Texas Snowbuster 1100E User Manual

_______________________________________
ENG MANUAL
SXP1328PRO
SNOWBLOWER
__________________________________________________________________ N.D.E.C. Version 11.3
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......................................................................................................... 3
SAFETY INSTRUCTIONS .................................................................................................... 3
IDENTIFICATION OF CONTENT ......................................................................................... 7
ASSEMBLY .......................................................................................................................... 8
CABLE ADJUSTMENT......................................................................................................... 11
OPERATION ENGINE......................................................................................................... 11
FUNCTION........................................................................................................................... 14
OPERATION 1100E ............................................................................................................. 14
MAINTENANCE ................................................................................................................... 15
STORAGE............................................................................................................................ 19
TROUBLESHOOTING ......................................................................................................... 22
ENG- INTRODUCTION
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ENG - INTRODUCTION
Thank you for purchasing Snowbuster 1100E. Please follow the safety instructions provided in this manual and ensure that you fully understand all safety instructions. Please keep this manual for future reference or in preparation for resale.
IMPORTANT SAFE OPERATION PRACTICES WARNING! Parts of the machine components and engine exhaust, contains chemicals known to
cause sustain damage to body and health. DANGER! This machine was built to be operated according to the safe operation practices in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating fingers, toes and feet and throwing foreign objects. Failure to observe the following safety instructions could result in serious injury or death.
SAFETY INSTRUCTIONS
You should pay particular attention to safety precautions, marked with the exclamation point !
Danger: Indicates a hazardous situation which, if not avoided could result in death or serious injury.
Warning: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Caution: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
Please read this manual thoroughly before operating the machine. If you do have questions about safety and operating features, contact your dealer.
Failure to comply with the safety instructions can result in serious injury or death. All instructions regarding safety and maintenance of the snowbuster are for your own safety.
Please read and understand this manual and the safety information prior to starting the engine.
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Safety symbols The table below shows and describes safety symbols that may appear on the product
READ THE MANUAL Read, understand and follow all instructions in the manual before assembling and operating the snow blower.
WARNING - ROTATING PARTS
Keep hands out of inlet and discharger opening, while the machine is operative. The rotating blades inside the auger housing can cause amputation.
WARNING - DISCHARGER
Keep hands out of discharger opening, while machine is operative.
WARNING - ROTATING AUGER
Do not put hands or feet near auger housing or discharge opening. The auger is capable of amputating fingers, toes and feet. Failure to observe could result in serious injury or death.
WARNING - THROWNING OBJECTS
The machine may pick up and capable of throwing heavy foreign objects, which can cause serious injury which can cause serious personal injury
WARNING - FIRE HAZARDOUS
Do not fill the gasoline tank indoors, while the engine is running, or while the engine is still hot. Spilled gasoline is extremely flammable. Allow the engine to cool before refueling.
WARNING - CARBON MONOXIDE
Never start the engine indoor or in areas with low ventilation. The exhaustion from the engine contains carbon monoxide. Failure to observe could result in perm injury or death.
WARNING - ELECTRICAL SHOCK
Do not use the engines electric starter in the rain
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Setup
Read this manual carefully. Make sure that you are familiar with the different control
settings and handles of the equipment.
Know how to stop the unit and ensure that you are familiar with emergency stop. Never allow children to operate equipment. The machine must only be operated by persons who are familiar with the safety of the
snowblower.
If you feel unwell, tired or have consumed alcohol or drugs, do not operate the machine. The operator of the machine is responsible for people’s safety. Never use the machine near
children or animals.
Thoroughly inspect the area, where the equipment is to be used. If necessary remove
foreign objects such as doormats, sleds etc.
Disengage clutch and shift into neutral before starting engine. Do not fill the gasoline tank indoors, while the engine is running, or while the engine is still
hot. Spilled gasoline is extremely flammable.
Wipe off any spilled gasoline before starting the engine. It may cause a fire or explosion! Use an earth grounded socket for electric starter. Adjust auger height so it is level with the surface. Never attempt to make any adjustments, while the engine is running. Let engine and machine adjust to outdoor temperature before operation. Always wear safety glasses and earmuffs during operation or while performing an
adjustment or repair, this is to protect eyes from foreign objects that may be thrown from the machine in any direction. Boots with non-slip soles with steel jacket is required. Avoid loose-fitting clothes.
Only use original spare parts and accessories.
Operation
Do not put hands or feet near rotating parts. Keep discharge opening clear at all times. Exercise extreme caution when operating on crossing gravel drives, walks, or roads. Beware of traffic. Do not carry passengers or transporting heavy load. After striking a foreign object, stop the engine immediately, remove the spark plug cap and
inspect the machine thoroughly for damage. Repair the damage before continuing
If the snow blower should start to vibrate abnormally, stop the engine and check
immediately for the cause. Vibration is generally a warning of damage.
Always disengage the auger, shift into neutral, turn off the engine, and remove the ignition
key, when the unit is left unattended.
Always turn off the engine and ensure that all moving parts have come to a complete stop
before making any repairs, adjustments, or inspections.
Don’t start the engine indoors. However, it is safe to start the engine indoors, if it is to
transport the machine in and out of a building.
Do not clear snow across the face of slopes. Exercise extreme caution when changing
direction on slopes. Do not attempt to clear steep slopes.
Never operate snow blower near windows, enclosures, cars, etc. without proper adjustment
of chute discharge angle.
Do not overload machine capacity by attempting to clear snow at too fast a rate. Never operate the machine at a fast pace on slippery surfaces. Be extra cautious when
reversing the snow thrower.
Never direct discharge at bystanders or allow anyone in front of unit. Always disengage the auger if not in use. Only use orginal spare parts or accessories. If not orginal parts or accessories is used,
the liablility is no longer applied.
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Only operate the machine at daylight or in fully illuminated areas Ensure a stable foothold and always keep a firm hold on the handles. Always walk, never
run.
Gasoline safety
Use extreme care in handling gasoline. Gasoline is extremely flammable and the fumes are
explosive. Serious personal injury can occur, when gasoline is spilled on yourself or your clothes. Rinse your skin and change clothes immediately!
Use only an approved gasoline container. Do not use soft drink bottle or similar! Extinguish all cigarettes, cigars, pipes and other sources of ignition. Never refuel your machine indoors. Let the engine cool down before refilling Never fill the fuel tank to more than 2.5 cm below bottom of filler in order to provide space
for fuel to expansion.
After refueling, ensure that the cap tighten securely. Never use the lock-function on the gasoline gun, when refueling.
Maintenance and storage
Check regularly that all bolts and nuts are tightened. Retighten if necessary. The engine must be completely cooled before storing indoors or covered. If the machine unused for a period of time, please refer to the instructions in this manual. Maintain or replace safety and instruction labels, as necessary. Let the machine run a few minutes after finishing sweeping snow, this is to prevent freeze
up of auger and other parts
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IDENTIFICATION OF CONTENT
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ASSEMBLY
Control panel
1. Attach the control panel onto the lower handlebar
2. Align the handlebars.
3. Insert 2 bolts, washer on the right side and fasten.
4. Insert 1 bolt, washer in the lower hole on the left side and fasten.
Chute bracket
1. Attach chute bracket onto left side of the handlebar, insert bolt, washer and fasten with M8
nut.
Chute rod / crank assembly
1. Insert chute rod knob through the bracket hole and onto the chute rod crank lock with split.
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Gear control
1. Insert gear knob through the control panel Attach and fit gear rod onto the gear knob and crank fasten when adjusted.
2. Pull split and attach the other end of the gear rod crank onto the transmission axle
3. Re-adjust by tighen the nut to put tension on the gear
Chute discharger
Follow the instruction below
Once the chute discharger is assembled, it should be free to move by hand. If not please recheck whether the plates are in the correct sequence and that the bolts are not over-tightened.
If the chute control knob is over-turned. The teeth might slip and thereby jam the chute assembly. In such case please loosen the support plates and readjust teeth and plates.
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Chute discharger control knob
1. Pull the discharge cable from the control panel and align.
2. Attach discharge cable onto the discharge bracket on the chute.
3. Pull cable further to the adjustable guard
4. Insert tip of discharger cable onto the adjuster bolt of the guard
5. Adjust and tigten the cable on the discharge guard nut.
6. Check the tension of the cable by pulling the handle
Skids
1. Attach the skids to auger house
2. Insert M8X16 bolt and M8 Washer and tighten loosely with nut
3. Adjust the skids the auger house so they are level with ground.
4. Fasten the M8X16 bolt with nut.
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CABLE ADJUSTMENT
Auger and traction cable
The auger and traction cable will need to be adjusted for proper traction and impeller loading. Please follow the steps below.
Important: The cables must in emergency situations, trigger the dead man lever, once the handles are released.
Warning: Do not engage the auger while adjusting the traction cable! Warning: Ensure that no people are around the machine during this adjustment!
1. Block up the Snowblower.
This step will stop the machine from moving, if the cables are too tight.
2. Tighten the turnbuckle until there is no slack in the cables.
3. Start the engine once the cables are adjusted.
Traction adjustment
4. Pull the traction lever, the wheels should spin.
If the wheels do not spin, tighten the cable even more using the turnbuckle
5. Release the traction lever, the wheels should immediately stop spinning.
If the wheels still spin, release the tension in the cable using the turnbuckle.
Auger adjustment
6. Pull the auger lever, the auger should turn.
If the auger does not turn, tighten the cable even more using the turnbuckle
7. Release the auger lever; this should immediately stop the auger from turning.
If the auger turns, release the tension in the cable using the turnbuckle.
Emergency stop
Release both traction and auger lever at the same time, if proper adjusted the dead man levers and shut off the engine switch.
If not; then readjust either the auger or the traction cable.
OPERATION ENGINE
Important! You must fill up with engine oil and fuel before you can start the engine.
Check the fuel and engine oil levels and top up it necessary Make sure that the spark plug cap is secured to the spark plug Clear and secure the work area
Starting the engine
1. Engine fuel valve
Turn the fuel valve to the ON position.
Fuel valve
On
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2. Engine choke
To start a cold engine, move the choke lever to the close position. To restart a warm engine, leave the choke lever in the open position.
3. Primer
When the engine is cold the primer supplies the carburetor with more gasoline. When using the primer it should not be pushed more than 3 times
4. Throttle
Move the throttle lever about 1/3 away from the slow position towards the fast position.
5. Engine key Put the ignition key in the keyhole and turn.
6. 230V electric starter
Plug the cord into electrical outlet and press the start button. After the engine is started remove the plug from the socket alternatively pull the recoil starter to crank the engine
Slow
Fast
Choke Lever
Primer Pump
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7. Engine choke Push the choker gradually from close position to open position as the engine warms up
Turn off the engine To turn off the engine use the following procedure.
1. Throttle
Move the throttle lever to the slow position.
2. Engine Key
Turn and pull the engine key.
3. Fuel valve
Turn the fuel valve to the close position
Choke Lever
Slow
Fast
Fuel valve
Close
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FUNCTION
Handle with embedded heat
Push the heater button on the control panel to turn the heater for the handles on.
Front light
Push the front light button to turn the headlight on.
OPERATION 1100E
Important! Clear and secure the work area. The operator of the snow blower can and will be held liable for personal injury or damage on property to injured party.
First stage : Preperation
1. Push the throttle on full power (fast-rabbit)
2. Adjust the vertical throw out angle of the chute, using chute rod knob (4)
3. Adjust the horizontal throw out angle of the chute, using chute discharger control knob (13) on the leftside of the control panel.
Warning: Never direct discharge at bystanders or allow anyone in front of unit. Caution: The ejection range is 10 and 15 meter from the snow blower. Second stage: Sweeping
1. Pull the right-hand control lever to engage the drive unit and the snow blower will start to move.
2. Use the 6 forward gears and 2 reverse (R1 and R2) to achieve the desired working speed.
3. Push the left-hand control lever to engage the auger unit.
Note: Do not overload machine capacity by attempting to clear snow at too fast a rate. Advice: Select a slower speed for wet heavy snow, and a higher speed for light powdery snow.
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Warning!
Exercise extreme caution when operating on crossing gravel drives, walks, or roads. Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes. Do not attempt to clear steep slopes.
Auger unit
The drive shaft on auger is secured by shearing bolts. The shearing bolts will break, if the auger strikes any hard object, this is to prevent the snow blower from sustain further damage. Two spare bolts with nuts are supplied on the control panel.
Warning: Do not replace the shearing bolts with other types of bolts!
If the chute discharger is blocked: Shut the engine down.Ensure all rotaring parts has come to an complte stop. Clean the Chute and auger unit using the cleanout tool.
MAINTENANCE
Importance of maintenance
Good maintenance is cost-saving and essential for safe and trouble-free operation.
To ensure a proper upkeep of your machine, the following pages include a maintenance schedule and description plus an inspection procedure of your machine. For tasks that are more difficult, or require special tools, maintenance should be carried out by technician or qualified mechanic.
Maintenance safety
As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. It is impossible to warn against all hazards or hazardous situations, it is therefore important that the user of the machine exhibits vigilance to operate the machine safely and rationally to avoid bringing yourself and others in danger.
Safety precautions Important: Before commencing any maintenance or repair ensure that the engine is shutdown
To reduce the possibility of fire or explosion, be careful when working around gasoline. Use only a nonflammable solvent, not gasoline, to clean parts. Keep cigarettes, sparks and flames and other sources of ignition away from the machine.
WARNING
Improper maintenance or failure to comply
with instructions, precautions can result in
serious injury or death. Always follow the
manual prescribed procedures and
precautions
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Refueling
With the engine stopped, remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low.
Fuel recommendations
Use only unleaded gasoline octane 95 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refuel carefully to avoid spilling fuel. Do not fill above the fuel strainer shoulder. After refueling, tighten the fuel tank cap securely.
Engine oil level check
In order to check the engine oil level correctly the engine must be stopped and the machine in a level position.
How to:
Remove the filler cap/dipstick and wipe it clean. Insert and remove the dipstick into the filler neck to check oil level.
The Oil level must be within the specified interval at the end of the stick. If the oil level is at the lower end of the interval, refill with oil SAE 5 W-30.
Screw in the filler cap / dipstick securely.
Maintenance chart
Everytime
1st
month
Every 3
month
Every 6
month
Once
year
Engine oil Check
X
Change
X X
Air cleaner Check
X
Clean
X
Replace
X
Sediment Cup
Clean
X
Spark plug
Check Clean
X
Replace
X
Spark arrester
Clean
X
Idle speed Combustion chamber
Check Adjust Clean
X
Valve clearance
Check Adjust
X
Fuel tank and strainer
Clean
X
Fuel line
Check
Every 2 years (Replace if necessary)
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Warning: Never refill oil over the higher end of the interval, this will damage the engine.
Engine oil change
Drain the old / staled oil while the engine is warm. Warm oil is more fluid then cold and drains better.
How to:
Place a suitable container below the engine to catch the used oil. Remove the filler cap and the drain plug. Drain completely! Reattach the drain plug, and tighten it securely. Refill new recommended oil.
Please dispose the used engine oil environmentally correct. We suggest that you keep the used oil in a sealed container and dispose at your recycling center or service station for reclamation. Do not throw it in the waste; pour it on the ground; or down a drain.
Engine oil specifications
Oil is affecting the performance of your machine and service life. Use 4-stroke automotive detergent oil.
SAE 10W-30 is recommended for general use. The SA oil viscosity and service classification are in the API label on the oil container. We recommend that you use API SERVICE Category SE or SF oil.
The snowbuster 1100E has engine oil capacity of 1.1 Liter
Spark Plug
Check the spark plug for dirt and grime; if necessary clean it with a copper wire brush.
first time after approximately 10 hours of operation Thereafter service the spark plug after every 50 hours of operation.
How to:
Disconnect the spark plug cap, and remove any dirt from around the spark plug area. Remove the spark plug with a spark plug wrench. Inspect the spark plug. Replace it if the electrodes are worn, or if the insulator is cracked or chipped. Measure the spark plug electrode gap with a suitable gauge.
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The gap should be 0.70 - 0.80 m. Correct the gap, if necessary, by carefully bending the
side electrode
F7RTC or equivalent
Mount the spark plug carefully, by hand, to avoid cross-threading. After the spark plug seats, tighten with a spark plug wrench to compress the water. If
reattaching a used spark plug, tighten 1/8 - 1/4 turn after the spark plug seats. If installing a new spark plug, tighten 1/2 turn after the spark plug seats.
Attach the spark plug cap.
NOTICE: An incorrect spark plug can cause engine damage.
Idle speed adjustment How to:
Start the engine Move the lever to the lower throttle position (turtle). Turn the throttle adjusting screw to obtain the standard idle speed.
Standard idle speed: 1,800 rpm ± 1500 rpm
Sediment cup
The sediment cup prevents dirt and water from entering the carburetor. If the engine has not been engaged over a period time, the sediment cup should be cleaned before use.
How to:
Turn the fuel valve to the Off position. Remove the sediment cup using a 10 mm wrench. Remove the o-ring and filter. Clean each of the parts in a high flash-point solvent. Reinstall the filter, o-ring, and sediment cup. Tighten with 10 mm wrench to secure. Return the fuel valve to the on position and check for leaks
0.70-0.80
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Draining the carburetor
Loosen the carburetor drain screw. Allow gasoline to drain completely into suitable container. Retighten drain screw.
STORAGE
Proper preparation for long term storage is essential for keeping your snow blower free from rust corrosion and prevent part and function to parts impair. The following steps will make the engine easier to start after storage and prevent your snow blower from rusting during long term storage.
Notice: The warranty does not cover damage on machine or engine as a result of incorrect storage or negligence to comply with maintance recommendation and warning.
Cleaning
If the engine has been running, allow it to cool for at least half an hour before cleaning. Clean all exterior surfaces, seal up any damaged paint, and coat other areas that may rust with a light film of oil.
Caution: Using a garden hose or high-pressure cleaner can force water into the air cleaner or muffler opening. Water in the air cleaner will soak the air filter, and water that passes through the air filter or muffler can enter the cylinder, causing permantent damage.
Notice: Water directly on a hot engine can cause damage or worse crack the aluminum parts in the engine. If the engine has been running, allow it to cool for at least half an hour before washing.
Fuel
Gasoline will oxidize and deteriorate during storage. Stale gasoline will cause hard starting, and will leave gum deposits that will clog the fuel system.
Do not keep same gasoline in engine for more than 3 months!!!
Warning: Don’t start the engine with oxidize and deteriorate gasoline in the fuel tank, it may
damage the carburetor and other fuel system components !
Preparation for long term storage
We recommend to drain the fuel tank and carburator before longterm storeage. However adding a fuel stabilizer can extend fuel service life.
Draining the fuel tank and carburetor
We recommend to drain the fuel tank first and herafter the carburetor.
Drain ScrewDrain Screw
Sediment cup assembly
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How to:
1. Place an approved gasoline container below the carburetor, and use a funnel to avoid spilling fuel.
2. Remove the carburetor drain bolt, and then pull out the fuel tube.
3. After all the fuel has drained into the container, reattach the drain bolt and fuel tube. Ensure that both bolt and tube are securely tightened.
Adding a fuel additive
Follow the fuel additive scale of the manufacturer.
How to:
1. Empty fuel tank for old gasoline and refill fresh.
2. Pour the fuel addtive in the tank.
3. After filling fuel additive into the tank. Idle run, the engine outdoors for 10 minutes. This will blend the fuel mixture in the engine block and carburetor.
4. Stop the engine, and move the fuel valve to the off position.
Precautionary measures against moist
In order to minimize the parts to impair from moist please do as follows:
1. Change the engine oil.
2. Remove the spark plugs.
3. Pour a tablespoon (5-10 cc) of clean engine oil into the cylinder.
4. Pull the starter rope several times to distribute the oil in the cylinder.
5. Reinstall the spark plugs.
6. Pull the starter rope slowly until resistance is felt. This will close the valves so moisture cannot enter the engine cylinder. Return the starter rope gently.
General advice
Select a well-ventilated storage location, with low humidity in order to prevent rust and
corrosion.Avoid locations where an ignition source is present.
A drained fuel tank will, minimize the possibility of fuel leakage. Position the equipment so the engine is level.
Tilting the machine can cause fuel or oil leakage.
Cover the engine and exhaust system to prevent from dust.
Notice A hot engine and exhaust system can ignite or melt some materials. Do not use sheet plastic as a dust cover. A nonporous cover will trap moisture around the engine, promoting rust and corrosion.
Preparing the engine after a long term storage
Check your engine as described under maintenance Start your engine as described under operation.
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Notice: Gasoline oxidizes and deteriorates over time, causing hard starting. If the cylinders were coated with oil during storage preparation, the engine may smoke briefly at startup. This is normal.
Storage planner Less than 1- month
No special preparation is required.
1 to 2 months
Fill with fresh gasoline and add a gasoline conditioner.
2 months to 1 year
Fill with fresh gasoline and add a gasoline conditioner. Drain fuel from carburetor. Clean fuel sediment cup.
1 year or more
Drain fuel tank and carburetor. Clean fuel sediment cup. Remove spark plug. Put a tablespoon of engine oil into the spark plug cylinder. Turn the engine slowly with the
pull rope to distribute the oil. Reinstall spark plug.
Change oil.
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TROUBLESHOOTING
WARNING
Turn off the engine and pull out the ignition cable before
making any inspection or adjustments.
If after making an adjustment or repair to the engine, and
you let it run for a few minutes, remember that the
exhaust and other parts will get hot.
Do not touch these parts as these may burn you.
Fault
Possible causes
Remedy
The unit does not operate smoothly and vibrates intensively
Bolts loose Auger unit mounting loose
Check bolts Check auger unit mounting
Engine does not run
Throttle lever in wrong position Spark plug defective Fuel tank empty Fuel cock closed
Check setting Replace spark plug Top up fuel Open fuel cock
Engine does not run smoothly
Bad Fuel
Spark plug dirty
Empty Fuel Tank and refill with Fresh Fuel Clean the spark plug
Drive power falls
Clutch play too large Drive Belt loose or damaged
Adjust clutch cable Replace Drive Belt Contact authorized customer service
The engine will not start or dies after a short period of time
Choke in wrong position Spark plug Fouled No fuel
Check Choke setting Clean or replace spark plug (electrode spacing 0.6mm) Top up fuel
Inadequate or no ejection
Snow ejection until blocked Plow screw not turning Shearing bolts sheared
Clean the snow ejection unit with a solid object Adjust Auger clutch cable Replace shear bolts or contact authorized customer service
The snow is not removed fully
Skids maladjusted
Adjust the skids
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