Highest compressed air quality requirements
2
Monitor trace humidity, avoid damage
Air, compressed air and gases are used in all
areas of industry. Humidity is normally
undesirable because it can cause damage or
impair the quality of the end product, as the
adjacent graphic shows.
Optimizing the regulation of adsorption
dryers
The regeneration cycle can be reduced by
controlling the parameter trace humidity
(°C
td
). That saves energy costs!
Gas engineering: humidity
causes damage and reduces
the value of the gas in the
system
Granulate drying: dry air is a
requirement for product quality
Medical compressed air:
minimum humidity as a hygiene
requirement
Compressed air systems: dryer
monitoring to avoid damage
caused by humidity
Trace humidity monitoring with testo 6781 avoids follow-on
damage caused by humidity
>>
Manufacture Distribution Consumer
Corrosion in pipes
and components
Pneumatic drives:
– Interrupted lubrication
– Mechanical damage
Formation of ice in
outside and low-
Compressor
Dryer
e.g. medical
compressed
air
Damp powder
sticks together
Bacterial growth
(European drug
legislation)
e.g. transport air for
pharma. powder
ISO 8573
Action Compressed air drying
testo 6781
Monitoring/controlling
Class
1
2
3
4
5
6
7
-70
-40
-20
3
7
10
–
-94
-40
-4
37
44
50
–
0,003
0,12
0,88
5,51
7,28
8,93
–
0,37
18
147
1083
1432
1756
–
Semi-conductor prod.
Granule dryer
Transport air
Working/energy air
Blow air
°C
td
°F
td
g/m
3
ppm
v
(at 7 bar)
Trace humidity Typical application
Applications in the monitoring of compressed air quality
What is compressed air quality?
The international standard ISO 8573 defines
seven classes of compressed air quality and
defines the humidity, the oil content, the
particle content etc. which the compressed
air is allowed to have. Class 1 represents the
highest requirements. Class 2, for example, is
fulfilled when the pressure dewpoint does not
exceed -40 °C
td
or -40 °Ftd, or an absolute
humidity of 0.12 g of water vapour per m
3
or
18 ppm
V
(parts per million by volume) (see
table on right).
The main way of ensuring compliance with a
quality class involves installing a suitable dryer
e. adsorption dryer). Its monitoring and,
where appropriate, its control, is handled by
the testo 6781.