Teshow TS81B, TS84B, TS85B, TS87B, TS89B Instruction Manual

Digital PID Controller

TS80B-E1

Carefully read all the instructions in this manual. Please place this manual in a convenient location for easy reference.

WARNING

CAUTION

(4) Control output [OUT]: M:Relay contact V: Voltage pulse 8: Current(DC4 ~ 20 mA) 5: DC0-5VDC 6: DC0-10VDC T: Trigger (for triac driving) (5) Remark: N: No (6) Alarm 1[AL1 for high alarm] See"5.5 " N: No alarm A: Deviation high alarm H: Process high alarm (7) Alarm 2[AL2 for low alarm] See"5.5 " N: No alarm B: Deviation low alarm J: Process low alarm (8) Power A: 220VAC B 85-265VAC D 24VDC E 24VAC

Initial Setting

TS80B-E1

INSTRUCTION MANUAL

An external protection device must be installed if failure of this instrument could result in damage to the instrument, equipment or injury to personnel .

All wiring must be completed before power in turned on to prevent electric shock, fire or damage to instrument and equipment .

This instrument must be used in accordance with the specifications to prevent fire or damage to instrument and equipment.

This instrument is not intended for use in locations subject to flammable or explosive gases.

Do not touch high-voltage connections such as power supply terminals , etc. to avoid electric shock.

This instrument is protected from electric shock by reinforced

insulation. Provide reinforced insulation between the wire for the input signal and the wires for instrument power supply, source of power and loads.

This instrument is design for installation in an enclosed

instrumentation panel. All high-voltage connections such as power supply terminals must be enclosed in the instrumentati on panel to avoid electric shock by operating personnel.

All precautions described in this manual should be taken to avoid

damage to the instrument or equipment.

All wiring must be in accordance with local codes and regulations.

Always observe precautions described in this manual.

Otherwise serious injury or accident may result.

Do not allow metal fragments or lead wire scraps to fall inside this

instrument. This may cause electric shock, fire or malfunction.

Firmly tighten each terminal screw at the specified torque.

Otherwise electric shock or fire may result.

Do not place any obstacle around this instrument in order

not to impede radiation of heat. And do not close ventilation holes.

Do not connect wires to unused terminals. Before cleaning the instrument, always turn off the power supply.

Remove stains from this instrument using a soft, dry cloth. Do not use a volatile solvent such as thinner in order to avoid deformation or discoloration.

Do not rub nor strike the display unit of this instrument with a hard object.

1. PRODUCT CHECK

(1) Control action F: PID reverse action with autotuning

(1)

(2)

(3) (4) (5) (6)(7) (8)

(2) Input type,(3) Range code: See"8.INPUT RANGE TABLE"

Check MODEL and CODE is very important when ordering.

2.1 Mounting Cautions

2. MOUNTING

(1) Use this Instrument within the following ambient temperature and ambient humidity.

Allowable ambient temperature: 0 to 50 Allowable ambient humidity: 45 to 85% RH

(2) Avoid the following when selecting the mounting location.

Rapid changes in ambient temperature which may cause condensation. Corrosive or inflammable gases. Direct vibration or shock to the mainframe. Water,oil,chemicals,vapor or steam splashes. Excessive induction noise, static electricity, magnetic fields or noise. Direct air flow from an air conditioner. Exposure to direct sunlight. Excessive heat accumulation.

TS81B/TS84B/TS85B/TS87B/TS89B

TS85B

TS84B

TS89B

TS87B

TS81B

Example

Model: TS89B

Specification:

Model of the controller:TS89B Size: 96mm x 96mm Control action: PID reverse action Input: K type thermocouple Out put: Relay output Alarm: 1 deviation high alarm (AL1) Power: AC220V

Code: FKA4-MN*AN-A

2.2 Dimensions

TS81B

14.6

44.0

58.0

13.6

TS84B TS85B

14.6

44.0

90.0

104.0

13.6

14.6

67.5

80.0

13.6

TS87B

TS89B

14.6

90.0

104.0

13.6

Unit:mm

(1) Prepare the panel cutout as specified in 2.2 Dimensions. (2) Insert the instrument through the panel cutout. (3) insert the mounting bracket into the mounting groove of the instrument. Fig.1 (4) Pull till chick sounds to the direction shown by the arrow.(Fig.2) (5) The other mounting bracket should be installed the same way described in 3. to 4.

2.3 Mouting Procedures

Fig.1

Mounting bracket

Fig.2

3. WIRING

3.1 Wiring cautions

(1) For thermocouple input, use the specified compensation wire. (2) For RTD input , use leads with low resistance and having no resistance differences among the 3 leads. (3) Conduct input signal wiring away from instrument power, electric equipment power and load lines to avoid noise induction. (4) Conduct instrument power wiring so as not to be influenced by noise from the electric equipment power. If the instrument may be affected by external noise, a noise filter should be used. * Shorten the distance between twisted power supply wire pitches. The shorter the distance between the pitches, the more effective for noise reduction. * Install the noise filter on the panel which is always grounded and minimize the wiring distance between the noise filter output side and the instrument power terminals. * Do not install fuses and/or switches on the filter output signal since this may lessen filter effect. (5) For wiring, use wires conforming to the domestic standard of each country. (6) Abot 4 to 5 seconds are required as the preparation time for contact output after power on. Use a delay relay when the output line is used for an external interlock circuit. (7) This instrument has no power supply switch nor fuses. Therefore, install the fuse close to the instrument and the switch, if required. *Recommended fuse rating: Rated voltage; 250V Rated current; 1A * Fuse type; Time-lag fuse (8) Do not excessively tighten the terminal screws. In addition, use the solderless terminal appropriate to the screw size. (9) To the instrument with power supply of 24V, please be sure to supply the power from SELV circuit.

instrument power

Twist these leadwires

OUT

Noise filter

Shorten distance between pitches

Minimize distance

Instrument power terminals

3.2 Terminal Configuration

TS81B

TS84B TS85B TS89B

11 12 13 14

RTD

TC,VDC

3 4 5

6 7 8 9

A B

AL1

OUT

Voltage

Current

For SSR

AC220V 10%

AL2

TS87B

RTD

TC,VDC

2 3 4 5

8 9

A B

OUT

6 7

AL2

Voltage

For SSR

Current

mA,V

AL1

TC VDC

2 3 4 5 6 7 8 9

AL1

OUT

RTD

AL2

16 17

Current

mA,V

Voltage

For SSR

Power supply voltage:

(Frequency 50/60Hz Rating 200~240V Ac)

7VA max(at 100V AC) 10VA max (at 240V AC)

5VA max (at 24V AC) 160mA max (at 24V DC)

Alarm outut rated:

22 to 2 6 V AC (Frequency 50/60Hz Rating 24V AC) 22 to 26V DC Rating 24V Dc

Power consumption

Relay contact output TS84B TS85B TS87B TS89B 250V AC, 3A (Resistive load) TS81B 250VAC 1A(Resistive load)

Control output rated

Relay contact output: 250V AC,3A(Resistive load) Voltage pulse output: 0/12 V DC (Load resistance 600 or more) Current output: 4 to 20mA DC (Load resistance 500 or less)

Trigger output(for triac driving):100A or less

The terminal arrangement of TS85B is as shown in the following diagram, but the terminal configuration of TS85B is the same as that of TS84B.

TS80B-E1

(1)All the under hookups are only for reference. (2)For wiring, please according to the hookup label which was glued on the plastic case of controller.

CAUTION

4. PARTS DESCRIPTION

2 3

To avoid damage to instrument, never use a sharp object to press keys.

1. Measured value (PV) display [Green] * Displays PV or various parameter symbols

3. Indication lamps *Control output lamps (OUT,OFF) [Green] OUT:Light when output is turned on. [Red]OFF:Light when output is turned off.

4. (Set key) Used for parameter

calling up and set value registration

7. (Up key) Decrease numbers

6. (Down key)

Decrease numbers

CAUTION

5. Shift &Assistant key

2. Set value(PV)display [Red] * Displays SV or various parameter set values

SET

*Alarm output lamps (AL1,AL2) [Red] AL1: Lights when alarm 1 output is turned on. Al2: Lights when alarm 2 output is turned on.

*Autotuning (AT) [Green] Flashes when autotuning is activated.

5. SETTING

5.1 Calling up procedure of each mode

*1. Input type and input range display

This instrument immediately confirms input type and range following power on.

Example: For a controlleer with the K thermocouple input type and range from 0 to 1300 C.

1. Input type display :Indicates input type (See table **A)

**A: Input type table(see "14.0 Input range table")

Power on

Input type display Input range display

Display changes automatically

(Display for approx.5 sec)

PV/SV display mode (Normal display)

The instrument returns to the PV/SV display mode status if key operation is not performed for more than 1 minute.

SV setting mode

Parameter Setting Mode (PID level)

Press the SET key

Initialization Mode (Input level)

Press the SET key for 3 sec .

: Input range high

Display

Input

Pt100

Cu50

DC0-5V or

DC0-10V

DC2-10V

DC1-5V or

Thermocouple

Standard analog signal(Voltage and current)

Resistance thermometer

W5Re/W26/Re

DC0-20mA DC4-20mA

Press the key while pressing the SET key for 3 secretary.

5.4 PID level (Parameter List)

Press the "SET "key for 3 seconds to PID level

The following parameter symbols are displayed one by one every time the SET key is pressed.

After the value be registered ,you can press "SET"key for 3 seconds to return the instrument to the PV/SV display mode.

Symbol Name

Setting range

Description

#1: Factory set value

Alarm2 set value AL2 for low alarm

Alarm1set value

AL1 for high alarm

Deviation orProcess alarm,

-1999 to 9999 Deviation orProcess alarm,

-1999 to 9999

Set the alarm1 set value for high alarm. Alarm differential gap=HYS,when P 0

Set the alarm2 set value for low alarm. Alarm differential gap=HYS,when P 0

200

PV bias

-1999 to +9999

0 to 9999

Sensor correction is made by adding bias value to measured value(PV).

0.0

Differential gap for alarm or output

Alarm differential gap=HYS,when P 0(PID action)

Out differential gap=HYS,when P=0 (ON/OFF action)

(4) Set value entry

After finishing the setting, Press the SET key, All of the set value digits stop flash and as a result the instrument return to PV/SV display mode.

5.2 Setting set value(SV)

Example: Following is an example of set value(SV) to 200 C

(2)Shift of the digit brightly lit

(3) Numeric value change

Press the UP key to set "2". Pressing the UP key increase numerals, and pressing the DOWN key decrease numerals.

(1)Set to the SV setting mode

In the normal display mode Press the SET key to enter the SV setting mode. The digit which flashing is settable.

Press the shift key to shift the digit which lights brightly up to the hundreds dights

Caution

*Even if the displayed value is changed, it is not registered. To register it , press the SET key.

The setting procedures are the same as those of example (2) to (4) in the above "Setting set value (SV)". Press the SET key after the setting end shifts to the next parameter. When no parameter setting is required, return the instrument to the PV/SV display mode.

5.3 Setting parameters other than set value (SV)

Continued on the next page

TS80B-E1

5.5 Initial Setting (Parameter List)

Press the key while pressing the SET key for 3 s.

Press the key while pressing the SET key for 3 s.(Fig.3)

Press the SET key for 3 s.

Press the SETkey.

Press the SETkey. Press the SETkey.

Press the SETkey.

Press the SETkey. Press the SETkey. Press the SETkey.

Press the SETkey.

Normal display

Password mode Password mode

Input level

Setting the password to 0101

Press the SET key.

Press the SET key

1.0~200.0 seconds

Relay contact output :20S Voltage pulse (for SSR) :2S

Performs set data change enable/disable.

20.0 or 2.0

Proportioning cycle

Auto tuning

At)

0:AT end or cancel 1:AT start or execution

Use AT function to automatically calculate and set the optimize PID value for your system. Turns the autotuning ON/OFF

Set data lock (LCK)

0: All parameters can be changed 1: Only SV can be changed 2: No parameters can be changed

Symbol Name

Setting range

Description

#1: Factory set value

Proportional band

0.0~999.9

ON/OFF control if set to 0 (0.0) ON/OFF action differential gap=HYS

20.0

Integral time

0~3600 seconds

150

Set the time of integral action to eliminate the offset occurring in proportional control.

Derivative time

0.0~999.9 seconds

Set the time of derivative action to improve control stability by preparing for output changes.

30.0

PV/SV display mode (Normal display)

INPUT LEVEL PASS WORD MODE

The instrument returns to the PV/SV

display mode status if key operation

is not performed for more than 1 minute.

(Fig.3)

Input type select (InPt)

Alarm type selection (Ald)

Low setting limiter (LSPL)

Up setting limiter (USPL)

Proportional reset (rE)

PV follow-up (SOFT)

Overshooting turn off (OFF)

Lowest value of PV display (PAL)

Highest value of PV display (PAH)

Decimal point (dP)

Output manipulated variable lowest limit (OTL)

Output manipulated variable highest limit (OTH)

Setting the password to 0101.

TS80B-E1

Symbol Name

Description

#1: Factory set value

The following parameter symbols are displayed one by one every time the SET key is pressed.

InPt Setting

-50 to1350 CK -50 to1000 C

-50 to 1750 CS -20 to1300 CN -20 to400 C

-50 to1000 C

**A: INPUT TYPE SYMBOL TABLE

Input type

Range

Main input type select (InPt)

Input type selection as:thermocouple(TC),RTD,etc. See **A "INPUT TYPE SYMBOL TABLE"

Alarm type selection (ALd)

Select the type of alarm1 and alarm 2 range:0~3 See **B "ALARM TYPE TABLE"

Low setting limiter (LSPL)

Lowest value of PV display (PAL)

Highest value of PV display (PAH)

Set lower point within input see 14. chapter "INPUT RANGE TABLE"

Up setting limiter (USPL)

Set higher point within input see 14. chapter "INPUT RANGE TABLE"

400

Proportional reset (rE)

Overshooting restricted by the proportional effect.

5000

100

PV follow-up (SOFT)

PV variable-value control, Setting range: 0 to 10 PV will response slower if SOFT is bigger.

Output forced turning off when the PV value overshooting .

Setting range: 0 to 100

Lowest value display when analog signal inputs,Such as 4-20mA input.

Highest value display when analog signal inputs,Such as 4-20mA input.

The value of PV display when input 4 mA. tandard analog signal input. Only for s

The value of PV display when input 20 mA. tandard analog signal input. Only for s

Overshooting turn off (OFF)

Only for standard analog signal input (current or voltage inputs) . Range:0~3

Decimal point (dP)

Output manipulated variable lowest limit (OTL)

Output manipulated variable highest limit (OTH)

Output manipulated variable lowest limit . Or low limit output calibration whenthe output is continuous current or voltage,such as 4-20 mA output. Range : 0 to 100%

Output manipulated variable highest limit . Or high limit output calibration whenthe output is continuous current or voltage,such as 4-20 mA output. Range : 0 to 100%

50 to1800 C

-20 to1750 C

W5Re/W26Re

0 to2300 C

InPt

-1999 to 9999 -1999 to 9999

0-5VDC 0-10VDC

-199 9to 9999 -199 9to 9999

1-5VDC 2-10VDC

-1999 to 9999

DC0-20mA

-1999 to 9999

DC4-20mA

-199.9 to600.0 C

-50.0 to150.0 C

Pt100

Cu50

1 All input change in the above groups is possible by keyboard, except for 0 to 10VDC and 2 to 10VDC.

2 If you need the 0 to 10VDC & 2-10VDC input type, please explain when ordering.

Because the hardware

of these 2 inputs are different.

After the value be registered ,when no parameter setting is required, after the value be registered ,Press the SET key for 3 s to return the instrument to the normal display.

PVvalue

ALd=0

AL1 alarm mode (High alarm) AL2 alarm mode (Low alarm)

HIGH

LOW

AL1

AL2

SV+AL1

AL1 0

AL2 0

AL1<0

ALd=1

SV-AL2

AL2<0

ALd=2

ALd=3

HYS

**B: ALARM TYPE TABLE

Alarm code

Alarm specification

:SV :Alarm set value

ALd set value

AL1:Process alarm

AL2:Process alarm

AL1:Deviation alarm

AL2:Deviation alarm

AL2:Process alarm

AL1 Process high alarm

AL2 Process low alarm

Alarm1 ON

Alarm2 ON

AL1 Deviation high alarm

AL2 Deviation low alarm

AL1 Deviation high alarm

NOTE:

Alarm differential gap=HYS,when P 0(PID action)

TS80B-E1

NOV.2009.5,000(P)

8. INPUT RANGE TABLE

0 0

to to

400

1000 1300

A0 B3

800

1750

1000

S S

0 0

to to

1600 1750

B6 B8

2 to 10VDC

V A A

09 03 02

4 to 20mA 0 to 20mA

or to

9.999

-1.999

(*1) 0 to 400 : Accuracy is not guaranteed.

(*2)This input type can not b e selected by keyboard. Because the h ardware of the inputs are different.

*2 *2

K K K K

K K

0 0 0 0

0 0 0

to to to

100 200 400 600

1000 1300 1350

A1 A2 A4 A6

A0 B3 B4

800

J J J J J

0 0 0 0 0

to to to to

100 200 300 400 600

A1 A2 A3 A4 A6

J J

0 0

to to

800 1000

A8 A0

1300

1800

R R

0 0

600

1000

A6 A0

1300

0 0

to to

800 1000

A8 A0

E E E E

E E

0 0 0 0 0 0

to to to to to

100 200 300 400 500 600

A1 A2 A3 A4 A5 A6

T T T T

0 0 0 0

to to to

100 200 300 400

A1 A2 A3 A4

T T T

0 0 0

to to to

1600 2000 2300

B6 B0 C3

W5Re/ W26Re

C C C

0.0

to to to

50.0

100.0

150.0

D5 D1 D2

0.0

C C

-50.0

to to

+50.0 +100.0

C5 C1

-50.0

+150.0 C2

CU50

Pt100

D D D D

0.0

to to to to

100.0

200.0

300.0

400.0

D1 D2 D3 D4

0.0

D D

to to

500.0

600.0

D5 D6

0.0

+200.0

+100.0

-199.9

-100.0

-199.9

+200.0 F2

-100.0

0.0

+50.0 G0

-50.0

+100.0

+600.0

+200.0

-50.0

-199.9

-50.0

0 to 5VDC

0 to 10VDC

1 to 5VDC

V V

9999

-1999 or

99.99

-19.99

999.9

-199.9

Overscale and Underscale

Error display

Requirements for AT start

Autotuning (AT) start

Requirements for AT cancellation

7.ERROR DISPLAYS

To prevent electric shock, always turn off the power before replacing the sensor.

Measured value(PV) [Flashing]

PV is outside of input range

Overscale:

PV is above the high input display range limit.

RAM failure(Incorrect set date write or check sensor and sensor connection,etc.)

Underscale:

PV is below the low input display range limit.

WARNING

[Flashing]

Check input type, input range, sensor and sensor connection..

Turn off the power once. If an error occurs after the power is turned on again, please contact TESHOW sales office or the agent.

6 PID AUTOTUNING (AT) FUNCTION

Autotuning (AT) automatically measures, calculates and sets the optimum PID. The following conditions are necessary to carry out autotuning and the conditions which will cause the autotuning to stop.

Start the autotuning when all following conditions are satisfied: (1) Prior to starting the AT function, end all the parameter settings other than PID. (2) Confirm the LCK function has not been engaged.

The autotuning is canceled if any of the following conditions exist. (1) When the is changed. (2) When the power is turned off. (3) When power failure longer than 20ms occurs.

parameter "AT " value

When the autotuning is finished, the controller will automatically return to PID control.

Caution for using the Autotuning (AT) When a temperature change(UP and/or Down) is 1 or less per minute during Autotuning, Autotuning may be cancelled before calculating PID values. In that case, adjust the PID

If the AT is canceled, the controller immediately changes to PID control. The PID values will be the same as before AT was activated.

When AT is completed, the controller immediately changes to PID control. If the control system does not allow the AT cycling process, set each PID constant manually to meet the needs of the application.

values manually. It is possible to happen when the set value is around the ambient temperature or is close to the maximum temperature achieved by the load.

1) Press the "SET" key for 3 seconds to PID level.

2) Looking for the parameter "AT ".

3) Set "AT" value from 0 to 1.

4) Press the "SET" key start auto tuning.

5) Press the "SET" key for 3 seconds to return to (If AT be started ,the AT lamp will be lighted on and the lamp is

flashing)

the instrument to

the PV/SV display mode.

ON OFF ON OFF

Time

100%

Output %

ON/OFF control (Autotuning)

PID control (After autotuning

TS80B-E1

Input type Input type

Input type

Code Code

Code

AN THAI CORPORATION

TESHOW ELECTRONIC TECHNOLOGY CO., LTD.

Teshow TS81B, TS84B, TS85B, TS87B, TS89B Instruction Manual

Specifications and Main Features

Frequently Asked Questions

User Manual