Testo 6351 Operating Manual

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testo 6351 · differential pressure transmitter P2A software · Parameterizing, adjusting and analyzing
software
Instruction manual
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1 Safety and the environment
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1 Safety and the environment
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Avoiding electrical hazards
> Never use the instrument and connected probes to measure on
or near live parts!
> Damaged mains cables must only be replaced by authorized
personnel.
> Only have the transmitter wired and connected by authorized
personnel with the voltage disconnected.
> You must always comply with the regulations applicable in your
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country for opening and repairing electrical equipment.
Avoiding personal injury and damage to equipment
> Installation, setting and calibration work must only be carried
out by qualified and authorized personnel!
> Only open the instrument when this is expressly described in
the instruction manual for installation, maintenance or repair purposes.
> Observe the permissible storage, transport and operating
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temperature.
> Do not store the product together with solvents. Do not use any
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desiccants.
> Do not use the instrument for control purposes at the same time
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as operating or servicing the transmitter.
> Only operate the product properly, for its intended purpose and
within the parameters specified in the technical data. Do not
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use any force.
> Carry out only the maintenance and repair work on this
instrument that is described in the documentation. Follow the prescribed steps exactly. Use only original spare parts from
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Testo.
Any additional work must only be carried out by authorized personnel. Otherwise testo will not accept any responsibility for the proper functioning of the instrument after repair and for the validity of certifications.
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2 About this document
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Protecting the environment
> At the end of its useful life, send the product to the separate
collection for electric and electronic devices (observe local
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2 About this document
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regulations) or return the product to Testo for disposal.
Use
> Please read this documentation through carefully and
familiarize yourself with the product before putting it to use. Pay particular attention to the safety instructions and warning advice in order to prevent injuries and damage to the products.
> Keep this document to hand so that you can refer to it when
necessary.
> Hand this documentation on to any subsequent users of the
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product.
WARNING
CAUTION
Indicates potential serious injuries
indicates potential minor injuries
Symbols and writing standards Representa-
Explanation
tion
Note: Basic or further information.
1. ...
2. ...
Action: more steps, the sequence must be followed.
> ... Action: a step or an optional step.
- ... Result of an action.
Menu [OK]
Elements of the program interface.
Buttons of the program interface. ... | ... Functions/paths within a menu. “...” Example entries
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3 Contents
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3 Contents
1 Safety and the environment....................................................................3
2 About this document...............................................................................4
3 Contents...................................................................................................5
4 Transmitter...............................................................................................8
4.1. Specifications ..................................................................................8
4.1.1. Functions and use ...........................................................................................8
4.1.2. Scope of delivery .............................................................................................8
4.1.3. Accessories .....................................................................................................8
4.1.4. Technical data .................................................................................................9
4.1.5. Dimensions....................................................................................................12
4.2. Product description........................................................................13
4.2.1. At a glance.....................................................................................................13
4.2.2. Display and keypad........................................................................................14
4.2.3. Service interface............................................................................................15
4.2.4. Relay board (option) ......................................................................................15
4.2.5. Analog outputs...............................................................................................15
4.2.6. Parameters....................................................................................................15
4.2.7. Scaling .........................................................................................................16
4.2.8. Alarm handling...............................................................................................17
4.3. Commissioning..............................................................................18
4.3.1. Assembling the instrument.............................................................................18
4.3.1.1. Wall mounting ...................................................................................18
4.3.2. Connecting the instrument.............................................................................19
4.3.2.1. Overview of terminals........................................................................21
4.3.2.2. Connecting voltage supply and analog outputs.................................22
4.3.2.3. Connecting the relay outputs............................................................23
4.3.2.4. Plug-in connection option..................................................................26
4.3.2.5. Closing the instrument......................................................................27
4.3.3. Adjusting the instrument ................................................................................29
4.3.3.1. Analog output adjustment.................................................................29
4.3.3.2. n-point adjustment............................................................................30
4.4. Operation.......................................................................................31
4.4.1. Relationship between user menu and mini-DIN socket is active....................31
4.4.2. Key cover.......................................................................................................31
4.4.3. Password protection ......................................................................................32
4.4.4. Structure of user menu ..................................................................................32
4.4.5. Overview of the testo 6351 user menu...........................................................34
4.4.6. The individual main menus ............................................................................37
4.4.6.1. Editing main menu of channel 1........................................................37
4.4.6.2. Editing Main Menu Alarm..................................................................37
4.4.6.3. Editing Main Menu Settings ..............................................................39
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4.4.6.4. Editing Main Menu Analysis..............................................................42
4.4.6.5. Editing Message main menu.............................................................44
4.4.6.6. Calling up Main Menu Ident..............................................................45
4.4.6.7. Editing Main Menu Adjust.................................................................45
4.4.6.8. Editing Reset main menu..................................................................47
4.5. Status, warning and error messages ............................................47
4.5.1. Status messages...........................................................................................48
4.5.2. Warning messages........................................................................................49
4.5.3. Transmitter error messages...........................................................................50
4.5.4. Handling alarm messages .............................................................................50
4.5.5. Namur fault conditions...................................................................................51
4.6. Maintenance and cleaning............................................................52
4.6.1. Maintaining the instrument............................................................................. 52
4.6.2. Cleaning the instrument.................................................................................52
5 Parameterizing, adjusting and analyzing software (P2A software) . . 53
5.1. Specifications................................................................................53
5.1.1. Functions and use .........................................................................................53
5.1.2. System requirements..................................................................................... 54
5.1.3. Scope of delivery...........................................................................................54
5.2. First steps ..................................................................................... 55
5.2.1. Installing the software/driver.......................................................................... 55
5.2.1.1. Installing P2A software.....................................................................55
5.2.1.2. Installing USB driver.........................................................................55
5.2.1.3. P2A software upgrade......................................................................55
5.2.2. Starting the software......................................................................................55
5.2.2.1. Starting the program......................................................................... 55
5.2.2.2. Establishing a connection wi th the instrument...................................55
5.2.2.3. Activating the connection w ith the instrument...................................56
5.3. Using the software........................................................................56
5.3.1. User interface................................................................................................56
5.3.2. Editing instrument/parameter file ...................................................................59
5.3.2.1. Changing instrument/parameter file..................................................59
5.3.2.2. Saving parameters............................................................................66
5.3.2.3. Opening the parameter file............................................................... 67
5.3.2.4. Copying and pasting parameters......................................................67
5.3.2.5. Deleting instrument/parameter file....................................................68
5.3.2.6. Creating a new instrument file...........................................................68
5.3.3. Analyzing/testing the transmitter....................................................................68
5.3.3.1. Analyzing/testing the instrument....................................................... 68
5.3.3.2. Carrying out factory reset..................................................................69
5.3.3.3. Testing analog output.......................................................................69
5.3.3.4. Testing switch outpu t relays 1 to 4....................................................71
5.3.3.5. Displaying min./max. values..............................................................72
5.3.4. Adjusting the transmitter................................................................................73
5.3.4.1. n-point adjustment............................................................................73
5.3.4.2. Adjusting the analog output.............................................................. 74
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5.3.5. Transmitter history.........................................................................................75
6 Tips and assistance...............................................................................79
6.1. Questions and answers.................................................................79
6.2. Accessories and spare parts .........................................................79
6.2.1. Ordering options for testo 6351 transmitter (0555 6351)................................80
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4 Transmitter
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4.1. Specifications
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4.1.1. Functions and use
The testo 6351 transmitter is suitable for the following applications, amongst others:
• Test benches
• Clean rooms
Filling processes
• Complex room climate applications
Monitoring flow velocities or volumetric flow rates in air
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conditioning systems
4.1.2. Scope of delivery
The scope of delivery of the testo 6351 transmitter includes the following:
• Key cover
• Rear panel bracket
• Instruction manual
• Calibration report
• CD-ROM with operating instructions (PDF), configuration files
for Ethernet module and P2A update (this can only be used in conjunction with the P2A software, which has to be ordered
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separately).
4.1.3. Accessories
The following accessories are available for the testo 6351 transmitter, amongst others:
Mains unit
• P2A software (parameterizing, adjusting and analyzing
software)
8
• Assembly accessories
Information about accessories and their order numbers can be found in Accessories and spare parts or on the website at www.testo.com.
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4.1.4. Technical data
Parameter
• Differential pressure
4 Transmitter
Accuracy
The specifications are only valid if the positive pressure is
• ±0.8 % of measuring range final value, additional ±0.3 Pa
• T
applied at the positive pressure connection.
intrinsic error
K slope drift
1
= 0.03 % of measuring range per degree Kelvin of
deviation from nominal temperature 22 °C
• T
K zeroing drift
= 0 %, as zeroing with solenoid valve2
Measuring range, resolution and overload Measuring range
Resolution Overload depending on resolution ordered
0 to 50 Pa 0.1 Pa 20,000 Pa 0 to 100 Pa 0.1 Pa 20,000 Pa 0 to 500 Pa 0.1 Pa 20,000 Pa 0 to 10 hPa 0.01 hPa 200 hPa 0 to 50 hPa 0.01 hPa 750 hPa 0 to 100 hPa 0.1 hPa 750 hPa
1
Measuring uncertainty in accordance with GUM: ±0.8 % of measuring range
final value ±0.3 Pa.
GUM (Guide to the Expression of Uncertainty in Measurement): ISO guideline for determining the measuring uncertainty in order to render global measurement results comparable.
The following uncertainties are used during the inquiry:
• Hysteresis
• Linearity
• Reproducibility
• Adjustment area/factory calibration
2
Minor mixtures of the media may occur at the positive and negative pressure
• Test location
side due to the automatic zeroing cycle.
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4 Transmitter
Measuring range depending on resolution ordered
0 to 500 hPa 0.1 hPa 2500 hPa 0 to 1000 hPa 1 hPa 2500 hPa 0 to 2000 hPa 1 hPa 2500 hPa
-50 to 50 Pa 0.1 Pa 20,000 Pa
-100 to 100 Pa 0.1 Pa 20,000 Pa
-500 to 500 Pa 0.1 Pa 20,000 Pa
-10 to 10 hPa 0.01 hPa 200 hPa
-50 to 50 hPa 0.01 hPa 750 hPa
-100 to 100 hPa 0.1 hPa 750 hPa
-500 to 500 hPa 0.1 hPa 2500 hPa
-1000 to 1000 hPa 1 hPa 2500 hPa
-2000 to 2000 hPa 1 hPa 2500 hPa Upon delivery and following a factory reset the readings are
shown in the display in the unit that was ordered via the KMAT option Fxx, see Ordering options for testo 6351 transmitter (0555 6351), page 80.
Meas. cycle
• 1/sec
Resolution Overload
10
Interface
• Mini-DIN for P2A software (adjustment and parameterization
software)
• optional: Ethernet module
Voltage supply
4-wire (separate signal and supply lines): 20 to 30 V AC/DC,
300 mA power consumption
Maximum load
• 4-wire: 500 Ω (power output)
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4 Transmitter
Maximal load
• 4-wire: 10 k (voltage output)
Analog output
0 to 1 V ± 1.5 mV (4-wire) or
• 0 to 5 V ± 7.5 mV (4-wire) or
• 0 to 10 V ± 15 mV (4-wire) or
• 0 to 20 mA ± 0.03 mA (4-wire) or
• 4 to 20 mA ± 0.03 mA (4-wire)
• T
= 0.05 %K of measuring range per degree Kelvin of
K
deviation from nominal temperature 22 °C
Resolution of analog output
• 12 bit
Relay
• 4 relays, 250 V AC/DC, 3 A (optional)
Display
• 2-line LCD with plain text line (optional)
Operating temperature
• -5 to 50 °C/23 to 122 °F
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4 Transmitter
Storage temperature
• -20 to 60 °C/-4 to 140 °F
Process temperature
• -20 to 65 °C/-4 to 149 °F
Housing, weight
• Plastic, 0.7 kg
• Optional Ethernet intermediate layer: 0.6 kg
Protection class
• IP 65 only if the transmitter is wired and/or sealing plugs are
Directives, standards and tests
• EC Directive: 2004/108/EC
Warranty
• Duration: 2 years
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• Warranty conditions: see website www.testo.com/warranty
inserted
4.1.5. Dimensions
Dimensions in mm a b
with M20 cable couplings 144 147 With NPT cable coupling 144 144 With M plug-in connection 143
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4.2. Product description
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4.2.1. At a glance
1 Keys (only with optional
2 Service flap screw
3 Display (optio nal) 4 Service flap 5 Negative pressure
6 Positive pressu re connection,
7 Lo wer part of housing 8 M 16 x 1.5 screw
9 M 16 x 1.5 screw
10 Eyelet for measuring point
11 M 20 x 1.5 screw
12 M 20 x 1.5 screw
13 Adjusted probe plug (non-
14 Upper part of housing * Alternatively, NPT cable
4 Transmitter
display)
connection (self-locking, 2 pcs.)
connection
marked with a red washer
connection*, e.g. analog outputs
connection*, e.g. voltage supply
panel
connection*, e.g. R3 and R4 relays
connection*, e.g. R1 and R2 relays
functional probe socket)
couplings or M plug-in connections are available
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15 Housing screws
16 Hole for fastening to rear
panel bracket (M3 x 6 screw)
17 Plastic bracket for assembly
on rear panel
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4.2.2. Display and keypad
The display option allows operation of the testo 6351 transmitter via the display and four keys.
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The LCD display consists of two 7-segment lines for displaying readings and units and of an information line (for status messages, for example).
The brightness and contrast of the display and the background lighting (permanent or off) can be changed via the user menu or the
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4.2.3. Service interface
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P2A software.
The parameterizing socket (mini-DIN) is located behind the service
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flap as an interface to the P2A software.
4.2.4. Relay board (option)
This has a floating switch capacity of 250 V AC/3 A. The switching limits and hysteresis as well as the function as relay for the collective alarm can be set via the display or the P2A software.
Further features include:
• Function of changeover contacts (NC/NO contacts) freely selectable
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• 12 terminals for a total of 4 relays.
If no relays are available, settings for monitoring limit values or alarms can still be controlled via the display. The alarm status will be shown on the display.
Only have the transmitter wired and connected by authorized personnel with the voltage disconnected.
4 Transmitter
4.2.5. Analog outputs
As analog outputs, the testo 6351 has either
• 1 current output of 0 to 20 mA (4-wire)/4 to 20 mA (4-wire) or
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• 1 voltage output of 0 to 1 V/0 to 5 V/0 to 10 V (4-wire)
4.2.6. Parameters
The following parameters are displayed:
• Differential pressure in Pa, hPa, kPa, mbar, bar, mmH H
O, inch HG, kg/cm2, PSI
2
• Flow3 in m/s, ft/min
3
To prevent fluctuating flow rate values at the zero point (depressurized), the
flow rate values are only calculated as of differential pressures > 0.2 Pa or
15
O, inch
2
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• Volumetric flow rate
4.2.7. Scaling
There are three types of min./max. values: 1 The measuring range: The maximum sensor performance is in
this range. Values outside of the measuring range are displayed via messages, for example. Measuring range, see table (below).
2 Standard scaling: The output signals are assigned to this
measuring range as standard:
during delivery if no entries are made in the order code after exchanging the unit, the measuring range recorded in
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the instrument is applied as standard.
The transmitter even retains its scaling with the voltage disconnected.
Measuring range, see table (below). 3 The maximum settings for the manual scaling
The maximum limits can be calculated as follows: X = difference between MIN. and MAX. value of the
standard scaling (Max. value of standard) + (50 % of X) (Min. value of standard) - (50 % of X) It is thus possible to scale beyond the measuring range, e.g.
for the adjustment of the scaling limits to standard values of
a PLC. With the alarm definition, however, the physical measuring
range limits are decisive.
Measuring range/standard scaling
0 to 50 Pa -25 to 75 Pa 0 to 100 Pa -50 to 150 Pa 0 to 500 Pa -250 to 750 Pa 0 to 10 hPa -5 to 15 hPa
4
in m3/h, l/min, Nm3/h, Nl/min
Maximum scaling
> 0.1 % of the respective measuring range (whichever is the greater). With smaller differential pressures, the flow rate value remains at 0.00 m/s.
4
Calculated
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4 Transmitter
Measuring range/standard scaling
0 to 50 hPa -25 to 75 hPa 0 to 100 hPa -50 to 150 hPa 0 to 500 hPa -250 to 750 hPa 0 to 1000 hPa -500 to 1500 hPa 0 to 2000 hPa -1000 to 3000 hPa
-50 to 50 Pa -100 to 100 Pa
-100 to 100 Pa -200 to 200 Pa
-500 to 500 Pa -1000…1000
-10 to 10 hPa -20 to 20 hPa
-50 to 50 hPa -100 to 100 hPa
-100 to 100 hPa -200 to 200 hPa
-500 to 500 hPa -1000 to 1000 hPa
-1000 to 1000 hPa -2000 to 2000 hPa
-2000 to 2000 hPa -4000 to 4000 hPa
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4.2.8. Alarm handling
For upper and lower alarm limits, individual alarms as well as collective alarms can be specified. If the collective alarm function is activated, an alarm is triggered as soon as the alarm limit of an alarm is exceeded, if this alarm is assigned to the collective alarm.
The testo 6351 monitors limit values with the help of relays. If a reading is outside the limit values, a relay to be specified by the user is switched.
If the reading reverts to more than a specified hysteresis below or above the limit value, the alarm is cancelled.
In addition, information about the occurrence of error/status messages can be provided by means of a collective alarm relay, see Status, warning and error messages, page 47
If multiple alarm messages are activated at the same time, the last alarm is shown. If the alarm is cancelled again, the previous messages are no longer shown.
Maximum scaling
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4.3. Commissioning
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4.3.1. Assembling the instrument
4.3.1.1. Wall mounting
Attaching rear panel bracket
1. Remove locking screw (see item (4) of drawing below) and detach rear panel bracket from plastic bracket (see item (2) of drawing below).
2. Hold rear panel bracket in assembly position and mark the three drill holes.
3. Drill three holes (Ø 5 mm) and insert dowels where necessary.
4. Screw on rear panel bracket. Remember that the clamping brackets (1) must face the wall.
Fastening instrument to rear panel bracket
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1. Slide plastic bracket (2) on the back of instrument onto rear panel bracket until it engages (see arrows).
2. Insert screw (4) through hole (3) and screw into rear panel
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bracket.
4.3.2. Connecting the instrument
4 Transmitter
Opening the instrument
1. Loosen screw connection (1) of service flap and open the flap.
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4 Transmitter
20
2. Loosen and remove housing screws (2).
3. Remove upper part of housing from lower part (3) and place on
a clean surface.
WARNING
Electrical voltage Danger of injury!
> De-energize the mains connection before connecting the
transmitter.
Only have the transmitter wired and connected by authorized personnel with the voltage disconnected.
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4.3.2.1. Overview of terminals
4 Transmitter
1 Lo wer part of housing 6 Terminal board 2 Relay b oard (option) 7 M 16 x 1.5 screw connection* 3 Relay termi nals
8 Eyelet for measuring point
panel
4 Insulating trough for relay
9 M 20 x 1.5 screw connection*
board
5 Terminal strip for voltag e
supply and analog outputs
* Alternatively, NPT cable
coupling or M plug-in connection
The following description of the terminals refer to this overview and its numbering.
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4.3.2.2. Connecting voltage supply and analog outputs
Terminal strip for voltage supply and analog outputs, item (5) of overview of terminals, page 21
Channels 2 and 3 shown on the circuit board cannot be used with this instrument.
1. Disconnect connector.
2. Strip the cable ends, clamp wire end ferrules on and screw
down onto voltage terminals.
3. Insert connector into socket.
Wiring diagram for 4-wire system (0 to 20 mA/4 to 20 mA/0 to 1 V/0 to 5 V/0 to 10 V)
1-channel 0 to 20 mA/4 to 20 mA
max. load per 500 0 to 1 V/0 to 5
V/0 to 10 V
Channels 2 and 3 shown on the circuit board cannot be used with this instrument.
Requirement for the connecting cable of the supply:
• Insulated with cross-section of at least 0.25 mm², maximum 2.7 mm² without wire end sleeves.
• The supply line must be secured against exceeding 8 A.
• An OFF switch must be installed in an easily accessible position close by and be marked as such.
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1. Disconnect connector.
2. Strip the cable ends, clamp wire end ferrules on and screw to channel terminals as shown in diagram.
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4.3.2.3. Connecting the relay outputs
3. Insert connector into socket.
Only have the transmitter wired and connected by authorized personnel with the voltage disconnected.
There is the option of twelve terminals for a total of four relays. The designations NC/C/NO (normally closed contact/root or pin/normally open contact) are etched on the surface of the board.
Using PG screw connection
1. Feed connection cables for the relays through opened M 20 x 1.5 screw connection (item (10) of overview of terminals).
2. Strip cable ends and clamp on wire end ferrules.
3. Connect relays according to chosen function (NC/NO) (see diagrams below; relay 1 is shown as an example of a connection).
4 Transmitter
Relay terminal strip, item (3) of overview of terminals
Using plug-in connections (optional)
Only insert or disconnect the plug-in connection when the voltage is disconnected.
4. Clean the connector of the probe line and the coupling of any foreign matter.
Do not disconnect the connector of the probe line from the instrument for extended periods to protect against contamination.
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Connection note
• For the connection, a double-insulated mains cable (sheathed cable) with a cross-section of at least
1.5 mm² must be used.
• Cable connection (2) may not be routed in a loop within the tray (1).
• It is recommended that you always tie 3 cores to one another using a cable tie (3).
• The insulation of the cable must be fed at least 5 mm (4) into the tray.
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Use of relay as NC contact (NC = normally closed)
1 Alarm/status light
(example of installation)
2 250 V AC/DC, 3 A
The busy light (alarm/status light) is permanently on until the relay opens or the circuit is interrupted. This circuit can therefore be used to monitor the functionality of the alarm circuit, as a cable break, for instance, is indicated by the busy light going off.
Use of relay as NO contact (NO = normally open)
1 Alarm/status light
(example of installation)
2 250 V AC/DC, 3 A
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The busy light (alarm/status light) only comes on when the relay is switched (closed). Monitoring the functionality of the alarm circuit is therefore not possible with this switching operation.
5. Close M 20 x 1.5 screw connection (item (9) in overview of
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terminals).
4.3.2.4. Plug-in connection option
As an option, the PG screw connections of the signal and supply lines can be replaced with plug-in connections that are installed at the housing, see item 1 and 2. The relay cabling occurs via standard cable entries and PG screw connections.
26
Plug-in connections for power supply and channels
M12 plug-in connection (5-pin) socket (item 1) View of the plug-in connections in the installed state from outside
PIN Assignment
1 V 24­2 V 24+ 3 + Ch1 4 - Ch1 5 PE
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4.3.2.5. Closing the instrument
4 Transmitter
1. Place upper part of instrument on top of lower part (see arrow) and fix in place with housing screws (1).
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2. Close the service flap and tighten screws (2).
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4.3.3. Adjusting the instrument
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4.3.3.1. Analog output adjustment
The purpose of adjusting the analog outputs is to adjust the signal chain from the digital signal (within the transmitter) to the analog outputs. The signal type that was appointed for the transmitter is adjusted respectively for each channel (e.g. 4 to 20 mA or 0 to 1 V, etc.).
4 Transmitter
1 Status LED
2. Contact ch. 1+
3. Contact ch. 1-
4. Service interface
Adjusting analog output 1
With testo 6351 with current output: Load of max. 500Ω is
connected to channel 1 (see Plug-in connections for power supply and channels, page 26)
A precise multimeter (minimum requirement: resolution 6.5
digits, at least 5-times more accurate than the 6351) is available.
If only a simple multimeter is available, the analog output must not be adjusted.
The service flap is open.
1. Connect the inputs of the multimeter with the contacts (2) and (3) for channel 1.
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2. Transfer the reference analog value measured with the
multimeter into the P2A software (see Adjusting the analog output, page 74) or enter it via the user menu (see Performing analog adjustment, page 45).
3. Disconnect connections between the multimeter and the
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contacts of the testo 6351 and close the service flap.
4.3.3.2. n-point adjustment
With an n-point adjustment, the parameters at the 3-6 measurement points are adjusted to the reference value. The reference conditions are obtained by using a precise pressure sensor that should be 5-times more accurate than the transmitter.
1 Positive pressu re connection
2. Negative pressure connection
3. Pressure sensor
30
The number of measuring points is set to 3 by the factory and can only be changed using the P2A software (see n- point adjustment, page 73).
The n-point adjustment must always be carried out to its full extent and in good time at all selected measurement points.
A precise pressure sensor (5-times more accurate than the
transmitter, e.g. DPC precision pressure sensor from testo industrial services) is available.
1. Connect the positive output of the pressure sensor (3) to the
positive pressure connection of the transmitter (1) and the negative output of the pressure sensor (3) to the negative pressure connection of the transmitter (2).
2. Transfer the reference pressure value created with the pressure
sensor into the P2A software (see n-point adjustment, page 73) or enter it via the user menu (see Performing analog adjustment, page 45).
3. Repeat step 2 for all of the measuring points.
4. Disconnect connections between the pressure sensor and the
pressure connections of the testo 6351.
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4.4. Operation
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4.4.1. Relationship between user menu and mini-DIN socket is active
The testo 6351 can be parameterized using either the user menu or the P2A software (see Parameterizing, adjusting and analyzing software (P2A software) page 53).
The testo 6351 transmitter can only be operated via the display and keypad if the display option is available.
If the testo 6351 is connected to the P2A software, the user menu is blocked for the duration of the communication. The message Service plug is shown in the display of the testo
6351. As soon as the P2A software is disconnected, the
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user menu is accessible again.
4.4.2. Key cover
To prevent unauthorized operation of the keys, the standard key frame can be replaced with a key cover.
If the key cover has been assembled, the service flap must be opened for operation.
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Attaching the key cover
The service flap is opened, see Openi ng the instrument, page
19.
1. Unscrew screws (3) and remove key frame (2).
2. Insert key cover (1) into service flap and tighten screws (3).
3. Close and screw down the service flap.
4.4.3. Password protection
The user menu can be protected with a four-digit numerical code (see Editing Main Menu Settings, page 39) so that access to the user menu is denied to unauthorized persons not familiar with this numerical code.
If the password protection is not to be used, the numerical code
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"0000" must be entered. This is also the status upon delivery.
4.4.4. Structure of user menu
At the main menu level, the user menu comprises the following:
• Main Menu Channel 1
Main Menu Alarm
• Main Menu Settings
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• Main Menu Analysis
• Main Menu Messages
• Main Menu Ident
• Main Menu Adjust
• Main Menu Reset
1 Channe l 1 display 2 No displa y 3 Display for messages
Four keys enable the user to navigate/scroll through the menus and enter/amend values and settings:
Key Function/description
SET
• In Measuring Mode: changes to parameterization
• In Parameterizing Mode: confirms a selection or setting
ESC
• Leaves a menu (without modifying any settings)
X • Selecting: scrolls through menus
(downwards) or selectable alternatives
• Editing: changes to next digit (to the right)
S • Selecting: scrolls through menus (upwards)
or selectable alternatives
• Editing: increases the value of the current digit by 1
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4.4.5. Overview of the testo 6351 user menu
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4.4.6. The individual main menus
4.4.6.1. Editing main menu of channel 1
An overview is given in Overview of the testo 6351 user menu, page 34).
You can perform basic settings for channel 1.
1. In the Measuring Mode press SET, select Main Menu
Channel 1 with X or S and confirm selection with SET.
One of the following parameters can now be selected using X or S, after which the selection must be confirmed with SET:
• Channel 1 Unit The parameter for this channel is selected. Edit/select parameter with X or S, confirm with SET or abort
entry with ESC.
• Scale minimum for channel 1: The lower scale limit is edited; Unit as selected above. Editing the value: Scroll one digit to the right using X and
increase value of digit by 1 using S. Confirm with SET or abort entry with ESC.
• Scale maximum for channel 1 The upper scale limit is edited; Unit as selected above. Editing the value: Scroll one digit to the right using X and
increase value of digit by 1 using S. Confirm with SET or abort entry with ESC.
• Signal delay ("Attenuation") for channel 1 The analog signal can be delayed ("Attenuation"); a time
constant is selected for this (1 = no delay; 15 = longest delay) Edit/select parameter with X or S, confirm with SET or abort
entry with ESC.
2. Continue to the main menu with X or S or return to Measuring
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Mode with ESC.
4 Transmitter
4.4.6.2. Editing Main Menu Alarm
With the alarm, the relays, available as options, are programmed. In addition, the alarm statuses are shown on the display (top right) (even without relays).
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You can choose whether the alarm is to be used to monitor limit values or as a collective alarm. If an alarm is to be used to monitor limit values, you can choose between monitoring the minimum or maximum value and set a limit value and hysteresis for each alarm.
In addition, every alarm can be linked to a clearly visible visual alarm (display background lighting flashes).
An alarm delay between 0 and 240 seconds can still be assigned to every alarm used for limit value monitoring so that both the corresponding relay effect and the visual alarm are delayed. If the alarm status goes out within the set alarm delay time, neither the visual alarm nor a relay connection is triggered. .
With an alarm status present, the visual alarm and all relay outputs can be reset by means of acknowledgement. The triggering of a new alarm cannot be enabled until after the alarm status goes out.
1. In the Measuring Mode press SET, select Main Menu Alarm
with X or S and confirm selection with SET.
- Four alarms can be parameterized.
2. Select Alarm x with X or S and confirm selection with SET.
38
Using alarm to monitor limit values
NO contact
Monitoring minimum Monitoring maximum
Hysteresis
Limit value Limit value
Hysteresis
NC contact
Monitoring minimum Monitoring maximum
Hysteresis
Limit value Limit value
Hysteresis
3. Select Channel x (e.g. "Channel 1") with X or S and confirm
selection with SET.
4. Select Max control or Min control with X or S (see graphic).
5. Press SET and edit Limit value as well as Hysteresis: Scroll
one digit to the right using X and increase value of digit by 1 using S. Confirm with SET or abort entry with ESC.
Page 39
6. Select Visual alarm with X or S. Select YES or NO with X or
7. Press SET and edit Alarm delay: Scroll one digit to the right
8. Return to Channel x with ESC.
9. Return to Alarm x with ESC.
10. Change to the other relays using X or S and perform settings
Using alarm as collective alarm or not using it at all
If an alarm is assigned to the collective alarm, the relay is switched and a visual alarm can be issued via the display as soon as (at least) one of the warning or error messages of the testo 6351 transmitter becomes active.
Alarm is selected (see previous steps 1 and 2).
1. Use X or S to determine whether Alarm x should be used as a
2. If collective alarm is selected: Select Visual alarm with X or S.
3. Change to another alarm using X or S and perform settings in
4. Return to Main Menu Alarm with ESC.
5. Continue to Main Menu Settings with X or S or return to
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4 Transmitter
S. Confirm with SET or abort entry with ESC.
using X and increase value of digit by 1 using S (0 to 240 seconds possible). Confirm with SET or abort entry with ESC.
in the same way.
The messages affecting the collective alarm can only be selected in the P2A software, see Using the software, page 56
Collective alarm or not used. Confirm selection with SET.
Select YES or NO with X or S. Confirm with SET and return to
Alarm x.
the same way.
Measuring Mode with ESC.
4.4.6.3. Editing Main Menu Settings
You can edit instrument settings and other settings. > In Measuring Mode, press SET, select Main Menu Settings
using X or S and confirm selection with SET.
You can edit settings for:
• Display
• Language
• Code
• Units
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Absolute pressure Area Temperature Standard data Process data
Editing display settings
You can set the brightness and contrast of the display.
1. Select Display Settings with X or S and confirm selection with
SET.
2. Select Backlight or Contrast with X or S and confirm
selection with SET.
One of the following parameters can now be selected using X or S, after which the selection must be confirmed with SET:
Backlight
The display illumination is changed. Edit/select parameter with X or S, confirm with SET or cancel
entry with ESC (the effect of the change in parameter can be seen during input).
Contrast
The brightness difference between the display background and the displayed values is changed.
Edit/select parameter with X or S, confirm with SET or cancel entry with ESC (the effect of the change in parameter can be seen during input).
Backlight 24h on
Select On or Off using X or S and confirm with SET. Off: The display light switches off automatically if no button was
pressed for 10 seconds. On: The display light is activated
3. Return to
continue to Language.
Display Settings wi
th ESC and useX or S to
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Selecting language
You can select the language for the plain text line in the display. > Press SET, select required language with X or S, confirm
selection with SET and return to Language.
Only choose a language that you can understand well.
Select unit
This setting affects the unit of the standard and process data.
1. Press SET, select Change parameters with X or S, confirm selection with SET or cancel with ESC.
2. Select Change unit with X or S, confirm selection with SET or cancel with ESC.
3. Select the required variable (absolute pressure/area/temperature) with X or S, confirm selection with
SET or cancel with ESC.
4. Select the required unit with X or S, confirm selection with SET or cancel with ESC.
5 Return to Change unit with ESC and continue to Standard
data with X or S.
Editing standard data
Setting individual values for the standard data to calculate the volumetric flow rate.
1. Select Standard data with X or S, confirm selection with SET or cancel with ESC.
2. Select the required variable (absolute pressure/temperature) with X or S, confirm selection with SET or cancel with ESC.
3. Scroll one digit to the right using X and increase value of digit by 1 using S. Confirm with SET or abort entry with ESC.
4. Return to Standard data with ESC and useX or S to continue to Pressure process data.
Editing pressure process data
Setting of the process data for the Pitot tube calculation.
1. Select Pressure process data with X or S and confirm selection with SET.
2. Select the required variable (absolute pressure/humidity/temperature/cross-section/Pitot tube
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factor/correction factor) with X or S, confirm selection with SET or cancel with ESC.
3. Scroll one digit to the right using X and increase value of digit
by 1 using S. Confirm with SET or abort entry with ESC.
4. Return to Pressure process data with ESC.
5. Return to Change parameters with ESC and useX or S to
continue to Code.
Editing code settings
You can set the access code (password).
If a code other than "0000" (factory setting) is set, the transmitter can only be operated once this code has been entered via the menu.
1. Select Code with X or S and confirm selection with SET.
2. Scroll one digit to the right using X and increase value of digit
by 1 using S. Confirm with SET or abort entry with ESC.
3. Return to Code with ESC.
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4. Return to Main Menu Settings with ESC.
4.4.6.4. Editing Main Menu Analysis
You can test the functionality of analog and relay outputs. In addition, you can read off the minimum and maximum values (since the last voltage supply or reset of the min./max. values).
42
Testing functionality of analog outputs
This function affects the analog outputs directly, not only the test contacts.
1. In the Measuring Mode press SET, select Main Menu Analysis
with X or S and confirm selection with SET.
- Test Analog Output is shown.
2. Press SET, scroll one digit to the right using X and increase
value of digit by 1 using S. Any analog output value can be predefined, e.g. for an analog output of 4 to 20 mA, the value "6.0 mA". Confirm with SET or abort entry with ESC.
3. Accept setting by pressing SET and test with multimeter
(minimum requirement: resolution 6.5 digits, at least 2-times more accurate than the 6351) as follows:
Analog output 1: Via test contacts under service flap, see diagram.
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4 Transmitter
1 Channe l 1
test contacts
2 Service
interface
3 Multimeter
4. Return to Test Analog Output with ESC and useX or S to continue to Test Relay Output.
Testing functionality of the pressure sensor (Test pressure
sensor)
This function is only required to calibrate the pressure sensor.
Testing functionality of relay outputs
1. Press SET and choose between Alarm 1, 2, 3, 4 with X or S.
2. Press SET. The relay can now be tested. You can choose between OFF
and ON using X or S. If ON is chosen, the NO contact is closed, the NC contact opened. If OFF is chosen, the NC contact is closed, the NO contact opened.
3. To test, route a measuring cable from the relay terminals (see Connecting the relay outputs, page 23) out of the transmitter to a multimeter (resistance measurement) or continuity tester.
4. Return to Test Relay Output with SET (starts relay test) or
ESC (exits the menu without relay test).
Reading off min./max. values of channels
To reset the max./min. values, see Editing Reset main menu, page 47
1. Read off the min./max. values of the channel in succession with X or S and return to the Main Menu Analysis with ESC.
2. Continue to Main Menu Message with X or S or return to Measuring Mode with ESC.
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4.4.6.5. Editing Message main menu
Messages can be confirmed/acknowledged, the last messages can be called up and the display of the messages can be switched on or off.
Using the P2A software (see Parameterizing, adjusting and analyzing software (P2A software), page 53) you can predefine whether messages are to be shown in the display.
1. In the Measuring Mode press SET, select Main Menu Message
with X or S and confirm selection with SET.
2. Confirm Confirm message using SET.
3. Select Last messages with X or S and confirm with SET.
4. Scroll between the warning and error messages recorded so far
using X or S and return to Last messages using ESC.
5. Select Information with X or S and confirm with SET.
6. Scroll between the status messages recorded so far using X or
S and return to Information using ESC.
7. Continue to Display of message with X or S.
ON: Measurements are shown on the display in Measuring
Mode.
OFF: No messages shown on display.
8. Select ON or OFF with X or S and confirm selection with SET.
9. Return to Main Menu Message with ESC.
1 Operating hour s at the
time of message
2 Message code (see
Status, warning and error
messages, page 47). 3 Message text 4 Message num ber
(example: "4/7" refers to
the fourth of seven
messages) 5 Number of messages
present (example: "4/7"
refers to the fourth of
seven messages)
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10. Continue to Main Menu Ident with X or S or return to Measuring Mode with ESC.
An overview of the messages can be found in Status,
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4.4.6.6. Calling up Main Menu Ident
warning and error messages, page 47
1. In the Measuring Mode press SET, select Main Menu Ident with X or S and confirm selection with SET.
- The type, firmware version, build number and serial number of the transmitter are displayed.
This information is required when servicing.
2. Return to Main Menu Ident with ESC.
3. Continue to Main Menu Adjust with X or S or return to
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Measuring Mode with ESC.
4 Transmitter
1 Instrument type 2 Build number 3 Firmware
version
4 Serial number
4.4.6.7. Editing Main Menu Adjust
Also see Analog output adjustment, page 29, for instructions on
45
how to perform the analog adjustment.
Performing analog adjustment
1. In the Measuring Mode press SET, select main menu Adjust with X or S and confirm selection with SET.
Each channel is adjusted at three points in the analog range (at 10 %; 50 %; 90°% of the analog scale).
2. Select Analog Adj. Ch. 1 with X or S and confirm with SET.
3. Use X or S to select Adj. Point 1.
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4. Press SET. Read off multimeter display and enter this value in
the user menu. Do this by scrolling one digit to the right using X and increasing the value of digit by 1 using S. Confirm with
SET or abort entry with ESC.
5. Use X or S to select Adj. Point 2.
6. Press SET. Read off multimeter display and enter this value in
the user menu. Do this by scrolling one digit to the right using X and increasing the value of digit by 1 using S. Confirm with
SET or abort entry with ESC.
7. Use X or S to select Adj. Point 3.
8. Press SET. Read off multimeter display and enter this value in
the user menu. Do this by scrolling one digit to the right using S and increasing the value of digit by 1 using X. Confirm with
SET or abort entry with ESC.
9. Return to main menu Adjust with ESC.
10. Continue to main menu Reset with X or S or return to
Measuring Mode with ESC.
Performing the pressure adjustment
Also see n-point adjustment, page 30, for instructions on how to perform the pressure adjustment.
1. In the Measuring Mode press SET, select main menu Adjust
with X or S and confirm selection with SET.
The pressure adjustment can be performed at 3 to 6 adjustment points.
2. Select Adjust Pressure with X or S and confirm with SET.
3. Use X or S to select Adj. Point 1.
4. Press SET. Read off pressure sensor display and enter this
value in the user menu. Do this by scrolling one digit to the right using X and increasing the value of digit by 1 using S. Confirm with SET or abort entry with ESC.
5. Repeat steps 1 to 4 for adjustment points 2 to 6.
6. Return to main menu Adjust with ESC.
7. Continue to main menu Reset with X or S or return to
Measuring Mode with ESC.
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4.4.6.8. Editing Reset main menu
You can reset the factory settings for the following:
• Instrument
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4.5. Status, warning and error messages
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Min./max. values
Resetting to the factory settings means resetting to the order specification, i.e. the specific condition at the time of supply to the customer.
1. In the Measuring Mode press SET, select Main Menu Reset with X or S and confirm selection with SET.
- Reset Device to factory settings is displayed.
2. Select the setting to be reset using X or S and confirm selection with SET.
- Reset Completed is displayed.
3. Return to the reset setting with ESC or SET and return to Main
Menu Reset with ESC.
4. Continue to the Main Menu Channel 1 with X or S or return to Measuring Mode with ESC.
To achieve optimum operational reliability (machine availability), the transmitter shows the following via the user menu or the P2A software
• Status messages
• Warning messages
• Error messages
in each case for the testo 6351 transmitter. All messages are stored in the transmitter with an operating hours
stamp. Use the user menu (see Editing Message main menu, page
44) or the P2A software (see Transmitter history, page 75) to view
the message history. In the transmitter, the last 60 status messages and the last 120
error and warning messages are stored in a ring memory. There is no limit in the P2A software.
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4.5.1. Status messages
Status messages show the current operating status of the testo
6351.
Message Display Description
02506
Sensor initialization
01D19 Service plug
00300 New limit value
00301 Scaling changed The scaling has been changed 00117 Adjustment DeltaP
02104 Analog adjustment
00530
Change solenoid valve
00500 Transmitter reset
0052F Reset Min/Max
00503
Reset device to fact
00307
User Setting Change
Message appears while the transmitter is starting up. If the message disappears, the transmitter is ready for operation.
The Mini-DIN socket is connected to: the USB adapter for P2A software, the adjustment adapter or the service plug (is not recorded/no number)
The limit value has been changed or shifted
An n-point adjustment was performed.
An analog adjustment has been made
The solenoid valve should be changed
The transmitter was reset to the factory settings and is restarted.
Resets all saved Min/Max values for all channels
A factory reset of the transmitter was performed
User Setting Change: General settings were changed for the transmitter.
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4 Transmitter
4.5.2. Warning messages
Warning messages show an early warning or a current malfunction
Message Display Cause Remedying of fault
00E00 T ambient high
00E01 T ambient low
00809
00E02/00E 05
0081C Alarm 1
0081D Alarm 2
0081E Alarm 3
0081F Alarm 4
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which may negatively impact measuring.
The ambient temperature exceeds the permissible temperature for the transmitter
The ambient temperature is below the permissible temperature for the transmitter
Pressure too high
The process pressure exceeds the pressure intended for the transmitter
Supply voltage low
The supply voltage is below the minimum voltage required for the transmitter
Depending on the parameterization of the relay
Depending on the parameterization of the relay
Depending on the parameterization of the relay
Depending on the parameterization of the relay
Take necessary measures to lower ambient temperature, e.g. through venting or cooling
Take necessary measures to raise ambient temperature, e.g. through heating
Remove the transmitter from the process and take any necessary measures to lower the pressure
Take measures to ensure sufficient voltage supply
Depending on the parameterization of the relay
Depending on the parameterization of the relay
Depending on the parameterization of the relay
Depending on the parameterization of the relay
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4 Transmitter
4.5.3. Transmitter error messages
Message Display Cause Remedying of fault
01505 Watchdog error
01115
01116
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4.5.4. Handling alarm messages
Error messages show a current malfunction.
Due to a processor error, the transmitter performs an automatic
If the problem occurs frequently, contact Testo Service.
restart.
Low adjustment temperature
High adjustment temperature
Shown on the display
5
The ambient temperature is too low during the pressure adjustment.
The ambient temperature is too high during the pressure adjustment.
Can be used for collective alarm6
Take necessary measures to raise ambient temperature, e.g. through heating.
Take necessary measures to lower ambient temperature, e.g. through venting.
Additional message end7
New limit value x Scaling changed x Adjustment DeltaP x Pressure too high x x Alarm 1 x Alarm 2 x
5
If multiple messages/alarms are activated at the same time, only the last message/alarm is shown. If this is cancelled, the other messages that are still active are no longer displayed.
6
The message can be assigned the collective alarm function, which means that the collective alarm is activated as soon as at least one of the messages assigned to it is activated. The collective alarm can be assigned to each of the 4 optional relays. The collective alarm is then always the same, as it can only be defined once.
7
The message is shown upon the occurrence of the event causing the message as well as when closing. Two entries appear in the history in the P2A software: Message text_start and Message text_end.
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4 Transmitter
Shown on the display5
Can be used for collective alarm6
Alarm 3 x Alarm 4 x Transmitter reset x Analog adjustment x T ambient high x x T ambient low x x Supply voltage low x x Watchdog error x
Perform the Confirm message function (acknowledgement of the alarm via the control keys on the transmitter):
• The message/alarm is no longer shown on the display and the optical alarm goes out, where applicable. If multiple messages/alarms are active at the same time, all are reset simultaneously.
• If at least one message is assigned to the collective alarm, the collective alarm is reset. If the collective alarm is set on a relay,
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the relay is also reset, meaning switched to its neutral position.
4.5.5. Namur fault conditions
If the faults named in the following table occur, the analog outputs output special values that enable a general fault warning in the higher-level control system. The values correspond to the "Namur"
Status message in the display
Watchdog error
Value below min. scale
Value above max. scale
industry standard.
Class
Display value in the display
Error
Previous value stops
Underrange Reading 0 mA 3.8 mA 0 V 0 V 0 V
Overrange Reading 20.5 mA 20.5 mA 1.1 V 5.5 V 11 V
Additional message end7
Analog output
0 to 20 mA
4 to 20 mA
1 V 5 V 10 V
21 mA 3.8 mA 1.1 V 5.5 V 11 V
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4 Transmitter
Status message in the display
Pressure too
Class
Overrange ooooo · 20.5 mA 20.5 mA 1.1 V 5.5 V 11 V
Display value in the display
Analog output
high
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4.6. Maintenance and cleaning
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4.6.1. Maintaining the instrument
We recommend that the adjustment and settings of the transmitter be checked at regular intervals using the
• User menu (Operation, page 31) or
• P2A software (Parameterizing, adjusting and analyzing software
(P2A software), page 53)
Convenient "remote monitoring" of the transmitter can be implemented, for example by using a relay as a collective alarm (see Editing Main Menu Alarm, page 37) whose messages are forwarded to a local alarm transmitter (horn, light) or PLC.
4.6.2. Cleaning the instrument
• Only clean the instrument carefully with a moist cloth.
• Do not use aggressive cleaning agents.
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• Do not use any solvents.
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5 Parameterizing, adjusting and analyzing
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5.1. Specifications
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software (P2A software)
The P2A software is used for the parameterizing, adjustment and analysis of testo transmitters. The following applies:
• Generally, all newer testo transmitters (as of 2007) are supported.
• Included with every testo transmitter that is bought new is a CD that contains a free upgrade of the software, which includes the device drivers for all transmitters that can be attached at this time.
• This upgrade can be downloaded at any time via the testo homepage "www.testo.com/Download/P2A".
The software must only be bought one time, even for owners of several testo transmitters.
5.1.1. Functions and use
In the P2A software, two different file types are used: The instrument and the parameter file.
Instrument file
The parameters of a particular transmitter are stored in its so-called instrument file. Using this file, the parameters can be edited and the instrument can be tested and adjusted.
Instrument files also contain the respective histories in addition to the parameter data, i.e. "log books" are kept for the previous parameterizations, adjustments and messages (see Transmitter history page 75).
Instrument files are ".cfm" format files.
Parameter file
Parameter files are not tied to a specific individual transmitter and contain only parameter data/no history data.
If you use various instruments of the same type, you can create parameter files once (e.g. by saving the appropriate instrument file as the parameter file) and transmit these onto the other instruments.
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5 Parameterizing, adjusting and analyzing software (P2A software)
Parameter files are ".cfp" format files.
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5.1.2. System requirements
Operating system
• Windows® 2000 SP4
• Windows® XP Home/Professional
• Windows® Vista
Computer
• Pentium processor of at least 400 MHz or equivalent
• 128 MB RAM
• Graphics resolution of at least 1024 x 768
• Unused hard drive capacity of at least 15 MB
• CD-ROM drive
• USB interface
• At least Internet Explorer 5.0.
Software
The P2A software must be purchased and installed separately from the transmitter. If it is a new software version, the transmitter is already supported completely. Older P2A software versions can be updated via the P2A software upgrade (cf. product CD included
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with the transmitter).
5.1.3. Scope of delivery
Included in the scope of delivery are:
• P2A software
54
• USB driver
When working with the parameterizing, adjusting and analyzing software (P2A software), previous knowledge of Windows
®
operating systems is assumed. The description
in this instruction manual relates to Windows
®
XP.
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5.2. First steps
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5.2.1. Installing the software/driver
Administrator rights are required to install programs and drivers under Windows
®
2000 SP4, XP and Vista.
5.2.1.1. Installing P2A software
1. Insert CD with P2A software.
If the installation program does not start automatically:
> Open Windows Explorer and start the file Setup.exe on the
product CD.
2. Follow the directions of the installation wizard.
5.2.1.2. Installing USB driver
Before installing the USB driver, please read the separate documentation that is enclosed with the USB driver CD.
5.2.1.3. P2A software upgrade
1. Insert product CD (supplied with the transmitter).
2. Open Windows® Explorer and start the file P2A upgrade.exe on the product CD.
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3. Follow the directions of the installation wizard.
5.2.2. Starting the software
5.2.2.1. Starting the program
> Select: [Start] > All Programs > Testo > P2A Software.
- The program window is opened (see User interface page 56).
5.2.2.2. Establishing a connection with the instrument
Multiple instruments can be attached, however only one connection is active at all times.
USB driver is installed (see Installing USB driver page 55).
1. Start the P2A software.
2. Connect adapter (supplied with the P2A software) to the service interface of the instrument (see Service interface page 15).
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5 Parameterizing, adjusting and analyzing software (P2A software)
3. Connect instrument/adapter to the PC via the USB interface.
- The instrument file of the attached instrument is shown in the
file list.
5.2.2.3. Activating the connection with the instrument
> Click on the desired instrument file.
- The selected file is marked in colour and the connection with
the instrument is activated.
If a connection with the instrument is established when the program is started, the corresponding instrument file is marked
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5.3. Using the software
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5.3.1. User interface
automatically.
56
1 Menu bar:
Menu Command Explanation
File Open
Shows the Windows dialogue for searching and opening files.
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5 Parameterizing, adjusting and analyzing software (P2A software)
Menu Command Explanation
Save as
Saves the parameters of an instrument or parameter file under a new name.
Edit Copy
Copies the parameters of the marked instrument or parameter file in the cache.
Paste
Pastes the parameters from the cache in the marked instrument or parameter file.
View Toolbar
Status bar
?
Check instrument connections
Activates/deactivates the toolbar or status bar.
Checks the connections to a connected instrument without the instrument having to be activated.
Service
A text file with the most important information on the computer and the software is opened via
Display service data.
Information
Shows the version number of the P2A software.
2 Toolbar: Shows the Windows-compliant icons for editing. 3 File:
Icon File Explanation
Symbol shows a transmitter
Instrument file
Instrument file Connection to the instrument has
been established.
<Type> <Serial number>.cfm
File name should not be changed.
Symbol shows a transmitter with a red minus sign in the upper left corner
Instrument file
Instrument file Connection to the instrument has
not been established.
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Icon File Explanation
Symbol shows a transmitter with a white P for parameter file in the upper left corner
Parameter file
<Type> <Serial number> <Date> <Time>.cfp
File name can be changed. The name can be selected freely,
but it is recommended that you retain the reference to the instrument.
Parameter files are always marked red; the parameter values they contain are only forwarded to the instrument after being transmitted to the instrument file.
4 Function buttons: Dialogues on editing and testing the
instrument are opened by means of the buttons.
[Change parameterization] see Changing instrument/parameter
file page 59
[Test/analyze transmitter] see Chapter Analyzing/testing the
transmitter page 68
[Adjusting the transmitter] see Chapter Adjusting the transmitter
page 73
[Transmitter history] see Transmitter history page 75
5 File information:
Status Shown in the window
An instrument file is selected
A parameter file is selected
Type, serial number, firmware version of the instrument.
Type, serial number and firmware version of instrument for which the parameter file was created.
Connection status Green = connection is active
Red = connection is inactive
6 Status bar: Shows the current status when editing via the menu
bar.
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5.3.2. Editing instrument/parameter file
5.3.2.1. Changing instrument/parameter file
The desired instrument/parameter file is marked.
1. Click on [Change parameterization].
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Change parameterization register.
If the parameters were transmitted from other parameter files into the instrument file, a message is shown with which you can transmit the new parameters to the connected instrument using
[Yes].
> If the parameters should not be transmitted, click on [No].
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2. Change or enter parameters in the corresponding fields.
Field Explanation
Unit/ Analog output
All analog outputs are parameterized in this mask.
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Field Explanation
Unit/analog output (graphic)
Unit: 0 to 1 V/5 V/10 V or 0 to 20 mA/4 to 20 mA.
Vertical: Current version of the analog output (cannot be changed).
Horizontal: Min./max. scale end points of selected unit.
The curve changes in accordance with the entered value of scale minimum and
maximum. Scale minimum/ maximum
The endpoints of the scaling can be selected
up to the stored scale minimum and
maximum. In the process, scaling can take
place beyond the measuring range in order
to adjust the analog output to the customer
system, see Scaling, page 16 Unit Selection of the physical unit.
When changing the unit, standard values are
set for scale minimum and maximum.
Caution!
When changing the phys. unit, the relay limit
values are set to the assigned default values. Signal delay
(graphic)
Curve changes according to the set signal
delay. Signal delay Time interval in stages 1 – 15:
1 = no delay
15 = longest delay.
The signal delay is added to the reaction time
of the sensor. The signal delay shows
averaging over the time interval of the
selected stage in seconds:
Example
Stage 10 = average of the readings from the
last 10 seconds.
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Field Explanation
Limit values, relay 1 to 4/alarm values, alarm 1 to 4
In this mask, the relays or display alarms are parameterized.
Relay x/alarm x
Four relays or alarm values are available (optional).
Not used Relay is not used.
Hysteresis image and input options are hidden.
Collective alarm
A relay can be used as a collective alarm detector in the event that selected messages appear. Selection of the messages (OR linkage) by selecting the checkbox.
Min control
If switched to ON (NO contact) or OFF (NC contact) under the limit value; in the event of a subsequent exceeding of Limit
value plus Hysteresis, it is
switched to OFF (NO contact) or ON (NC contact).
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Field Explanation
Max control
If switched to ON (NO contact) or OFF (NC contact) above the limit value; in the event of a subsequent undershooting of
Limit value minus Hysteresis, it
is switched to OFF (NO contact) or ON (NC contact).
62
The graphic display in the centre of the screen refers to the relay wiring as a NO contact (ON).
Hysteresis To avoid switching cycles. Channel
Selection of the channel that is to be monitored.
Limit value
Values for the limits of the unit selected in Unit/analog output; 4 decimal places.
When changing the phys. unit, the relay limit values are set to the default values.
Visual alarm display
Checkbox is activated: Upon the appearance of the selected alarm, the background lighting of the display flashes.
Page 63
Field Explanation
Alarm delay
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Field Explanation
Basic settings
5 Parameterizing, adjusting and analyzing software (P2A software)
The desired alarm delay for the alarms of the min/max control and the visual alarm is entered in the input field (0 to 240 seconds possible).
The alarm delay has no effect on the collective alarms.
Setting the pressure process data for Pitot tube measurement and standard data for volumetric flow rate measurement.
Absolute pressure
Absolute pressure existing in the process. The entered absolute pressure value is included in the Pitot tube calculation.
Temperature
Temperature existing in the process. The entered temperature value is included in the Pitot tube calculation.
Humidity
Humidity existing in the process. The entered humidity value is included in the Pitot tube calculation.
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Field Explanation
Pitot tube factor
Cross-section of the duct
Correction factor
The Pitot tube correction factor depends on
the shape of the Pitot tube (see operating
instructions of the Pitot tube).
The entered correction factor has a direct
proportional effect on the volumetric flow
rate.
The entered value is included in the Pitot
tube calculation.
The correction factor enables an adjustment
to the flow profile in the duct.
The entered correction factor is included in
the Pitot tube calculation.
64
Absolute pressure
Temperature
[Reset] Button for resetting the standard data to the
The entered value and the selected unit are
included in the calculation of the standard
volumetric flow rate.
The entered value and the selected unit are
included in the calculation of the standard
volumetric flow rate.
factory settings.
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5 Parameterizing, adjusting and analyzing software (P2A software)
Field Explanation
Display
Setting the display functions (if a display is available on the transmitter).
Continuous display
Display lighting is permanently switched on.
lighting Display lighting
when button is
When a particular button on the instrument is
pressed, the display lights up for 10 seconds. pressed (10 seconds)
Display brightness (0 to 9)
Setting the brightness between 0 and 9:
0 = dark
9 = light Display contrast
(0 to 9)
Setting the contrast between 0 and 9:
0 = low contrast
9 = high contrast Display of the error
messages
Selection of whether the error messages
should be shown in the display. Display language Selection of the language. New password
The password consists of four numbers,
each of which must be between 1 and 9.
If the password protection is not to be used,
the numerical code "0000" must be entered.
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Field Explanation
[Adopt new
Button for confirming the new password.
password]
Valid password Display of the current password.
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Field Explanation
Zeroing cycle
Setting the interval of the automatic zeroing with solenoid valve.
The accuracy specifications are only valid for the zeroing cycle of 15 sec set by the factory.
Zeroing cycle setting
Selection of the time interval after which the automatic zeroing cycle is to occur. Recommendation: 15 sec
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5.3.2.2. Saving parameters
Parameters can be saved in new parameter files.
1. Mark instrument/parameter file.
2. Click on File > Save as in the menu bar.
3. Select storage location and enter the file name.
4. Click on [Save].
- The new parameter file is shown in the file list.
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5 Parameterizing, adjusting and analyzing software (P2A software)
Only the parameters are saved from an instrument file; the history data are not adopted.
The original name (Instrument type, Serial number) is suggested with the current date/time as standard, e.g. "testo 6351 01234578 061120 1403.cfp".
For a standard installation, the files are saved under "C:\Documents and Settings\All Users\Shared Documents\P2A Software". The path can differ depending
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on the version of the operating system.
5.3.2.3. Opening the parameter file
All parameter files stored in the standard directory path are automatically displayed in the file list when the software is started.
You can also open parameter files that are stored in other directories.
1. Click on File > Open in the menu bar.
2. Select the storage location and click on the requisite file.
3. Click on [Open].
- The selected file is opened. This can be changed and saved
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(see Editing instrument/parameter file page 59).
5.3.2.4. Copying and pasting parameters
The parameters of a parameter file can be transmitted to an instrument file or another parameter file from the same instrument type.
1. Select file from which parameters are to be copied.
2. Click on Edit > Copy in the menu bar.
3. Select the file which is to be modified.
4. Click on Edit > Paste in the menu bar.
- The parameters are transmitted to the file.
You can also use the common keyboard shortcuts for copying (CTRL+C) and pasting (CTRL+V).
Parameters can also be transmitted using drag & drop, where you drag the icon of the parameter file onto the icon of the target instrument file.
5. Connect and select corresponding instrument.
6. Click on [Change parameterization].
7. Confirm confirmation request.
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- Parameter data are transferred to the instrument.
5.3.2.5. Deleting instrument/parameter file
Instrument/parameter files can be deleted from the file list.
1. Click on the file that is to be deleted with the right mouse button.
2. Select the command Delete in the context menu.
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- The instrument or parameter file is deleted from the list.
5.3.2.6. Creating a new instrument file
It is possible to create an instrument file without restarting the P2A software.
Transmitter must be connected.
1. Click on File > New connection in the menu bar.
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5.3.3. Analyzing/testing the transmitter
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- Connection to the transmitter is established.
In this section, you can test the outputs of the connected instrument, read off the limit values and reset the parameters to the factory settings.
The function is only available for instrument files.
5.3.3.1. Analyzing/testing the instrument
68
The required instrument file is marked.
1. Click on [Test/analyze transmitter].
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Test/analyze transmitter register.
2. Perform action:
Action Explanation
Carrying out factory reset
Testing analog output
Test switch outputs
Reset the unit, limit value and hysteresis parameters to factory settings (see below).
Test channel 1 (see Testing functionality of analog outputs, page 42).
Manually switch relays 1 to 4 to test for proper function (see Testing functionality of relay outputs, page 43).
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5 Parameterizing, adjusting and analyzing software (P2A software)
Action Explanation
Display min./max. values
Overview of the minimum and maximum values measured since the last reset of the transmitter (see Displaying min./max. values, page 72).
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3. Click on [OK] or [Cancel] to close the dialogue.
5.3.3.2. Carrying out factory reset
The required instrument file is marked.
1. Click on [Test/analyze transmitter].
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Test/analyze transmitter register.
2. Mark transmitter test.
- Current operating hours are shown.
3. Confirm control query to perform the reset.
- The values are reset to the customer-specific factory settings.
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4. Click on [OK] or [Cancel] to close the dialogue.
5.3.3.3. Testing analog output
The required instrument file is marked.
1. Click on [Test/analyze transmitter].
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Test/analyze transmitter register.
2. Mark channel and test values.
Field/button Explanation
Transmitter test
Check the analog outputs (see Testing functionality of analog outputs, page
42).
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Field/button Explanation
Current reading Readings are updated every second. Unit
Unit according to the type of analog output.
Default value
Freely definable output value for the respective type of analog output (V or mA), 1 decimal place.
[Activate] The entered default value is forwarded
to the corresponding analog output and to the test contacts by clicking.
A warning informs that the value is being transmitted to the connected instrument in the event of existing cabling.
Now check the analog output using a precise multimeter.
[Deactivate] Finish entering the electrical variables
at the analog output. The analog output returns to the
current reading again.
3. Click on [OK] or [Cancel] to close the dialogue.
- The analog output and the relay return to Measuring Mode
again.
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5.3.3.4. Testing switch output relays 1 to 4
The required instrument file is marked.
1. Click on [Test/analyze transmitter].
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Test/analyze transmitter register.
2. Mark Relay tests and test the values.
Field/button Explanation
Test the relay function (see Testing functionality of relay outputs, page 43).
[Activate relay n]
Close contact. A warning informs that the value is being
transmitted to a connected PLC, external display, etc. in the event of existing cabling.
[Deactivate relay n]
Open contact. A warning informs that the value is being
transmitted to a connected PLC, external display, etc. in the event of existing cabling.
3. Click on [OK] or [Cancel] to close the dialogue.
- The analog output returns to Measuring Mode again.
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5.3.3.5. Displaying min./max. values
The transmitter saves the minimum or maximum value for each channel (measured since the last voltage supply or since the last manual reset).
The required instrument file is marked.
1. Click on [Test/analyze transmitter].
- The Properties of <Instrument type> <Serial number>
dialogue is opened with the Test/analyze transmitter register.
2. Mark Min./max. values.
Field/button Explanation
Min./max. values
View the min./max. values of each channel. Only the values within the measuring range are shown.
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Channel Channel 1 min./max. Value Min. or max. value, 1 decimal place. Unit
Unit selected in Unit/analog output.
3. Reset Min./max. values.
4. Click on [Reset min./max. values].
5. Confirm control query to perform the reset.
- The values are reset to the factory settings.
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5.3.4. Adjusting the transmitter
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6. Click on [OK] or [Cancel] to close the dialogue.
This function is used to adjust an attached instrument. The following adjustments may be carried out using the software:
Analog adjustment (entry via assistant/wizard)
• n-point adjustment (entry via assistant/wizard)
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Also see Editing Main Menu Adjust, page 45
5.3.4.1. n-point adjustment
1. Connect precision pressure sensor (see n-point adjustment, page 30).
2. Mark the instrument file of the connected instrument.
3. Click on [Adjusting the transmitter].
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Adjusting the transmitter register.
4. Mark n-point adjustment.
5. Click on [Start wizard …] and follow the instructions of the wizard.
- The adjustment is performed when the wizard is closed.
Field Explanation
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Field Explanation
How much pressure is actually applied
Required field: Entry of the value read off at the pressure sensor.
The n-point adjustment must always be carried out to its full extent and in good time at all selected adjustment points.
The number of adjustment points (3 to 6) is stored in the user menu of the transmitter and can only be changed via
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the P2A software.
5.3.4.2. Adjusting the analog output
1. Connect precision multimeter (see Analog output adjustment,
page 29).
2. Mark the instrument file of the connected instrument.
3. Click on [Adjusting the transmitter].
- The Properties of <Instrument type> <Serial number>
dialogue is opened with the Adjusting the transmitter register.
4. Click on [Start wizard …] and follow the instructions of the
wizard.
- The adjustment is performed when the wizard is closed.
Field Explanation
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Field Explanation
Default value
The analog output value from the last performed adjustment is given at the output. Value of the factory adjustment:
• Lower adjustment point: approx. 10 % of the max. value
• Centre adjustment point: approx. 50 % of the max. value
• Upper adjustment point: approx. 90 % of the max. value
Measured analog value
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5.3.5. Transmitter history
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Required field: Entry of the value read off at the multimeter.
Parameterizations, adjustment processes and messages that have occurred are registered in the transmitter with an operating hours stamp.
In the history overviews (explained later in more detail), past processes and events can be made visible.
For parameter changes or adjustments that are performed directly at the instrument (via the user menu), "Transmitter" is entered in the User field and only the operating hour is entered in the Date/time field instead of operating hour/date/time.
For entries that are performed using the P2A software, the name of the user logged into Windows appears in the User field, while the date/time and operating hour are shown in the Date/time field.
1. Mark the instrument file of the connected instrument.
2. Click on the [Transmitter history] button.
- The Properties of <Instrument type> <Serial number> dialogue is opened with the Transmitter history register.
3. Click on the required entry in the list to change the display.
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Field Explanation
Operating hours / date/time
User
Operating hour/time stamp at which the change at the instrument was performed.
Name with which the user is logged into the operating system.
"Transmitter" entry if the change was performed at the instrument.
Comments
Type of parameter change, e.g. "Unit of channel 1 from Pa to bar".
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Field Explanation
Selection: Analog adjustments. Operating hours /
date/time User
Operating hour/time stamp at which the change at the instrument was performed.
Name with which the user is logged into the operating system.
"Transmitter" entry if the change was performed at the instrument.
Unit Unit during the adjustment. Channel Analog adjustment: Channel 1 to n. Specification Analog adjustment: Actual value. Pressure
specification Multimeter
n-point adjustment: Reference value set at the pressure sensor.
Analog adjustment: Reference value set at the multimeter.
Offset
Analog adjustment: Deviation at time of adjustment.
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Field Explanation
The table is shown only for error and status messages that were generated in the transmitter and were transferred and saved there via the connection to the P2A software.
Operating hour
Operating hour at which the message appeared in the instrument.
Message
e.g. "Watchdog error". Due to a processor error, the transmitter performs an automatic restart.
Type of message e.g. early warning, status message.
> To print out the history data, click on [Print].
The printing job is automatically sent to the default printer for the operating system.
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The printout can be edited using [Set up printer …].
4. Click on [OK] or [Cancel] to close the dialogue.
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6.1. Questions and answers
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Question Possible causes/solution
Connection to instrument
Check connection cable/plug contacts
cannot be established A message appears on the
display Malfunction (with and
without display)
See Status, warning and error messages, page 47
Analysis using the P2A software, see Analyzing/testing the transmitter, page 68
When does a stable
After approx. 20 seconds
current reading appear? If we could not answer your question, please contact your dealer or
Testo Customer Service. For contact details see the rear side of
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6.2. Accessories and spare parts
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this document or the web page www.testo.com/service-contact
Description Article no. Ethernet
Ethernet module 0554 6656 Ethernet connector 0554 6653
Interface and software
P2A software (parameterizing, adjusting, analyzing) incl. USB adapter
Plug-in connections
Set of M12 plug-in connections (connector and socket) for power and signal lines
Hoses
Silicone hose ID 4 transparent
TYGON hose ID 4.8 transparent
6 Tips and assistance
0554 6020
0554 6682
0086 0001, sold by the metre
0086 0031, sold by the metre
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Description Article no. Pitot tubes
Pitot tube, length 350 mm, stainless steel 0635 2145 Pitot tube, length 1000 mm, stainless steel 0635 2345 Supply Mains unit (desktop, wall-mounted) 0554 1748 Mains unit (top-hat rail mounting) 0554 1749 External display
Process display for testo 54-2 AC.... 5400 7553
Process display for testo 54-7 AC.... 5400 7555
Calibration Standard ISO calibration certificate,
transmitter only Standard DKD calibration certificate,
transmitter only For a complete list of all accessories and spare parts, please refer
to the product catalogues and brochures or look up our website at:
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www.testo.com
0520 1000
0520 1200
6.2.1. Ordering options for testo 6351 transmitter
80
(0555 6351)
Order code Characteristic Axx Measuring range
A02 0 to 50 Pa A03 0 to 100 Pa A04 0 to 500 Pa A05 0 to 10 hPa A07 0 to 50 hPa A08 0 to 100 hPa A09 0 to 500 hPa A10 0 to 1000 hPa A11 0 to 2000 hPa A22 -50 to 50 Pa
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6 Tips and assistance
Order code Characteristic
A23 -100 to 100 Pa A24 -500 to 500 Pa A25 -10 to 10 hPa A27 -50 to 50 hPa A28 -100 to 100 hPa A29 -500 to 500 hPa A30 -1000 to 1000 hPa A31 -2000 to 2000 hPa
Bxx Analog output/supply
B02 0 to 1 V (4-wire, 24 V AC/DC) B03 0 to 5 V (4-wire, 24 V AC/DC) B04 0 to 10 V (4-wire, 24 V AC/DC) B05 0 to 20 mA (4-wire, 24 V AC/DC) B06 4 to 20 mA (4-wire, 24 V AC/DC)
Cxx Display
C00 Without display C02 With display/English C03 With display/German C04 With display/French C05 With display/Spanish C06 With display/Italian C07 With display/Japanese C08 With display/Swedish
Dxx Cable entry
D01 M16 cable entry (relay: M20) D02 Cable entry NPT 1/2" D03
Cable contacting via M plug-in connection for signal and supply
Exx Ethernet
E00 Without Ethernet module E01 With Ethernet module
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Order code Characteristic Fxx Differential
pressure unit
F01 Pa/Min/Max F02 hPa/Min/Max F03 kPa/Min/Max F04 mbar/Min/Max F05 bar/Min/Max F06 mmH2O /Min/Max F07 inchH2O /Min/Max F08 inch HG/Min/Max F09 kg/cm2 /Min/Max F10 PSI/Min/Max F11 m/s /Min/Max F12 ft/min /Min/Max F13 m3/h /Min/Max F14 l/min /Min/Max F15 Nm3/h /Min/Max F16 Nl/min /Min/Max
Hxx Relay
H00 Without relay H01 4 relay outputs, limit value monitoring H02
Kxx Languages of instruction manual
K01 German/English instruction manual K02 French/English instruction manual K03 Spanish/English instruction manual K04 Italian/English instruction manual K05 Dutch/English instruction manual K06 Japanese/English instruction manual K07 Chinese/English instruction manual
4 relay outputs, channel 1 limit values and collective alarm
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C
=== Ende der Liste für Textmarke Inhalt ===
6 Tips and assistance
Order code Characteristic
K08 Swedish/English instruction manual
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0970 6353 en V01.0 V01.40-1 en-GB
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