TEXAS INSTRUMENTS bq2000T Technical data

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bq2000T
Programmable Multi-Chemistry
Fast-Charge Management IC
Features
Safe management of fast
charge for NiCd, NiMH, or Li­Ion battery packs
High-frequency switching con
Pre-charge qualification for
detecting shorted, damaged, or overheated cells
Fast-charge termination by
T/t minimum current (Li-Ion), maximum tempera ture, and maximum charge time
Selectable top-off mode for
achieving maximum capacity in NiMH batteries
Programmable trickle-charge
mode for reviving deeply dis­charged batteries and for post­charge maintenance
Built-in battery removal and
insertion detection
Sleep mode for low power consumption
General Description
The bq2000T is a programmable, monolithic IC for fast-charge manage ment of nickel cadmium (NiCd), nickel metal-hydride (NiMH), or lith
­ium-ion (Li-Ion) batteries in single- or
multi-chemistry applications. The bq2000T detects the battery chemis try and proceeds with the optimal charging and termination algorithms. This process eliminates undesirable undercharged or overcharged condi tions and allows accurate and safe termination of fast charge.
­Depending on the chemistry, the
bq2000T provides a number of charge termination criteria:
Rate of temperature rise, T/t (for
n
NiCd and NiMH)
n Minimum charging current (for
Li-Ion)
n
Maximum temperature
n
Maximum charge time
For safety, the bq2000T inhibits fast charge until the battery voltage and temperature are within user-defined limits. If the battery voltage is below
­the low-voltage threshold, the
bq2000T uses trickle-charge to
­condition the battery. For NiMH
batteries, the bq2000T provides an optional top-off charge to maximize
­the battery capacity.
The integrated high-frequency com parator allows the bq2000T to be the
-
basis for a complete, high-efficiency power-conversion circuit for both nickel-based and lithium-based chemistries.
-
Pin Connections
SNS
V
SS
LED
BAT
SLUS149A–FEBRUARY 2000
1
2
3
4
8-Pin DIP or Narrow SOIC
or TSSOP
8
7
6
5
PN-2000.eps
MOD
V
CC
RC
TS
Pin Names
SNS Current-sense input
V
SS
LED
BAT Battery-voltage
System ground
Charge-status output
input
1
TS Temperature-sense
RC Timer-program input
V
CC
MOD Modulation-control
input
Supply-voltage input
output
bq2000T
Pin Descriptions
SNS
V
SS
LED
BAT
TS
Current-sense input
Enables the bq2000T to sense the battery current via the voltage developed on this pin by an external sense-resistor connected in series with the battery pack
System Ground
Charge-status output
Open-drain output that indicates the charg ing status by turning on, turning off, or flashing an external LED
Battery-voltage input
Battery-voltage sense input. A simple resistive divider, across the battery terminals, generates this input.
Temperature-sense input
Input for an external battery-temperature monitoring circuit. An external resistive di­vider network with a negative tempera­ture-coefficient thermistor sets the lower and upper temperature thresholds.
RC
Timer-program input
RC input used to program the maximum charge-time, hold-off period, and trickle rate during the charge cycle, and to disable or enable top-off charge
V
CC
MOD
Supply-voltage input
Modulation-control output
Push-pull output that controls the charging current to the battery. MOD switches high
-
to enable charging current to flow and low to inhibit charging- current flow.
Functional Description
The bq2000T is a versatile, multi-chemistry battery­charge control device. See Figure 1 for a functional block diagram and Figure 2 for the state diagram.
TS
BAT
RC
Voltage
Reference
T/∆t
ALU
Timer
OSC
ADC
Clock
Phase
Generator
Internal
OSC
Figure 1. Functional Block Diagram
2
SNS
Voltage
Comparator
Charge Control
Voltage
Comparator
V
CCVSS
LED
MOD
BD2000T.eps
bq2000T
Sleep Mode
Charge
Suspended
Battery
Conditioning
4.0V < V
< V
V
P
L
S
T
A
B
< 6.0V
C
C
Charge
Initialization
Battery Voltage
V
V
C
M
P
L
S
T
A
B
< V
< V
(checked at all times)
< V
< V
V
P
L
S
> V
V
S
T
< V
V
S
T
V
A
B
V
S
T
V
B
L
V
T
H
C
C
T
A
B
< V
V
F
T
H
< V
T
> V
< V
T
A
< V
F
Battery Temperature
F
T
H
(checked at all times)
or
T
A
B
L
F
T
L
and
< V
V
C
M
T
A
B
< V
F
T
L
S
T
V
C
M
T
A
B
< V
< V
V V
T/t (after hold-off period), or V Time = MTO
T
A
B
T
A
B
L
< V
< V
T
L
S
T
F
T
H
or
< V
O
C
T
S
T
and
V
C
M
F
Current
Regulation
Time < MTO
and
> V
V
M
T
A
B
V
C
V
C
C
Reset
Maintenance
Charge
No
Top-Off
Selected?
Yes
Time = MTO or
< V
V
O
C
T
S
T
Reset or Battery Replacement or Capacity Depletion (Li-Ion)
V
C
C
Top-Off
>
V
T
A
B
>
V
T
A
B
Figure 2. State Diagram
3
Voltage
Regulation
Current Taper
or
Time = MTO
V
V
C
M
Done
V
V
C
M
SD2000T.eps
bq2000T
Initiation and Charge Qualification
The bq2000T initiates a charge cycle when it detects
Application of power to V
n
Battery replacement
n
Exit from sleep mode
n
Capacity depletion (Li-Ion only)
n
Immediately following initiation, the IC enters a charge-qualification mode. The bq2000T charge qualifi cation is based on battery voltage and temperature. If voltage on pin BAT is less than the internal threshold, V
, the bq2000T enters the charge-pending state.
LBAT
This condition indicates the possiblility of a defective or shorted battery pack. In an attempt to revive a fully depleted pack, the bq2000T enables the MOD pin to trickle-charge at a rate of once every 1.0s. As explained in the section “Top-Off and Pulse-Trickle Charge,” the trickle pulse-width is user-selectable and is set by the value of the resistance connected to pin RC.
During this period, the LED indicating the pending status of the charger.
Similarly, the bq2000T suspends fast charge if the battery temperature is outside the V
4.) For safety reasons, however, it disables the pulse trickle, in the case of a battery over-temperature condition (i.e., V
TS<VHTF
). Fast charge begins when the battery
temperature and voltage are valid.
CC
pin blinks at a 1Hz rate,
LTF
to V
range. (See Table
HTF
Battery Chemistry
The bq2000T detects the battery chemistry by monitor ing the battery-voltage profile during fast charge. If the voltage on BAT input rises to the internal V
MCV
ence, the IC assumes a Li-Ion battery. Otherwise the bq2000T assumes NiCd/NiMH chemistry.
As shown in Figure 6, a resistor voltage-divider between the battery pack’s positive terminal and V
scales the
SS
battery voltage measured at pin BAT. In a mixed-chemistry design, a common voltage-divider is used as long as the maximum charge voltage of the
­nickel-based pack is below that of the Li-Ion pack. Oth
erwise, different scaling is required.
Once the chemistry is determined, the bq2000T completes the fast charge with the appropriate charge algorithm (Table 1). The user can customize the algorithm by programming the device using an external resistor and a capacitor connected to the RC pin, as discussed in later sections.
NiCd and NiMH Batteries
Following qualification, the bq2000T fast-charges NiCd or NiMH batteries using a current-limited algorithm. During the fast-charge period, it monitors charge time, temperature, and voltage for adherence to the termina­tion criteria. This monitoring is further explained in later sections. Following fast charge, the battery is topped off, if top-off is selected. The charging cycle ends
refer
-
-
-
I
MAX
Trickle
I
MIN
Current
Voltage
Qualification
Fast Charge
Phase 1 Phase 2
Current
Time
Figure 3. Lithium-Ion Charge Algorithm
4
GR2000CA.eps
V
MCV
V
LBAT
Voltage
Table 1. Charge Algorithm
Battery Chemistry Charge Algorithm
1. Charge qualification
2. Trickle charge, if required
NiCd or NiMH
Li-Ion
3. Fast charge (constant current)
4. Charge termination (T/t, time)
5. Top-off (optional)
6. Trickle charge
1. Charge qualification
2. Trickle charge, if required
3. Two-step fast charge (constant current followed by constant voltage)
4. Charge termination (minimum current, time)
bq2000T
with a trickle maintenance-charge that continues as long as the voltage on pin BAT remains below V
MCV
.
Lithium-Ion Batteries
The bq2000T uses a two-phase fast-charge algorithm for Li-Ion batteries (Figure 3). In phase one, the bq2000T regulates constant current until V
BAT
rises to V
MCV
. The bq2000T then moves to phase two, regulates the battery with constant voltage of V charging current falls below the I
, and terminates when the
MCV
threshold. A new
MIN
charge cycle is started if the cell voltage falls below the V
threshold.
RCH
During the current-regulation phase, the bq2000T monitors charge time, battery temperature, and battery voltage for adherence to the termination criteria. During the final constant-voltage stage, in addition to the charge time and temperature, it monitors the charge current as a termination criterion. There is no post-charge maintenance mode for Li-Ion batteries.
Charge Termination
Maximum Charge Time (NiCD, NiMH, and Li-Ion)
The bq2000T sets the maximum charge-time through pin RC. With the proper selection of external resistor and capacitor, various time-out values may be achieved. Figure 4 shows a typical connection.
The following equation shows the relationship between the R time (MTO) for the bq2000T:
MTO is measured in minutes, R in farads. (Note: R other features of the device. See Tables 2 and 3 for de tails.)
For Li-Ion cells, the bq2000T resets the MTO when the battery reaches the constant-voltage phase of the
MTO
and C
MTO = R
values and the maximum charge
MTO
C
35,988
MTO
in ohms, and C
MTO
values also determine
MTO
MTO
MTO
and C
MTO
charge. This feature provides the additional charge time required for Li-Ion cells.
Maximum Temperature (NiCd, NiMH, Li-Ion)
A negative-coefficient thermistor, referenced to VSSand placed in thermal contact with the battery, may be used as a temperature-sensing device. Figure 5 shows a typi­cal temperature-sensing circuit.
During fast charge, the bq2000T compares the battery temperature to an internal high-temperature cutoff threshold, V
. As shown in Table 4, high-temperature
TCO
termination occurs when voltage at pin TS is less than this threshold.
T/t (NiCd, NiMH)
When fast charging, the bq2000T monitors the voltage at pin TS for rate of temperature change detection, T/t. The bq2000T samples the voltage at the TS pin every 16s and compares it to the value measured 2 sam ples earlier. This feature terminates fast charge if this voltage declines at a rate of
V
CC
161VMin
Figure 5 shows a typical connection diagram.
Minimum Current (Li-Ion Only)
The bq2000T monitors the charging current during the voltage-regulation phase of Li-Ion batteries. Fast charge is terminated when the current is tapered off to 7% of the maximum charging current. Please note that this
threshold is different for the bq2000.
Initial Hold-Off Period
-
The values of the external resistor and capacitor con nected to pin RC set the initial hold-off period. During this period, the bq2000T avoids early termination by disabling the T/t feature. This period is fixed at the
-
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5
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