TEXAS INSTRUMENTS bq2003 Technical data

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bq2003
Fast-Charge IC
Features
Fast charge and conditioning of
nickel cadmium or nickel-metal hydride batteries
Hysteretic PWM switch-mode
current regulation or gated con trol of an external regulator
Easily integrated into systems
or used as a stand-alone charger
Pre-charge qualification of tem
perature and voltage
Direct LED outputs display
battery and charge status
Fast-charge termination by
temperature/∆time, -∆V, maxi-
mum voltage, maximum tem­perature, and maximum time
Optional top-off charge
Pin Connections
CCMD
DCMD
DVEN
TM
TM
BAT
V
1
2
TS
SS
16
1
2
15
3
14
4
13
5
12
6
11
7
10
8
9
V
CC
DIS
MOD
CHG
TEMP
MCV
TCO
SNS
General Description
The bq2003 Fast Charge IC provides comprehensive fast charge control functions together with high-speed switching power control circuitry on a monolithic CMOS device.
Switch-activated discharge-before­charge allows bq2003-based chargers to support battery conditioning and capacity determination.
High-efficiency power conversion is accomplished using the bq2003 as a hysteretic PWM controller for switch-mode regulation of the charg­ing current. The bq2003 may alterna­tively be used to gate an externally regulated charging current.
Pin Names
CCMD Charge command/select
DCMD Discharge command
DVEN -∆V enable/disable
TM
TM
TS Temperature sense
BAT Battery voltage
V
SS
Timer mode select 1
1
Timer mode select 2
2
System ground
Fast charge may begin on applica tion of the charging supply, replace ment of the battery, or switch de pression. For safety, fast charge is inhibited unless/until the battery temperature and voltage are within configured limits.
Temperature, voltage, and time are monitored throughout fast charge.
Fast charge is terminated by any of the following:
Rate of temperature rise
n
(∆T/∆t)
Negative delta voltage (-∆V)
n
Maximum voltage
n
Maximum temperature
n
Maximum time
n
After fast charge, an optional top-off phase is available. Constant-cur­rent maintenence charge is provided by an external trickle resistor.
SNS Sense resistor input
TCO Temperature cutoff
MCV Maximum voltage
TEMP Temperature status
output
CHG Charging status output
MOD Charge current control
DIS Discharge control
V
CC
5.0V±10% power
16-Pin DIP or SOIC
PN200301.eps
SLUS095A - OCTOBER 1999 I
1
bq2003
Pin Descriptions
CCMD, DCMD
DVEN
TM TM
TS
BAT
Vss
SNS
Charge initiation and discharge-before­charge control inputs
These two inputs control the conditions that begin a new charge cycle and enable discharge-before-charge. See Table 1.
-∆V enable input
This input enales/disables -∆V charge termina tion. If DVEN is high, the -∆V test is enabled. If DVEN is low, -∆V test is disabled. The state of DVEN may be changed at any time.
Timer mode inputs
1
2
TM
and TM2are three-state inputs that con
1
figure the fast charge safety timer, -V hold­off time, and that enhance/disable top-off. See Table 2.
Temperature sense input
Input, referenced to SNS, for an external thermistor monitoring battery temperature.
Single-cell voltage input
The battery voltage sense input, referenced to SNS. This is created by a high-impedance resistor divider network connected between the positive and the negative terminals of the battery.
Ground
Charging current sense input
SNS controls the switching of MOD based on the voltage across an external sense resistor in the current path of the battery. SNS is the reference potential for the TS and BAT pins. If SNS is connected to V high at the beginning of charge and low at the end of charge.
, MOD switches
SS
TCO
MCV
TEMP
CHG
MOD
DIS
V
CC
Temperature cutoff threshold input
Input to set maximum allowable battery temperature. If the potential between TS and SNS is less than the voltage at the TCO input, then fast charge or top-off charge is terminated.
Maximum-Cell-Voltage threshold input
Input to set maximum single-cell equivalent voltage. If the voltage between BAT and SNS is greater than or equal to the voltage at the MCV input, then fast charge or top-off charge is inhibited.
Note: For valid device operation, the voltage level on MCV must not exceed
0.6 V
CC
.
Temperature status output
Push-pull output indicating temperature status. TEMP is low if the voltage at the TS pin is not within the allowed range to start fast charge.
Charging status output
Push-pull output indicating charging status. See Figure 1.
Current-switching control output
MOD is a push/pull output that is used to control the charging current to the battery. MOD switches high to enable charging cur rent flow and low to inhibit charging current flow.
Discharge FET control output
Push-pull output used to control an external transistor to discharge the battery before charging.
VCCsupply input
5.0 V, ±10% power input.
2
bq2003
Functional Description
Figure 3 shows a state diagram and Figure 4 shows a block diagram of the bq2003.
Battery Voltage and Temperature Measurements
Battery voltage and temperature are monitored for maximum allowable values. The voltage presented on the battery sense input, BAT, should represent a single-cell potential for the battery under charge. A resistor-divider ratio of:
RB1
= N - 1
RB2
is recommended to maintain the battery voltage within the valid range, where N is the number of cells, RB1 is
Table 1. New Charge Cycle and Discharge Stimulus
CCMD DCMD New Charge Cycle
Pulled Up/Down to:
V
SS
V
CC
V
SS
V
CC
(V
(V
A falling edge on CCMD or DCMD
V
CC
V
SS
V
SS
V
CC
Started by:
VCCrising to valid level
Battery replacement
falling through V
CELL
A rising edge on CCMD VCCrising to valid level
Battery replacement
falling through V
CELL
A rising edge on CCMD A rising edge on DCMD A falling edge on CCMD A rising edge on DCMD
the resistor connected to the positive battery terminal, and RB2 is the resistor connected to the negative bat tery terminal. See Figure 1.
Note: This resistor-divider network input impedance to end-to-end should be at least 200kand less than 1MΩ.
A ground-referenced negative temperature coefficient thermistor placed in proximity to the battery may be used as a low-cost temperature-to-voltage transducer. The tem perature sense voltage input at TS is developed using a re sistor-thermistor network between V
and battery’s nega
CC
tive terminal See Figure 1. Both the BAT and TS inputs are referenced to SNS, so the signals used inside the IC are:
V
BAT-VSNS=VCELL
and
V
TS-VSNS=VTEMP
Discharge-Before-Charge
Started by:
MCV
MCV
A rising edge on DCMD
A rising edge on DCMD
V
DC
bq2003
External Trickle Resistor Negative Temperature
Pass Element
MOD
RB1
BAT
RB2
SNS
PACK+
PACK-
Coefficient Thermister
T
S
bq2003
SNS
V
CC
RT1
RT2
PACK +
N T C
PACK -
Fg2003a2.eps
Figure 1. Voltage and Temperature Monitoring and Trickle Resistor
3
bq2003
Discharge-Before-Charge
The DCMD input is used to command discharge-before­charge via the DIS output. Once activated, DIS becomes active (high) until V
falls below V
CELL
at which time
EDV,
DIS goes low and a new fast charge cycle begins. See Table 1 for the conditions that initiate discharge-before­charge. Discharge-before-charge is qualified by the same voltage and temperature conditions that qualify a new charge cycle start (see below). If a discharge is ini tiated but the pack voltage or temperature is out of range, the chip enters the charge pending mode and trickle charges the battery until the voltage and tem perature qualification conditions are met, and then starts to discharge.
Starting A Charge Cycle
The stimulus required to start a new charge cycle is de termined by the configuration of the CCMD and DCMD inputs. If CCMD and DCMD are both pulled up or pulled down, then a new charge cycle is started by (see Figure 2):
1. V
2. V
rising above 4.5V
CC
falling through the maximum cell voltage,
CELL
V
MCV
.V
is the voltage presented at the MCV
MCV
input pin, and is configured by the user with a re­sistor divider between V lowed range is 0.2 to 0.4 V
and ground. The al-
CC
.
CC
3. A rising edge on CCMD if it is pulled down, or a fal ling edge on CCMD if it is pulled up.
Starting a new charge cycle may be limited to a push­button or logical pulse input only by pulling one member of the DCMD and CCMD pair up while pulling the other input down. In this configuration a new charge cycle will be started only by a falling edge on CCMD if it is pulled up, and by a falling edge on CCMD if it is pulled down. See Table 1.
If the battery is within the configured temperature and voltage limits, the IC begins fast charge. The valid bat
EDV<VBAT<VMCV
= 0.2 VCC± 30mV
V
EDV
The valid temperature range is V
where:
HTF<VTEMP<VLTF
where:
= [(1/8 V
V
HTF
V
is the voltage presented at the TCO input pin, and is
TCO
= 0.4 VCC± 30mV
V
LTF
) + (7/8 V
LTF
)] ± 30mV
TCO
configured by the user with a resistor divider between V and ground. The allowed range is 0.2 to 0.4 ∗ VCC.
If the temperature of the battery is out of range, or the voltage is too low, the chip enters the charge pending state and waits for both conditions to fall within their allowed limits. There is no time limit on the charge pending state; the charger remains in this state as long as the voltage or temperature conditons are outside of
,
CC
Charge
Pending
DIS
MOD Switch-Mode Configuration
or
MOD External Regulation (SNS Grounded)
CHG Status Output
TEMP Status Output
Charge cycle start. Battery outside temperature limits.
Discharge
(Optional)
Battery discharged to 0.2 VCC.
Battery within temperature limits.
Fast Charging Top-Off
Figure 2. Charge Cycle Phases
4
sec
4
(Optional)
.
34 sec.
TD200301a.eps
Table 2. Fast-Charge Safety Time/Hold-Off/Top-Off Table
Corresponding
Fast-Charge Rate TM1 TM2
C/4 Low Low 360 137 Disabled C/2 Float Low 180 820 Disabled
1C High Low 90 410 Disabled 2C Low Float 45 200 Disabled 4C Float Float 23 100 Disabled
C/2 High Float 180 820 C/16
1C Low High 90 410 C/8 2C Float High 45 200 C/4 4C High High 23 100 C/2
Note: Typical conditions = 25°C, VCC= 5.0V.
the allowed limits. If the voltage is too high, the chip goes to the battery absent state and waits until a new charge cycle is started.
Fast charge continues until termination by one or more of the five possible termination conditions:
Delta temperature/delta time (T/t)
n
n Negative delta voltage (-
n
Maximum voltage
n
Maximum temperature
n
Maximum time
V)
-∆V Termination
If the DVEN input is high, the bq2003 samples the volt age at the BAT pin once every 34s. If V
CELL
is lower than any previously measured value by 12mV ±4mV, fast charge is terminated. The -V test is valid in the range V
- (0.2 VCC)<V
MCV
CELL<VMCV
.
Voltage Sampling
Each sample is an average of 16 voltage measurements taken 57µs apart. The resulting sample period (18.18ms) filters out harmonics around 55Hz. This technique mini mizes the effect of any AC line ripple that may feed through the power supply from either 50Hz or 60Hz AC sources. Tolerance on all timing is ±16%.
Voltage Termination Hold-off
A hold-off period occurs at the start of fast charging. During the hold-off period, -V termination is disabled. This avoids premature termination on the voltage spikes sometimes produced by older batteries when fast-charge current is first applied. T/t, maximum voltage and
bq2003
Typical Fast Charge
and Top-Off Time Limits
maximum temperature terminations are not affected by the hold-off period.
T/t Termination
The bq2003 samples at the voltage at the TS pin every 34s, and compares it to the value measured two samples earlier. If V
TEMP
charge is terminated. The T/t termination test is valid only when V
TCO<VTEMP<VLTF
Temperature Sampling
Each sample is an average of 16 voltage measurements taken 57µs apart. The resulting sample period (18.18ms) filters out harmonics around 55Hz. This tech nique minimizes the effect of any AC line ripple that may feed through the power supply from either 50Hz or 60Hz AC sources. Tolerance on all timing is ±16%.
Maximum Voltage, Temperature, and Time
Anytime V goes off) immediately. If the bq2003 is not in the voltage hold-off period, fast charging ceases if V MCV for a minimum of t low V
MCV
Charge Complete state (maximum voltage termination). If V
remains above V
CELL
See Figure 3.
If the bq2003 is in the voltage hold-off period when V
CELL
charging continues until the expiration of the hold-off period. Temperature sampling continues during the hold-off period as well. If a new battery is inserted be fore the hold-off period expires, it continues in the fast charge cycle started by its predecessor. No precharge qualification is performed, and a temperature sample
rises above V
CELL
before 1.5t
rises above V
Typical -∆V/MCV
Hold-Off
Time (seconds)
has fallen 16mV ±4mV or more, fast
.
CHG goes high (the LED
MCV,
remains above
.IfV
MCV
±50ms, the chip transitions to the
MCV
beyond 1.5t
MCV
the LED goes out but fast
MCV,
CELL
then falls back be
CELL
MCV
, the bq2003
Top-Off
Rate
5
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