P2A software · Parameterizing, adjusting and analyzing
software
Instruction manual en
2
Safety and the environment
Safety and the environment
Avoiding electrical hazards
►Never use the instrument and connected probes to measure on or near
live parts!
► Damaged mains cables must only be replaced by authorized personnel.
► Only have the transmitter wired and connected by authorized personnel
with the voltage disconnected.
►You must always comply with the regulations applicable in your country
to the opening and repair of electrical equipment.
Avoiding personal injury/damage to equipment
►Installation, setting and calibration work must only be carried out by
qualified and authorized personnel!
►Only open the instrument when this is expressly described in the
instruction manual for installation, maintenance or repair purp oses.
► Observe the permissible storage, transport and operating temperatures.
► Never store or operate the product with solvents and do not use any
desiccants.
►Do not use the instrument for control purposes at the same time as
operating or servicing the transmitter.
►Only operate the product properly, for its intended purpose and within the
parameters specified in the technical data. Do not use force.
►Carry out only the maintenance and repair work that is described in the
documentation. Follow the prescribed steps when doing so. Use only
OEM spare parts from Testo.
Any additional work must only be carried out by authorized personnel.
Otherwise Testo will not accept any responsibility for the proper functioning of
the instrument after repair and for the validity of certifications.
Protecting the environment
►Send the product back to Testo at the end of its useful life. We will
ensure that it is disposed of in an environmentally friendly manner.
About this document
About this document
►Please read this documentation through carefully and familiarize yourself
with the product before putting it to use. Keep this document to hand so
that you can refer to it when necessary. Hand this documentation on to
any subsequent users of the product.
►The following conventions are followed in this document:
Character/
display:
Explanation/example
With the signal word Warning!:
Warns against hazards which could result in serious physical
injury if the precautionary measures indicated are not taken,
e.g.:
De-energize the mains connection before connecting the
transmitter!
With the signal word Caution!:
3
Warns against hazards which could result in minor physical
injury or damage to equipment if the precautionary
measures indicated are not taken, e.g.:
Observe the permissible operating temperature!
Important information, e.g.:
Administrator rights are required to install the program under
Windows
®
2000, XP and Vista.
Aim of action, e.g.:
Assembling the instrument at the process
connection:
Requirement that must be met, e.g.:
USB drivers are installed.
4
About this document
1
Steps are numbered if a certain sequence of actions must
be followed, e.g.:
1 Loosen and remove housing screws.
2 Remove the upper part of housing.
" to "
Bold type
…>…
[ ]
CAPITAL
LETTERS
A step is not numbered if there are no further steps or if the
step is optional, e.g.:
▪ Insert probe connector into socket of testo 6681 until
it engages.
Example entries are in inverted commas, e.g.:
The value "0" results in ....
Elements of the program interface or instrument display,
e.g.:
The instrument designation appears in the
instrument/parameter file list.
Select Main Menu Channel 1 and confirm with SET.
Functions/paths within a menu, e.g.:
Start > All Programmes > Testo > Transmitter Software.
Buttons which start an action, e.g.:
Confirm the software key with [OK].
Keys on the instrument or keypad, e.g.:
Press ESC.
temperature range -30 °C to +150 °C/-22 to +302 °F
temperature range -40 °C to +180 °C/-40 to +356 °F
± 1.0 % RH; temperature range -40 °C to +180 °C/
-40 to +356 °F
accuracy ± 6 K at -60 °Ctd;
temperature range -40 °C to +120 °C/-40 to +248 °F
version; temperature range -40 °C to +180 °C/-40
to +356 °F
temperature range -30 °C to 120 °C/-22 to +248 °F
temperature range -30 °C to +120 °C/-22 to +248 °F
1.2.3 Display and keypad
The display option allows the testo 6681 humidity transmitter to be operated
via the display and four keys.
The LCD display consists of two 7-segment lines for displaying readings and
units and of an information line (for status messages, for example).
The brightness and contrast of the display and the background lighting
(permanent or off) can be changed via the user menu or the P2A software.
1.2.4 Service interface
Behind the service flap is the parameterizing socket (mini-DIN) as an
interface to the P2A software or Testo handheld instrument
(testo 400/testo 650).
testo 6681 - 1.2 Product description
1.2.5 Relay board (option)
This has a floating switch capacity of 250 V AC/3 A. The switching limits and
hysteresis as well as the function as relay for the collective alarm can be set
via the display or the P2A software. Further features include:
• Function of changeover contacts (NC/NO contacts) freely selectable
• 12 terminals for a total of 4 relays.
If no relays are available, settings for monitoring limit values
or alarms can still be controlled via the display. The alarm
status will be shown on the display
Only have the transmitter wired and connected by authorized
personnel with the voltage disconnected.
1.2.6 Analog outputs
For analog outputs, the testo 6681 has either
13
• 2 or optionally 3 current outputs of 4 to 20 mA (2-wire)/0 to 20 mA (4-
wire)/4 to 20 mA (4-wire) or
• 2 or optionally 3 voltage outputs of 0 to 1 V/0 to 5 V/0 to 10 V (4-wire).
The transmitter can be ordered with a third analog output as an option.
In 2-wire operation, channel 1 is used for the supply. The two or optionally
three channels are galvanically isolated in both 2- and 4-wire operation.
Operation with the testo 6614 heated probe, the testo 6615
trace humidity probe, the relay and profibus options or with
the background lighting of the optional display are only
possible in 4-wire operation.
1.2.7 Parameters
The following parameters are displayed:
• Relative humidity in %RH (technical)
• Relative humidity in % WMO* (calculation according to the WMO
standard)
14
testo 6681 - 1.2 Product description
• Temperature °C and °F
• Dewpoint or pressure dewpoint in °Ctd and °Ftd
• Absolute humidity in g/m³ and gr/ft³
• Degree of humidity in g/kg and gr/lb
• Enthalpy in kJ/kg and BTU/lb
• Psychrometer temperature in °Ctw and °Ftw
• Water vapour partial pressure in hPa and "H
• Water content in ppm
• Dewpoint of H
2O2
and % vol
vol
mixture in °Ctm and °Ftm.
* It is possible that condensation appears as of a displayed humidity
starting from 70 % and is shown on the display.
Calculated humidity variables correspond to the medium of
air. With other gases/gas compositions, deviations may
occur, e.g. with the enthalpy
1.2.8 Scaling
There are three types of min./max. values:
O
2
1 The measuring range
The maximum sensor performance is in this range. Values outside of
the measuring range are displayed via messages, for example.
Measuring range, see table (below).
2 Standard scaling
The output signals are assigned to this measuring range as standard:
- during delivery if no entries are made in the order code
- after exchanging the unit, the measuring range recorded in the
instrument is applied as standard.
The transmitter even retains its scaling with the voltage
disconnected.
Measuring range, see table (below).
3 The maximum settings for the manual scaling
- the values are not expressly given in the table. The maximum limits
can be calculated as follows:
testo 6681 - 1.2 Product description
X = difference between MIN. and MAX. value of the standard scaling
(Max. value of standard) + (50 % of X)
(Min. value of standard) - (50 % of X)
- It is thus possible to scale beyond the measuring range, e.g. for the
adjustment of the scaling limits to standard values of a PLC.
Standard
Measuring
range
Physical
Parameter Unit probe
Temperature °C 6611 -20+70-20+70
°F 6611 -4+158-4+158
°C 6612 -30+150-30+150
°F 6612 -22+302-22+302
°C 6613, 6614, 6617 -40+180-40+180
°F 6613, 6614, 6617 -40+356-40+390
°C 6615 -40+120-40+120
°F 6615 -40+248-40+248
°C 6622, 6623 -30+120-30+120
°F 6622, 6623 -22+248-22+248
relative humidity % RH 0+1000+100
WMO relative humidity % RH, 0+1000+100
Dewpoint/pressure dewpoint °Ctd 6611 -80+70-80+100
°Ftd 6611 -112+158-112+212
°Ctd 6615 -60+30-80+100
°Ftd 6615 -148+212-112+212
Mixture dewpoint (H2O2) °Ctm -20+100-20+100
°Ftm -4+212-4+212
Absolute humidity g/m3 all probes 060002000
gr/ft3 02500800
Degree of humidity g/kg all probes 0133000950 0
For upper and lower alarm limits, individual alarms as well as collective
alarms can be specified. If the collective alarm function is activated, an alarm
is triggered as soon as the alarm limit of an alarm is exceeded, if this alarm is
assigned to the collective alarm.
The testo 6681 monitors limit values using relays. If a reading is outside the
limit values, a relay to be specified by the user is switched.
If the reading reverts to more than a specified hysteresis below or above the
limit value, the alarm is cancelled.
In addition, information about the occurrence of error/status messages can
be provided by means of a collective alarm relay, see Chapter 1.5 Status, warning and error messages.
If multiple alarm messages are activated at the same time,
the last alarm is shown. If the alarm is cancelled again, the
previous messages are no longer shown.
Example:
17
If the condensation of the probe begins, the "Condensation"
message appears on the display and the "Start" status
display. If the condensation is over, the status display
changes from "Start" to "End".
1 Remove locking screw (item (4) of drawing below) and detach rear
panel bracket from plastic bracket (item (2) of drawing below).
2 Hold rear panel bracket in assembly position and mark the three drill
holes.
3 Drill three holes (∅ 5 mm) and insert dowels where necessary.
4 Screw on rear panel bracket.
Remember that the clamping brackets (1)must face the wall.
testo 6681 - 1.3 Commissioning
Fastening instrument to rear panel bracket
5
1 Slide plastic bracket (2) on the back of instrument onto rear panel
bracket until it engages (see arrows).
2 Insert screw (4) through hole (3) and screw into rear panel bracket.
3 Insert probe connector (5) into socket until it engages.
19
20
testo 6681 - 1.3 Commissioning
1.3.1.2 Duct mounting (for testo 6612 probes)
1 Hold wall/duct bracket (order no. 0554 6651) (6) against duct wall (8)
and mark drill holes for wall/duct bracket and probe shaft.
2 Drill a hole (∅ 12.5 mm) in the duct wall to feed through the probe
shaft.
3 Fasten wall/duct bracket (6) to duct wall with screws (5).
4 Push probe shaft (9) with filter (10) through the middle hole of the
mounting bracket.
The wall/duct bracket (6) has an O-ring (7) to seal it against
the duct. Feed the probe shaft (9) carefully through the
wall/duct bracket so that the O-ring is not damaged.
5 Fix the correct position of the probe shaft (9) with screw (11) and mark
(insert probe shaft as far as possible).
6 Slide plastic bracket (2) on the back of the transmitter onto bracket (3,
4) until it engages.
testo 6681 - 1.3 Commissioning
Take the weight of the transmitter into account. Ensure that
the brackets (4, 6) are fastened securely.
7 Insert screw (1) through the hole on the top of the instrument and
screw into bracket (3).
8 Insert probe connector (12) into socket until it engages.
1.3.2 Connecting the instrument
Opening the instrument
21
1 Loosen screw connection (1) of service flap and open the flap.
22
testo 6681 - 1.3 Commissioning
2 Loosen and remove housing screws (2).
3 Remove upper part of housing from lower part (3) and place on a
clean surface.
Warning!
Electrical voltage.
Danger of injury!
De-energize the mains connection before connecting the
transmitter!
Only have the transmitter wired and connected by authorized
personnel with the voltage disconnected.
1.3.2.1 Overview of terminals
testo 6681 - 1.3 Commissioning
23
1 Lower part of housing
2 Relay board (option)
3 Relay terminals
4 Insulating trough for relay board
5 Terminal strip for voltage supply
and analog outputs
6 Terminal board
The following description of the terminals refer to this
overview and its numbering.
7 Earthing terminal (internal)
8 M 16 x 1.5 screw connection*
9 Earthing terminal (external)
10 M 20 x 1.5 scr ew connection*
11 Eyelet for measuring point panel
* Alternatively, NPT cable coupling
or M plug-in connection
24
testo 6681 - 1.3 Commissioning
1.3.2.2 Connecting voltage supply and analog outputs
Terminal strip for voltage supply and
analog outputs, item (5) of Overview of
terminals, chapter 1.3.2.1.
1 Feed cable with voltage supply and analog signal lines through opened
M 16 x 1.5 screw connection (item (8) in Overview of terminals,
Chapter 1.3.2.1).
2 Strip the cable ends, clamp wire end ferrules on and screw down onto
voltage terminals.
3 Close M 16 x 1.5 screw connection (item (8) in Overview of terminals,
Chapter 1.3.2.1).
Wiring diagram for 2-wire system (4 - 20 mA)
12 to 30
0 V
2 or 3 channels
4 to 20 mA, max. load 100 to 750 Ω
If the channels have to be galvanically isolated, a separate
mains unit must be used for each channel.
Wiring diagram for 4-wire system
(0 to 20 mA/4 to 20 mA/0 to 1 V/0 to 5 V/0 to 10 V)
CH1
20 to 30
V AC/DC
+
24V
-
+
CH2CH3
-
+
-
-
+
+
-
0 V
2 or 3 channels
0 to 20 mA/
4 to 20 mA/
max. load per 500 Ω
0 to 1 V/0 to 5 V/0 to 10 V
testo 6681 - 1.3 Commissioning
25
Requirement for the connecting cable of the supply:
• Insulated with cross-section of at least 0.25 sq. mm.
• The supply line must be secured against exceeding 8 A.
• An OFF switch must be installed in an easily accessible
position close by and be marked as such.
1 Feed connection cables of the two, or optionally three, channels
through opened M 16 x 1.5 screw connection (item (8) in Overview of
terminals, chapter 1.3.2.1).
2 Strip the cable ends, clamp wire end ferrules on and screw to channel
terminals as shown in diagram.
3 Close M 16 x 1.5 screw connection (item (8) in Overview of terminals,
Chapter 1.3.2.1).
26
testo 6681 - 1.3 Commissioning
1.3.2.3 Connecting the relay outputs
Only have the transmitter wired and connected by authorized
personnel with the voltage disconnected.
Relay terminal strip, item (3)
of Overview of terminals,
chapter 1.3.2.1
There is the option of twelve terminals for a total of four relays. The
designations NC/C/NO (normally closed contact/root or pin/normally open
contact) are etched on the surface of the board.
Using PG screw connection
1 Feed connection cables for the relays through opened M 20 x 1.5
screw connection (item (10) of Overview of terminals, chapter 1.3.2.1).
2 Strip cable ends and clamp on wire end ferrules.
3 Connect relays according to chosen function (NC/NO) (see diagrams
below; relay 1 is shown as an example of a connection).
Using plug-in connections (optional)
Only insert or disconnect the plug-in connection when the
voltage is disconnected.
4 Clean the connector of the probe line and the coupling of any foreign
matter.
Do not disconnect the connector of the probe line from the
instrument for extended periods to protect against
contamination.
Connection note
testo 6681 - 1.3 Commissioning
27
• For the connection, a double-insulated mains cable
(sheathed cable) with a cross-section of at least 1.5 sq.
mm must be used.
• Cable connection (2) may not be routed in a loop within
the tray (1).
• It is recommended that you always tie 3 cores to one
another using a cable tie (3).
• The insulation of the cable must be fed at least 5 mm (4)
into the tray.
28
(
)
testo 6681 - 1.3 Commissioning
Use of relay as NC contact (NC = normally closed)
Alarm/status light
(example of installation)
250 V AC/DC, 3 A
The busy light (alarm/status light) is permanently on until the
relay opens or the circuit is interrupted. This circuit can
therefore be used to monitor the functionality of the alarm
circuit, as a cable break, for instance, is indicated by the busy
light going off.
Use of relay as NO contact (NO = normally open)
Alarm/status light
example of installation
250 V AC/DC, 3 A
testo 6681 - 1.3 Commissioning
The busy light (alarm/status light) only comes on when the
relay is switched (closed). Monitoring the functionality of the
alarm circuit is therefore not possible with this switching
operation.
5 Close M 20 x 1.5 screw connection (item (10) in Overview of terminals,
Chapter 1.3.2.1).
1.3.2.4 Plug-in connection option
As an option, the PG screw connections of the signal and supply lines can be
replaced with plug-in connections that are installed at the housing, see Fig. 1
and 2. The relay cabling occurs via standard cable entries and PG screw
connections, see Fig. 3 and 4.
Transmitter housing
29
30
testo 6681 - 1.3 Commissioning
Plug-in connections for power supply and channels
M12 plug-in connection (5-pin) socket (1)
View of the plug-in connections in the installed state from outside
Pin Assignment.
1 V 24 2 V 24 +
3 + Ch 1
4 - Ch 1
5 PE
M12 plug-in connection (5-pin) connector (2)
Pin Assignment.
1 - Ch 2
2 + Ch 2
3 + Ch 3
4 - Ch 3
5 PE
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