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1 Safety and the environment
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Avoiding electrical hazards
> Never use the instrument and connected probes to measure on
or near live parts!
> Damaged mains cables must only be replaced by authorized
personnel.
> Only have the transmitter wired and connected by authorized
personnel with the voltage disconnected.
> You must always comply with the regulations applicable in your
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country for opening and repairing electrical equipment.
Avoiding personal injury and damage to equipment
> Installation, setting and calibration work must only be carried
out by qualified and authorized personnel!
> Only open the instrument when this is expressly described in
the instruction manual for installation, maintenance or repair
purposes.
> Observe the permissible storage, transport and operating
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temperature.
> Do not store the product together with solvents. Do not use any
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desiccants.
> Do not use the instrument for control purposes at the same time
Any additional work must only be carried out by authorized
personnel. Otherwise testo will not accept any responsibility for the
proper functioning of the instrument after repair and for the validity
of certifications.
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regulations) or return the product to Testo for disposal.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay
particular attention to the safety instructions and warning advice
in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
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product.
WARNING
CAUTION
Indicates potential serious injuries
indicates potential minor injuries
Symbols and writing standards
Representa-
Explanation
tion
Note: Basic or further information.
1. ...
2. ...
Action: more steps, the sequence must be
followed.
> ... Action: a step or an optional step.
- ... Result of an action.
Menu
[OK]
Elements of the program interface.
Buttons of the program interface.
... | ... Functions/paths within a menu.
“...” Example entries
The testo 6381 transmitter with Ethernet module is used together
with the plug-in, adjusted probes from the testo 6610 family.
Please refer to volume 2, testo 6610 probes, page 90 for
information about commissioning, operating and maintaining the
testo 6610 probe.
The testo 6381 transmitter is suitable for the following applications
with Ethernet networking, amongst others:
• Clean rooms
• Test benches
• Drying processes
• Filling processes
• Painting systems
• Monitoring flow velocities or volumetric flow rates in air
conditioning systems
In addition to the signal transmission of the readings to a control
unit via analog outputs, the measurement data can simultaneously
be recorded, documented and visualized via Ethernet.
Furthermore, it is possible to issue an alarm for those responsible
The scope of delivery of the testo 6381 transmitter includes the
following:
• Key cover
• Rear panel bracket
• Ethernet module
• Instruction manual
• Calibration report
• CD-ROM with operating instructions (PDF), configuration files
for Ethernet module and P2A update (this can only be used in
conjunction with the P2A software, which has to be ordered
separately).
The following accessories are available for the testo 6381
transmitter, amongst others:
• Protection caps for probes
• Mains unit
• P2A software (parameterizing, adjusting and analyzing
software)
• Assembly accessories
Information about accessories and their order numbers can
be found in volume 2, Accessories and spare parts or on
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the website at www.testo.com.
4.1.4. Technical data
Parameters
• Differential pressure
• Humidity (various variables and units)
• Temperature (°C/°F)
Differential pressure accuracy
The specifications are only valid if the positive pressure is
applied at the positive pressure connection.
• 0.5 % of measuring range, additional 0.3 Pa intrinsic error 1
• T
K slope drift
= 0.03 % of measuring range per degree Kelvin of
deviation from nominal temperature 22 °C
• T
K zeroing drift
= 0 %, as zeroing with solenoid valve2
1
Measuring uncertainty in accordance with GUM: ±0.8 % of measuring range
final value ±0.3 Pa.
GUM (Guide to the Expression of Uncertainty in Measurement): ISO guideline for determining the
measuring uncertainty in order to render global measurement results comparable.
The following uncertainties are used during the inquiry:
• Hysteresis
• Linearity
• Reproducibility
• Adjustment area/factory calibration
• Test location
10
4 Transmitter
Humidity and temperature accuracy
• Depends on probe
Pressure measuring range, resolution and overload of
differential pressure
Pressure
Resolution Overload
measuring range
depending on
version ordered
0 to 50 Pa 0.1 Pa 20,000 Pa
0 to 50 Pa 0.1 Pa 20,000 Pa
0 to 100 Pa 0.1 Pa 20,000 Pa
0 to 500 Pa 0.1 Pa 20,000 Pa
0 to 10 hPa 0.01 hPa 200 hPa
0 to 50 hPa 0.01 hPa 750 hPa
0 to 100 hPa 0.1 hPa 750 hPa
0 to 500 hPa 0.1 hPa 2500 hPa
0 to 1000 hPa 1 hPa 2500 hPa
-10 to 10 Pa 0.1 Pa 20,000 Pa
-50 to 50 Pa 0.1 Pa 20,000 Pa
-100 to 100 Pa 0.1 Pa 20,000 Pa
-500 to 500 Pa 0.1 Pa 20,000 Pa
-10 to 10 hPa 0.01 hPa 200 hPa
-50 to 50 hPa 0.01 hPa 750 hPa
-100 to 100 hPa 0.1 hPa 750 hPa
-500 to 500 hPa 0.1 hPa 2500 hPa
-1000 to 1000 hPa 1 hPa 2500 hPa
Upon delivery and following a factory reset the readings are
shown in the display in the unit that was ordered via the
KMAT option Fxx, see Ordering options for 6381 transmitter
(0555 6381), page 162.
Humidity and temperature measuring range
• Depends on probe
2
Minor mixtures of the media may occur at the positive and negative pressure
side due to the automatic zeroing cycle.
11
4 Transmitter
Humidity and temperature resolution
• 0.1 % RH or 0.01 °C/0.01 °F
Meas. cycle
• 1/sec
Interface
• Mini-DIN for P2A software (parameterizing and adjusting
software) and handheld testo 400/650
Voltage supply
• 4-wire (separate signal and supply lines): 20 to 30 V AC/DC,
300 mA power consumption
Maximum load
• 4-wire: 500 Ω (power output)
12
Maximal load
• 4-wire: 10 kΩ (voltage output)
Analog output
• 0 to 1 V ± 1.5 mV (4-wire) or
• 0 to 5 V ± 7.5 mV (4-wire) or
• 0 to 10 V ± 15 mV (4-wire) or
• 0 to 20 mA ± 0.03 mA (4-wire) or
• 4 to 20 mA ± 0.03 mA (4-wire)
Resolution of analog output
• 12 bit
Relay
• 4 relays, 250 V AC/DC, 3 A (optional)
Display
• 2-line LCD with plain text line (optional)
Operating temperature
• -5 to 50 °C/23 to 122 °F
Storage temperature
• -20 to 60 °C/-4 to +140 °F
Process temperature
• -20 to 65 °C/-4 to 149 °F
Oper. humidity
• 0 to 90 % RH
4 Transmitter
Housing, weight
• Metal: 1.960 kg
• Ethernet module: 0.610 kg
Protection class
• IP 65 only if the transmitter is wired properly (closed cable
entries), Ethernet connector, Harting PushPull connector and
humidity probe are inserted and/or sealing plugs are inserted.
Directives, standards and tests
• EC Directive: 2004/108/EC
• DIN 14644-4
• EN 61000-6-2 interference immunity
• EN 61000-6-3 interference emission
• EN 61326-1+A1+A2
13
4 Transmitter
Ethernet module
• Interface:
◦ 1 x mini-DIN
◦ 1 x RJ45 (Ethernet 10 BaseT/100 BaseTX)
• LED:
2 x green
Warranty
• Duration: 2 years
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4.1.5. Dimensions
• Warranty conditions: see website www.testo.com/warranty
The parameterizing socket (mini-DIN) is located behind the service
flap as an interface to the P2A software or Testo handheld
instrument (testo 400/testo 650).
4 Transmitter
4.2.5. Relay board (option)
This has a floating switch capacity of 250 V AC/3 A. The switching
limits and hysteresis as well as the function as relay for the
collective alarm can be set via the display or the P2A software.
Further features include:
• Function of changeover contacts (NC/NO contacts) freely
selectable
17
• 12 terminals for a total of 4 relays.
If no relays are available, settings for monitoring limit values
or alarms can still be controlled via the display. The alarm
status will be shown on the display.
Only have the transmitter wired and connected by
authorized personnel with the voltage disconnected.
The optional three channels are galvanically isolated.
4.2.7. Parameters
The following parameters are displayed
• Differential pressure in Pa, hPa, kPa, mbar, bar, mmH
2
, PSI, inch HG, inch H2O
kg/cm
• Volumetric flow rate3 in m3/h, l/min, Nm3/h, Nl/min
• Flow
4
in m/s, ft/min
• Relative humidity in % RH (technical)
• Relative humidity in % WMO* (calculation according to the
WMO standard)
• Degree of humidity in g/kg and gr/lb
• Absolute humidity in g/m³ and gr/ft³
• Water content in ppm (vol) and % vol
• Psychrometer temperature in °C
and °Ftw
tw
• Enthalpy in kJ/kg and BTU/lb
• Water vapour partial pressure in hPa and H
• Dewpoint temperature in °C
• Standardized dewpoint in °C
and °Ftd
td
standardized at atmospheric
tdA ,
O
2
pressure (1013 hPa); precondition: Absolute process pressure.
* It is possible that condensation appears as of a displayed
humidity starting from 70 % and is shown on the display. This
unit is used in meteorology, amongst others. When calculating
3
Calculated
4
To prevent fluctuating flow rate values at the zero point (depressurized), the
flow rate values are only calculated as of differential pressures > 0.2 Pa or
> 0.1 % of the respective measuring range (whichever is the greater). With
smaller differential pressures, the flow rate value remains at 0.00 m/s.
2
O,
18
the relative humidity the Magnus coefficient with undercooled
water is used in accordance with WMO.
Calculated humidity variables correspond to the medium of
air. With other gases/gas compositions, deviations may
occur, e.g. with the enthalpy.
The transmitter even retains its scaling with the voltage
disconnected.
Measuring range, see table (below).
3 The maximum settings for the manual scaling
◦ The maximum limits can be calculated as follows:
X = difference between MIN. and MAX. value of the
standard scaling
(Max. value of standard) + (50 % of X)
(Min. value of standard) - (50 % of X)
◦ It is thus possible to scale beyond the measuring range, e.g.
for the adjustment of the scaling limits to standard values of
a PLC.
With the alarm definition, however, the physical measuring
range limits are decisive.
4 Transmitter
19
4 Transmitter
Measuring
range/standard
scaling
0 to 50 Pa -5 to 15 Pa
0 to 50 Pa -25 to 75 Pa
0 to 100 Pa -50 to 150 Pa
0 to 500 Pa -250 to 750 Pa
0 to 10 hPa -5 to 15 hPa
0 to 50 hPa -25 to 75 hPa
0 to 100 hPa -50 to 150 hPa
0 to 500 hPa -250 to 750 hPa
0 to 1000 hPa 500 to 1500 hPa
For upper and lower alarm limits, individual alarms as well as
collective alarms can be specified. If the collective alarm function is
activated, an alarm is triggered as soon as the alarm limit of an
alarm is exceeded, if this alarm is assigned to the collective alarm.
The testo 6381 monitors limit values with the help of relays. If a
reading is outside the limit values, a relay to be specified by the
user is switched.
If the reading reverts to more than a specified hysteresis below or
above the limit value, the alarm is cancelled.
In addition, information about the occurrence of error/status
messages can be provided by means of a collective alarm relay,
If multiple alarm messages are activated at the same time,
the last alarm is shown. If the alarm is cancelled again, the
previous messages are no longer shown.
3.Insert probe connector (5) into socket until it engages.
26
1. Hold wall/duct bracket (order no. 0554 6651) (6) against duct
wall (8) and mark drill holes for wall/duct bracket and probe
shaft.
2. Drill a hole (Ø 12.5 mm) in the duct wall to feed through the
probe shaft.
3. Fasten wall/duct bracket (6) to duct wall with screws (5).
4. Push probe shaft (9) with filter (10) through the middle hole of
the mounting bracket.
The wall/duct bracket (6) has an O-ring (7) to seal it against
the duct. Feed the probe shaft (9) carefully through the
wall/duct bracket so that the O-ring is not damaged.
5. Fix the correct position of the probe shaft (9) with screw (11)
and mark (insert probe shaft as far as possible).
6. Slide plastic bracket (2) on the back of the transmitter onto
bracket (3, 4) until it engages.
Take the weight of the transmitter into account. Ensure that
the brackets (4, 6) are fastened securely.
7. Insert screw (1) through the hole on the top of the instrument
and screw into bracket (3).