Testo Testo 330i-LX-KIT1 Manual
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testo 330i · Flue gas measuring instrument
testo 330i LX · Flue gas measuring instrument
Instruction manual
2
1 Contents
1 Contents
1 Contents ................................................................................................... 3
2 Safety and the environment .................................................................... 6
3 Use ............................................................................................................ 6
4 Product description ................................................................................. 8
4.1. Measuring instrument ...................................................................... 8
4.1.1. Overview .......................................................................................................... 8
Terminal panel left/right ................................................................................... 9
4.1.2.
4.2. Modular flue gas probe .................................................................. 10
5 First steps .............................................................................................. 11
5.1. Commissioning .............................................................................. 11
5.2. Getting to know the product ........................................................... 11
5.2.1. Connecting probes ......................................................................................... 11
Mains unit/rechargeable battery ..................................................................... 11
5.2.2.
5.2.3.
Switching on and connecting with a mobile terminal device ........................... 12
Switching off .................................................................................................. 13
5.2.4.
Using the App ................................................................................................ 13
5.2.5.
6 Using the product .................................................................................. 15
6.1. Performing settings ........................................................................ 15
6.1.1. Configuring measurements..................................................................... 15
6.1.2.
Graphics ........................................................................................................ 16
6.1.3. | Instrument setting
6.1.4. | Instrument settings | C
6.1.5. | Instrument settings | Sen
6.1.6. | Instrument settings | Sens
6.1.7. | Instrument settings | O
6.1.8. | Instrument settings | O
6.1.9. | Instrument settings | He
6.1.10. | Instrument settings | Switching t
Charging the rechargeable battery .................................................. 11
5.2.2.1.
Mains operation ............................................................................... 12
5.2.2.2.
s | Language ............................................................ 16
ountry version ................................................... 17
sor diagnosis ................................................ 17
or protection ................................................ 17
reference ........................................................ 17
2
addition .......................................................... 17
2
ight compensation .......................................... 17
he testo 330i off ................................. 18
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1 Contents
6.2.
Measuring ..................................................................................... 18
6.2.1. Preparing for measurement ........................................................................... 18
6.2.2. | Flue gas ................................................................................................ 22
6.2.3. |
6.2.4. |
6.2.5. | Smoke number
6.2.6. | Differential pres
6.2.7. | Differential t
6.2.8. | O
6.2.9. | Gas flow rate
6.2.10. | Oil flow rate
Checking the condensate container fill level .................................... 18
6.2.1.1.
Checking the particle filter ............................................................... 18
6.2.1.2.
Zeroing phases ................................................................................ 18
6.2.1.3.
Performing a gas path check ........................................................... 19
6.2.1.4.
Installing the probe mount testofix® ................................................ 19
6.2.1.5.
6.2.1.6.
Using the modular flue gas probe .................................................... 21
Draught ................................................................................................. 23
COundiluted ..........................................................................................
...................................................................................... 23
sure .............................................................................. 23
emp. ................................................................................... 24
supply air .......................................................................................... 24
2
......................................................................................... 24
........................................................................................... 25
23
6.3. Printing readings ........................................................................... 25
6.4. Report ........................................................................................... 26
6.4.1. Add to protocol (save measurement) ............................................................. 26
Finish protocol ............................................................................................... 26
6.4.2.
7 Maintaining the product ....................................................................... 28
7.1. Checking instrument status ........................................................... 28
7.1.1. | Instrument settings | Sensor diagnosis ................................................ 28
7.1.2. | Error list ............................................................................................... 28
7.2. Cleaning the measuring instrument .............................................. 28
7.3. Draining the condensate container ............................................... 28
7.4. Opening the measuring instrument ............................................... 29
7.5. Replacing the rechargeable battery .............................................. 33
7.6. Replacing sensors ........................................................................ 33
7.7. Cleaning the modular flue gas probe ............................................ 34
7.8. Replacing the probe module ......................................................... 35
7.9. Checking/replacing the particle filter ............................................. 35
7.10. Changing the thermocouple .......................................................... 36
7.11. Updating the instrument software ................................................. 37
4
1 Contents
8 Technical data ........................................................................................ 38
8.1.1. Examinations and licenses ............................................................................ 38
8.1.2. Bluetooth® module ......................................................................................... 38
8.1.3. Measuring ranges and resolution ................................................................... 41
8.1.4. Accuracy and response time .......................................................................... 42
8.1.5. Other instrument data .................................................................................... 43
8.1.6. Declaration of conformity ............................................................................... 44
9 Tips and assistance ............................................................................... 45
9.1. Questions and answers ................................................................. 45
9.2. Contackt and Support .................................................................... 47
9.3. Accessories and spare parts ......................................................... 47
5
3 Use
2 Safety and the environment
Please note the information in the document Commissioning and
Safety (printed version supplied with the product). Make sure that
all product users read and observe the safety information!
3 Use
testo 330i und testo 330i LX
The testo 330i / testo 330i LX is a flue gas measuring instrument
which in combination with a separate Android or iOS mobile device
and the testo 330i App enables professional flue gas analysis of
combustion systems:
• Small combustion systems (oil, gas, wood, coal)
• Low-temperature and condensing boilers
• Gas water heaters
These systems can be adjusted using the instrument and checked
for compliance with the applicable limit values.
The instrument has been verified as a short-term measuring
instrument and should not be used as a safety (alarm) instrument.
The following tasks can also be carried out using the instrument:
• Regulating the O
, CO and CO2, NO, NOx values in furnaces for
2
the purpose of ensuring optimal operation.
• Draught measurement.
• Measuring and regulating the gas flow pressure in gas water
heaters.
• Measuring and optimising the flow and return temperatures of
heating systems.
• Ambient measurement - CO and CO
• Detection of CH
(methane) and C3H8 (propane).
4
.
2
• The instrument can be used for measurements on combined
heat and power stations (CHP) in accordance with the
first German Federal Immission Control Ordinance (BImSchV).
• In principal, the CO sensor can also be used for
measurements on CHP stations. If you should carry out
more than 50 measurements on CHP stations per year,
please contact your nearest Testo service centre or send
the testo 330i to testo Service for inspection.
A worn NO
filter of the CO sensor can be ordered as a
x
spare part (item no. 0554 4150) and replaced.
6
3 Use
Testo guarantees the functionality of its products when
used in accordance with their intended purpose. This
guarantee does not apply to features of Testo products in
combination with unauthorised third-party products.
Competitor products are not authorised by Testo.
As is common practice, Testo generally excludes support,
warranty or guarantee claims relating to functionality that
has not been guaranteed by Testo as part of the product
offered. Claims shall also be excluded in the event of
improper use or handling of the products, e.g. in
combination with unauthorised third-party products.
The use of the wireless module is subject to the regulations and
stipulations of the respective country of use, and the module may only
be used in countries for which a country certification has been granted.
The user and every owner has the obligation to adhere to these
regulations and prerequisites for use, and acknowledges that the resale, export, import etc. in particular in countries without wi r eless
permits, is his responsibility.
7
4 Product description
4 Product description
4.1. Measuring instrument
4.1.1. Overview
1 Retaining bracket: for attaching to the probe mount testofix®
2 Terminal panel left
3 Status LEDs:
LED Display Meaning
Blue Off Instrument off or not ready
Red
Flashes (0.05 s
on/0.5 s off)
Flashes (0.5 s
on/0.5 s off)
Light is constant
Flashes (0.05 s
on/0.5 s off)
Flashes (0.5 s
on/0.5 s off)
Light is constant
Instrument on, start up phase
Instrument on, Bluetooth® Find
Device activated
Instrument on, Bluetooth
connection activated
Device error
Mains unit plugged in, battery
charging
Mains unit plugged in, battery
fully charged
®
4 ON/OFF button
5 Condensate container, condensate outlet plug
6 Terminal panel right
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7. Magnetic holder (on rear)
WARNING
Magnetic field
May be harmful to those with pacemakers.
> Keep a minimum distance of 15 cm between pacemaker and
instrument.
ATTENTION
Magnetic field
Damage to other devices!
> Keep a safe distance away from products that could be
damaged by the effects of magnetism (e.g. monitors,
4.1.2. Terminal panel left/right
computers or credit cards).
4 Product description
1 USB interface
2 Minus connection for differential pressure measurement
3 Mains unit socket
4 Flue gas socket
5 Probe socket
9
4 Product description
4.2. Modular flue gas probe
1 Removable filter chamber with window and particle filter
2 Probe module lock release
3 Probe module
4 Connector plug for measuring instrument
5 Probe handle
6 Connecting cable
10
5 First steps
5.1. Commissioning
Please note the information in the document Commissioning and
5.2. Getting to know the product
5.2.1. Connecting probes
Safety (printed version supplied with the product).
Always connect the probes to the flue gas socket or probe
socket before switching on the measuring instrument;
switch the measuring instrument off and restart after
replacing a probe.
Connecting flue gas probes/gas pressure
adapters/temperature adapters
> Insert the connector plug into the flue gas socket and lock by
slightly turning it clockwise (bayonet lock).
There must be no more than one extension lead (0554
1201) between measuring instrument and flue gas probe.
5 First steps
Connecting other probes
> Insert the connector plug of the probe into the probe socket.
5.2.2. Mains unit/rechargeable battery
If the mains unit is connected, the measuring instrument is
5.2.2.1. Charging the rechargeable battery
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automatically powered from the unit.
The rechargeable battery can only be charged at an ambient
temperature of 0 to 35 °C. If the rechargeable battery pack has
discharged completely, the charging time at room temperature is
approx. 5-6 hrs.
1. Connect the instrument plug of the mains unit to the mains unit
socket on the measuring instrument.
5 First steps
2. Plug the mains plug of the mains unit into a mains socket.
- The charging process starts (red LED flashes: 0.5 s on/0.5 s
off).
- The charging process stops automatically when the batter y is
charged (red LED is constant).
Rechargeable battery care
• Do not fully exhaust rechargeable batteries.
• Store rechargeable batteries only if charged and at low
temperatures, but not below 0 °C. The best storage conditions
are with a charge level of 30-70% and an ambient temperature
of 0-15 °C. Fully charge before using again.
• Optimal charging temperature at 20 °C ambient temperature.
• Trickle charging should not exceed 2 days.
5.2.2.2. Mains operation
1. Connect the instrument plug of the mains unit to the mains unit
socket on the measuring instrument.
2. Plug the mains plug of the mains unit into a mains socket.
- The measuring instrument is powered via the mains unit.
- If the measuring instrument is switched off and a rechargeable
battery is inserted, the charging process will start automatically.
Switching the measuring instrument on has the effect of
stopping the battery charging and the measuring instrument is
then powered via the mains unit.
5.2.3. Switching on and connecting with a mobile terminal
device
✓ The testo 330i App must be installed on your mobile terminal
device. Please note the information in the document
Commissioning and Safety (printed version supplied with the
product).
1. Switch on the measuring instrument: Press the key.
- Measuring instrument starts up: The blue LED flashes
(0.05 s on/0.5 s off).
- Connecting mode is activated: The blue LED flashes
(0.5 s on/0.5 s off).
2. Switch on the mobile terminal device.
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3. Start up the testo 330i App on your mobile terminal device.
- The Find device function is activated: Any compatible devices
within radio range are displayed (product name + last 4 digits of
the device serial number).
> Tap instrument designation to select an instrument.
- It may take around 30 s to establish the connection.
- A Bluetooth
constant.
If it is not poss
measures are displayed. If you are unable to implement these
successfully, please refer to the section Tips and assistance and/or
contact your dealer or Testo Customer Service.
- Measurement type Flue Gas screen is displayed.
®
ible to establish a connection, various corrective
5.2.4. Switching off
Measuring va
the measuring instrument is switched off.
> Switch off the measuring instrument: Press the key.
- This may happen: the pump starts and the sensors are rinsed
until the switch-off thresholds (O2 > 20%, other measurement
parameters < 50 ppm) are reached. The maximum rinsing
period is 3 minutes.
- The measuring instrument switches off.
5 First steps
connection is established: The blue LED is
lues that have not been saved are lost when
5.2.5. Using the App
Make sure you are familiar with how your mobile terminal device
works before using the App; observe the documentation for your
mobile terminal device.
Actions are mainly carried out by touching an icon, a symbol, or a
name.
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5 First steps
User interface
1 : Open the Measurement Types selection list
2 : Open/close the Menu selection list
3 : Open the Fuels selection list
4 Select reading display type
5 : Open the Options selection list
6 Start/stop measurement
7 : Open the Protocols selection list
Please also take note of the tutorial in the App under | Help |
Tutorial.
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6 Using the product
6.1. Performing settings
6.1.1. Configuring measurements
The measurement parameters/units and the number and order of
displayed measurement parameters in the reading display type can
be set in the List.
Only those parameters and units that are enabled in the reading
display appear in the measured value display, in the saved
measurement records and on the record printouts.
The settings only apply to the measurement type currently
activated.
Overview of measurement parameters (available selection depends
on the chosen measurement type, set fuel, and the sensors
available in the measuring instrument):
Display Measurement parameter
FT
AT
Itemp
Pump
O2
CO2
qAnet Flue gas loss without due consideration of the
Effn Efficiency without consideration of the heat value
qAgr. Flue gas loss with due consideration of the
Effg Efficiency with due consideration of the calorific
Draught
∆P
CO
uCO
NO
Flue gas temperature
Combustion air temperature
Instrument temperature
Pumping capacity
Oxygen
Carbon dioxide
calorific value range
range
calorific value range
value range
Flue draught
Differential pressure
Carbon monoxide
Carbon monoxide undiluted
Nitrogen monoxide
6 Using the product
15
6 Using the product
Display Measurement parameter
NOx
λ
AmbCO
O2ref
Dew Pt
Performing actions
> To add a measurement parameter to the display list: Touch
Add to open the selection list of measurement parameters.
> To delete a measurement parameter from the display list:
Touch .
> Change the unit of a measurement parameter: Touch the
measurement parameter name to open the selection list of
measurement units.
> To change the position of a measurement parameter in the
display list: press down and drag.
> To accept changes: Touch Confirm.
6.1.2. Graphics
In the graphics reading display type, the reading progress can be
displayed as a line diagram.
A maximum of 4 measurement parameters can be set at any one
time. Only those measurement parameters/units can be displayed
that are available in the reading display type List.
> Touch to open the selection list of measurement
parameters/units.
The first four measurement parameters from the List reading display
type are used as the default setting for the graphics too.
Nitrogen oxide
Fuel-air ratio
Ambient carbon monoxide
Oxygen reference
Flue gas dewpoint temperature
6.1.3. | Instrument settings | Language
The user interface language can be set.
The number of available languages depends on the activated
country version.
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