 mm pitch header MY2S JST B 2P-VH
J440 700300020 2 pin 3,96 mm pitch header MY2S JST B 2P-VH
J480 700300020 2 pin 3,96 mm pitch header MY2S JST B 2P-VH
J150 700300040 4 pin 3,96 mm pitch header MY4S JST B 4P-VH
J100 700820500 Box header straight 50 pin 2,54 mm IDC50 Multicomp MC9A12-5034
PCB900116710P167-PCB-001(1.00)PrintlineP167-PCB-001(1.00)
C132DeletedDeleted
C133DeletedDeleted
C134DeletedDeleted
C209DeletedDeleted
C229DeletedDeleted
C309DeletedDeleted
C329DeletedDeleted
C409DeletedDeleted
C242Not usedNot used
C243Not usedNot used
C244Not usedNot used
C282Not usedNot used
C283Not usedNot used
C284Not usedNot used
C342Not usedNot used
C343Not usedNot used
C344Not usedNot used
C382Not usedNot used
C383Not usedNot used
C384Not usedNot used
C442Not usedNot used
C443Not usedNot used
C444Not usedNot used
C482Not usedNot used
C483Not usedNot used
C484Not usedNot used
J101Not usedNot used
J102Not usedNot used
R261Not usedNot used
R262Not usedNot used
L260
L261
L262
A trace in the PCB
A trace in the PCB
A trace in the PCB
All rights belongs to Texas Instruments Incorporated
Texas Instruments Incorporated
Trace
Trace
Trace
Trace
Trace
Trace
Trace
Trace
Trace
TAS5110D6REF Parts List
P167-LST-001(4.00) App A
Appendix A Page 8 of 8
Ref DesPart Number DescriptionHousingManufacturerManufacturer Part Number
L263
L360
L361
L362
L363
L460
L461
L462
L463
A trace in the PCB
A trace in the PCB
A trace in the PCB
A trace in the PCB
A trace in the PCB
A trace in the PCB
A trace in the PCB
A trace in the PCB
A trace in the PCB
All rights belongs to Texas Instruments Incorporated