Testo Testo 330i-LX-KIT1 Manual

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Phone 781-665-1400 Toll Free 1-800-517-8431

Visit us at www.TestEquipmentDepot.com

testo 330i · Flue gas measuring instrument testo 330i LX · Flue gas measuring instrument

Instruction manual

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1 Contents

1 Contents ................................................................................................... 3

2 Safety and the environment .................................................................... 6

3 Use ............................................................................................................ 6

4 Product description ................................................................................. 8

4.1. Measuring instrument ...................................................................... 8

4.1.1. Overview .......................................................................................................... 8

Terminal panel left/right ................................................................................... 9

4.1.2.

4.2. Modular flue gas probe .................................................................. 10

5 First steps .............................................................................................. 11

5.1. Commissioning .............................................................................. 11

5.2. Getting to know the product ........................................................... 11

5.2.1. Connecting probes ......................................................................................... 11

Mains unit/rechargeable battery ..................................................................... 11

5.2.2.

5.2.3.

Switching on and connecting with a mobile terminal device ........................... 12

Switching off .................................................................................................. 13

5.2.4.

Using the App ................................................................................................ 13

5.2.5.

6 Using the product .................................................................................. 15

6.1. Performing settings ........................................................................ 15

6.1.1. Configuring measurements..................................................................... 15

6.1.2.

Graphics ........................................................................................................ 16

6.1.3. | Instrument setting

6.1.4. | Instrument settings | C

6.1.5. | Instrument settings | Sen

6.1.6. | Instrument settings | Sens

6.1.7. | Instrument settings | O

6.1.8. | Instrument settings | O

6.1.9. | Instrument settings | He

6.1.10. | Instrument settings | Switching t

Charging the rechargeable battery .................................................. 11

5.2.2.1.

Mains operation ............................................................................... 12

5.2.2.2.

s | Language ............................................................ 16

ountry version ................................................... 17

sor diagnosis ................................................ 17

or protection ................................................ 17

reference ........................................................ 17

addition .......................................................... 17

ight compensation .......................................... 17

he testo 330i off ................................. 18

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1 Contents

6.2.

Measuring ..................................................................................... 18

6.2.1. Preparing for measurement ........................................................................... 18

6.2.2. | Flue gas ................................................................................................ 22

6.2.3. |

6.2.4. |

6.2.5. | Smoke number

6.2.6. | Differential pres

6.2.7. | Differential t

6.2.8. | O

6.2.9. | Gas flow rate

6.2.10. | Oil flow rate

Checking the condensate container fill level .................................... 18

6.2.1.1.

Checking the particle filter ............................................................... 18

6.2.1.2.

Zeroing phases ................................................................................ 18

6.2.1.3.

Performing a gas path check ........................................................... 19

6.2.1.4.

Installing the probe mount testofix® ................................................ 19

6.2.1.5.

6.2.1.6.

Using the modular flue gas probe .................................................... 21

Draught ................................................................................................. 23

COundiluted ..........................................................................................

...................................................................................... 23

sure .............................................................................. 23

emp. ................................................................................... 24

supply air .......................................................................................... 24

......................................................................................... 24

........................................................................................... 25

6.3. Printing readings ........................................................................... 25

6.4. Report ........................................................................................... 26

6.4.1. Add to protocol (save measurement) ............................................................. 26

Finish protocol ............................................................................................... 26

6.4.2.

7 Maintaining the product ....................................................................... 28

7.1. Checking instrument status ........................................................... 28

7.1.1. | Instrument settings | Sensor diagnosis ................................................ 28

7.1.2. | Error list ............................................................................................... 28

7.2. Cleaning the measuring instrument .............................................. 28

7.3. Draining the condensate container ............................................... 28

7.4. Opening the measuring instrument ............................................... 29

7.5. Replacing the rechargeable battery .............................................. 33

7.6. Replacing sensors ........................................................................ 33

7.7. Cleaning the modular flue gas probe ............................................ 34

7.8. Replacing the probe module ......................................................... 35

7.9. Checking/replacing the particle filter ............................................. 35

7.10. Changing the thermocouple .......................................................... 36

7.11. Updating the instrument software ................................................. 37

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1 Contents

8 Technical data ........................................................................................ 38

8.1.1. Examinations and licenses ............................................................................ 38

8.1.2. Bluetooth® module ......................................................................................... 38

8.1.3. Measuring ranges and resolution ................................................................... 41

8.1.4. Accuracy and response time .......................................................................... 42

8.1.5. Other instrument data .................................................................................... 43

8.1.6. Declaration of conformity ............................................................................... 44

9 Tips and assistance ............................................................................... 45

9.1. Questions and answers ................................................................. 45

9.2. Contackt and Support .................................................................... 47

9.3. Accessories and spare parts ......................................................... 47

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3 Use

2 Safety and the environment

Please note the information in the document Commissioning and Safety (printed version supplied with the product). Make sure that

all product users read and observe the safety information!

3 Use

testo 330i und testo 330i LX

The testo 330i / testo 330i LX is a flue gas measuring instrument which in combination with a separate Android or iOS mobile device and the testo 330i App enables professional flue gas analysis of combustion systems:

• Small combustion systems (oil, gas, wood, coal)

• Low-temperature and condensing boilers

• Gas water heaters These systems can be adjusted using the instrument and checked

for compliance with the applicable limit values. The instrument has been verified as a short-term measuring

instrument and should not be used as a safety (alarm) instrument. The following tasks can also be carried out using the instrument:

• Regulating the O

, CO and CO2, NO, NOx values in furnaces for

the purpose of ensuring optimal operation.

• Draught measurement.

• Measuring and regulating the gas flow pressure in gas water heaters.

• Measuring and optimising the flow and return temperatures of heating systems.

• Ambient measurement - CO and CO

• Detection of CH

(methane) and C3H8 (propane).

• The instrument can be used for measurements on combined heat and power stations (CHP) in accordance with the first German Federal Immission Control Ordinance (BImSchV).

• In principal, the CO sensor can also be used for

measurements on CHP stations. If you should carry out more than 50 measurements on CHP stations per year, please contact your nearest Testo service centre or send the testo 330i to testo Service for inspection.

A worn NO

filter of the CO sensor can be ordered as a

spare part (item no. 0554 4150) and replaced.

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3 Use

Testo guarantees the functionality of its products when used in accordance with their intended purpose. This guarantee does not apply to features of Testo products in combination with unauthorised third-party products. Competitor products are not authorised by Testo. As is common practice, Testo generally excludes support, warranty or guarantee claims relating to functionality that has not been guaranteed by Testo as part of the product offered. Claims shall also be excluded in the event of improper use or handling of the products, e.g. in combination with unauthorised third-party products.

The use of the wireless module is subject to the regulations and stipulations of the respective country of use, and the module may only be used in countries for which a country certification has been granted. The user and every owner has the obligation to adhere to these regulations and prerequisites for use, and acknowledges that the resale, export, import etc. in particular in countries without wi r eless permits, is his responsibility.

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4 Product description

4.1. Measuring instrument

4.1.1. Overview

1 Retaining bracket: for attaching to the probe mount testofix® 2 Terminal panel left 3 Status LEDs:

LED Display Meaning

Blue Off Instrument off or not ready

Red

Flashes (0.05 s on/0.5 s off)

Flashes (0.5 s on/0.5 s off)

Light is constant

Flashes (0.05 s on/0.5 s off)

Flashes (0.5 s on/0.5 s off)

Light is constant

Instrument on, start up phase

Instrument on, Bluetooth® Find Device activated

Instrument on, Bluetooth connection activated

Device error

Mains unit plugged in, battery charging

Mains unit plugged in, battery fully charged

4 ON/OFF button 5 Condensate container, condensate outlet plug 6 Terminal panel right

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7. Magnetic holder (on rear)

WARNING

Magnetic field

May be harmful to those with pacemakers.

> Keep a minimum distance of 15 cm between pacemaker and

instrument.

ATTENTION

Magnetic field

Damage to other devices! > Keep a safe distance away from products that could be

damaged by the effects of magnetism (e.g. monitors,

4.1.2. Terminal panel left/right

computers or credit cards).

4 Product description

1 USB interface 2 Minus connection for differential pressure measurement 3 Mains unit socket 4 Flue gas socket 5 Probe socket

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4 Product description

4.2. Modular flue gas probe

1 Removable filter chamber with window and particle filter 2 Probe module lock release 3 Probe module 4 Connector plug for measuring instrument 5 Probe handle 6 Connecting cable

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5 First steps

5.1. Commissioning

Please note the information in the document Commissioning and

5.2. Getting to know the product

5.2.1. Connecting probes

Safety (printed version supplied with the product).

Always connect the probes to the flue gas socket or probe socket before switching on the measuring instrument; switch the measuring instrument off and restart after replacing a probe.

Connecting flue gas probes/gas pressure adapters/temperature adapters

> Insert the connector plug into the flue gas socket and lock by

slightly turning it clockwise (bayonet lock).

There must be no more than one extension lead (0554

1201) between measuring instrument and flue gas probe.

5 First steps

Connecting other probes

> Insert the connector plug of the probe into the probe socket.

5.2.2. Mains unit/rechargeable battery

If the mains unit is connected, the measuring instrument is

5.2.2.1. Charging the rechargeable battery

automatically powered from the unit.

The rechargeable battery can only be charged at an ambient temperature of 0 to 35 °C. If the rechargeable battery pack has discharged completely, the charging time at room temperature is approx. 5-6 hrs.

1. Connect the instrument plug of the mains unit to the mains unit socket on the measuring instrument.

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5 First steps

2. Plug the mains plug of the mains unit into a mains socket.

- The charging process starts (red LED flashes: 0.5 s on/0.5 s

off).

- The charging process stops automatically when the batter y is

charged (red LED is constant).

Rechargeable battery care

• Do not fully exhaust rechargeable batteries.

• Store rechargeable batteries only if charged and at low

temperatures, but not below 0 °C. The best storage conditions are with a charge level of 30-70% and an ambient temperature of 0-15 °C. Fully charge before using again.

• Optimal charging temperature at 20 °C ambient temperature.

• Trickle charging should not exceed 2 days.

5.2.2.2. Mains operation

1. Connect the instrument plug of the mains unit to the mains unit

socket on the measuring instrument.

2. Plug the mains plug of the mains unit into a mains socket.

- The measuring instrument is powered via the mains unit.

- If the measuring instrument is switched off and a rechargeable

battery is inserted, the charging process will start automatically. Switching the measuring instrument on has the effect of stopping the battery charging and the measuring instrument is then powered via the mains unit.

5.2.3. Switching on and connecting with a mobile terminal

device

✓ The testo 330i App must be installed on your mobile terminal

device. Please note the information in the document Commissioning and Safety (printed version supplied with the product).

1. Switch on the measuring instrument: Press the key.

- Measuring instrument starts up: The blue LED flashes

(0.05 s on/0.5 s off).

- Connecting mode is activated: The blue LED flashes

(0.5 s on/0.5 s off).

2. Switch on the mobile terminal device.

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3. Start up the testo 330i App on your mobile terminal device.

- The Find device function is activated: Any compatible devices within radio range are displayed (product name + last 4 digits of the device serial number).

> Tap instrument designation to select an instrument.

- It may take around 30 s to establish the connection.

- A Bluetooth constant.

If it is not poss measures are displayed. If you are unable to implement these successfully, please refer to the section Tips and assistance and/or contact your dealer or Testo Customer Service.

- Measurement type Flue Gas screen is displayed.

ible to establish a connection, various corrective

5.2.4. Switching off

Measuring va the measuring instrument is switched off.

> Switch off the measuring instrument: Press the key.

- This may happen: the pump starts and the sensors are rinsed until the switch-off thresholds (O2 > 20%, other measurement parameters < 50 ppm) are reached. The maximum rinsing period is 3 minutes.

- The measuring instrument switches off.

5 First steps

connection is established: The blue LED is

lues that have not been saved are lost when

5.2.5. Using the App

Make sure you are familiar with how your mobile terminal device works before using the App; observe the documentation for your mobile terminal device.

Actions are mainly carried out by touching an icon, a symbol, or a name.

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5 First steps

User interface

1 : Open the Measurement Types selection list 2 : Open/close the Menu selection list

3 : Open the Fuels selection list 4 Select reading display type

5 : Open the Options selection list 6 Start/stop measurement

7 : Open the Protocols selection list Please also take note of the tutorial in the App under | Help |

Tutorial.

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6 Using the product

6.1. Performing settings

6.1.1. Configuring measurements

The measurement parameters/units and the number and order of displayed measurement parameters in the reading display type can be set in the List.

Only those parameters and units that are enabled in the reading display appear in the measured value display, in the saved measurement records and on the record printouts.

The settings only apply to the measurement type currently activated.

Overview of measurement parameters (available selection depends on the chosen measurement type, set fuel, and the sensors available in the measuring instrument):

Display Measurement parameter

FT AT Itemp Pump O2 CO2 qAnet Flue gas loss without due consideration of the

Effn Efficiency without consideration of the heat value

qAgr. Flue gas loss with due consideration of the

Effg Efficiency with due consideration of the calorific

Draught ∆P CO uCO NO

Flue gas temperature Combustion air temperature Instrument temperature Pumping capacity Oxygen Carbon dioxide

calorific value range

range

calorific value range

value range Flue draught Differential pressure Carbon monoxide Carbon monoxide undiluted Nitrogen monoxide

6 Using the product

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6 Using the product

Display Measurement parameter

NOx λ AmbCO O2ref Dew Pt

Performing actions

> To add a measurement parameter to the display list: Touch

Add to open the selection list of measurement parameters.

> To delete a measurement parameter from the display list:

Touch .

> Change the unit of a measurement parameter: Touch the

measurement parameter name to open the selection list of measurement units.

> To change the position of a measurement parameter in the

display list: press down and drag.

> To accept changes: Touch Confirm.

6.1.2. Graphics

In the graphics reading display type, the reading progress can be displayed as a line diagram.

A maximum of 4 measurement parameters can be set at any one time. Only those measurement parameters/units can be displayed that are available in the reading display type List.

> Touch to open the selection list of measurement

parameters/units.

The first four measurement parameters from the List reading display type are used as the default setting for the graphics too.

Nitrogen oxide Fuel-air ratio Ambient carbon monoxide Oxygen reference Flue gas dewpoint temperature

6.1.3. | Instrument settings | Language

The user interface language can be set. The number of available languages depends on the activated

country version.

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6 Using the product

6.1.4. | Instrument settings | Country version

The Country version configuration affects the measurement parameters, fuels, fuel parameters, and the basis of and formulas for calculations activated in the measurement box.

The country version setting affects the user screen languages that can be enabled.

6.1.5. | Instrument settings | Sensor diagnosis

The instrument displays the current status of the sensors. If a sensor is worn out, the display reads: Faulty

> Replace the sensor

6.1.6. | Instrument settings | Sensor protection

Threshold values can be set to protect the CO/NO sensors against overload. The sensor protection is activated if the threshold is exceeded:

• Fresh air dilution if exceeded

• Shutdown if exceeded again

When dilution is activated, the CO and CO undiluted values are displayed in a blue font. On the printout, a “

*” is shown after the name

of both values to indicate dilution.

To disable sensor protection the threshold values must be set to 0 ppm.

6.1.7. | Instrument settings | O

The O2 reference value of the current fuel can be set.

6.1.8. | Instrument settings | O

The NO2 addition value can be set.

reference

addition

6.1.9. | Instrument settings | Height compensation

Extremely low absolute pressure causes wrong calculation of the O

sensor service life. Therefore, when the measuring instrument is

used at great heights, the factory set value should be adjusted so that an O2 sensor is not displayed prematurely as “expended”.

If using the measuring instrument at heights up to approx. 1800 m above mean sea level (MSL), the factory setting (922 hPa, equals approx. 800 m above MSL) can be retained.

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6 Using the product

The value can be input directly (Abs. pressure), or is automatically calculated when entering the barometric pressure (Barom.

pressure) and Altitude.

6.1.10. | Instrument settings | Switching the testo 330i off

It is possible to switch the testo 330i off via the mobile terminal device.

Measuring values that have not been saved are lost when the measuring instrument is switched off.

> Switch off the measuring instrument: tap OK.

- T he following may happen: the pump starts and the sensors are

rinsed until the switch-off thresholds (O

> 20%, other

measurement parameters < 50 ppm) are reached. The maximum rinsing period is 3 minutes.

- The measuring instrument switches off.

6.2. Measuring

6.2.1. Preparing for measurement

6.2.1.1. Checking the condensate container fill level

Regularly check the fill level of the condensate container and empty it in good time; see Draining the condensate container, page 28.

6.2.1.2. Checking the particle filter

Regularly check the particle filter of the flue gas probe for contamination and replace in good time; see Checking/replacing the particle filter, page 35.

6.2.1.3. Zeroing phases

Measuring the combustion air temperature (AT)

If no combustion air temperature probe is connected, the temperature measured by the thermocouple of the flue gas probe during the zeroing phase is used as the combustion air temperature. All dependent parameters are calculated using this value. This method of measuring combustion air temperature is sufficient for systems dependent on ambient air. However, ensure that the flue gas probe is near the intake duct of the burner during the zeroing phase!

If a combustion air temperature probe is connected, the combustion air temperature is measured continuously via this probe.

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Gas zeroing

The gas sensors are automatically zeroed when the instrument is switched on.

> To manually start zeroing of the gas sensors: | Zeroing Gas

Sensors.

Draught/pressure zeroing

The pressure sensors are continuously zeroed. The flue gas probe can be in the flue gas duct during the zeroing

phase, if there is no overpressure in the duct and a separate AT probe is plugged in. The minus connection for differential pressure measurements must be clear (ambient pressure, not closed).

6.2.1.4. Performing a gas path check

Regularly check the measurement system (measuring instrument + flue gas probe) for leaks.

A high O2 value, in particular, may be an indicator of a leaking measurement system.

> | Gas path check.

6.2.1.5. Installing the probe mount testofix®

6 Using the product

1. Insert the probe mount in the measurement aperture of the flue gas duct, making sure the attachment pin is pointing downwards.

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6 Using the product

2. Attach the probe mount to the flue gas duct by turning the fixing

ring clockwise.

3. Slide the measuring instrument onto the probe mount up to the

stop.

4. Check if the locking mechanism has latched into the probe

mount.

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5. Insert the flue gas probe through the probe mount into the flue gas duct.

When using the testofix® probe mount, the measuring instrument is exposed to heat radiating from the flue gas duct during the measurement. In order to prevent consequently affecting the combustion air temperature a AT probe with cable must be used for the measurement!

6.2.1.6. Using the modular flue gas probe

6 Using the product

Checking the thermocouple

The thermocouple of the flue gas probe must not lie against the probe cage.

> Check before use. Bend the thermocouple back if necessary.

Aligning the flue gas probe

The flue gas must be able to flow freely past the thermocouple. > Align the probe by turning it as required.

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6 Using the product

Searching for the centre of flow

The tip of the probe must be in the core current of the flue gas flow.

1. Corestream | .

2. Align the flue gas probe in the flue gas duct so that the tip is in

the core current (area of the highest flue gas temperature

Max FT).

- Grey value/grey pointer: Display of current flue gas temperature

- Orange valu e/orange pointer: Display of maximum flue gas

temperature

> Reset values/pointer: .

6.2.2. | Flue gas

In order to obtain the correct readings, the fuel used must be set before taking the readings

Fuels

> Select fuel To achieve usable measurement results, the measurement

period of a flue gas measurement should be a minimum of 3 minutes and the measuring instrument should display stable measured values.

If a separate measurement of CO undiluted has not yet been carried out, this value is calculated using the readings from the flue gas probe and is updated continuously.

1. .

- Readin gs are displayed. If the Draught measurement parameter is activated in the reading

display, a draught measurement is automatically initiated in parallel to the flue gas measurement. In the List measurement data screen, the parallel draught measurement can be

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stopped/restarted. This draught measurement is performed separately to a measurement of the Draught measurement type.

For the draught measurement, the minus connection for differential pressure measurements must be clear (ambient pressure, not closed).

> Tap the draught reading display or next to it.

6.2.3. | Draught

2. .

The minus connection for differential pressure measurements must be clear (ambient pressure, not closed).

1. .

- T he reading is displayed.

The pressure sensor is continuously zeroed (every 10 s) to prevent a drift during long measurements. The switching sound of the valve can be heard during zeroing.

2. .

6.2.4. | COundiluted

✓ A multi-hole probe (0554 5762) must be connected.

6 Using the product

1. .

- T he reading is displayed.

2. .

6.2.5. | Smoke number

The values calculated by a smoke pump tester can be entered. The parameters Smoke and Oil depos. are only available for oil

fuels.

6.2.6. | Differential pressure

WARNING

Dangerous mixture of gases

Danger of explosion!

> Make sure there are no leaks between the sampling point and

the measuring instrument.

> Do not smoke or use naked flames during measurement.

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6 Using the product

✓ The gas pressure set (0554 1203) must be connected.

✓ The minus connection for differential pressure measurement

must be depressurised at the beginning of measurement (ambient pressure; the instrument not connected to the system being checked), as the pressure sensor is zeroed.

1. .

- Zeroing the pre ssure sensor.

- T he reading is displayed.

2. Connect the instrument to the system being checked.

Do not measure for longer than 5 minutes, as the drift of the pressure sensor could mean that the measured values are outside the tolerance limits. Re-zero the pressure sensor for

3. .

longer measurements.

6.2.7. | Differential temp.

✓ The differential temperature set (0554 1208) must be

connected.

1. .

- T he measured values and the calculated differential

temperature ∆t (T1 - T2) are displayed.

2. .

6.2.8. | O

supply air

1. .

- T he reading is displayed.

2. .

6.2.9. | Gas flow rate

The function is only available if the chosen fuel is a gas. The gas burner capacity is calculated by means of the volume of

gas consumed. To this end, a volume of gas is input into the app and its consumption read out at the gas meter.

1. Set the volume of gas to watch for at the gas meter.

2. Set the calorific value of the burnt gas.

3. .

- T he measurement period is displayed.

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4. When the set gas volume is reached: .

- T he calculated gas flow rate and the gas burner capacity (in kW) are displayed.

6.2.10. | Oil flow rate

The function is only available if the chosen fuel is an oil. This function is used to calculate the capacity of the burner from

the set oil pressure and the oil flow rate of the oil nozzle. > Set the oil flow rate of the oil nozzle and the oil pressure

- T he calculated oil burner capacity (in kW) is displayed.

6.3. Printing readings

The current readings can be printed using a report printer (accessories: Testo printer 0554 0621).

Making print text settings

The reading printout can be supplemented with individual information (header: company address; footer: name of technician).

1. | Protocols | Own Company Data.

2. Make the settings.

A logo cannot be included in the reading printout. This is only used for a report issued in PDF format.

6 Using the product

Printing current readings

✓ The printer is switched on and within wireless range.

> | Print values.

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6 Using the product

6.4. Report

A report can be created of saved measurement data (readings) and other information about the measurement.

Reports can be printed using a report printer (accessories: Testo printer 0554 0621) or sent as a file attachment in an email. The email application installed on the mobile terminal device is used for

6.4.1. Add to protocol (save measurement)

this.

The measurement data from the last measurement type carried out are stored temporarily on the measuring instrument.

The clipboard is deleted when the measuring instrument is switched off.

Measurements carried out can be saved to back up measurement data and be used for a subsequent report:

> | Add to protocol.

The measurements are stored in the measuring instrument. This memory is not suitable for use as a long-term memory/archive! Generate a report of significant measurements and save this in a suitable place.

6.4.2. Finish protocol

1. | Finish protocol.

| Protocols.

2. Open the input category:

3. Enter/select log data:

Category Description

Own Company Data

Reports can be supplemented with individual information (company address; name of the technician).

A logo can only be included when issued in PDF format.

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Category Description

Format and print

Select version format(s):

• CSV (comma separated text file, e.g. for Microsoft

• PDF

• Print values (Testo printer 0554 0621 required (accessories))

• ZIV (XML file, complying with the regulatio ns of the ‘Federal Association of Chimney Sweeps Germany’).

Customer data

Enter contact details or Import Contact Data (opens the application installed for contacts on the mobile terminal device).

Comments and pictures

Enter comments (file name of log, comment, measuring location name) and Add pictures (opens the application installed for photos and videos on the mobile terminal device).

Pictures are only included when issued in PDF format.

Select measurements

All saved measurements are displayed in one of the following time categories, depending on the creation date: Today, Yesterday or Older.

The measurements selected to create the report are identified with . New, saved measurements

are automatically identified. To display saved readings to check them:

> . To delete individual measurement:

> . To delete all measurements of a time category:

> Touch next to the time category name. To select/deselect a measurement for the report:

> .

Excel),

6 Using the product

All selected pictures and measurements are included in the report. This means the report may reach a file size of several megabytes. Before sending the report, check what your mobile provider may charge for this!

4. Send.

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7 Maintaining the product

7.1. Checking instrument status

7.1.1. | Instrument settings | Sensor diagnosis

The current status of the sensors can be displayed. To change expended sensors, see Replacing sensors , page 33.

7.1.2. | Error list

Instrument errors that have not yet been rectified can be displayed.

7.2. Cleaning the measuring instrument

> If the housing of the measuring instrument is dirty, clean it with

a damp cloth. Do not use any aggressive cleaning agents or solvents! Mild household cleaning agents and soap suds may be used.

7.3. Draining the condensate container

The fill level of the condensate container can be read from the markings. Hold the instrument horizontally or vertically to check the fill level.

The condensate consists of a weak mix of acids. Avoid skin contact. Make sure that the condensate does not run over the housing.

CAUTION

Condensate entering the gas path. Damage to sensors and flue gas pump! > Do not empty the condensate container while the flue gas

pump is in operation.

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7 Maintaining the product

1. Open the condensate outlet on the condensate container.

2. Let the condensate run out into a sink.

3. Wipe off any drops still on the condensate outlet with a cloth and close the condensate outlet.

The condensate outlet must be completely closed, otherwise measuring errors could occur if external air gets in.

7.4. Opening the measuring instrument

Open the measuring instrument only when this is required for measuring purposes (gas sensors/replacing battery).

✓ The measuring instrument must not be connected to a mains

socket via the mains unit. The measuring instrument must be switched off.

When opening/assembling the instrument, take care not to lose any removed screws. Placing a cloth on the work top is recommended.

1. Lay the instrument face down so that the rear of the instrument faces upwards and the side with the retaining bracket faces you.

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7 Maintaining the product

2. Use a cross-head screwdriver to remove the two (short) screws

(1 and 2) from the retaining bracket.

3. Move the catch hook outwards (3) and push the back of the

instrument up and lift off.

> If the back of the instrument cannot be removed by hand, this

can easily be levered out by applying a screwdriver to both of the recesses 4 and 5.

Page 31

7 Maintaining the product

4. Remove the orange locking clips upwards out of the instrument casing (6).

5. Use a cross-head screwdriver to loosen and remove the 4 screws 7 to 10 (short screws) and the 4 screws 11 to 14 (long screws).

6. Turn the instrument over and place on its back so that the front is facing upwards.

7. Remove the condensate trap sealing plug from the condensate outlet (15).

Page 32

7 Maintaining the product

8. Fold up/back the upper instrument casing and place next to the

lower casing (16). Do this carefully to prevent damaging hoses and lines.

Assembly

Perform in reverse order to assemble. Please note: > Lay hoses and lines in the designated ducts. > Make sure that hoses and lines do not get stuck.

> Insert the teeth on the lower edge of the back of the housing

into the lower instrument casing and push at the height of the symbols (17) and (18) to lock into place in the housing.

Page 33

7 Maintaining the product

7.5. Replacing the rechargeable battery

✓ Measuring instrument is open; see Opening the measuring

7.6. Replacing sensors

instrument, page 29.

1. Open the battery lock: Press the grey button (1) and push to the left keeping the button pressed (2).

2. Remove the battery and insert a new rechargeable battery. Use only Testo rechargeable battery 0515 0107!

3. Close the battery lock: Press the grey button and push to the right keeping the button pressed until the battery engages.

A slot bridge (0192 1552) must be inserted in slots which are not equipped with a sensor. Used sensors must be disposed of as hazardous waste!

✓ Measuring instrument is open; see Opening the measuring

instrument, page 29.

1. Disconnect the hose connections from the faulty sensor (1)/bridge (2).

Page 34

7 Maintaining the product

2. Remove the faulty sensor/bridge from the slot. > For NO sensor: Remove the auxiliary circuit board.

Do not remove the auxiliary circuit board for the NO sensor until immediately before installation. Do not leave the sensor without auxiliary circuit board for longer than 15 minutes.

3. Install new sensor/new bridge in the slot:

• Slot 1: O

• Slot 2: CO sensor or CO

• Slot 3: NO sensor or NO

sensor

low

sensor

low

4. Push the hose connections onto the sensor/bridge.

5. Close the measuring instrument.

When retrofitting a sensor, the associated measurement parameter/unit must be enabled in the reading display.

7.7. Cleaning the modular flue gas probe

✓ Disconnect the flue gas probe from the measuring instrument

prior to cleaning.

1. Release the probe catch by pressing the key on the probe

handle and remove the probe module.

2. Blow compressed air through the flue gas ducts in probe

module and probe handle (see illustration). Do not use a brush!

3. Fit a new probe module on the probe handle and engage it in

place.

Page 35

7.8. Replacing the probe module

✓ Disconnect the flue gas probe from the measuring instrument.

1. Press the button on the top of the probe handle (1) and remove the probe module (2).

2. Plug in the new probe module and lock it in place (3).

7 Maintaining the product

7.9. Checking/replacing the particle filter

Checking the particle filter:

Check the particle filter of the modular flue gas probe periodically

for contamination: check visually by looking through the window of the filter chamber.

> If there is visible contamination or inadequate pump flow,

replace the filter.

Replacing the particle filter:

The filter chamber may contain condensate. This is not a malfunction and will not cause wrong readings.

Page 36

7 Maintaining the product

1. Open the filter chamber: turn slightly anti-clockwise (1). Remove

the filter chamber (2).

2. Remove the filter plate (3) and replace it with a new one (4

[0554 3385]).

3. Attach the filter chamber and lock it: turn slightly clockwise.

7.10. Changing the thermocouple

1. Release the probe catch by pressing the key on the probe

handle and remove the probe module.

2. Remove the thermocouple pl ug-in head from the socket using a

screwdriver and pull the thermocouple out of the probe shaft.

3. Keep inserting the new thermocouple into the probe shaft until

the connection head clicks into place.

4. Fit a new probe module on the han dle and engage in place.

Page 37

7 Maintaining the product

7.11. Updating the instrument software

✓ The measuring instrument must be switched off.

1. Plug the measuring instrument mains unit into a mains socket.

2. Press and hold down for 10 s.

- Both status LEDs (blue/red) slowly flash alternately.

3. Insert the connecting cable (0449 0047) into the USB port on the measuring instrument, then connect it to the PC.

- Your PC identifies the measuring instrument as a removable medium.

4. Copy the new instrument software file (ap330ir.bin) to the identified removable medium.

- Both status LEDs (blue/red) quickly flash alternately. This process may take a few minutes.

5. Disconnect the connecting cable from the measuring instrument.

- Once the instrument software has been updated, the measuring instrument will automatically reboot and is ready for use again.

Page 38

8 Technical data

8.1.1. Examinations and licenses

As declared in the Certificate of Conformity, this product complies with Directive 2014/30/EU.

testo 330i / testo 330i LX with gas sensors O compensated/NO, combustion air temperature sensor, flue gas temperature sensor and differential pressure sensor (draught) is TüV-tested in accordance with VDI 4206.

The CO sensor 0393 0101 (CO, H2-compensated) is TÜV-tested in accordance with EN 50379 part 2.

The CO sensor 0393 0051 (CO, not H2-compensated) is TÜVtested in accordance with EN 50379 part 3.

For official measurements in accordance with the 1st BImSchV (chimney sweeps), the measuring instrument must be checked every six months by a technical testing body of the Guild of Master Chimney Sweeps or another testing body recognised by the authorities.

/CO, H2-

8.1.2. Bluetooth

Country Comments

Europa + EFTA

Australia

module

EU countries: Belgium (BE), Bulgaria (BG), Denmark (DK),

Germany (DE), Estonia (EE), Finland (FI), France (FR), Greece (GR), Ireland (IE), Italy (IT), Latvia (LV), Lithuania (LT), Luxembourg (LU), Malta (MT), Netherlands (NL), Austria (AT), Poland (PL), Portugal (PT), Romania (RO), Sweden (SE), Slovakia (SK), Slovenia (SI), Spain (ES), Czech Republic (CZ), Hungary (HU), United Kingdom (GB), Republic of Cyprus (CY).

EFTA countries: Iceland, Liechtenstein, Norway, Switzerland

E1561

Page 39

Turkey Authorized

India Authorized

Canada Contai ns FCC ID: 4957A-MSR

Product IC ID: 6127B-2016t330i IC Warnings

USA Contains FCC ID: RFRMS

FCC ID: WAF-2016t330i FCC Warnings

Korea

8 Technical data

MSIP-RMM-TE1-330i

KCC Warning

Japan

Japan Information

Bluetooth SIG List

TÜV TÜV by RgG 310

TÜV approved: EN50379-1, -2, -3 / VDI4206-1

IC Warnings

Page 40

8 Technical data

This instrument complies with Part 15C of the FCC Rules and Industry Canada RSS-210 (revision 8). Commissioning is subject to the following two conditions:

(1) This instrument must not cause any harmful interference and (2) this instrument must be able to cope with interference, even if this has undesirable effects on operation.

Cet appareil satisfait à la partie 15C des directives FCC et au standard Industrie Canada RSS-210 (révision 8). Sa mise en service est soumise aux deux conditions suivantes :

(1) cet appareil ne doit causer aucune interférence dangereuse et (2) cet appareil doit supporter toute interférence, y compris des

interférences qui provoquerait des opérations indésirables.

FCC Warnings Information from the FCC (Federal Communications Commission)

For your own safety

Shielded cables should be used for a composite interface. This is to ensure continued protection against radio frequency interference.

FCC warning statement

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Caution

Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. Shielded interface cable must be used in order to comply with the emission limits.

Page 41

Warning

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

KCC Warning

해당 무선 설비는 운용 중 전파혼신 가능성이 있음

Japan Information

当該機器には電波法に基づく、技術基準適合証明等を受けた特定無線設備を装着している。

8.1.3. Measuring ranges and resolution

Measurement parameter

O2 0 to 21 vol.% 0.1 vol.% CO 0 to 4,000 ppm 1 ppm CO

-compensated)

CO (H

-compensated)

with fresh air dilution

0 to 500 ppm 0.1 ppm

low

NO 0 to 3,000 ppm 1 ppm CO environment

(via flue gas probe)

Draught -9.99 to 40 hPa 0.01 hPa ∆P 0 to 300 hPa 0.1 hPa Temperature -40 to 1,200 °C 0.1 °C (-40.0 to 999.9 °C)

Efficiency 0 to 120% 0.1% Flue gas loss 0 to 99.9% 0.1%

Measuring range Resolution

0 to 8,000 ppm 1 ppm

0 to 30,000 ppm 1 ppm

0 to 2,000 ppm 1 ppm

1 °C (rest of range)

8 Technical data

Page 42

8 Technical data

Measurement

Measuring range Resolution

parameter

CO2 determination (calculation from O

)

Display range 0 to CO

max

8.1.4. Accuracy and response time

Measurement parameter

O2 ± 0.2 vol.% < 20 s (t90) CO ± 20 ppm (0 to 400 ppm)

CO H2compensated

CO (H2compensated) with fresh air dilution

± 2 ppm (0 to 39.9 ppm)

low

NO ± 5 ppm (0 to 100 ppm)

Draught

Accuracy

± 5% of m.v. (401 to 2,000 ppm) ± 10% of m.v. (2,001 to

4,000 ppm) ± 10 ppm or ± 10% of m.v.1 (0 to

200 ppm) ± 20 ppm or ± 5% of m.v.

to 2,000 ppm) ± 10% of m.v. (2,001 to

8,000 ppm) ± 200 ppm or ± 20% of m.v.1 (0

to 30,000 ppm)

± 5% of m.v. (rest of range)

± 5% of m.v. (101 to 2,000 ppm) ± 10% of m.v. (2,001 to

3,000 ppm) ± 0.02 ppm or ± 5% of m.v.

0.50 to 0.60 hPa) ± 0.03 hPa (0.61 to 3.00 hPa) ± 1.5% of m.v. (3.01 to

40.00 hPa)

1 ppm

(201

Response time

< 60 s (t90)

< 40 s (t90)

< 30 s (t90)

higher value is valid

Page 43

8 Technical data

Measurement

Accuracy

parameter

∆P ± 0.5 hPa (0.0 to 50.0 hPa)

± 1% of m.v. (50.1 to 100.0 hPa) ± 1.5% of m.v. (rest of range)

Temperature ± 0.5 °C (0.0 to 100.0 °C)

± 0.5% of m.v. (rest of range) Efficiency - Flue gas loss - CO2

± 0.2 vol.% determination (calculation from

)

8.1.5. Other instrument data

Flue gas analyzer Feature Values

Storage and

-20 to 50 °C transport temperature

Operating

-5 to 45 °C temperature

Max. surface

140 °C temperature at the measurement aperture (with probe mount)

Ambient humidity 0 to 90% RH, n on-condensing Operating positions No restriction Fill level of

condensate trap

9 ml

Corresponds with a service life of approx.

5 h (EL heating oil)/approx. 2.5 h (natural

gas) at 20 °C ambient temperature) Power supply Li Ion battery: 3.7 V/2.6 Ah

Mains unit: 6 V/2.0 A Protection class IP 40 Weight 720 g (excluding battery)

Response time

depending on the probe

Page 44

8 Technical data

Feature Values

Dimensions 270 x 160 x 57 mm Memory 500,000 individual readings

Flue gas overpressure

Negative pressure

Rechargeable battery charging temperature

Rechargeable battery charge time

Rechargeable battery life

Warranty

max. 50 mbar

max. 80 mbar ± 0 to 35 °C

approx. 5-6 h

6 h (pump on, 20 °C ambient temperature)

testo 330i

Measuring instrument: 48 months Sensors O2, CO: 48 months Other sensors: Flue gas probe: 48 months Thermocouple: 12 months Rechargeable battery: 12 months

24 months

testo 330i LX

Measuring instrument: 48 months Sensors O2, CO: 60 months Other sensors: Flue gas probe: 48 months Thermocouple: 12 months Rechargeable battery: 12 months

8.1.6. Declaration of conformity

You can find the EU declaration of conformity on the Testo homepage under the product-specific downloads.

24 months

Page 45

9 Tips and assistance

9.1. Questions and answers

Question Possible causes/solution

Rechargeable battery low > Switch to mains operation. Measuring instrument

switches off automatically or cannot be switched on

Displayed battery capacity seems to be faulty

Rechargeable battery has run out: > Charge rechargeable batteries or

switch to mains operation.

Rechargeable battery was repeatedly not fully discharged/charged:

> Discharge rechargeable battery

(until measuring instrument switches off automatically) and then charge fully.

Error message: Main

pump flow is too high

Gas outlet blocked: > Make sure that the gas outlet is

clear.

Overpressure in flue gas duct too high (> 50 mbar):

> Perform draught measurement.

Error message: Sensor

protection is active

The switch-off threshold of the CO sensor was exceeded:

> Remove probe from flue gas duct.

Error message: Printing

not possible

Three acoustic signals after switching on the measuring instrument

App no longer responds to command inputs

> Switch on printer. > Move printer into wireless range.

Device error: > Consult Testo Service or your

dealer.

> Open the overview of active

applications (refer to your smartphone operating system instructions) and close the App.

Instrument no longer

> Keep the button pressed down for

responds to command inputs

measuring instrument.

9 Tips and assistance

10 s to reset and reboot the

Page 46

9 Tips and assistance

Question Possible causes/solution

It cannot establish a Bluetooth connection!

or Required instrument is not

in the Find Device display. No instruments are shown

in the Find Device display.

Connection fails repeatedly with a Bluetooth message.

When using two printers: The required printer not found!

In Excel® the CSV format is not displayed properly.

error

> Keep the button pressed down for

10 s to reset and reboot the

measuring instrument.

> Check the Bluetooth settings on

the mobile terminal device.

> Switch Bluetooth off and on again

on the mobile terminal device.

1. Keep the button pressed down for 10 s to reset and reboot the

measuring instrument.

2. Switch Bluetooth off and on again

on the mobile terminal device. If necessary: switch the mobile terminal device off and on again.

The mobile terminal device may be connected to the other printer and this connection is saved in the App.

> Close the App and restart it to

establish a new connection.

Open Excel

and create a new template. Click on the Data tab and activate the From Text menu. Select the CSV file and adopt in the Excel template.

Page 47

9 Tips and assistance

9.2.

9.3.

Contackt and Support

If we have not been able to answer your your dealer or Testo Customer Service. You can also send Testo an error report via menu, select Send error report. Your e-mail app will be launched automatically and an error report created. The report contains information about your smart device and the operating system used. Send the report to the automatically generated e-mail address developmentsupport@testo.de. We will get back to you as soon as possible with information for troubleshooting.

question, please contact

e-mail. In the Help

Accessories and spare parts

Printer

Description Article no.

Bluetooth®/IRDA printer, incl. mains unit 5 V/1.0 A with micro USB cable

Mains unit 5 V/1.0 A with micro USB cable 0554 1105 Spare thermal paper for printer (6 rolls) 0554 0568

Modular flue gas probes Description Article no.

Modular flue gas probe 180 mm, 500 °C, probe shaft diameter: 8 mm, hose 0.6 m

Modular flue gas probe 300 mm, 500 °C, probe shaft diameter: 8 mm, hose 0.6 m

Modular flue gas probe 180 mm, 500 °C, probe shaft diameter: 6 mm, hose 0.6 m

Modular flue gas probe 300 mm, 500 °C, probe shaft diameter: 6 mm, hose 0.6 m

Modular flue gas probe 180 mm, 500 °C, probe shaft diameter: 8 mm, hose 2.2 m

Modular flue gas probe 300 mm, 500 °C, probe shaft diameter: 8 mm, hose 2.2 m

Flexible flue gas probe 330 mm, T term 200 °C, bending radius max. 90° for measurements in difficult to access locations

180 °C, short-

max.

0554 0621

0600 9780

0600 9781

0600 9782

0600 9783

0600 9760

0600 9761

0600 9770

Page 48

9 Tips and assistance

Probe modules/accessories for modular flue gas probes Description Article no.

Probe shaft module 180 mm, 500 °C, thermocouple

0554 9760

0.5 mm, probe shaft diameter: 8 mm Probe shaft module 300 mm, 500 °C, thermocouple

0554 9761

0.5 mm, probe shaft diameter: 8 mm Spare thermocouple for module 0554 9760,

0430 9760

0554 9762 Spare thermocouple for module 0554 9761,

0430 9761

0554 9763 Probe mount testofix®, 8 mm 0554 3006 Cone, 8 mm, steel 0554 3330 Multi-hole probe shaft, length 300 mm, Ø 8 mm, for

0554 5762

CO mean value calculation Multi-hole probe shaft, length 180 mm, Ø 8 mm, for

0554 5763

CO mean value calculation Flexible probe shaft module 0554 9770 Hose extension; 2.8 m; extension line probe-

0554 1202

instrument Particle filter, 10 pcs. 0554 3385

Temperature probe Description Article no.

Combustion air temperature (AT) probe, 300 mm 0600 9791 Combustion air temperature (AT) probe, 190 mm 0600 9787 Combustion air temperature (AT) probe, 60 mm 0600 9797 Fast reaction surface probe 0604 0194 Mini ambient air probe 0600 3692

Testo Testo 330i-LX-KIT1 Manual

Specifications and Main Features

Frequently Asked Questions

User Manual