TermoTeknik LOGIC Combi C26, LOGIC Combi 31, LOGIC Combi C35 Installation And Servicing
INSTALLATION
AND SERVICING
LOGIC Combi
C26/35, C31/35
When replacing any part on this appliance, use only spare parts that you can be
assured conform to the safety and performance specification that we require.
Do not use reconditioned or copy parts that have not been clearly authorised by Termo Teknik.
08/2016
UIN 215345 A01
2
Installation and Servicing
3
Installation and Servicing
FOR ANY QUERIES PLEASE RING THE
TERMO TEKNIK CONSUMER HELPLINE : 0212 4041404
NOTE. BOILER RESTART PROCEDURE To restart boiler, press the “RESTART” button. The boiler will repeat the ignition sequence if a heat
demand is present.
NOTES FOR THE INSTALLER
4
Installation and Servicing
GENERAL
Ideal Logic Combi C26/35 C31/35
Gas supply 2H - G20 - 20mbar
Gas Supply Connection 3/4”
Injector Size (mm) 4.9 4.9
Inlet Connection Domestic Hot Water 1/2”
Outlet Connection Domestic Hot Water 1/2”
Flow Connection Central Heating 3/4”
Return Connection Central Heating 3/4”
Flue Terminal Diameter mm (in) 100 (4)
Average Flue Temp-Mass Flow Rate (DHW) 73
o
C - 15g/s 73oC - 15g/s
Maximum Working Pressure (Sealed Systems) bar 2.5
Maximum Domestic Hot Water Inlet Pressure bar (kPa) 10.0 (1000)
Minimum Domestic Hot Water Inlet Pressure* bar (kPa) 1.3 ** (130)
Electrical Supply 230 V ~ 50 Hz.
Power Consumption W 114 114
Fuse Rating External : 3A Internal : T4A HRC L250 V
Water content Central Heating litre 1.2
Domestic Hot Water litre 0.5
Packaged Weight kg 33.9 33.9
Maximum Installation Weight kg 30.9 30.9
Boiler Casing Size Height mm 700
Width mm 395
Depth mm 278
Table 1 - General Data
Note. Gas consumption is calculated using a caloric
value of 38.7 MJ/m
3
gross or 34.9 MJ/m3 nett
To obtain the gas consumption at a different caloric value:
a. For l/s - divide the gross heat input (kW) by the
gross C.V. of the gas (MJ/m3)
Key to symbols
TR = Turkey (Countries of destination)
PMS = Maximum operating pressure of water
C
13 C33
= A room sealed appliance designed for connection via ducts to a
horizontal terminal, which admits fresh air to the burner and discharges
the products of combustion to the outside through orices which, in this
case, are concentric. The fan is up stream of the combustion chamber.
I
2H
= An appliance designed for use on 2nd Family gas, Group H only.
*Required for maximum ow rate. Boiler operates down to 2 l/min DHW delivery
** In areas of low water pressure the DHW restrictor can be removed
26/35 31/35
Boiler Input : Max. Min. Max. Min.
Boiler Input ‘Q’ Nett CV kW 24.3 7.1 30.4 7.1
(Kcal/hr) (20898) (6106) (26144) (6106)
Gross CV KW 27.0 7.9 33.7 7.9
(Kcal/hr) (23220) (6794) (28982) (6794)
Gas Consumption l/s 0.698 0.204 0.871 0.204
(m
3
/h) (2.51) (0.734) (3.13) (0.734)
Boiler Output :
Non Condensing kW 24.2 7.1 30.3 7.1
70
o
C Mean Water temp. (Kcal/hr) (20812) (6106) (26058) (6106)
Condensing kW 25.6 7.5 31.0 7.5
40
o
C Mean Water temp. (Kcal/hr) (22016) (6450) (26660) (6450)
NOx Classication CLASS 5
Boiler Input : 26/35 31/35
Boiler Input ‘Q’ Nett CV kW 35.4 35.4
(Kcal/hr) (30444) (30444)
Gross CV KW 39.3 39.3
(Kcal/hr) (33798) (33798)
Gas Consumption l/s 1.016 1.016
(m
3
/h) (3.66) (3.66)
Maximum kW 35.3 35.3
DHW Output (Kcal/hr) (30358) (30358)
DHW Flow Rate l/min 14.5 14.5
at 35
o
C temp rise (m3/h) (0.87) (0.87)
DHW Specic Rate l/min 16.9 16.9
(m
3
/h) (1.014) (1.014)
Table 2 - Performance Data - Central Heating
Table 3 - Performance Data - Domestic Hot Water
5
Installation and Servicing
GENERAL
Boiler size PI No.
26/35 86CR19
31/35 86CR19
CONTENTS
Air Supply ...................................................................... 9
Boiler Clearances ....................................................... 10
Boiler Exploded Diagram ........................................... 13
Condensate Drain ....................................... 9, 24, 25, 36
Electrical Connections ............................................... 27
Electrical Supply ........................................................... 9
Fault Finding .......................................................... 50-55
Flue Fitting ............................................................. 17-23
Flue Installation ............................................................ 8
Gas Safety Regulations ............................................... 7
Gas Supply .................................................................... 8
Installation .............................................................. 13-33
Pump ........................................................................... 46
Safe Handling ................................................................ 6
Servicing ................................................................ 34-49
Spare Parts Info .......................................................... 56
Thermostatic Radiator Valves ..................................... 9
Water and Systems ............................................9,11,12
Water & Gas Connections ......................................... 26
Water Treatment ........................................................ 12
Wiring Diagram ........................................................... 29
Natural Gas only
Destination Country: TR
IDEAL TERMO TEKNIK LOGIC COMBI C
6
Installation and Servicing
GENERAL
INTRODUCTION
The Logic Combi boiler is wall mounted, full sequence,
automatic spark ignition, low water content, fanned ue, high
efciency, condensing, combination gas boiler.
Note. Due to the high efciency of the boiler a plume of water
vapour will form at the terminal during operation.
Central heating (CH) output is fully modulating with a range of:
26/35 - 7.1 to 24.2kW (6105 to 20808 Kcal/hr)
31/35 - 7.1 to 30.3kW (6105 to 26050 Kcal/hr)
Instantaneous domestic hot water (DHW) output is also fully
modulating with a maximum of :
26/35 - 35.3kW (30353 Kcal/hr)
31/35 - 35.3kW (30353 Kcal/hr)
The boiler is supplied fully assembled with DHW plate heat
exchanger, diverter valve, circulating pump, pressure gauge,
safety valve and CH expansion vessel.
Variable CH and DHW temperature controls are tted on the user
control and the boiler features a DHW preheat facility.
The boiler includes as standard:
- Automatic bypass
- Boiler frost protection
- Daily pump and diverter valve exercise.
The boiler casing is of white painted mild steel with a white
polymer front panel.
The boiler temperature controls are visible located in the control
panel on the front of the boiler.
The heat exchanger is manufactured from cast aluminium.
The boiler is suitable for connection to fully pumped, sealed
heating systems ONLY. Adequate arrangements for completely
draining the system by provision of drain cocks MUST be provided
in the installation pipework.
Pipework from the boiler is routed downwards.
Data Plate
The boiler model and serial number can be located on the bottom of the
boiler casing, shown in Frame 1 - Water & Gas Connection Diagram.
OPERATION
With no demand for CH, the boiler res only when DHW is drawn
off, or periodically for a few seconds without any DHW draw-off, in
order to maintain the DHW calorier in a heated condition. This
only occurs if pre-heat knob is in the ‘ON’ period.
When there is a demand for CH, the heating system is supplied at
the selected temperature of between 30
o
C and 80oC, until DHW
is drawn off. The full output from the boiler is then directed via
the diverter valve to the plate heat exchanger to supply a nominal
DHW draw-off of:
26/35 - 14.5 l/min at 35
o
C temperature rise
31/35 - 15.5 l/min at 35 oC temperature rise
The DHW draw off rate specied above is the nominal that the
boiler ow regulator will give. Due to system variations and
seasonal temperature uctuations DHW ow rates/temperature
rise will vary, requiring adjustment at the draw off tap.
At low DHW draw-off rate the maximum temperature may exceed
65ºC.
The boiler features a comprehensive diagnostic system which
gives detailed information on the boiler status when operating,
and performance of key components to aid commissioning and
fault nding.
SAFE HANDLING
This boiler may require 2 or more operatives to move it to its
installation site, remove it from its packaging base and during
movement into its installation location. Manoeuvring the boiler
may include the use of a sack truck and involve lifting, pushing
and pulling.
Caution should be exercised during these operations.
Operatives should be knowledgeable in handling techniques when
performing these tasks and the following precautions should be
considered:
• Grip the boiler at the base.
• Be physically capable.
• Use personal protective equipment as appropriate, e.g. gloves,
safety footwear.
During all manoeuvres and handling actions, every attempt should
be made to ensure the following unless unavoidable and/or the
weight is light.
• Keep back straight.
• Avoid twisting at the waist.
• Avoid upper body/top heavy bending.
• Always grip with the palm of the hand.
• Use designated hand holds.
• Keep load as close to the body as possible.
• Always use assistance if required.
OPTIONAL EXTRA KITS
• Flue Extension Ducts - D Pack (1000mm long).
26/35 - Up to 6m
31/35 - Up to 6m
• 90
o
Elbow Kit (maximum per installation).
26/35 - Up to 4 elbows
31/35 - Up to 4 elbows
• 45
o
Elbow Kit (maximum per installation).
26/35 - Up to 4 elbows
31/35 - Up to 4 elbows
• Weather Collar
• Roof Flue Kit (including vertical connector)
• Raised Horizontal Flue Outlet Kit
7
Installation and Servicing
GENERAL
SAFETY
Current Gas Safety (installation and use) regulations or
rules in force:
The appliance is suitable for installation in TR and should be
installed in accordance with the rules in force.
In TR, the installation must be carried out by Termo Teknik
Authorised Service. It must be carried out in accordance with
the relevant requirements of the:
• Gas Safety (Installation and Use) Regulations
• The appropriate Building Regulations.
• The Water Fittings Regulations• The Current I.E.E. Wiring
Regulations.
Where no specic instructions are given, reference should be
made to the relevant British Standard Code of Practice.
Detailed recommendations are contained in the following British
Standard Codes of Practice:
BS. 5440:1 Flues (for gas appliances of rated input not
exceeding 70 kW).
BS. 5440:2 Ventilation (for gas appliances of rated input not
exceeding 70 kW).
BSEN. 12828:2003 Heating Systems in buildings: Design for
water based heating systems.
BSEN 12831:2003 Heating Systems in buildings: Method for
calculation of the design heat load.
BSEN 14336:2004 Heating Systems in buildings: Installation
and commissioning of water based heating
systems.
BS. 5546 Installation of gas hot water supplies for domestic
purposes (2nd Family Gases)
BS. 6798 Installation of gas red hot water boilers of rated
input not exceeding 70 kW.
BS. 6891 Low pressure installation pipes.
Health & Safety Document No. 635.
The Electricity at Work Regulations, 1989.
The manufacturer’s notes must NOT be taken, in any way, as
overriding statutory obligations.
IMPORTANT. These appliances are CE certicated for safety
and performance. It is, therefore, important that no external
control devices, e.g. ue dampers, economisers etc., are
directly connected to these appliances unless covered by
these Installation and Servicing Instructions or as otherwise
recommended by Termo Teknik Ticaret Ve Sanaya A.Ş in
writing. If in doubt please enquire.
Any direct connection of a control device not approved by
Termo Teknik Ticaret Ve Sanaya A.Ş could invalidate the
certication and the normal appliance warranty. It could also
infringe the Gas Safety Regulations and the above regulations.
SAFE HANDLING OF SUBSTANCES
No asbestos, mercury or CFCs are included in any part of the
boiler or its manufacture.
LOCATION OF BOILER
The boiler must be installed on a at and vertical internal wall,
capable of adequately supporting the weight of the boiler and any
ancillary equipment.
The boiler may be tted on a combustible wall and insulation
between the wall and the boiler is not necessary, unless required
by the local authority.
For electrical safety reasons there must be no access available
from the back of the boiler.
The boiler must not be tted outside.
Timber Framed Buildings
If the boiler is to be tted in a timber framed building it should
be tted in accordance with the Institute of Gas Engineering
document IGE/UP/7:1998.
Bathroom Installations
This appliance is rated IP20.
The boiler may be installed in any room or internal space,
although particular attention is drawn to the requirements of
the current IEE (BS.7671) Wiring Regulations and the electrical
provisions of the building regulations applicable in Scotland,
with respect to the installation of the boiler in a room or internal
space containing a bath or shower. For IE reference should be
made to the current ETCI rules for electrical installations and I.S.
813:2002.
If the appliance is to be installed in a room containing a bath or
shower then, providing water jets are not going to be used for
cleaning purposes (as in communal baths/showers), the appliance
must be installed beyond Zone 2, as detailed in BS.7671.
Compartment Installations
0.6m
Zone 0
Recessed
window
Zone 2
Ceiling
3G8913a
2.25m
Zone 1
A compartment used to enclose the boiler should be designed and
constructed specially for this purpose.
An existing cupboard or compartment may be used, provided that
it is modied for the purpose.
In both cases, details of essential features of cupboard /
compartment design, including airing cupboard installation, are to
conform to the following:
• BS 6798 (No cupboard ventilation is required - see ‘Air Supply’
for details).
• The position selected for installation MUST allow adequate
space for servicing in front of the boiler.
• For the minimum clearances required for safety and
subsequent service, see the wall mounting template and
Frame 1. In addition, sufcient space may be required to
allow lifting access to the wall mounting plate.
8
Installation and Servicing
GENERAL
5. The ue assembly shall be so placed or shielded as to prevent
ignition or damage to any part of any building.
6. The air inlet/products outlet duct and the terminal of the boiler
MUST NOT be closer than 25mm (1”) to combustible material.
Detailed recommendations on the protection of combustible
material are given in BS. 5440-1:2008.
IMPORTANT. It is essential to ensure, in practice, that products
of combustion discharging from the terminal cannot re-enter the
building or buildings through any openings into the building such
as ventilators, windows, doors, or other sources of natural air
inltration, such as forced ventilation openings etc.
If products of combustion re-entry is identied or suspected this
should be immediately investigated and corrected following the
guidance provided in the current Gas Industry Unsafe Situation
Procedure.
* Only one reduction down to 25mm is allowable per installation
otherwise BS5440-1 2008 dimensions must be followed.
Flue Terminal Positions
Min. Spacing*
1. Directly below, above or alongside an opening
window, air vent or other ventilation opening. 300mm (12”)
2. Below guttering, drain pipes or soil pipes. 25mm ( 1”)*
BS5440-1 2008 75mm (3”)
3. Below eaves. 25mm (1”)*
BS5440-1 2008 200mm (8”)
4. Below balconies or a car port roof. 25mm (1”)*
BS5440-1 2008 200mm (8”)
5. From vertical drain pipes or soil pipes. 25mm (1”)*
BS5440-1 2008 150mm (6”)
6. From an internal or external corner or to a 25mm (1”)*
boundary along side the terminal. BS5440-1 2008 300mm (12”)
7. Above adjacent ground, roof or balcony level. 300mm (12”)
8. From a surface or a boundary facing the terminal. 600mm (24”)
9. From a terminal facing a terminal. 1,200mm (48”)
10. From an opening in a car port
(e.g. door or window) into dwelling. 1,200mm (48”)
11. Vertically from a terminal on the same wall. 1,500mm (60”)
12. Horizontally from a terminal on the wall. 300mm (12”)
Vertical Terminals
13. Above the roof pitch with roof slope of all angles. 300mm (12”)
Above at roof. 300mm (12”)
14. From a single wall face. 300mm (12”)
From corner walls. 300mm (12”)
15. Below velux window 2000mm (79”)
16. Above or side of velux window 600mm (24”)
Table 4 - Balanced Flue Terminal Position
GAS SUPPLY
The local gas supplier should be consulted, at the installation
planning stage, in order to establish the availability of an adequate
supply of gas. An existing service pipe must NOT be used without
prior consultation with the local gas supplier.
The boiler MUST be installed on a gas supply with a governed
meter only.
A gas meter can only be connected by the local gas supplier or
by Termo Teknik Authorised Service. In IE by a Registered Gas
Installer (RGII).
An existing meter should be checked, preferably by the gas
supplier, to ensure that the meter is adequate to deal with the rate
of gas supply required.
It is the responsibility of the Gas Installer to size the gas installation
pipework in accordance with BS6891:2005. Whilst the principle
of the 1:1 gas valve ensures the Logic range is able to deliver it’s
full output at inlet pressures as low as 14mb, other gas appliances
in the property may not be as tolerant. When operating pressures
are found to be below the minimum meter outlet of 19mb these
should be checked to ensure this is adequate for correct and safe
operation.
Allowing for the acceptable pressure loss of 1mb across the
installation pipework, it can be assumed that a minimum permitted
operating pressure of 18mb will be delivered to the inlet of
the appliance. (Reference BS 6400-1 Clause 6.2 Pressure
Absorption).
An approved gas cock should be tted to the gas inlet pipework to
enable isolation of the gas supply.
IMPORTANT.
Installation pipes must be tted in accordance with BS.6891. In IE
refer to IS.813:2002.
The complete installation MUST be tested for gas tightness and purged
as described in the above code.
FLUE INSTALLATION
Pluming will occur at the terminal so terminal positions where this
could cause a nuisance should be avoided.
The ue must be installed in accordance with the recommendations
of BS. 5440-1: 2008.
In IE refer to I.S. 813:2002.
The following notes are intended for general guidance:
1. The boiler MUST be installed so that the terminal is exposed to
external air.
2. It is important that the position of the terminal allows the free
passage of air across it at all times.
3. Minimum acceptable spacing from the terminal to obstructions
and ventilation openings are specied in Table 4.
4. Where the lowest part of the terminal is tted less than 2m (6’6”)
above a balcony, above ground or above a at roof to which
people have access then the terminal MUST be protected by a
purpose designed guard.
Terminal guards are available from boiler suppliers. (Ask for
TFC ue guard model no. K6 - round, plastic coated). In case of
difculty contact:
TFC Group Tel. + 44 (0) 01732 351 680
Tower House, Vale Rise Fax. + 44 (0) 01732 354 445
Tonbridge. Kent TN9 1TB www.tfc-group.co.uk
Ensure that the guard is tted centrally.
9
Installation and Servicing
GENERAL
TERMINAL
The terminal assembly can be adapted to accommodate various
wall thicknesses. Refer to Frame 10 .
AIR SUPPLY
It is NOT necessary to have a purpose-provided air vent in the
room or internal space in which the boiler is installed. Neither is
it necessary to ventilate a cupboard or compartment in which the
boiler is installed, due to the low surface temperatures of the boiler
casing during operation; therefore the requirements of BS 6798,
Clause 12, and BS 5440:2 may be disregarded.
WATER CIRCULATION SYSTEM
The central heating system should be in accordance with BS.6798
and, in addition, for smallbore and microbore systems, BS.5449.
WATER TREATMENT - see Frame 5
BOILER CONTROL INTERLOCKS
Central heating systems controls should be installed to ensure
the boiler is switched off when there is no demand for heating, in
compliance with Building Regulations.
Heating systems utilising full thermostatic radiator valve control
of temperature in individual rooms should also be tted with a
room thermostat controlling the temperature in a space served by
radiators not tted with such a valve.
When thermostatic radiator valves are used, the space heating
temperature control over a living / dining area or hallway having
a heating requirement of at least 10% of the minimum boiler heat
output should be achieved using a room thermostat, whilst other
rooms are individually controlled by thermostatic radiator valves.
However, if the system employs thermostatic radiator valves on all
radiators, or two port valves, then a bypass circuit must be tted
with an automatic bypass valve to ensure a ow of water should all
valves be in the closed position.
ELECTRICAL SUPPLY
WARNING.
This appliance must be earthed.
Wiring external to the appliance MUST be in accordance with
the current I.E.E. (BS.7671) Wiring Regulations and any local
regulations which apply. For IE reference should be made to the
current ETCI rules for electrical installations.
The mains supply to the boiler and system wiring centre shall
be through one common fused double pole isolator and for new
heating systems, and where practical replacement installations, the
isolator shall be situated adjacent to the appliance.
CONDENSATE DRAIN (Refer to Frames 22, 23 & 40)
A condensate drain is provided on the boiler. This drain must be
connected to a drainage point on site. All pipework and ttings in
the condensate drainage system MUST be made of plastic - no
other materials may be used.
IMPORTANT.
Any external runs must be in accordance with BS 6798.
The drain outlet on the boiler is sized for standard 21.5mm (3/4”)
overow pipe. It is a universal tting to allow use of different brands
of pipework.
10
Installation and Servicing
GENERAL
395
2.5
2.5
from case
700
Side flue
dim. A
CH FLOW
DATA PLATE
DHW OUTLET
COND. DRAIN
GAS INLET
Centre line
of boiler
DHW INLET
CH RETURN
PRV
43.5 65
28.5 28.5
60.6 75 37.556.4
CH
Circuit
Drain
CH
Flow
Gas DHW
Inlet
DHW
Outlet
Filling Loop
CH
Return
Underside View - Dimensions to Wall
W A L L
W A L L
1
BOILER DIMENSIONS, SERVICES & CLEARANCES
all dimensions in mm
The boiler connections are made on the boiler connection tails.
Refer to Frame 24.
The following minimum clearances must be maintained for
operation and servicing.
Additional space will be required for installation, depending upon
site conditions.
Side and Rear Flue
a. Provided that the ue hole is cut accurately, e.g. with a core
drill, the ue can be installed from inside the building where
wall thicknesses do not exceed 600mm (24”). Where the
space into which the boiler is going to be installed is less
than the length of ue required the ue must be tted from
the outside.
Installation from inside ONLY
b. If a core boring tool is to be used inside the building the
space in which the boiler is to be installed must be at least
wide enough to accommodate the tool.
Front clearance
The minimum front clearance when built in to a
cupboard is 5mm from the cupboard door but
450mm overall clearance is still required, with the
cupboard door open, to allow for servicing.
* Bottom clearance
Bottom clearance after installation can be
reduced to 5mm. This must be obtained with
an easily removable panel to provide the
100mm clearance required for servicing.
11
Installation and Servicing
GENERAL
General
1. The installation must comply with all relevant national and local
regulations.
2. The installation should be designed to work with flow
temperatures of up to 86
o
C.
3. All components of the system must be suitable for a working
pressure of 3 bar and a maximum design temperature of 110
o
C.
Extra care should be taken in making all connections so that the
risk of leakage is minimised.
The following components are incorporated within the appliance:
a. Circulating pump.
b. Safety valve, with a non-adjustable preset lift pressure of 3
bar.
c. Pressure gauge, covering a range of 0 to 4 bar.
d. An 8-litre expansion vessel, with an initial charge pressure
of 0.75 bar.
4. ‘Make-up’ Water. Provision must be made for replacing water
loss from the system, either :
a. From a manually lled ‘make-up’ vessel with a readily visible
water level. The vessel should be mounted at least 150mm
above the highest point of the system and be connected
through a non-return valve to the system, tted at least
150mm below the ‘make-up’ vessel on the return side of
the radiators. or
b. Where access to a ‘make-up’ vessel would be difcult, by
pre-pressurisation of the system.
The maximum cold water capacity of the system should
not exceed 143 litres, if not pressurized. However, if
the system is to be pressurized, the efciency of the
expansion vessel will be reduced and a larger vessel
(or smaller system volume) may be necessary. If the
capacity of the vessel is not considered sufcient for this,
or for any other reason, an additional vessel MUST be
installed on the return to the boiler.
Guidance on vessel sizing is given in Frame 2.
Notes
a. The method of lling, relling, topping up or ushing sealed
primary hot water circuits from the mains via a temporary hose
connection is only allowed if acceptable to the local water
authority.
b. Antifreeze uid, corrosion and scale inhibitor uids suitable for
use with boilers having aluminium heat exchangers may be used
in the central heating system.
2
SYSTEM REQUIREMENTS - Central Heating
Water Flow Rate and Pressure Loss
Max CH Output kW 24.2
(Kcal/hr) (20808)
Water ow rate l/min 17.3
(m
3
/hr) (1.04)
Temperature Differential
o
C 20
(oF) (36)
Head available for m.w.g. 3.4
system
Safety valve setting bar 3.0
Vessel charge pressure bar 0.5 to 0.75
System pre-charge pressure bar None 1.0
System volume Expansion vessel
(litres) volume (litres)
25 1.6 1.8
50 3.1 3.7
75 4.7 5.5
100 6.3 7.4
125 7.8 9.2
150 9.4 11.0
175 10.9 12.9
190 11.9 14.0
200 12.5 14.7
250 15.6 18.4
300 18.8 22.1
For other system volumes
multiply by the factor across 0.063 0.074
5. Filling
The system may be lled by the following method:
Where the mains pressure is excessive a pressure
reducing valve must be used to facilitate lling.
a. Thoroughly ush out the whole system with cold
water.
b. Fill and vent the system until the pressure gauge
registers 1bar and examine for leaks. Refer to Frame
24 for lling detail.
c. Check the operation of the safety valve by raising the
water pressure until the valve lifts. This should occur
within 0.3bar of the preset lift pressure.
d. Release water from the system until the
minimum system design pressure is reached;
1.0 bar if the system is to be pre-pressurised.
continued . . . . . .
12
Installation and Servicing
GENERAL
The boiler does not normally need a bypass but at
least some radiators on the heating circuit, of load
of at least 10% of the minimum boiler output, must
be provided with twin lockshield valves so that this
minimum heating load is always available. See note
regarding thermostatic radiator valves on page 9.
Note. Systems incorporating zone valves which could
completely cut off the ow through the system must
also include a bypass.
BALANCING
1. Set the programmer to ON.
Close the manual or thermostatic valves on all
radiators, leaving the twin lockshield valves (on the
radiators referred to above) in the OPEN position.
Turn up the room thermostat and adjust the
lockshield valve to give an uninterrupted ow
through the radiator.
These valves should now be left as set.
2. Open all manual or thermostatic radiator valves
and adjust the lockshield valves on the remaining
radiators, to give around 20
o
C temperature drop at
each radiator.
3. Adjust the room thermostat and programmer to
NORMAL settings.
4
SYSTEM BALANCING
5
WATER TREATMENT
CENTRAL HEATING
The Logic Combi range of boilers have an ALUMINIUM alloy
heat exchanger.
IMPORTANT.
The application of any other treatment to this product may
render the guarantee of Termo Teknik Ticaret Ve Sanaya A.Ş
Invalid.
Termo Teknik Ticaret Ve Sanaya A.Ş recommend Water
Treatment in accordance with the Benchmark Guidance Notes
on Water Treatment in Central Heating Systems.
If water treatment is used Termo Teknik Ticaret Ve Sanaya
A.Ş recommend only the use of
SCALEMASTER GOLD 100,
FERNOX, MB-1 or SENTINEL-X100 inhibitors and associated water
treatment products, which must be used in accordance with the
manufacturers’ instructions.
Notes.
1. It is most important that the correct concentration of the water
treatment products is maintained in accordance with the
manufacturers’ instructions.
2. If the boiler is installed in an existing system any unsuitable
additives MUST be removed by thorough cleansing. BS
7593:2006 details the steps necessary to clean a domestic heating
system.
3. In hard water areas, treatment to prevent lime scale may be
necessary - however the use of articially softened water is NOT
permitted.
4. Under no circumstances should the boiler be red before the
system has been thoroughly ushed.
For further information contact:
Fernox Cookson Electronics
Forsyth Road, Sheerwater, Woking, Surrey GU21 5RZ
+44 (0) 870 601 5000
Sentinel Performance Solutions
The Heath Business & Technical Park
Runcorn, Cheshire WA7 4QX
Tel: 0800 389 4670
Scalemaster Water Treatment Products
Emerald Way, Stone
Staffordshire ST15 0SR
Tel: +44 (0) 1785 811636
Calmag Ltd.
Unit 3-6, Crown Works, Bradford Road,
Sandbeds, Keighley, West Yorkshire BD20 5LN
Tel: +44 (0) 1535 210 320
3
SYSTEM REQUIREMENTS - CONT
Domestic Hot Water
1. The DHW service must be in accordance with BS5546 & BS6700.
2. Refer to Table 1 for minimum and maximum working pressures.
In areas of low mains water pressures the domestic hot water
regulator may be removed from the DHW ow turbine cartridge.
Refer to Frame 66. The boiler will require the ow rate to be set to
obtain a temperature rise of 35
o
C at the tap furthest from the boiler.
3. The boilers are suitable for connection to most types of washing
machine and dishwasher appliances.
4. When connecting to suitable showers, ensure that:
a. The cold inlet to the boiler is tted with an approved anti-
vacuum or syphon non-return valve.
b. Hot and cold water supplies to the shower are of equal pressure.
5. Hard Water Areas
Where the water hardness exceeds 200mg/litre (200ppm), it is
recommended that a proprietary scale reducing device is tted into
the boiler cold supply within the requirements of the local water
company.
IMPORTANT. Provision must be made to accomodate the expansion
of DHW contained within the appliance. If the DHW inlet contains a
back ow prevention device or non-return valve, e.g. a water meter,
then a mini expansion vessel should be tted between the device and
the boiler in the cold inlet pipe.
Cold water, rising main and pipework in expossed areas need
to be suitably lagged to prevent freezing.
DOMESTIC HOT WATER
In hard water areas where mains water can exceed 200ppm Total
Hardness (as dened by BS 7593:2006 Table 2) a scale reducing
device should be tted into the boiler cold supply within the
requirements of the local water company. The use of articially
softened water, however, is not permitted.
Termo Teknik Ticaret Ve Sanaya A.Ş recommend the use of
Fernox Quantomat, Sentinel Combiguard and Calmag CalPhos
I scale reducing devices together with Scalemaster In-line Scale
Inhibitor branded Ideal, which must be used in accordance with
the manufacturers’ instructions.
13
INSTALLATION
Installation and Servicing
6
BOILER ASSEMBLY - Exploded View
Note that item numbers are linked to the spares list
104 CH Return Valve
105 CH Flow Valve
106 DHW Inlet & Outlet
107 Filling Loop Pipe
108 Pump Head
110 Auto Air Vent
111 Divertor Valve Motor
112
Divertor Valve Body & Paddle
113 Pressure Relief Valve
114 Pipe - PRV Outlet
115 Pipe - Flow
116 Pipe - Return
117 Pipe - Expansion Vessel
118 Expansion Vessel
119 Return Group Manifold
120 Flow Group Manifold
121 Plate Heat Exchanger
124 Flow Regulator
127 Flow Sensor/Turbine
131 Water Pressure Switch
135 Pressure Gauge
203 Gas Cock
204 Pipe - Gas Inlet
205 Gas Valve
206 Pipe - Gas Injector
211 Injector Assy
214 Venturi
215 Fan
217 Burner
218 Gasket - Burner
219 Sump Clean Out Cover
223 Flue Manifold
224 Flue Manifold Top
227 Clamp Retaining Flue Turret
228 Hose Condensate Internal
229 Siphon Trap
231
Condensate Outlet Connection
302 PCB
304
Control Thermistor (Return)
306 Electrode Ignition
307 Electrode Detection
308 Ignitor Unit
309 Thermistor Flow
313 Ignition Lead
314 Control Box Lens
320 Detection Lead
324 Control Box Lid
325 Control Box Front
326 Programmer Insert
401 Heat Engine
503 Wall Mounting Bracket
504 Front Panel
505 Fascia
506 Bracket - Gas Valve
507 Bracket - Expansion Vessel
313
507
231
320
504
227
224
503
505
215
309
306
308
211
214
206
205
204
223
326
325
302
110
114
113
121
118
131
127
124
120
119
117
104
106
203
106
107
135
105
112
228
229
304
116
115
219
401
218
307
324
108
506
217
111
INSTALLATION
14
INSTALLATION
Installation and Servicing
7
UNPACKING
The boiler is supplied fully assembled in one Pack A, together with a ue assembly for lengths up to 950mm, rear or side ue
outlet, in Pack B.
Unpack and check the contents.
Pack A Contents
A Boiler
B Hardware Pack Box
C Wall Mounting Plate
D These Installation/Users Instructions
E Wall Mounting Template
F Boiler Guarantee & Registration Pack
HARDWARE PACK CONTENTS
Gas Pack
1. G 3/4 washer
2. Adaptor
3. G 1/2 washer
Return Connection Pack
1. Pipe CH Return
2. G 3/4 washer x 2
3. G 1/2 washer x 2
4. Filling loop
5. Return connection
DHW Pack
1. Valve - Return DHW
2. G 1/2 washer x 4
3. Nut 1/2"
4. Pipe DHW Inl;et
5. Pipe DHW outlet
Accessory Pack
1. Screw (x2)
2. Wallplug (x2)
3. Turret Clamp Screw (spare) (x1)
Flow Connection Pack
1. Pipe CH Flow
2. Washer CH x 2
3. Connection Flow
1
1
1
3
2
2
1
1
2
3
4
5
2
5
4
33
2
2
2
3
3
continued . . . . .
C
A
D
F
B
E
Boiler Guarantee
INSTALLATION
15
INSTALLATION
Installation and Servicing
9
FRONT PANEL REMOVAL
Pack B Contents
A Flue terminal
B Flue turret
C Rubber terminal wall seal
D Cutting Aid
8
UNPACKING CONT’D
A
D
B
C
1. Loosen the 2 screws retaining the front panel.
2. Pull the two clips downwards to disengage.
3. Pull the front panel forward and upwards to remove.
1
2
INSTALLATION
16
INSTALLATION
Installation and Servicing
The wall mounting template is located on the internal protective
packaging. The template shows the position of the xing and rear
ue centre holes for a standard installation
Care MUST be taken to ensure the correct holes are drilled.
1. Tape template into the required position, ensuring its squareness
by hanging a plumbline as shown.
2. If tting a side ue, extend the ue centreline onto the side by
155mm on a standard wall x or 200mm if using a stand-off
bracket.
3. Mark the following on to the wall:
a The selected group of wall mounting screw holes.
b. The centre position of the ue duct. Marking both the centre
and the circumference of the ue duct.
4. Remove the template plate from the wall.
10
WALL MOUNTING TEMPLATE
11
PREPARING THE WALL
IMPORTANT.
Ensure that, during the cutting operation, masonry falling
outside of the building does not cause damage or personal
injury.
1. Cut the ue hole (preferably with a 5” core boring tool),
ensuring that the hole is square to the wall.
Both wall faces immediately around the cut hole should be
at.
2. Drill 2 mounting holes (marked from template) with a 7.5mm
/ 8mm masonry drill and insert the plastic plugs, provided,
for the wall mounting plate.
3. Locate 2 No.14 x 50mm screws in the wall mounting plate
(one at each side, in any of the 3 holes provided at each
side) and screw home. Ensure mounting bracket is level.
13
MOUNTING THE BOILER
1. Ensure the plastic plugs are removed from both the CH
and DHW connections before mounting the boiler.
Note. boiler may contain residual water.
2. Lift the boiler onto the wall mounting plate (refer to the
Introduction section for safe handling advice), locating it
over the two tabs.
12
FITTING THE WALL MOUNTING PLATE
Screw the wall mounting plate to the wall using 2 wall plugs
(previously tted) with the 2 screws provided.
Choose one of the 2 sets of slots in left and right bank.
Ensuring that at least one of the screws is tted into a top slot
and the mounting bracket is level.
A** - See Diagram in
Frame 1
Extended centre line
155
(200)
3G9495
X
Section
through wall
Note. Check all of the hole
positions before drilling.
Side flue only
5" diameter hole
Rear flue only
5" diameter hole
esp9496
Example of fixing
INSTALLATION
17
INSTALLATION
Installation and Servicing
FLUE OUTLET
14
DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED
IMPORTANT. The boiler must be installed in a vertical position in accordance to the installation instructions.
FLUE KITS
Horizontal Flue Terminal (1000mm long) ‘B’ Pack - contains: Flue turret, non telescopic single piece ue incorporating a
terminal and rubber wall seal.
Note. If ‘B’ packs are used on their own, then they must be tted horizontally as the ue inside is designed to slope 1.5 degrees.
Flue Kit 203129 - D Pack Flue Extension 100mm DIA 1000mm long
Flue Kit 211037 - D Pack Flue Extension 100mm DIA 500mm long
Flue Kit 211038 - D Pack Flue Extension 100mm Dia 2000mm long
Flue Kit 211039 - Roof Flue Kit with Vertical Connector
When extension ‘D’ Packs are used the ue duct must incline 1.5 degrees away from the appliance, to allow the condensate to drain
back to the boiler and out of the condensate drain. It is recommended that a support bracket is tted on every 1 metre of pipe work
used and the bracket is located as close to the collar as possible. The bracketing must ensure a 1.5 degree fall back to the appliance.
Only use water as a lubricant during assembly.
The ‘B’ pack terminal is classed as part of the maximum ue length.
It is IMPORTANT that all attachments are tted in accordance to the installation instructions provided with them.
The TURRET supplied in the ‘B’ Pack has an upper combustion sample point with a screw cap seal and a lower air sample point
with an air stopper seal. Ensure all caps & seals are in place.
Total Maximum Permissible Horizontal Concentric Flue Length combining both ‘B’ Packs and ‘D’ Packs
(Measured from centreline of the turret to the outside of the wall terminal)
26/35 & 31/35 kW Appliances Total Maximum: 6 metres - minus any ue kit options or bends
Total Maximum Permissible Vertical Flue Length combining both Roof Terminal and ‘D’ Packs
26/35 & 31/35 kW Appliances Total Maximum: 7.5 Metres - minus any bends
90º Elbow Kit 60/100 - (Equivalent ue length resistance = 1M)
45º Elbow Kit 60/100 - (Equivalent ue length resistance = 0.6M)
Minimum Horizontal Flue Lengths (Centre line of turret to outside of wall terminal)
Horizontal Flue terminal (600mm long) ‘B’ Pack = 285mm
Wall Thickness Std Metric Brick 102.5mm wide
‘B’ Pack Flue Type Minimum permissible Wall Thickness Maximum permissible Wall Thickness
Rear Flue Rear Flue + Std-Off Side Flue Rear Flue Rear Flue + Std-Off Side Flue
Horizontal Flue Terminal
(1000mm long) B Pack - cut
75mm
126* 102.5 102.5 789 744 744
* If wall thickness is <126 and >102.5, contact Termoteknik.
18
INSTALLATION
Installation and Servicing
FLUE OUTLET
100mm
Edge of turret
to outside face of wall plus
44mm = ue length
Centre of turret to edge of turret = 100mm
Turret has a ue insertion of 30mm
The compressed outer wall seal has protruding wall to seal mounting lip - 14mm
From centreline of turret to wall. Rear mount 155mm, side (including clearance) 200mm
NOTES
REAR
Fit
to wall
A
WALL
Edge of turret
to outside face of wall plus
44mm = ue length
Flue length measured from outer terminal lip
to end of outer ue
A + 44mm
REAR
Fit
to wall
inc. Stand
o Frame
A
WALL
Edge of turret
to outside face of wall plus
44mm = ue length
SIDE
Fit
to wall
A
WALL
Minimum clearance 5mm
15
DETERMINING THE FLUE LENGTH AND FLUE PACKS REQUIRED, CONT’D
Shows the ue required when measured from outside edge of turret to the outside face of the wall (to obtain cut length add 44mm)
Flue B Pack Types
Horizontal Flue Terminal
(1000mm long) B Pack
Minimum Maximum
B Pack (Standard) 181 844
Plus 1 (1m D pack) 1121 1794
Plus 2 (1m D pack) 2071 2744
Plus 3 (1m D pack) 3021 3694
Plus 4 (1m D pack) 3971 4644
Plus 5 (1m D pack) 4921 5594
Plus 6 (1m D pack) 5871 6544
FIGURE 1
FIGURE 2
Note. Maximum permissible
ue length is measured from
centre line of appliance ue
outlet to outside wall face.
Horizontal Flue Terminal (1000mm long) B Pack ue will require cutting on values below maximum values shown in the table
above.
If using the 2000mm D Pack , the maximum usable length per extension is 1950mm
If using the 500mm D Pack, the maximum usable length per extension is 450mm.
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