Tesco 213-6514 Assembly Instructions Manual

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Page 1

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

Product size assembled: H1265 x W890 X D540cm

Please retain this manual

for future reference

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Produced in China for TESCO Stores Ltd. © Tesco 2012

Ref No.: 346843i Catalogue No.: 213-6514

Page 2

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

www.tesco.com

Produced in China for TESCO Stores Ltd. © Tesco 2012

WARNINGS

• Read the instructions before using the appliance. Follow the steps in the order they are speciﬁed and please observe the safety warnings.

• Failure to observe these instructions can affect or damage the device and other objects and lead to personal injury.

• These instructions are part if the product. They should always be stored with the product and should be passed on to each subsequent user.

• Great care has been taken during production to remove sharp edges but you should handle all components with care to avoid possible injury.

• To avoid injury and damage to property, be sure to follow all warnings and instructions carefully, before every use.

• NEVER LEAVE A LIT BARBECUE UNATTENDED.

• If ever in doubt, consult a qualiﬁed gas engineer before use.

• As an extra precaution WHEN LIGHTING FOR THE FIRST TIME ALWAYS TAKE EXTRA CARE. Keep your head and arms from hanging over the BBQ cooking surface.

• ALWAYS make sure barbecue appliance is completely cool before applying covers.

• In construction of this BBQ use all and only the components provided. Do not modify BBQ or parts. Any modiﬁcation of the appliance may be dangerous.

CAUTION!

• KEEP OUT OF REACH OF CHILDREN and PETS DURING and AFTER USE.

• For your own safety, it is strongly recommended to use pots less then 20cm diameter for the side burner only. Pots larger then 20cm is not suitable for this appliance.

• This appliance will become very hot during operation - always wear suitably protective heat proof gloves during use.

• WARNING: Accessible parts may be very hot. Keep young children away.

• Turn off the gas supply at the gas container after use.

• ALWAYS close and disconnect from main gas supply cylinder after use and for storage.

• DO NOT MOVE THE APPLIANCE DURING USE.

✓Do’s

Stand your barbecue

on a safe, level surface, well away from ﬂammable items such as wooden fences or over-hanging tree branches.

Protect from the elements and damp.

Keep children and pets away.

And adult should always be in charge of the BBQ. NEVER leave a hot barbecue unattended.

Always make sure the barbecue is fully extinguished and completely cool before moving, applying covers (not included) OR storing away.

✘Dont’s

KEEP THIS APPLIANCE CLEAN (follow instructions herein) - To help avoid fat ﬂash ﬁres/ ﬂare ups and therefore possible injury or damage to property, it is vital that this appliance is clean before it used.

Do not use indoors - For outdoor use only.

CAUTION! NEVER STORE a barbecue indoors unless it is fully cooled and the gas supply cylinder is disconnected.

Do not use the BBQ on a surface that may be damaged by excessive heat.

This is a gas appliance. Do not use any other type of fuel/ accelerants or lava rock’.

Number of people required to assemble

Two people to assemble and lift the Flat top 3 burner BBQ

Time to assemble

2 hours

Tools required

Our Promise

We are happy to refund or replace any Tesco product which falls below the high standard you expect. Just ask any memeber of staff. This does not affect your statutory rights.

We are here to help:

Tesco Stores LTD., Cheshunt EN8 9SL., U.K.

Freephone: 0800 505555

To view our full range of BBQ’s and covers please visit

http://direct.tesco.com

Before you start

DO NOT USE INDOORS

ONLY TO BE USED OUTDOORS

not

supplied

not

supplied

Freephone: 00 33 3 85 32 27 87

Page 3

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

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Produced in China for TESCO Stores Ltd. © Tesco 2012

Proper use:

The barbecue is a gas barbecue for outdoor use. It is designed to be used exclusively in accordance with these instructions for preparing foods that are suitable for barbecue cooking.

For private use only!

Improper use:

Any other application or applications extending beyond the stated purpose are not authorised. This applies in particular to misuse involving the following possible scenarios:

• Do not operate the barbecue with coal or any fuel other than LPG.

• Do not operate the main barbecue as a stove using pots and pans.

• Do not operate the barbecue as a heater.

• Any modiﬁcation of the appliance may be dangerous.

• Parts sealed by the manufacturer must not be altered by the user.

• Do not use the barbecue to heat materials and substances other than foods that are suitable for barbecuing.

During operation some parts of the barbecue can become very hot, particularly those close to the ﬁre bowl.

Possible consequences:

• Severe burns from touching parts near the ﬁre bowl.

• Fire or smouldering ﬁre if ﬂammable materials or substances are near the barbecue.

Safety measures prior to using the barbecue: Select a place to set up the barbecue so that:

• There are not, and will not be, ﬂammable material or substances nearby. Minimum distance to material or substances: No overhead obstruction above and 1m to the side. Distance to highly ﬂammable materials or substances, e.g. walls: min. 1m.

• The barbecue is positioned ﬁrmly on a sufﬁciently large surface area. It must not be moved during operation.

Safety measures during barbecuing:

• Wear protective barbecue gloves.

• Never leave the hot barbecue unattended. TAKE PARTICULAR CARE TO ENSURE THAT CHILDREN AND PETS ARE KEPT AWAY FROM THE BARBECUE.

• Never ﬁt the gas bottle right to next the barbecue. Always place the gas bottle at the left hand rear or of the appliance. The gas bottle should be sited as far away from the appliance as possible without straining the hose. No part of the hose should touch any part of the appliance.

Liquid gas is highly ﬂammable and explosive.

Possible consequences:

• Serious personal injury or damage to property if escaping gas ignites in and environment in which it is not controlled. Safety measures:

• Only use the barbecue outdoors and ensure that the area is well ventilated.

• Protect the gas bottle and the gas hose from direct sunlight and other heat sources (max. 50degree C). Take special care to ensure that the gas hose does not touch any part of the hot barbecue.

• DO NOT place the gas bottle on the lower shelf, as it is too near the burner.

• DO NOT lean over the barbecue when igniting the gas ﬂame.

• Close the valve on the gas bottle after each use: (Turn the valve clockwise). Also turn off the control knobs (Turn knob fully clockwise).

• Never leave the hot barbecue unattended. If the ﬂame extinguishes, relight immediately or cut off the supply from the gas bottle.

• When connecting the gas bottle, ensure that there are no ignition sources within a 5m radius. Take special care not to light any naked ﬂames, do not smoke or switch on electric appliances (devices, lights, door bells), etc (sparkover possible).

• Before each use, check to ensure that all connections through which gas is supplied are sealed and intact.

• If necessary, ensure that you replace the hose to meet with national requirements. (Always use hose-clips to secure the hose to the regulator and BBQ). If the connections for the gas supply are porous or faulty, the barbecue must not be used. This also applies, for example, to hoses or ﬁttings that may have become blocked, as this can lead to a dangerous ﬂashback.

Liquid gas is heavier than oxygen. Therefore it settles on the ground and displaces the oxygen at that level.

Possible consequences:

• Suffocation resulting from a lack of oxygen if the gas concentration is allowed to rise sufﬁciently.

Further information

CAUTION! HOT SURFACE AND PARTS

CAUTION! GAS IS HIGHLY FLAMMABLE

CAUTION! GAS DISPLACES OXYGEN

Page 4

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

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Produced in China for TESCO Stores Ltd. © Tesco 2012

Safety Measures:

Operational Elements:

• Only use the barbecue outdoors in a well Ventilated area and above ground (I.e. not in area that are below ground level).

• Close the valve on the gas cylinder immediately when you ﬁnish using the barbecue.

• If the barbecue is not being used for a prolonged period, cut off the supply from the gas cylinder and store properly:

• Fit the gas cylinder valve with a cap nut and safety cap.

• Do not store the gas cylinder in rooms below ground level, in or near stairways, hallways or passages and thoroughfares between buildings.

• Always store gas cylinder upright, even if they are empty.

POSITION DESCRIPTION FUNCTION

Control knob - OFF position Flame will go off at this position

Control knob - MAX position Flame will be the largest at this position after ignition/

Ignition will take place

Control knob - MIN position Control knob - OFF position

G1 Regulator Reduce gas pressure

G2 Operating lever

Separate safety facility with 2 settings:

3 o,clock setting:

Turn the gas off and connect/disconnect the gas bottle.

12 o,clock setting:

Gas on

G3 Release button Disconnect the regulator from the bottle valve

G4 Gas bottle with bottle valve Fuel container

G5 Gas hose with hose clip Direct gas to burner

Control Panel

Function

• If the bottle valve (G2 at 12 o’clock setting) and the control knob are closed (pointing position B to C), gas ﬂows through the gas hose G5 and the setting device (beneath the front panel) into the burner.

• While reaching position (B) of each control knob, a spark will be emitted from the electrode on the burner that then ignites the gas. The heat output can be adjusted for the left, middle, right and side burner by turning the control knob position (B) to (C).

Note

• If the barbecue is not in use for long periods, cut off the supply from the gas bottle and store properly. Disconnect the regulator from the gas bottle. The gas bottle must be stored outdoors.

• Fit the gas bottle with a cap nut and safety cap.

Page 5

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

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Produced in China for TESCO Stores Ltd. © Tesco 2012

Only use a relief valve authorised by the country authorities. NOTE: You may ﬁnd for sale relief valves which do not provide recognised pressure. The barbecue is delivered with the tail piece (23) or the seal (24).

Check that the expiry date of the gas supply tube has not passed.

The length of the tube must be suitable for your needs, never exceeding 1.5 regulation metres. Screw the gas connection pipe, provided with a G ½ nut, ensuring that there is a sealant washer on the threaded outlet (25).

Parts and tools needed

• Gas bottle - Standard LPG gas bottle with equal or less then 5kg to 13kg LPG (e.g. propane or butane). These are available at DIY store or liquid gas suppliers.

The following parts are included in delivery. They correspond to the standards applicable in the country to which they have been supplied.

• Gas hose- CE approved hose of sufﬁcient length, allowing instal lation without any kinks (Length shall not exceed 1.5m)

• Pressure reducer – Preset and CE-approved pressure Regulator, operating pressure suitable for the utilized gas cylinder. This type of pressure reducer is also available from your local dealer.

Liquid gas is highly ﬂammable and explosive.

Possible consequences:

• Serious personal injury or damage to property if escaping gas ignites in and environment in which it is not controlled.

Safety measures:

• When connecting the gas bottle, ensure that there are no ignition sources within a 5m radius.

• Take special care not to light any naked ﬂames, do not smoke or switch on electric appliances (devices, lights, door-bells), etc (sparkover possible).

• If necessary, ensure that you replace the hose to meet with national requirements.

• Ensure the ﬂexible tubing is routed so that there are no kinks and it is not subject to twisting.

• Do not obstruct the ventilation openings of the container compartment.

Connecting and disconnecting the gas bottle

DANGER! IGNITION OF ESCAPING GAS

Page 6

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

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Produced in China for TESCO Stores Ltd. © Tesco 2012

1 Select a suitable position to set up the barbecue. Ensure that:

• They are not, and will not be, ﬂammable materials or substances nearby. Minimum distance to materials or substances: 2m above and 1m to the side; distance to ﬂammable materials or substances - min 0.25m.

• Ensure that all adjustment buttons are closed at • positions.

2. Position the gas bottle G4 next to the barbecue. Never lay the gas bottle on its side or place on the lower shelf. The gas hose G5 must not be bent or be under tension.

3. Check that the gas bottle G4 and the regulator G1 are in good working order. Also check that there is an intact seal in the regulator G1. Do not use any other seals. If you use a ﬂexible tube, ﬁt it onto both the regulator and barbecue end pieces. If you use a screwed connector tube, fasten it onto the regulator and directly onto the part (25). Check that the ﬂexible tube is not twisted. Screw the relief valve to the gas canister.

4. Turn the operating lever G2 to the 3 o’clock position and press the regulator G1 on the valve of the gas bottle G4 until you hear a click.

5. Check they are correctly connected by pulling the regulator G1 upwards. The regulator must not disconnect from the bottle valve.

6. Check the connection between the regulator G1 and the gas hose G5 and the gas hose G5 to the valve to ensure they are secure.

7. Open the bottle’s valve by turning the operating lever G2 to the 12 o’clock position. Use a standard leak detector to ensure all connections are tight. Failure to do so may result in ﬁre. Please observe instructions for the leak indicator. Never check for leaks if ther is an open ﬂame, Listening for leaks is not a reliable method of detection. If you do not have a leak detector for control, use water and washing up liquid. Put this liquid around each place where the tube is connected and open the tap on the gas bottle. If bubbles appear then there is a gas leak. If the connection is not sealed, immediately close the bottle valve (turn the operating level G2 to the 3 o’clock position) and tighten the connection or replace the leaking part. Repeat the leak test.

If you use a ﬂexible tube: Check that both the regulator seal and the seal (24) are present and in good condition. Ensure that you have properly tightened the regulator onto the bottle and the end piece on the part (25). Check that you have properly ﬁtted the tube onto the regulator and onto the end piece (23).

If you use a screwed connector tube: Check that both the regulator seal and the seal of your screwed connector tube are present and in good condition. Check that you have properly tightened the regulator onto the bottle. Check that you have properly tightened the tube connections onto the regulator and onto the part (25). In case of smell of gas, close the gas container tap and test the airtightness again. If the leak does not come either from the relief valve connection or the tap connection, the leaky part is faulty and should be replaced.

Never use a naked ﬂame to detect a gas leak.

Shutting off the gas bottle (Fig.2)

1. Close the bottle valve (Turn the operating lever G2 to the 3 o’clock position).

2. Press the release button G3 and pull the regulator G1 upwards.

3. Store the regulator G1 with the gas hose under the barbecue. Ensure the hose is not kinked or twisted in any way.

4. Store the gas bottle correctly:

• Fit the gas bottle valve with cap nut and safety cap.

• Do not store the gas bottle in areas below ground level, or in or near stairways, hallways or passages for pedestrians or cars between buildings. Always store gas bottle outside.

• Always store gas bottles upright, even if they are empty!

Connecting the gas bottle

Page 7

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

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Produced in China for TESCO Stores Ltd. © Tesco 2012

Before startup

Ensure : That your barbecue is out of range of ﬂammable materials. That there are no leaks. That burner air intakes are not obstructed. That vents are not obstructed. In fact, dust, deposits and even spider webs can obstruct input oriﬁces, but also the tubes going from the burner to the injectors. This is very dangerous as the gas and airﬂow will not be sufﬁcient, indeed will be totally stopped, with the risk of the gas setting light in the wrong place. That the tube is not in contact with parts that could become hot, and that it isn’t cracked or split. Only to be used outside.

Lighting the burners

Never light the equipment when the lid is closed. Ensure that ALL the taps are closed (• position). Open the gas canister tap. If your Barbecue has 1 Burner: Turn the knob to maximum gas ﬂow and press on the igniter.

If your Barbecue has 2 Burners:

Turn one of the knobs to maximum gas ﬂow and press on the igniter. If your Barbecue has 3 Burners: To light the left-hand burner, turn the left-hand button to maximum gas ﬂow and press on the left-hand igniter. To light the central burner, turn the central button to maximum gas ﬂow and press on the left-hand igniter. To light the right-hand burner, turn the right-hand knob to maximum gas ﬂow and press on the right-hand igniter. Press the piezo ignition to light the burner – if it doesn’t light, press it a further 2 or 3 times. D146. In all cases, check that the burner or burners function while looking into the trough.

Never allow the gas to ﬂow without the burner or burners being alight. If lighting still does not work, wait for 5 minutes

before recommencing the operation. When starting up, never light ALL of the burners at the same time. To turn off the burners, return ALL of the knobs to the • position.

Any modiﬁcation to the equipment may be dangerous and is prohibited. The tabs and the injectors may in no case be dismantled by persons not authorised by the manufacturer.

Never place the gas bottle horizontally when in use. The injectors are indicated reference 60. (stage 1 in the assembly instructions). The airﬂow necessary for proper combustion is at least 27m

per hour. The part (29) is an inter-igniter mechanism. If a tap is on, when you ignite the other, for your safety the ﬁrst ignites automatically. This mechanism applies from the left-hand burner to the central burner and from the central burner to the right-hand burner and vice versa. The inter-igniter system never functions from the left-hand burner to the right-hand burner.

Use and functioning of the grill

Recommendation: this barbecue, like all gas appliances, requires a few minimum precautions. Never light the equipment when there is a strong wind, never place the equipment in a draft. To avoid drafts, place the equipment in the shelter of a wall or partition to avoid back drafts. Warning, certain parts of the equipment may be hot, we recommend wearing protective gloves Use your barbecue on a ﬂat surface. Before you cook, always pre-heat the equipment for 10 minutes.

When you use it for the ﬁrst time, pre-heat for 20 minutes with buttons open at the highest setting. This procedure will stabilise the paint and will give off an odour the ﬁrst time it is lit.

Never use charcoal or lava rocks. If when cooking the burner or burners go out, put the knob or knobs to the • position. When changing the gas container, check that you are far from any source of ﬂame, test the airtightness again. While in operation, check that the burners have not gone out. Never leave the grill unsupervised while it is operational

Use gloves and/or tools with a long reach for cooking or handling hot elements.

Accidental ﬂames could arise while using the grill. Accumulated fat or meat juices could set alight and char the food as well as causing excessive heat inside the hearth. Turn the buttons to their minimum setting while the ﬂames go down. In order to avoid inconvenience: Remove the fat from the foodstuffs before cooking; Before use, check the condition of your lava rocks (to be changed after about twelve uses of the barbecue).

Spread the lava rocks in a uniform manner on the bottom grill. Use 6 kg of lava rocks for normal operation of the apparatus. If your Barbecue has a ﬂat cover: This cover is used SOLELY for protection.

If the barbecue has a ﬂat cover, it should never in any case be closed when the barbecue is in use (burners alight). Turn off the gas container tap after use.

Cleaning and maintenance

Wait until the apparatus is cold before any cleaning procedure in order to avoid any risk of burns. Ensure that the canister taps are closed

After each use: It is imperative to empty and clean, according to your Barbecue model, the drawer/dripping-pan (8).

Remember to put the clean dripping-pan AND/OR the drawer back in place before the next use. Clean the top of the burners, the sides of the trough AND/OR the plancha using a damp sponge (water and washing up liquid). Do not use an abrasive product. (Be careful not to allow fats to build up in the drawer, because once they ignite, this will make ﬂames under the barbecue). Clean the cooking grill to remove carbonised food residues.

Page 8

Flat Top 3 Burner Gas BBQ Grill

Assembly instructions

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Produced in China for TESCO Stores Ltd. © Tesco 2012

Every 10 times you light it:

Remove dust and soot from the inside of the piezo ignitions and clean them so that they can function properly.

Every 2 months:

The burners should be dismantled, cleaned and checked. The air and gas passage holes and the burner holes can be blocked by insect nests, spiders’ webs or dirt. These problems can cause reduction of the heat or dangerous ignition of gas outside of the burners. Then reassemble the burners and leave them to dry before using them again

Maintenance of burners enables correct performance and reduces rust. Replace burners if they are not operating correctly (pierced boiler)

8. If you do not wish to use the barbecue immediately, close the bottle valve (Turn the operating lever G2 to the 3 o’clock position).

Maintaining the gas system

• The gas system needs to be checked every time a gas bottle is connected (see section “Connecting and disconnecting the gas bottle”).

• If necessary, ensure that you replace the hose to meet with national requirements.

Environment information and disposal measures

• To dispose of the barbecue, disassemble it into its individual parts. Recycle the metal and plastic parts.

RATING LABEL

POWER : 13.5 kW CATEGORY : I3+ PRESSURE : 28-30 mbar for BUTANE (G30) NOMINAL FLOW (G30) 985 g/h PRESSURE : 37 mbar for PROPANE (G31) NOMINAL FLOW (G31) 965 g/h

Use outdoors only Read the instructions before using the appliance WARNING: accessible parts may be very hot. Keep young children away This appliance must be kept away from ﬂammable materials during use Do not move the appliance during use Turn off the gas supply at the gas cylinder after use Do not modify the appliance

1312BQ4462

Page 9

Ref

Components supplied (not actual size)

QtyVisualDescription

Leg support

Food grill

Fuel grill

Handle

Lava rocks

Hearth

Drawer

7 Control panel support

Handle & shelf

Leg brace

Leg

Leg support

Lid

Produced in China for TESCO Stores Ltd. © Tesco 2012

Flat Top 3 Burners Gas BBQ

Assembly instructions

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Fixtures

Ref

Components supplied (not actual size)

QtyVisualDescription

Tap

Leg with axle holes

Shelf

Axle

Wheel

Button

Piezo Ignition (black)

211Double Piezo Ignition (grey)

Gas end piece

24 1Seal

22 Control panel

Piezo

Burner support

Burner

Inter-ignitor

Accoutrement tray

Crossbar

Wheel cap

Page 10

Fittings supplied (actual size)

Visual

Description

Ref Qty

M8x28

M6x25

C16

M6x25(y)

M4x12

M6x12

M6x17

M5x12

M4x12

M4x8

M4x6

M9x10

Produced in China for TESCO Stores Ltd. © Tesco 2012

Flat Top 3 Burners Gas BBQ

Assembly instructions

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Fittings

100

110

120

130

140

150

160

170

180

190

200

210

220

230

240

250

260

270

280

Fittings supplied (actual size)

Visual

Description

Ref Qty

M6(y)

M10

M6(y)

M10

Page 11

Produced in China for TESCO Stores Ltd. © Tesco 2012

Flat Top 3 Burners Gas BBQ

Assembly instructions

Getting to know your product

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Page 12

Produced in China for TESCO Stores Ltd. © Tesco 2012

Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

2 3

not

supplied

I x6

4x6

F x3

4x12

not

supplied

not

supplied

not

supplied

C x9

6x12

P x9

G x3

4x12

T x3

R x3

not

supplied

not

supplied

To facilitate the connection of piezos, position the central tongue horizontally.

100mm

65mm

Page 13

Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

5 6

not

supplied

G x3

4x12

R x6

T x6

not

supplied

not

supplied

not

supplied

C x3 U x3

6x12 10

not

supplied

Do not move this spanner when tightening.

Check that injectors Mark 60 are well set in the burner table when you install them

grey

black

Page 14

Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

supplied

not

supplied

A x4

8x28

B x4

6x25

S x4

O x4

J x4

not

supplied

not

supplied

not

supplied

A x4

8x28

B x4

6x25

S x4

O x4

J x4

not

supplied

not

supplied

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Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

not

supplied

B x12

6x25

O x12

M x2

S x12

not

supplied

not

supplied

not

supplied

Page 16

Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

not

supplied

C x4

6x12

P x4

not

supplied

not

supplied

not

supplied

H x2

4x8

T x2

not

supplied

not

supplied

Page 17

Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

not

supplied

E x2

5x12

Q x2

not

supplied

not

supplied

not

supplied

D x2

6x17

K x2

N x2

H x2

4x8

T x2

not

supplied

not

supplied

Page 18

Flat Top 3 Burners Gas BBQ

Assembly instructions

www.tesco.com

L x2

6x25

S x2

O x2

not

supplied