Terratek PBG6 User Manual

User Manual - Please read and retain for future

reference.

6” Bench Grinder

PBG6

E154499

Technical Information

Copyright© 2010by ACL Group (Intl) Ltd All rights reserved. This manual or any

artwork contained herein must not be reproduced in any shape or form without the

express written consent of ACL Group (Intl) Ltd. Diagrams within this manual may

not be drawn proportionally. Due to continuing improvements, actual product may

differ slightly from the product described herein.

Read this entire manual before using this pr­oduct. Failure to do so can result in serious injury.
Save this manual for future reference.

Page 1

Voltage: 120V
Frequency: 60Hz
Power: 1.1Amps
Speed: 3450rpm
Wheel Size: 6

"

x1/2

"

NW/GW: 13/15 lbs.

Page 2

1

2

3

4

5

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8

9

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19

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22

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25

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Part
Number

Component
Description

Part
Number

Component
Description

Grinder Wheel

Bolt

Bolt

Washer

Eyeshield Bracket

Washer

Screw

Eyeshield

Bearing

Rotor

Stator

Bearing

Nameplate

Middle ring

Cover

Right Inner guard

winding

Wheel flange

Nameplate of wheel

Grinder Wheel

Nut

Right outer guard

Bolt

Square Neck Screw

Right tool rest

Washer

1

8

2

15

2

15

11

2

1

1

1

1

1

1

2

1

2

4

4

1

1

1

6

4

1

4

27

28

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

Washer

Work handle

Bolt

Bolt

Switch

Ground terminal

Washer

Bolt

Rubber Feet

Base plate

Bolt

Washer

Capacitor

Bolt

Plug & Cable

Left Inner guard

Nut

Left Outer guard

Left tool rest

Bolt

Cable adaptor

Bolt

Cable Block

Cable clip

Base

4

2

1

4

1

1

1

1

4

1

2

2

1

1

1

1

1

1

1

2

1

1

1

1

1

Parts List

Quantity

Quantity

Exploded View

Page 3

Please read carefully all instructions within this manual. Failure to follow all safety warn­ings can result in serious personal injury. The term “Power Tool” in all of the following
warnings refers to your main operated (corded) or battery operated (cordless) power
tool

Important SAFETY Information

This symbol is to warn you of potential personal

injury hazards. Please read carefully the notes along side
this warning to avoid possible injury or death.

General Safety Rules

WARNING! Read all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious injury. The term “power tool” in all of the
warnings listed refers to corded or cordless power tools.

Work area safety

Read and Keep This Manual

Keep children and bystanders away while operating a power tool. Distractions can
cause you to lose control.

Keep work area clean and well lit. Cluttered or dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks which may ignite the

dust or fumes.

Page 4

Electrical safety

Before use. ensure that the power outlet you are using matches the plug on your
power tool and that the voltage of the outlet matches that of your power tool.

Only use grounded extension cords with power tools fitted with 3 pin plugs and if
using outdoors ensure any extension cord is suitable for outdoor use.

Always try to avoid body contact with grounded surfaces, such as radiators, cooking
ranges and any other fixed appliance with metal surfaces.

Do not expose your power tool to wet or damp conditions and NEVER use in rain.
Check regularly the power cord of your machine and any extension cord that you are
using for damage.

Do not carry or pull the machine with the power cord.

Ensure the cord is clear from hot surfaces, oil or sharp objects.

Personal safety

Never use your machine whilst under the influence of alcohol, drugs or medication.

Tiredness can often cause accidents, stay alert.
Never use your machine without the correct guards in place.

Always use ANSI approved eye protection and dust mask. Non slip safety shoes and
hearing protectors should be worn at all times when using your power tool.

Ensure any dust collecting device supplied with your machine is connected correctly
before use.

Ensure all loose clothing, long hair or jewelry is kept clear of the machine.

Before plugging your machine into the power outlet ensure the machine is in the OFF
position and that all blades and accessories being used are secure.

Check that wrenches or adjusting keys have been removed. Any wrench or key left
attached to a moving part can result in injury.

Power tool use and care.

Keep your machine clean and well serviced at all times.

Never adjust or service any power tool before disconnecting from the mains electricity
supply.

Page 5

SAFTEY CHECK LIST
Before starting

1 Check that the power outlet matches your power tool plug.

2. Check voltage of power outlet, make sure it matches your power tool

3. Check that power cords are not damaged

4. Check that guards and clamps are secure and working.

5. Check that all wrenches, keys and accessories are clear.

6. Check that blades/cutting parts move freely

7. Check surrounding environment is clear.

8. Check the power tool is fixed securely to its work stand or bench

9. Check that no person under the age of 18 years old will use this tool.
10 Check all children are out of the work area.

11. Check you are working with the correct materials recommended for use with
this tool.

During Use

1. Do not reach across the machine.

2. Do not operate without the correct safety apparel.

3. Do not operate with loose clothing.

4. Keep all hands and limbs a safe distance from the wheels.

5. Ensure all clamps and guards are being used.

6. Do not grind materials not suitable for this machine.

7. Do not use in wet/damp conditions or locations.

8. Always use supports when working with long pieces of metal.

9. Always disconnect from the main power supply before making any adjustments to
this machine. ..

10. DO NOT LEAVE THIS MACHINE UNATTENDED WHILE CONNECTED TO THE
POWER SUPPLY

Always use the correct tool for the job.
Never force the tool to work harder than it is designed to do.

Never use your machine with broken parts such as switches, guide fences or leg stands.

ALWAYS keep your power tools away from children.

Keep cutting tools sharp to ensure less stress on the motor.

Replace damaged or dull blades.

Only have your power tool serviced by a qualified repair agent using manufacturers re­commended parts.

Page 6

power tools any operator must have read and understood the manual and apply
their own caution and common sense when using this machine.
Following this guide will greatly reduce your risk of electric shock or injury.

Grounding Tools

Electrical Powered Connections

3-Prong Plug and Outlet

Any electric powered tool that is marked Ground Required must have a fitted three
wired power cord. The main importance of this is the green wire within the cord, this
green wire must at all times be connected to the grounding prong of the plug. This
prong must never be removed or discarded. The green wire Must NEVER be conn­ected to any other prong. The Three prong plug must only be connected to the power
supply through a three prong power outlet
The illustration above shows a three prong plug and outlet.

This machine is supplied with all the relevant safety guards and features, it should be
checked before every operation. this manual should be read and kept in a safe place .
Whilst we warn of all the possible risks attached to using,

Only use qualified repair agents to service this machine.
Only use qualified electrician to repair any damaged wiring.
NEVER remove the grounding prong from the power toll or extension cord.

Page7

Outlets for 2-Prong Plug

Any electric powered tool that is marked “Double Insulated” only needs a two prong
connection and will be perfectly safe to operate.

These tools do not require grounding as they are fitted with an additional insulation
system internally that complies with all relevant electrical safety standards.

Unlike the three prong tools these tools CAN be connected through outlets suitable
for two prong or three prong plugs.

The illustration above shows the outlets that this type of tool can be connected to.

Any power tool marked “Grounding Required”, MUST only be connected to a three
wire extension cord. Only double insulated tools can be connected to twowire cords.
When using any extension cord the machine will suffer a power reduction due to the
drop in voltage caused by the length of the cord. This can be partially offset by selec­ting extension cords with lower gauge wire.

e.g. Cords marked 14 gauge can carry a higher current than cords marked 16 gauge,
therefore when linking extension cords make sure each cord wire gauge matches.
Note: Outdoor extension cords used in must carry the letters “W-A” (USA)) or “W”
(Canada)

Check all extension cords for damage before use.
Avoid sharp objects.
Do not position cord where it could be subject to traffic passing over it.

Double Insulated Power Tools

Plug and Outlet, 2 prong

Page8