TEXAS INSTRUMENTS bq2002E, bq2002G Technical data

bq2002E/G
NiCd/NiMH Fast-Charge Management ICs
Features
Fast charge of nickel cadmium
or nickel-metal hydride batter ies
Direct LED output displays
chargestatus Fast-charge terminationby -∆V,
maximum voltage, maximum temperature, and maximum time
Internal band-gap voltage ref
erence Optional top-off charge
Selectable pulse trickle charge
rates
Low-power mode
8-pin 300-mil DIP or 150-mil SOIC
Pin Connections
TM
LED
BAT V
SS
1
2
3
4
8
7
6
5
CC
INH
V TS
CC
General Description
The bq2002E a n d bq2002G Fast­Charge ICs are low-cost CMOS bat
­tery-charge controllers providing reli able charge termination for both NiCd and NiMH battery applications. Co n trolling a current-limited or con stant-current supply allows th e bq2002E/G to be the basis for a cost­effective stand-alone or system-inte grated charger. The bq2002E/G inte grates fast charge with optional top-off and pulsed- trickle control in a single
­IC for charging one or more NiCd or NiMH battery cells.
Fast charge is initiated on application of the charging supply or battery re placement. Fo r safety, fast charge is inhibited if the battery temperature and voltage are outside configured limits.
Pin Names
TM Timer mode select input LED BAT Battery voltage input V
SS
Charging status output
System ground
Fast charge is terminated by any of the following:
Peak voltage detection(PVD)
n
-
­Negative delta voltage(-∆V)
n
-
Maximum voltage
n
­Maximum temperature
n
Maximum time
n
-
-
After fast charge, the bq2002E/G op tionally tops-off and pulse-trickles the battery per the pre-configured limits. Fast charge may be inhibited using the INH pin. The bq2002E/G may also be placed in low-standby-power mode to reduce system power con-
-
sumption. The bq2002E differs from the
bq2002G only in that a slightly dif­ferent se t of fast-charge and top-off time limits is available. All differ­ences between the two ICs are illus­trated in Table 1.
TS Temperature senseinput V
CC
Supply voltage input INH Charge inhibit input CC Charge control output
-
8-Pin DIP or
Narrow SOIC
PN-200201.eps
bq2002E/G Selection Guide
Part No. LBAT TCO HTF LTF
bq2002E
bq2002G
SLUS132 - FEBRUARY 1999
0.175 V
0.175 V
0.5
0.6
V
CC
CC
CC
0.5
V
CC
V
0.6 V
CC
CC
None
None
PVD Fast Charge t
-V
✔ ✔
✔ ✔
1
MTO
Top-Off Maintenance
C/2 200 None C/32
1C 80 C/16 C/32 2C 40 None C/32
C/2 160 None C/32
1C 80 C/16 C/32 2C 40 None C/32
bq2002E/G
Pin Descriptions
TM
LED
BAT
V
SS
TS
V
CC
INH
T ime rmodeinput
A three-level input that controls the settings for the fast charge safety timer, voltage ter mination mode, top-off, pulse-trickle, and voltage hold-off time.
Charging output status
Open-drain output that indicates the charging status.
Battery input voltage
Thebattery voltage sense input. The input to this pin is created by a high-impedance re sistor divider network connected between the positive and negative terminals of the battery.
System ground Temperature sense input
Input for an external battery temperature monitoring thermistor.
Supply voltage input
5.0V±20%power input.
Charge inhibit input
When high, INH suspends the fast charge in progress. When returned low, the IC re-
sumes operation at the point where initially suspended.
CC
-
Charge control output
An open-drain output used to control the charging current to the battery. CC switch ing to high impedance (Z) enables charging current to flow, and low to inhibit charging current. CC is modulated to provide top-off, ifenabled,and pulse trickle.
Functional Description
Figure 2 shows a state diagram and Figure 3 shows a block diagram ofth e bq2002E/G.
-
Battery Voltageand Temperature Measurements
Battery voltage and temperature are monitored for maximum allowable values. The voltage presented on the battery sense input, BAT, should represent a single-cell potential for the battery under charge. A resistor-dividerratio of
RB1
= N - 1
RB2
is recommended to maintain the battery voltage within the valid range, where N is th e number of cells, RB1 is the resistor connected to the positive battery terminal, and RB2 is the resistor connected to the negative bat­tery terminal. SeeFigure 1.
Note:
This resistor-divider network input impedance to
end-to-end should be at least 200k
and less than 1MΩ.
-
V
CC
RT
BAT
bq2002E/G
V
BAT pin connection Thermistor connection
RB1
RB2
SS
NTC = negative temperature coefficient thermistor.
R3
R4
Mid-level
setting for TM
V
CC
TM
bq2002E/G
V
T
S
SS
PACK +
N T C
Fg2002E/G01.eps
Figure 1. Voltage and Temperature Monitoring and TM Pin Configuration
2
bq2002E/G
V or
(PVD or ­Maximum Time Out) and TM = Low
Top-off
LED = Z
V
2V or
BAT
V
VCC/2 or
TS
Maximum Time Out
OSC
V
CC
Chip on
4.0V
V
TS
Battery Voltage
too High?
< 2V
V
BAT
Battery Voltage
too Low?
V
0.175
> 0.6
< V
CC
V
CC
Fast
LED =
Low
V
> 2V or
BAT
VTS < VCC/2 or ((PVD or - V or Maximum Time Out) and TM
BAT
Battery
Temperature?
Low)
Figure 2. State Diagram
Clock
Phase
Generator
V V V
BAT BAT TS
V
BAT
V
BAT
V
TS
> 0.175 < 2V, and
> V
CC
2V
>
< 0.175
< 0.6
/2
VCC,
V
V
CC
CC
Trickle
LED =
Flash
Trickle
LED = Z
Charge Pending
V
BAT
V
> 2V
BAT
2V
2
SD
s
p
.e
2C
00
TM
INH
Charge-Control
State Machine
Power-On
Reset
Timing
Control
Sample
History
PVD, - V
ALU
HTF
Check
CC
LED
Figure 3. Block Diagram
3
TCO
Check
TS
Power
Down
Voltage
Reference
A to D
Converter
LBAT
Check
MCV
Check
V
CC
V
SS
Bd2002CEG.eps
BAT
bq2002E/G
Fast ChargingVCC = 0 Fast Charging
(optional)
CC Output
73ms
1.17s 1.17s
Charge initiated by application of power
LED
Figure 4. Charge Cycle Phases
Aground-referenced negative temperature coefficient ther­mistor placed near the battery may be used as a low-cost temperature-to-voltage transducer. The temperature sense voltage input at TS is developed using a resistor­thermistor network between V
and VSS. See Figure 1.
CC
Starting A Charge Cycle
Either of twoevents starts a chargecycle(see Figure 4):
Pulse-TrickleTop-Off
See Table 1
Charge initiated by battery replacement
1.Application ofpower to V
or
CC
2. Voltage at th e BAT pin falling through the maximum cell voltage V
MCV
where
V
MCV
= 2V±5%.
If the battery is within th e configured temperature and voltage limits, the IC begins fast charge. The valid bat­tery voltage range is V
LBAT<VBAT<VMCV
,where
TD2002EG.eps
Table 1. Fast-Charge Safety Time/Hold-Off/Top-Off Table
Typical Fast-
Charge and
-
Corre
sponding
Fast-Charge
Rate TM Termination
Time Limits
(minutes)
bq2002E bq2002G
Typical PVD
and -∆V
Hold-Off Time
(seconds)
Top-Off
Rate
Pulse­Trickle
Rate
C/2 Mid PVD 200 160 300 Disabled C/32 73 18.7
1C Low PVD 80 80 150 C/16 C/32 37 18.7
Top-Off
2C High -
Notes:
Typical conditions = 25°C, VCC= 5.0V Mid = 0.5*V Tolerance on all timing is
V 40 40 75 Disabled C/32 18 9.4
0.5V
±
CC
±
12%.
4
Pulse-
Trickle
Width
(ms)
Maximum
Synchro
nized
Sampling
Period
(seconds)
-
bq2002E/G
V
= 0.175∗VCC±
LBAT
The valid temperature range isV
= 0.6∗VCC±
V
HTF
20%
TS>VHTF
5%.
where
If the battery voltage or temperature is outside of these limits, th e IC pulse-trickle charges until the next new chargecyclebegins.
If V
MCV<VBAT<VPD
newbattery is inserted, a delay of0.35 to 0.9s is imposed
(see “Low-Power Mode”) when a
before the new charge cyclebegins. Fast charge continues until termination by one or more of
the five possible termination conditions:
Peak voltage detection (PVD)
n
Negative delta voltage (-∆V)
n
Maximum voltage
n
Maximum temperature
n
Maximum time
n
PVD and -V Termination
There are two modes for voltage termination, depending on the state ofTM. For ­than any previously measured value by 12mV
V (TM = high), if V
is lower
BAT
±
3mV, fast charge is terminated. For PVD (TM = low or mid), a de­crease of 2.5mV and -
Vtests are valid in the range 1V<V
±
2.5mV terminates fast charge. The PVD
BAT
<2V.
Synchronized Voltage Sampling
Voltage sampling at the BAT pin for PVD and -∆Vtermi nation may be synchronized to an external stimulus us­ing the INH input. Low-high-low input pulses between 100ns a nd 3.5ms in width must be applied at the INH pin with a frequency greater than the “maximum syn chronized sampling period” set by the state of the TM pin as shown in Table 1. Voltage is sampled on the fal ling edgeofsuch pulses.
If the time between pulses is greater than the synchro nizing period, voltage sampling “free-runs” at once every 17 seconds. A sample is taken by averaging together voltage measurements taken 57 32 measurements in PVD mode and 16 measurements in -
V mode. The resulting sample periods (9.17 and
18.18ms, respectively) filter out harmonics centered around 55 and 109Hz. This technique minimizes the ef fect of any AC line ripple that may feed through the power supply from either 50or60Hz ACsources.
If the INH input remains high for more than 12ms, the voltage sample history kept by the IC a nd used for PVD and -
V termination decisions is erased and a new his tory is started. Such a reset is required when transition ing from free-running to synchronized voltage sampling.
µ
s apart. The IC takes
The response of the IC to pulses less than 100ns i n width or between 3.5ms and 12ms is indeterminate. Tol
±
erance on all timing is
12%.
Voltage TerminationHold-off
A hold-off period occurs at the start of fast charging. During the hold-off time, the PVD a n d -
Vterminations are disabled. This avoids premature termination on the voltage spikes sometimes produced by older batteries when fast-charge current is first applied. Maximum voltage and temperature terminations are not affected by the hold-off period.
Maximum Voltage, Temperature,and Time
Any time the voltage on the BA T pin exceeds the maxi mum cell voltage,V chargeis terminated.
Maximum temperature termination occurs anytime t h e voltage on the TS pin falls below the temperature cut-off threshold V
TCO
Maximum charge time is configured using the TM pin. Time settings a re available for corresponding charge rates of C/2, 1C, and 2C. Maximum time-out termina­tion is enforced on the fast-charge phase, then reset, and enforced again on the top-off phase, if selected. There is notime limit onthe trickle-charge phase.
, fast charge or optional top-off
MCV
where
V
TCO
= 0.5∗VCC±
5%.
Top-off Charge
An optional top-off charge phase may be selected to follow fast charge termination for 1C and C/2 rates.
­This phase may be necessary on NiMH or other ba t-
tery chemistries that have a tendency to terminate charge before reaching full capacity. With top-off en abled, charging continues at a r educed ra te after
­fast-charge termination for a period of time selected
by t h e TM pin. (See Table 1.) During top-off, the CC
­pin is modulated at a duty cycle of 73ms active for
every 1097ms inactive. This modulation results in a n
-
average rate 1/16th that ofthe fast charge rate. Maxi mum voltage, time, an d temperature are the only ter mination methods enabled during top-off.
Pulse-Trickle Charge
Pulse-trickle is used to compensate for self-discharge while the battery is idle in the charger. The battery is
­pulse-trickle charged by driving the CC pin active once
every 1.17s for the period specified in Table 1. This re sults in a trickle rate ofC/32.
TM Pin
­The TM pin is a three-level pin used to select th e
­chargetimer,top-off, voltage termination mode, trickle
-
-
-
-
-
-
5
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