Texas Instruments RFM003B Users Manual

November00 Preface
Series 2000 Reader System
Mini-RFM RI-RFM-003B
Reference Guide
11-06-29-030 November 2000
1
Mini-RFM - Reference Guide November ’00
Edition Three - November 2000
TIRIS Mini-Radio Frequency Module
Texas Instruments (TI) reserves the right to make changes to its products or services or to discontinue any p roduc t o r se rvi ce at a ny ti me with out not ic e. T I prov id es cu s­tomer assistance i n various technic al areas, but do es not have full ac cess to data concerning the use and applications of customer's products.
Therefore, TI assumes no liability and is not responsible for customer applications or product or software design or performance relating to systems or applications incor­porating TI produ cts. In addi tion, TI assu mes no liab ility and i s not respons ible for infringement of patents and/or any other intell ectual or industrial proper ty rights of third parties, which may result from assistance provided by TI.
TI products are not designed, intended, authorized or warranted to be suitable for life support applications or a ny othe r li fe cr iti ca l appl ic ati on s wh ic h cou ld inv ol v e po ten­tial risk of death, personal injury or severe property or environmental damage.
RI-RFM-003B
The Incorporated.
Copyright  2000 Texas Instruments Incorporated (TI) This document may be downloaded onto a computer, stored and duplicated as nec-
essary to support the us e of the related TI products. Any othe r type of duplicatio n, circulation or storage on data carriers in any manner not authorized by TI represents a violation of the applicable copyright laws and shall be prosecuted.
logo and the word
TIRIS
TIRIS
2
are registered trademarks of Texas Instruments
About This Guide
Conventions
PREFACE
Read This First
This manual describes the TIR IS Mini-Radio F requency Module (M ini-RFM), it pro­vides the information that you will need in order to install the Mini-RFM into your RFID system. It is generally targeted at systems integrators or value added resellers.
Regulatory, safety and warranty notices that must be followed are given in Chapter 6.
WARNING:
A
WARNING IS USED WHERE CARE MUST BE TAKEN, OR A CERTAIN
PROCEDURE
TO
HARM
MUST BE FOLLOWED IN ORDER TO PREVENT INJURY OR
YOUR HEALTH
.
If You Need Assistance
Application Centers are located in Europe, North and S outh Amer ica, the Far E ast and Australia to provide direct su pport. For more information, please contact your nearest TIRIS Sales and Application Center. The contact addresses can be found on our home page:
CAUTION:
This indicates information on conditions which must be met, or a procedure which must be followed, which if not heeded could cause permanent damage to the equipment or software.
Note:
Indicates conditions which must be met, or procedures which must be followed, to ensure proper functioning of the equipment or software.
Information:
Indicates information which makes usage of the equipment or soft­ware easier
http://www.tiris.com
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Mini-RFM - Reference Guide November ’00
Document Overview
Page
Chapter 1: Product Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 General............................................................................................... 6
1.2 System Overview ............................................................................... 6
1.3 Product Description................................................................. ...... ..... 6
1.4 Mechanical Construction.................................................................... 7
Chapter 2: Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.1 General............................................................................................... 9
2.2 Transmitter ......................................................................................... 9
2.3 Receiver ........................................................................................... 11
2.4 Antenna Circuit................................................................................. 11
Chapter 3: Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3.1 Connector Location .......................................................................... 14
3.2 Connector ST1 ................................................................................. 15
3.3 Connector ST2 ................................................................................. 16
Chapter 4: Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.1 Recommended Operating Conditions .............................................. 18
4.2 Electrical Characteristics.................................................................. 18
4.3 Timing Characteristics...................................................................... 20
4.4 Mechanical Data............................................................................... 21
Chapter 5: Installation and Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.1 Mechanical Mounting ....................................................................... 23
5.2 Supply Voltage ................................................................................. 23
5.3 Receiver Signal Strength Output RXSS-.......................................... 25
5.4 Programming a Transponder ........................................................... 27
5.5 Antenna Requirements..................................................................... 27
5.6 Antenna Tuning................................................................................ 29
Chapter 6: Warnings, Cautions and Notices . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 FCC / Telecommunications Regulations.......................................... 32
6.2 Important Note to Purchasers/Users of the Mini-RFM in the USA ... 32
6.3 Warning............................................................................................ 32
6.4 Cautions ........................................................................................... 32
List of Figures
Figure 1: The RI-RFM-003B........................................................................... 6
Figure 2: Mini-RFM Block Diagram.............................................................. 10
Figure 3: Mini-RFM’s Antenna Circuit .......................................................... 12
Figure 4: Top View....................................................................................... 14
Figure 5: Bottom View.................................................................................. 14
Figure 6: Maximum Supply Current I_VSP versus t_off (Power Stage)....... 19
Figure 7: Mechanical Dimensions - Top View.............................................. 21
Figure 8: Mechanical Dimensions - Side View............................................. 21
Figure 9: PCB Mounting Proposal................................................................ 23
Figure 10: Supply Line Wiring for Short Supply Lines.................................. 24
Figure 11: Supply Line Wiring for a Separated Power Supply ..................... 25
Figure 12: Synchronization output Control - Digital Adjustment................... 26
Figure 13: Synchronization output Control - Analog Adjustment ................. 26
Figure 14: Write Pulse Timing for TXCT-..................................................... 27
Figure 15: Stick Antenna RI-ANT-P02A....................................................... 28
Page
List of Tables
Table 1: Module Connector - ST1................................................................ 15
Table 2: Antenna Tuning Connector - ST2 .................................................. 16
4
Page
Chapter 1: Product Description
This chapter introduces you to the Mini-RFM. It tells you what the module is for, pro­vides an overview o f the comple te system and the product itself. It also provides a mechanical description of the construction of the Mini-RFM.
Topic Page
1.1 General..........................................................................................................6
1.2 System Overview ...................... ...... ...... ....... ...... ....................................... ...6
1.3 Product Description.....................................................................................6
1.4 Mechanical Construction ............................................................................7
CHAPTER 1
Introduction
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Mini-RFM - Reference Guide November ’00
1.1 General
This manual provides information about the TIRIS Mini-Radio Frequency Module RI­RFM-003B. It describes the module and how to integrate it into your RFID system.
This guide should be used in conjunction with the RFM Sequence Control Reference Manual (document number 11-06-21-049) which describes the timing and sequence of radio communica tions between the TIRIS transponder and the radio frequency module.
1.2 Syste m Overview
The three major parts of a TIRIS system are the transponder, antenna and reader. When a transponder is to be read, the reader sends o ut a 134.2 kHz power pulse
lasting approximately 50 ms to the antenna. The field generated by this power pulse is “collected” by the antenna in the transponder that is tuned to the same frequency. This received energy is stored in a small capacitor within the transponder. When the power pulse has finished, the transponder immediately transmits its data back to the reader, using the energy stored within its capacitor as the power source.
1.3 Product Description
The Mini-Radio F requency Module is an integ ral part of a TIRIS system, toge ther with a control module or unit and an antenna it is use d for wireless i dentification of TIRIS transponders.
Main tasks of the RF module are to send an energizing signal via the antenna to ini­tialize a TIRIS trans ponder, to demodulate the receiv ed transponder identification signal and to write to a tran sponder. The RF mo dule delivers a digi tal data stream and a clock signal for further processing to its control unit or module. Furthermore a field strength dependent digital output is available for synchronization purposes.
Figure 1: The RI-RFM-003B
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November ’00 Chapter 1. Introduction
Its small size and low supply voltag e makes the Mini-R FM well suited for portable Reading/Writing Units, as well as for stationary equipment where medium read/write range and speed is sufficient.
The data input and output lines are compatible with the HCMOS- logic family.
1.4 Mechanical Construction
The RF module has a simple mechanical construction where all the components are mounted on the Printed Circuit Board (PCB). The components of the upper and lower side of the PCB are protected by metal shields. The PCB also carries the connectors ST1, ST2 and the antenna terminals A1 to A3 which are captive nuts soldered to the PCB. These captive n uts allow durable low resistance connection wi th the ring ter­minals of the antenna.
7
Chapter 2: Functional Description
This chapter provides an electrical description to block diagram level of how the Mini­RFM works.
Topic Page
2.1 General..........................................................................................................9
2.2 Transmitter ...................................................................................................9
2.3 Receiver ......................................................................................................11
2.4 Antenna Circuit ..........................................................................................11
CHAPTER 2
Electrical Description
8
November ’00 Chapter 2. Electrical D escription
2.1 General
The RF module is the interface between the TIRIS transponder and the data pro­cessing unit of a TIRIS Reader. It contains circuitry to:
- send a charge-up signal to a TIRIS transponder
- program a read/write transponder
- to receive the signal from the transponde r and to prepar e the recei ved signa l for digital decoding.
Figure 2 shows the block diagram of the RF module and unless otherwise noted the following description refers to this schematic.
2.2 Transmitter
The transmitter control logic generates the transmitter output frequency from a crystal-controlled oscillator. This signal is amplified by the push-pull transmitter power stage which is connected to the antenna terminal A1. The supply current I_VSP of the tran smitter ou tput stage d epends on t he quality factor of the antenna being used and the supply voltage VSP. The Mini-RFM’s antenna circuit is shown in Figure 3.
CAUTION:
Because of the necessarily low impedance of the output stage, a short-circuit from antenna terminal A1 either to the ground or to the supply voltage can damage the output stage if the supply current is not limited.
The transmitter cont rol signal TXCT- activates the transmi tter as long as it is “low”. In receive mode when TXCT- is “high” the antenna terminal A1 has a low impedance path to the ground.
The transmitter power control signal TPC controls the intensity of the transmitter charge pulse by changing the duty cycle of the power stage control signal. The level of the RF power output can be reduced by setting the TPC signal to “low”. TPC con­trols the power setting of the RF sign al which is use d to make- up the “ powe r-bu rst” . Both input signals TXCT- and TPC have internal pull-up resistors.
Because of the limited heatsink possibilit ies of the transmi tter power transis tors the duty cycle of the power pulse must not be allowed to exceed that shown in Figure 6.
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Mini-RFM - Reference Guide November ’00
Figure 2: Mini-RFM Block Diagram
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November ’00 Chapter 2. Electrical D escription
2.3 Receiver
The receiver comprises three parts: the RF part, the interface and the logic. The selective amplifier in the RF Part of the receiver:
- amplifies the RF signal received from the antenna circuit, then
- demodulates the FSK signal from the TIRIS transponder, and
- generates an analog voltage (RSSI) that provides an indication of the received
signal strength.
The demodulated FSK s ignal, carrie r signal and analo g signal stre ngth voltage ar e all connected to the rece iv er inte r fac e. The de mod ulated data signal and the car rier signal are conver ted to logi c si gnals , and conne cte d to th e re ceiv er logi c for fur ther processing. The sig nal strength ind icator voltage is converted i nto RXSS- which is fed directly to the mod ule connector ST1. The function of the RXSS- sig nal is ex­plained in more detail in section 5.3.
The receiver logic gen erates the receiver dat a signal RXDT and the receiv er clock signal RXCK to allow a simple data processing. The NRZ data stream of RXDT con­tains the identification data, the protection data and the framing bits. The clock signal RXCK is used as time reference for the data stream of RXDT. The RXCK signal changes from “low” to “high” level in the middle of each data bit.
2.4 Antenna Circuit
Figure 3 shows a simplified schematic of the antenna circuit. The antenna coil L_ANT is not part of the module b ut together with the anten na circuit’s built-in c apacitors it forms a resonanc e cir cuit. The resonant cu rren t through the antenna co il gen erates the magnetic field which charges (and programs) the transponder.
For the system to transmit and receive correctly, the antenna must be precisely tuned to the transmitter output frequency f_TXO to compensate for the (allowed) tolerances of the antenna coil L_Ant and the antenna capacitors C_A1 and C_A2. To enable this tuning, six tuning c apaci tors C_A T1 to C_AT 6 have b een added to the ante nna ci r­cuit. Their values a re binary weighted in no rmalized steps of 1, 2 , 4, 8 16 and 32. C_AT1 has the smallest value corresponding to the normalized value 1. C_AT2 has the double capacitance of C_AT1, so that C_AT2 corresponds to the normalized val­ue 2 and so on. With this capacitance array and six jumpers, 64 different capacitance values can be tuned. Each of the five tuning pins has its adjacent antenna ground pin for a simple short circuit with jumpers.
The antenna terminal A3 , which is not used in normal applicat ion s and the antenn a ground pins of ST2 h ave same poten tial as GNDP but s hould be use d only for an­tenna purposes and not as a convenient ground connection.
The damping circ uit is pa rt of th e antenna circuit and dam ps the ante nna circ uit by reducing the qual ity factor o f the built- in antenna circuit capa citor con nected to th e terminal A2. The qua li ty fac tor is redu ce d during the receive mod e whe n th e T XCT­signal is “high”.
Information about the tuning of the antenna circuit is given in section 5.6.
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Mini-RFM - Reference Guide November ’00
Figure 3: Mini-RFM’s Antenna Circuit
12
Chapter 3: Connectors
This chapter contains a listing of the module’s two connectors (ST1 and ST2) togeth­er with a list of the signals contained on each pin.
Topic Page
3.1 Connector Location...................................................................................14
CHAPTER 3
Connectors
3.2 Connector ST1............................................................................................15
3.3 Connector ST2............................................................................................16
3.4 Antenna Connector....................................................................................16
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Mini-RFM - Reference Guide November ’00
3.1 Connector Location
Figure 4 and Figure 5 show the location of the terminals on the PCB from the top and from the bottom.
Figure 4: Top View
Figure 5: Bottom View
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November ’00 Chapter 3. Connectors
3.2 Connector ST1
Table 1: Module Connector - ST1
Pin
Number
1 VSP Supply Voltage for Power Stage (+) 2 VSP Supply Voltage for Power Stage (+) 3 VSP Supply Voltage for Power Stage (+) 4 VSP Supply Voltage for Power Stage (+) 5 GNDP Ground for Power Stage (-) 6 GNDP Ground for Power Stage (-) 7 GNDP Ground for Power Stage (-) 8 GNDP Ground for Power Stage (-)
9 GNDL Ground for Logic (-) 10 VSRL Regulated Supply voltage for Receiver and Logic (+) 11 N.C. Not connected 12 N.C. Not connected 13 N.C. Not connected
Signal
Name
Purpose
14 TXCT- Transmitter Control Input, inverted 15 TPC Transmitter Power Control Input 16 RXCK Receiver Clock Output 17 RSCA Receiver Synchronization Level Control Input, weighted 1 18 RXDT Receiver Data Output 19 RSCB Receiver Synchronization Level Control Input, weighted 2 20 RXSS- Receiver signal strength output, inverted
Important Note:
Supply terminals GNDP and GNDL must be connected externally.
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Mini-RFM - Reference Guide November ’00
3.3 Connector ST2
Table 2: Antenna Tuning Connector - ST2
Pin
Number
1 C_AT6 Antenna Tuning Capacitor 5, (weighted value 32) 2 GNDP Antenna Ground 3 C_AT5 Antenna Tuning Capacitor 5, (weighted value 16) 4 GNDP Antenna Ground 5 C_AT4 Antenna Tuning Capacitor 4, (weighted value 8) 6 GNDP Antenna Ground 7 C_AT3 Antenna Tuning Capacitor 3, (weighted value 4) 8 GNDP Antenna Ground
9 C_AT2 Antenna Tuning Capacitor 2, (weighted value 2) 10 GNDP Antenna Ground 11 C_AT1 Antenna Tuning Capacitor 1, (weighted value 1) 12 GNDP Antenna Ground
Signal
Name
Purpose
3.4 Antenna Connector
Table 3: Antenna Connector
Pin
Number
A1 Antenna Terminal 1 A2 Antenna Terminal 2 A3 Antenna Ground (GNDP)
Purpose
CAUTION:
Never try to connect the antenna bet ween A1 and A3, or A2 and A3; as this will damage the module.
16
Chapter 4: Specifications
CHAPTER 4
Specifications
This chapter provides the specific details that you will need in order to use the Mini-Radio Frequency trical characteristics, timing characteristics and mechanical data.
Module RI-RFM-003B
correctly. It includes general data, elec-
TIRIS
Topic Page
4.1 Recommended Operating Conditions......................................................18
4.2 Electrical Characteristics..........................................................................18
4.3 Timing Characteristics ..............................................................................20
4.4 Mechanical Data.........................................................................................21
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Mini-RFM - Reference Guide November ’00
4.1 Recommended Operating Conditions
Operating free-air temperature range.......................... 0 to +50 °C
Storage temperature range........................................ -25 to +85 °C
Note:
Free-air temperature: air temperature immediately surrounding the Mini-RFM. If the module is incorporated into a housing, it must be guaranteed by proper design or cooling that the internal temperature does not exceed the ratings given here.
Parameter Description Condition
VSRL Supply voltage for logic - 10 4.75 5.25 V
VSP
VIL
VIH
Supply voltage for transmitter power stage
Low level input voltage for TXCT- and TPC
High level input volt age for TXCT- and TPC
4.2 Electrical Characteristics
at T
Parameter Description Condition
=25 °C, VSRL=5.0V (unless otherwise noted)
amb
Note:
The voltage difference between GNDL and GNDP must not exceed
0.5 V.
Pin No.
of ST1
- 1,2, 3, 4 4.5 6.0 V
VSRL=5.0 14, 15 0 1.0 V
VSRL=5.0 14, 15 4.0 5.0 V
Pin No.
of ST1
min. nom. max Unit
min. max Unit
I_VSRL Supply current for logic and receiver - 10 - - 80 mA
VSP=5V TXCT-=”low” TPC=”high”
VSP=5V TXCT-=”high”
---22-kOhm
V_IL=0V 14, 15 -180 - -300 µA
V_IL=4V 14, 15 -30 - -60 µA
1,2,3,4 0.5 - 1.2 A
1,2,3,4 - - 50 µA
I_VSP
I_VSP_L
R_up
I_IL
I_IH
Supply current for transmitter power stage with antenna Ri-ANT-P02A
Leakage current for transmitt er power stage with antenna Ri-ANT-P02A
Pull-up resistor from TXCT- and TPC to VRSL
Low level input current for TCXT- and TPC
High level input current for TCXT­and TPC
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November ’00 Chapter 4. Specifications
Parameter Description Condition
I_IL
I_IH
V_OH
V_OH
V_OL
R_GND
Parameter Description Condition
C_A1
+C_A2 C_AT6 Antenna tuning capacity weighted 32 - 1 1425 1500 1575 pF C_AT5 Antenna tuning capacity weighted 16 - 3 740 780 820 pF C_AT4 Antenna tuning capacity weighted 8 - 5 370 391 410 pF C_AT3 Antenna tuning capacity weighted 4 - 7 209 220 231 pF
Low level input current for RS CA and RSCB
High level input current for RSC A and RSCB
High level output voltage for RXCK, RXDT and RXSS-
High level output voltage for RXCK, RXDT and RXSS-
Low level output voltage for RXCK, RXDT and RXSS-
Decoupling resistor between GNDL and GNDP
Antenna capacity
V_IL=0V 17, 19 - -30 µA
V_IH=5V 17, 19 - - 30 µA
I_OH=-2mA
I_OH=-1mA
I_OL=-2mA
-
without tuning cap.
Pin No.
of ST1
16, 18,
20
16, 18,
20
16, 18,
20
9 to
5,6,7,8
Pin No.
of ST2
A2 10.6 - 11.8 nF
min. nom. max Unit
2,4--V
4.0--V
--0.5V
-33-Ohm
min. nom. max Unit
C_AT2 Antenna tuning capacity weighted 2 - 9 95 100 105 pF C_AT1 Antenna tuning capacity weighted 1 - 11 50 56 64 pF
Figure 6: Maximum Supply Current I_VSP versus t_off (Power Stage)
1.8
1.5
1.2
0.9
0.6
I_VSP_max [A]
0.3 0
0
50
(250)
Time t_off between 2 charge pulses of 50 ms [ms]
Values in brackets ( ) are for time t_off between 2 write cycles
100
(400)
150
(550)
200
(700)
250
(850)
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Mini-RFM - Reference Guide November ’00
4.3 Timing Characteristics
at T
=0-50 °C, VSRL=5.0 V, VSP=5.0 V
amb
Parameter Description Condition
f_TX Transmitter frequency - A1 134.1 134.2 134.3 kHz
f_OSC
f_mRX
b_RX Bandwidth of receiver - - - 22 - kHz
t_rin, t_fin
t_rout, t_fout
f_REPwrt
f_REPrd
Internal oscillator frequency
Center frequency of receiver
Rise and fall time of the input signals TXCT- and TPC
Rise and fall time of the output signals RXCK, RXDT, RXSS-
Repetition rate to program with Antenna = RI-ANT-P02A
Repetition rate to re ad with Antenna = RI-ANT-P02A
- - - 4294.4 - kHz
- - - 128.2 - kHz
- 14, 15 - - 100 ns
-
t_wrt=310ms TPC=”high
t_charge= 50ms TPC=”high”
Pin No.
of ST1
17, 18,
20
---1Hz
---4Hz
min. nom. max. Unit
--1µs
t_offL
t_offH
Transmitter OFF-time for databit = “L”
Transmitter OFF-time for databit=”H”
t_bit=2ms - - 0.5 - ms
t_bit=2ms - - 1.2 - ms
20
November ’00 Chapter 4. Specifications
4.4 Mechanical Data
Length......................................................................... 60.2 mm
Width........................................................................... 55.1 mm
Height, body................................................................ 10.4 mm
Height, at connector.................................................... 11.5 mm
Weight......................................................................... 40 g
Figure 7 shows the top view and Figure 8 shows the side view of the RF module, both drawings show the most important dimensions. The center of the upper right mount­ing hole serves as reference point for all dimensions.
Figure 7: Mechanical Dimensions - Top View
Figure 8: Mechanical Dimensions - Side View
21
Chapter 5: Installation and Use
This chapter provides the specific details that you will need in order to install the TIRIS Mini-RFM quirements, the antenn a characteristics , the connecting cable and how to tune th e antenna to resonance.
Topic Page
5.1 Mechanical Mounting.............. ...... ...... ....... ...... ....................................... .23
5.2 Supply Voltage .........................................................................................23
correctly. It includes a detailed des cription o f the power supply re-
CHAPTER 5
Installation and Use
5.3 Receiver Signal Strength Output RXSS-................................................25
5.4 Programming a Transponder..................................................................27
5.5 Antenna Requirements............................................................................27
5.6 Antenna Tuning........................................................................................29
5.6.1 To Switch-ON the Transmitter..............................................................29
5.6.2 To Tune the Antenna Circuit ................................................................29
5.6.3 To Detect the Correct Tuning...............................................................29
5.6.4 Tuning Procedure.................................................................................30
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November ’00 Chapter 5. Installation and Use
5.1 Mechanical Mounting
To protect the RF module from strong mechanical shock and vibration, grommets are inserted into the mounting hole of the PCB as shown in Figure 9. Because the grom­mets are made of soft material, eyelets or spacers must be inserted into them when the RF module is mounted with screws.
Figure 9: PCB Mounting Proposal
5.2 Supply Voltage
The module uses two different supply lines each with a separate ground line. The re­ceiver and the logic are sup plied via the VS RL and GNDL pins from a voltage regu­lated power supply. The transmitter power stage with its relatively high current consumption is supplie d via the VSP and GNDP pins. The su pply volt age range for VSP is wider than for VSL. This allows the direct connection of VS P to a four cell NiCd battery, if the variation of the power pulse field strength caused by the variation of the battery voltage is acceptable.
Both ground lines GNDL and GNDP are decoupled inside the RFM with the resistor R_GND and the capacitor C_GND and have to be connected together externally as shown in Figure 10 or Figure 11 (d epending o n your power s upply ). This tec hniqu e allows the power ground level GNDP to float in a certain range against the lo gic ground level G NDL wi thout c reating adv erse ef fects to th e co ntrol signal s fr om an d to the control unit. Floating GNDP c an happ en dur ing trans mit tim e if yo u are usin g a long supply line between the RF module and a control module.
Note:
Take care when disconnecting ST1 that you pull the plug straight out and do not apply any sideways strain to the plastic guides.
23
Mini-RFM - Reference Guide November ’00
Figure 10 shows an ex ample of how to s upply the RF module i n a battery s upplied reading unit where short lines are possible.
Figure 11 shows an example of how to wire a stationary application where long sup­ply lines (over 1 5 cm) are used. The capac itor C_E1 betwee n the VSP a nd GNDP pins is necessar y to reduce the RF ripple voltage and EMI on the supply line and must have low impedance at the transmit frequency (ESR = Equivalent Serial Resis­tor). In addition the common m ode chok e coil (ch oke) and the capaci tor C_E2 als o reduce the EMI during transmit time. These components should be placed as closely as possible to the RF module connector ST1.
The capacitor values shown in Figure 10 and Figure 11 are for general use and can vary according to different application requirements.
Regardless of which kind of power supply you use, we recommend that you build in fuses or electronic current limitations in between the RF module and the power sup­plies to avoid any damage in case of short circuit. The value of the fuse depends very much on the application, fo r ex am ple: the c ur rent c ons um pti on of the modu le whic h in turn depends on severa l fact ors , such as : the an tenn a use d, whether or not a ca­pacitor is connected and its size.
Note:
The fuse load for VSP under normal conditions is less than 1 A. However, if the Mini-RFM is connected into an application where the
power is permanently on (hot” connecting), the load could surge by several amps due to the current in capacitor CS1 inside the Mini­RFM.
Figure 10: Supply Line Wiring for Short Supply Lines
24
November ’00 Chapter 5. Installation and Use
Figure 11: Supply Line Wiring for a Separated Power Supply
5.3 Receiver Signal Strength Output RXSS-
If you are going to operate more than one TIR IS reader in a local area, the systems should be synchr onized to each other. An in telligent co ntrol unit a chieves this sy n­chronization by sa mpling for the p resenc e or a bsence of the fi eld str ength i ndicator signal RXSS-. A power pulse in the area will cause RXSS- to be active. If the signal RXSS- is present the control unit ensures that the RF module transmits either simul­taneously or sequentially to any other RFMs in the area.
The RXSS- output switches to “low” if the received signal strength exceeds the inter­nal reference level. This reference level can be adjusted with the two receiver signal strength control inputs RSCA and RSCB.
Figure 12 and Figure 13 s how the basic schemat ic of the signal strength i ndicator and two methods of adjusting the switching level.
The circuit shown in Figure 12 works as a simple D/A converter where the digital in­puts RSCA and RSCB are switched either to the ground GNDL or to the supply volt­age VSRL. Because of the high inpu t imp eda nc e of RSCA and RSCB, the switches can be replaced by computer controlled outputs. Such a circuit can adjust the sensi­tivities in four steps. A fifth step is given if both inputs are open.
25
Mini-RFM - Reference Guide November ’00
Figure 12: Synchronization output Control - Digital Adjustment
An analog adjust ment of the sensitivity le vel can be realized if a pote ntiometer is used as shown in Figure 13 or if a variable voltage source is used to bias one or both of the control inputs RSCA and RSCB.
Figure 13: Synchronization output Control - Analog Adjustment
26
November ’00 Chapter 5. Installation and Use
5.4 Programming a Transponder
To write data to a read/write transp onder the transmi tter of the RF modul e must be switched off and on periodically after the power pulse is completed. As shown in Fig­ure 14 each data bit has the same length t_bit, but the duration t_offL or t_offH during which the transmitter is switched off, determines the value of the bit. Because the an­tenna circuit of the module and the connected antenna form a resonance circuit with a specific rise and fall char acteristic o f the resonan ce voltage, different RF mo dule and antenna combinations might need different t_offL and t_offH timing. The values t_offL and t_offH shown in section 4.3 'Timing Characteristics' are the times applied to TXCT-. A high Q antenna such as RI-ANT-P02A is used.
Figure 14: Write Pulse Timing for TXCT-
A detailed descr iption of the complete programming sequence is given in the Se­quence Control Manual (document number 11-06-21-049).
5.5 Antenna Requirements
The antenna for a TIRIS RF m odule i s a coi l with the inductance L_ANT and the Q­factor Q_ANT. To ensure that the antenna can be tuned to resonance with the tuning capacitors inside the RF Modul e, the induc tance L_ANT f or an air c oil ante nna ca n vary in the limits given below:
L_ANT = 115 to 117 µH (at f=134.2 kHz, V=1V) Q_ANT = 200 or better is recommended for good read/write range.
Some factors which often influence each other, are listed below. a. The
magnetic field strength. The larger the area of an air coil antenna or the longer a ferrite core antenna is, the higher the field strength for a given RFM set-up and a given Q-factor of the antenna coil.
b. The
quality depends on the construction and the wire used for the coil. Because of the high frequency, litze-wire is needed for a high Q-factor. The higher the Q-factor of the antenna coil the more energy can be “pulled” from the RF module for a given RF module set-up. If an antenna with ferrite core is used, it must be kept in mind that it may have a very high quality factor under test conditions, but the quality factor will drop if a high magnetic field is applied to the ferrite core.
and the
size
quality factor
construction
of the antenna coil is a parameter indicating its efficiency. The
of the antenna coil is a key factor for the generated
c. A very important factor for a good read/write range is the correct
polarization
unit.
between the transponder antenna and the antenna of the read/write
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orientation
/
Mini-RFM - Reference Guide November ’00
d.
Figure 15 shows th e d imens io ns of th e fe rr ite s ti ck an tenna RI-ANT-P02A ava ilabl e for the RF Module RI-RFM-003B.
Figure 15: Stick Antenna RI-ANT-P02A
, i.e. magnetic interference energy in or close to the TIRIS frequency range
Noise
can reduce the read range remarkably. Sources of interference can be, for example: electronic equipment with built-in switch mode power supplies, monitors and TV-sets with their magnetic deflection, which are not shielded enough. In such conditions you may be able to obtain better read/write ranges with a smaller antenna rather than a large one. The reason for this is that a large antenna collects signals within a larger area and therefore produces a stronger interference signal compared with the relatively small transponder signal. Under some conditions, charging and/or writing to the transponder works excellently, but the reading unit cannot detect the transponder signal.
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November ’00 Chapter 5. Installation and Use
5.6 Antenna Tuning
In order to get all the avai lable field strength from the antenna, it must b e tuned to resonance. To do this, the following set-up and equipment are required.
5.6.1 To Switch-ON the Transmitter
The reading/writing unit or test set up should be able to switch the RF module’s trans­mitter to a fast re peating reading m ode or continuous wave mode. If a con tinuous wave mode is applied, care must be taken not to exceed the duty cycle limitation as given in section 4.3. Time when the tr ansmitter is swi tched on but duri ng which the current consumption is less than I_VSPcont, does not add to the duty cycle.
5.6.2 To Tune the Antenna Circuit
The built-in tuning capacitors C_AT1 to C_AT6 which are available at ST2 should be used to tune the resonance frequency of the antenna circuit to the output frequency of the transmitter. The most s imple method of tuning is to use a “Swi tch Box” con­nected to the antenna tuning connector ST2, this will allow the capacity of the anten­na resonant circuit to be increased by connecting the built-in tuning capacitors to the ground.
The “Switch Box” in its simpl est ve rsio n is an array of six wel l isolate d, hig h voltag e proof ON/OFF switches , whic h are con nected to the ant enna tun ing co nnecto r ST2 (Antenna Tuning Switch Box R I-ACC-ATS1).
If you have to tune a lot of Mini -R FMs ( for example on a production r un) it wo uld be helpful to build a computer (or electronically) controlled tuning box which allows you to start the tuning pr oc ed ure an d th en s et the jum pers according to the res ult of th e tuning. The cable from the “switch bo x” to th e conne ctor S T2 shoul d be as s hort as possible (less that 20 cm) in order to get the same tuning results as with the jumpers.
5.6.3 To Detect the Correct Tuning
There are two basic methods to detect the correct tuning point, they are:
One method is to tune the antenna circuit to maximum current consumption of the transmitter power stage by inserting a current meter into the VSP-line which is an easy way for production. The lines of the meter should be as short as possible, or they must be RF decoupled close to the RF module.
The second method is to tune the antenna circuit to the maximum of the mag­netic field strength generated by the antenn a.
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Mini-RFM - Reference Guide November ’00
5.6.4 Tuning Procedure
WARNING:
C
ARE MUST BE TAKEN WHEN HANDLING THE MINI VOLTAGE TORS COULD BE HARMFUL TO YOUR HEALTH INSULATION
M
INI
ACROSS THE ANTENNA TERMINALS AND TUNING CONNEC
IS
DAMAGED IT MUST NOT BE CONNECTED TO THE
-RFM.
-RFM. H
. IF
THE ANTENNA
IGH
-
Ensure that the reader is switched OFF. Connect the antenna to the RF Module. Remove all jumper s from the tuning connec tor ST2 and connect the “Switch Box”
with all six switches in the OFF position. Switch the RF module transmitter ON (continuous or fast reading mode). While watching the current met er, increase tuning capacity with the “Switch Box”
step-by-step until you find a peak.
Note:
If you are using a switch box, do not forget that the capacitors attached to the jumpers are binary weighted, and that you should set the switches in a binary way:
Switch 1 ON Switch 1 OFF Switch 2 ON Switch 1 ON Switch 2 ON Switch 1 OFF Switch 2 OFF Switch 3 ON
and so on.
When you find a pe ak cont inue with two more st ep s and c heck in c as e y ou fi nd an­other, higher peak. Looking for a possible second peak is necessary because the ca­pacitors of the tuning network have overlapping capacitance, which causes discontinuous cap ac itanc e step s.
Check if the power stage supply current or the field strength has the correct value for that application.
Switch the transm itter OFF , disconnec t the switc h box and then plug-in jumpers at all the places where the switches are in the ON position.
Switch ON the equipment again and check if the current or field strength are almost the same as they were with the switch box connected.
Switch OFF the transmitter or reading unit. Tuning is completed.
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Warnings, Cautions and Notices
Chapter 6: Warnings, Cautions and Notices
This chapter provides th e Warnings, Cautions and Notic es that are relevant to the Mini-RFM.
Topic Page
6.1 FCC / Telecommunications Regulations .................................................32
6.2 Important Note to Purchasers/Users of the Mini-RFM in the USA ........32
6.3 Warning.......................................................................................................32
6.4 Cautions......................................................................................................32
CHAPTER 6
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Mini-RFM - Reference Guide November ’00
6.1 FCC / Telecommunications Regulations
The TIRIS RF Module gene rates RF emissions at 134.2 kHz. The r adiation of the fundamental and the harmonics will vary with the type of antenna and other devices or functions connected to the RF module.
The required FCC or Telecommunications approvals must be obtained prior to oper­ating the TIRIS RF Module wi th antenna(s) , power supp ly and a control modu le or other devices.
Sale, lease or ope ration in other c ountries may be subject to prio r approval by th e government or other organizations.
6.2 Important Note to Purchasers/Users of the Mini-RFM in the USA
The TIRIS RF Module product is co nside red by th e Fede ral Co mmuni catio ns Com­mission (FCC) to be a “s ubassembly ”. As suc h, no prior ap proval is required to im­port, sell or otherwise market the RF Module in the United States. In order to form a functioning radio fr eq uen cy RF dev i ce , the R F M odu le mus t be co nne cte d to a su it­able antenna, power supply, and control circuitry. A radio frequency device may not be operated unless authorized by the FCC nor may a radio frequency device be mar­keted (i.e. sold, lea sed, imported, or a dvertised for sa le or lease) without t he prior grant of an FCC equipment authorization.
6.3 Warning
6.4 Cautions
FCC authorization to operate an RF device may take one of two forms: first, the FCC may grant the user an exper imental lic ense; se cond, the FCC may i ssue an equ ip­ment authorization pe rmitting use of th e RF device on an unli censed basis. TI ca n assist the user in obtaining an experimental license that will cover a specific installa­tion of the RF Module in a spe cif ic s ite or si tes . E xp erime nta l au thor iza tio ns ar e ap­propriate to cover o perations during the development of an RF device. A grant of equipment authorizat ion (known as “certification ”) must be obtained from the FCC before RF devices are marketed or operated on a nondevelopment basis.
An equipment auth orization ha s alrea dy be en is sued for use of th e RF Module and other TIRIS equipment (including antennas) in certain configurations. This authoriza­tion does not cover all possible combinations of equipment and, in particular, covers only specific anten na configurat ions. Shou ld a user de sire to use the RF Module in a configuration not yet approved, TI can assist that customer to obtain the necessary equipment approval.
Care must be taken when handling the RF Module. High voltage across the antenna terminals and tuning co nnector could be harmful to you r he alt h. If the an tenn a ins u­lation is damaged it should not be connected to the RF Module.
The RF Module m ight be subject to damage by electro static discharge (ES D) and should therefore only be handled by ESD protected personnel at ESD secured work­places.
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November ’00 Chapter 6. Warnings, Cautions and Abbreviations
The transmitter power output stage can be damaged, if the antenna terminal A1 has a short circuit e ither to the gr ound or to th e sup ply voltag e and no c urrent limit ation is applied.
The transmitter power o utput stage can o perate only with a limite d duty cyc le. This subject needs to be given attention especially during the antenna tuning procedure.
The ground pins GNDL and GNDP have to be connected externally to avoid damage to the RF Module.
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Mini-RFM - Reference Guide November ’00
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