Terion 4123DHFM Installation guide

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Terion, Incorporated

Melbourne, FL 32934

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© June 26, 2001

300 North Drive

Suite A1

www.terion.com

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TABLE OF CONTENTS

TABLE OF CONTENTS...................................................................................................ii

INTRODUCTION..............................................................................................................1

Safety Instructions.....................................................................................................................1

MAJOR COMPONENTS ..................................................................................................2

Antenna System.........................................................................................................................2

Intelligent Transceiver Unit (ITU)...........................................................................................2

Driver Terminal (DT) ...............................................................................................................2

CUSTOMER PROFILE INFORMATION.......................................................................3

Customer Profile of Terion, Inc...............................................................................................3

TOOLS AND SUPPLIES REQUIRED FOR INSTALLATION .....................................5

INSTALLATION OVERVIEW .........................................................................................6

Verification of Truck Type.......................................................................................................6

Verification of Assigned ITU and DT Serial Numbers..........................................................6

Selection Review of FM/DHF Antenna Mount (Mirror vs. Rear Mount)............................7

Selection of GPS Antenna Mount............................................................................................ 8

Selection of DT Location...........................................................................................................8

Selection of ITU Location.........................................................................................................8

KIT CONTENTS..............................................................................................................10

Antenna System.......................................................................................................................10

Intelligent Transceiver Unit...................................................................................................14

Driver Terminal.......................................................................................................................14

FM – DHF ANTENNA INSTALLATION......................................................................15

Mirror Mount Instructions.....................................................................................................15

Rear Mount Instructions........................................................................................................19

Run FM/DHF Coax to ITU.....................................................................................................23

GPS ANTENNA INSTALLATION.................................................................................24

DT INSTALLATION .......................................................................................................26

POWER CONNECTIONS...............................................................................................28

ITU INSTALLATION......................................................................................................30

DRIVER MESSAGING SYSTEM ACTIVATION PROCESS......................................32

Screen Elements.......................................................................................................................32

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The Driver Terminal Keyboard............................................................................................. 33

Calibration...............................................................................................................................35

DT Activation...........................................................................................................................36

Address Entry..........................................................................................................................37

Set Default Address.................................................................................................................37

Create/Edit Message................................................................................................................39

TROUBLE SHOOTING GUIDE ....................................................................................40

RECORD MANAGEMENT ............................................................................................41

iii

INTRODUCTION

The TERION Network is a two-way mobile data system, which provides wireless wide
area messaging services. This installation manual will provide instructions on how to
install the DRIVER MESSAGING SYSTEM in a truck - tractor.

Safety Instructions

Safety Instructions

Safety InstructionsSafety Instructions

Proper installation of the Driver Messaging System is essential for the safety of the
installer, driver, the public, as well as correct function of the unit. Prior to beginning
installation be sure to read and understand all instructions. During the installation follow
the instructions carefully.

Throughout this document there may be blocks of text printed in bold or in italic type.
These blocks are warnings, cautions, and notes. They are used as follows:

WARNING! – A WARNING indicates the potential for bodily harm and
tells how to avoid the problem.

CAUTION! – A CAUTION indicates either potential damage to the
system or tractor and tells you how to avoid the problem.

NOTE – A NOTE indicates important information that helps you make a
better installation of the system.

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©June 26, 2001, Terion, Inc.

MAJOR COMPONENTS

There are three major components of the DRIVER MESSAGING SYSTEM. These are
the Antenna System, the Intelligent Transceiver Unit (ITU), and the Driver Terminal
(DT).

Antenna System

Antenna System

Antenna SystemAntenna System

The Antenna System consists of a Frequency Modulation/Digital High
Frequency (FM/DHF) antenna, a Global Positioning System (GPS)
antenna, and the assorted cabling and mounting hardware. The antennas
are typically mounted on the mirrors or outside of the rear cab bulkhead.

Intelligent Transceiver Unit (ITU)

Intelligent Transceiver Unit (ITU)

Intelligent Transceiver Unit (ITU)Intelligent Transceiver Unit (ITU)

The ITU is the “black box” that accepts
messages from the dispatcher, performs
actions according to their instructions and
then automatically responds by
transmitting data or messages back to the
dispatcher. Power, antenna, and DT
cables are connected to the ITU. The ITU
is mounted in an inconspicuous location,
typically under the sleeper berth.

Driver Terminal (DT)

Driver Terminal (DT)

Driver Terminal (DT)Driver Terminal (DT)

The DT is where the driver interfaces with the system. Messages are viewed on the
screen and entered on the keyboard. The DT is typically mounted inside of the truck cab.

Driver Messaging System Installation Manual

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©June 26, 2001, Terion, Inc.

CUSTOMER PROFILE INFORMATION

Customer Service @ [phone] to get the correct installation guide.

Each installation is different. Specific information is compiled from sales documents.
This information is compiled to create a customer profile. There is a customer profile for
each customer and should be included with the with the Driver Messaging System kit.
Information such as types and number of trucks, as well as customer information are
included.

NOTE – MAKE sure Customer Profile is the one for the product you are
installing. If the profile does not match the specific client and location call

Example Customer Profile of Terion, Inc.

Example Customer Profile of Terion, Inc.

Example Customer Profile of Terion, Inc.Example Customer Profile of Terion, Inc.

300-A1 North Drive
Melbourne, Florida 32934
Phone [phone]
FAX [phone]

Point of Contact: Ron Buanno

Truck Profile

Number of trucks 1
Number of company owned 1
Number of owner operators 0
Types of trailers used van

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©June 26, 2001, Terion, Inc.

Breakdown of Tractors

CUSTOMER PROFILE INFORMATION

QTY MAKE MODEL YEAR TYPE OF

ROOF SHIELD

1 Freightliner Century

Class
C112 with

1999 Full height

integrated with
sleeper

58” raised

EXHAUST
PIPE
LOCATIONS

Behind
sleeper
passenger

side
roof sleeper
cab

Fleet Operations Profile

Number
of
Dispatche
rs

1 1 Local – East Central Florida PC – LAN,

Number of
Locations

Routes and areas traveled Type of computers

and systems types

Windows 98 with
Novel Netware.

CB
ANTENNA
LOCATIONS

One mounted
on driver side
mirror

SLEEPER
TYPE

Condo,

ADD-ON
EQUIPMENT

none

PHOTO

lower
bunk
raises for
access to
storage
boxes.

Internet Connections Software Used

Local provider with
unlimited service

Commercial
software ve ndor,
ICC, TMW, etc.
Additional
proprietary
programs.

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June 26, 2001, Terion, Inc.

TOOLS AND SUPPLIES REQUIRED FOR INSTALLATION

You will need the following tools and supplies:

NOTE – These are only minimum tools and supplies requirement for an
installation with no complications. A wise installer will have additional
tools to solve any problems encountered.

Description Part Number Use
Heat gun 120 VAC or
battery
Tie wrap gun To install tie wraps tightly
25/64” Brad Point
drill bit
5/8” Brad Point drill
bit
3/16” drill bit To drill Cradle Rivet holes
RIVNUT install tool
for ¼-20, quick
release
Pop rivet install tool
for 3/16 rivets
Ratchet and 7/16
socket with short and
long extensions
7/16 wrench To turn ¼-20 screws and nuts
Cross recessed driver To install sheet metal screws, ho ld ing down

Portable drill To drill holes
De-burring tool To de-burr holes prior to inserting grommets
Wire stripper and
crimper
Clear Insulating Spray Scotch 1601 To seal the ground lugs from moisture
Isopropyl Alcohol To clean surfaces where the double sided tape

Silicon sealant To seal cables where they pass through

To shrink the shrink wrap tubing at the HF
antenna connection

To drill holes for the ¼-20 RIVNUTS

To drill holes for all grommets going into the
truck

To install ¼ -20 RIVNUTS

To install 3/16 Cradle Rivets

To turn ¼-20 screws and nuts

tie wrap bases, and ground lugs

To install fuses and terminal s

is applied

grommets.

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©June 26, 2001, Terion, Inc.

INSTALLATION OVERVIEW

Correct installation will insure equipment integrity, reliable operation and ease of
maintenance.

CAUTION! – IN ORDER to function properly and insure a long
operating life the Driver Messaging System must be properly located
and securely mounted

NOTE – DEVISING an optimum location plan is critical for a successful
installation.

Verification of Truck Type

Verification of Truck Type

Verification of Truck TypeVerification of Truck Type

Prior to removing the contents from the shipping container, verify that the Customer
Profile is accurate and matches the make and model of the truck in which you will be
installing the system. Different types of trucks, conventional or cab-over, no sleeper or
with sleeper may require installation kits matched to a certain type of truck.

CAUTION! – USING an installation kit not specifically assigned to
the type of truck may result in shortages of installation hardware
and cable lengths.

Verification of Assigned ITU and DT Serial Numbers

Verification of Assigned ITU and DT Serial Numbers

Verification of Assigned ITU and DT Serial NumbersVerification of Assigned ITU and DT Serial Numbers

Immediately after removing the ITU and DT from the carton, review and verify that the
serial numbers match the Kit Contents section. Record these numbers on the Installation
– Test Data Sheet.

Location of
serial number
on ITU

Location of serial
number on DT

NOTE – THE DT serial number is located behind the DT Cable. Record DT
serial number before attaching DT Cable.

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©June 26, 2001, Terion, Inc.

INSTALLATION OVERVIEW

Inspection for Non-Standard Modifications or P rotrusions

Inspection for Non-Standard Modifications or P rotrusions

Inspection for Non-Standard Modifications or P rotrusionsInspection for Non-Standard Modifications or P rotrusions

A visual inspection of the truck is required to assess any modifications or changes to the
vehicle that were not indicated on the Customer Profile. Changes include additional
farings, modified exhaust, additional antennas, or additional mirrors that may interfere
with the installation and operation of the system.

Selection Review of FM/DHF Antenna Mount (Mirror vs. Rear

Selection Review of FM/DHF Antenna Mount (Mirror vs. Rear

Selection Review of FM/DHF Antenna Mount (Mirror vs. RearSelection Review of FM/DHF Antenna Mount (Mirror vs. Rear
Mount)

Mount)

Mount)Mount)

Each kit is pre-selected with either a FM/DHF mirror or a rear mount assembly. Please
review the following criteria to verify the appropriateness of the selection:

CAUTION! – SYSTEM performance requires that antenna locations be
mounted away from sources of interference.

1. PROXIMITY OF EXISTING ANTENNAS. Citizens
Band (CB) or any other type antennas up to three feet in
length must remain a minimum of three feet from the
FM/DHF antenna. Any other antenna larger than three
feet must remain that same distance from the FM/DHF

Example:

remain at least three feet from the
FM/DHF antenna while a six foot two
inch antenna must be six foot two
inches from the FM/DHF antenna

A two foot antenna must

antenna.

2. WILL EXISTING MIRROR BRACKET SUPPORT FM/DHF ANTENNA
MOUNT? For mirror mounted antennas the preferred mount is the “West Coast
Type” mirror which will provide both top and bottom supports.

3. IS EXISTING MIRROR BRACKET TOO TALL OR SHORT? The overall height of
the FM/DHF antenna must be between 13’ and 13’6”. The mirror mount antenna is
78 inches tall. Make sure the antenna base mount is attached to the mirror bracket no
higher than 83 inches and no shorter than 78 inches as measured from the ground.

4. IS PASSENGER SIDE MIRROR MOUNT POSSIBLE? If a mirror mount is
determined to be the best location, select the passenger door, if possible, to minimize
the cable flex.

5. LENGTH OF ANTENNA COAXIAL CABLE. The provided antenna cables are
available in seven and eleven-foot lengths, these lengths have been pre-configured
and should not be modified.

6. REAR MOUNTED ANTENNA SHOULD NOT INTERFERE. If rear mounted, will
the antenna interfere with the trailer or other obstacles such as refrigeration units,
hydraulic tanks, vertically mounted load bars, or other accessories? Rear mounted
antennas are required to be a minimum of ten inches from the rear wall of the cab
structure and as far away from the exhaust stack as possible.

7. IS THE HEIGHT OF THE ANTENNA BASE MOUNTING LOCATION TOO
TALL OR SHORT? The overall height of the FM/DHF antenna must be between 13’
and 13’5”. The rear mount antenna is 96 inches tall. Make sure the antenna base

Driver Messaging System Installation Manual

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June 26, 2001, Terion, Inc.

INSTALLATION OVERVIEW

mount is attached to the rear cab no higher than 65 inches and no shorter than 60
inches as measured from the ground.

Once the best FM/DHF antenna location has been determined, verify that the
antenna kit is correct for your antenna mounting application.

WARNING! – FEDERAL Motor Carrier Safety Regulations prohibit the
overall height from exceeding 13’6”. Be sure the antenna height is less than
13’6”.

Selection of GPS Antenna Mount

Selection of GPS Antenna Mount

Selection of GPS Antenna MountSelection of GPS Antenna Mount

Prior to selecting the GPS ant enna l ocation please consider:

1. PREFERRED LOCATION. The preferred GPS antenna location is the top of the cab
or roof structure with the ability to look upward.

2. MOUNT ON FLAT SURFACE. The GPS antenna should be mounted on a flat
surface.

3. MOUNT NEAR FM/DHF ANTENNA. If possible mount GPS antenna near the
FM/DHF antenna so the antenna cables can share a common route to the ITU.

4. ANTENNA CAN BE MOUNTED UNDER ROOF MOUNTED AIR DAM, if
constructed of either fiberglass or other non-metallic composite material.

5. VERIFY CABLE LENGTH. Upon determination of a suitable mounting location,
verify that there will be an adequate length of cable to reach the ITU. This antenna is
packaged with a pre-configured length of cable and cannot be modified.

Selection of DT Location

Selection of DT Location

Selection of DT LocationSelection of DT Location

The DT location must be located far enough away from the driver so the driver cannot
attempt to drive and use the DT at the same time, yet, it must remain within easy access.
Cable length from the DT to the ITU, and sturdiness of the desired DT cradle attachment
points all are important considerations.

Typical locations are on the passenger side dash, behind either seat, on closet, or bunk
walls. On day cabs locate between seats or the back wall. Select a location where the DT
will not be subjected to direct sunlight. Places to avoid include the top of the dash or a
rear seat window. The customer should also be consulted when choosing a DT location.

Selection of ITU Location

Selection of ITU Location

Selection of ITU LocationSelection of ITU Location

Now that the mounting locations for the FM/DHF and GPS antennas have been
determined, a suitable location for the ITU will need to be set. As the FM/DHF and GPS
antennas have a fixed length of cable, the location of the ITU will be determined by the

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June 26, 2001, Terion, Inc.

INSTALLATION OVERVIEW

proximity of the cable ends. In addition to the FM/DHF and GPS the location of the DT
needs to be considered as this unit also has a fixed non-adjustable length cable.

NOTE – CABLE routing always takes more wire length than expected.
Mirror mount cable = 11’ and rear mount cable = 7’.

The most preferred location for the ITU is to have it mounted inside the cab area.
Locations within the cab would be behind the drivers or passengers seat, in a storage
compartment, in the living area or under the bunk, between the seats on a day cab, or
under the drivers or passengers seat. For the protection of the ITU it is recommended
that the unit be installed in the

vertical position

that would provide the best access to the

antenna and power connectors.

Driver Messaging System Installation Manual

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June 26, 2001, Terion, Inc.

KIT CONTENTS

This section is a checklist to verify all the components of the Driver Messaging System
are present and in good shape. Use this checklist to inspect and verify all components
and accessories are correct and ready to install.

Antenna System

Antenna System

Antenna SystemAntenna System

MIRROR MOUNT INSTALLATION KIT

AD20-100107
QTY P/N PART DESCRIPTION REC COND
1 AD30-100111 ITU RF Cable 11’

1 AD30-100109 ITU Power Cable-External Cab
1 AD30-100108 ITU Data Cable-Internal Cab
1 AD30-100121 Assembly, ITU Ground Wire
1 6115-00001 Fuse Holder, In-line, ATO, 20A, 32V, w/cover 4”

lg 14AWG leads

1 6116-00001 Fuse holder, In-line, Mini-ATO, 20A, 32V,

w/cover, 4”lg 14AWG leads

1 6130-007R5 Fuse, ATO, 7.5A, 32V, Fast Acting, 257 07.5
1 6140-00002 Fuse ATO Mini, 2A,, 32V, Fast Acting, 297 002,

297 Series

2 7510-00007 Butt Connector, Wire Mount, General Purpose,

Crimp, Butt Splice 14-16AWG, Nylon insulated,
heavy duty, 7113K87

1 7510-00008 Connector, Wire Mount, Gen Purpose, Nylon

insulated, Heavy duty ring terminal, Crimp, 16­14AWG, 3/8 stud, 7113K96

3 7510-00009 Connector, Wire mount, Gen Purpose, Nylon

insulated, Heavy duty, Ring Terminal Crimp, 16­14AWG, ¼” stud, 7113K65

10 9080-00075 Screw, #8, X ¾” lg flat head self drilling, SST,

94195A140

4 9140-00002 Screw, Grade 2, #1/4, ¼ X 20 X 2” Cap screw,

hex hd, SST ANSI/ASME

1 9140-03050 Screw, SST, ¼ X ½” Self threading, Phillips

head, 90410A320

8 9140-04063 Screw, Grade 2, ¼ X 20 X .63” lg, Cap screw,

Machine, Hex hd, SST, 93190A539

6 9141-00002 Nut, Grade 2, ¼” X 20, Locknut, SST, Locking

nylon insert, 90715A

4 9141-00027 Nut, ¼ X 20, Rivnut, .027-.165 grip, ALS-420-

165

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4 9142-00004 Washer, ¼”, Split Lock, SST, 92147A029
7 9142-00006 Washer, ¼”, Internal tooth, SST, 98449A029

Driver Messaging System Installation Manual

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©June 26, 2001, Terion, Inc.

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KIT CONTENTS

MIRROR MOUNT INSTALLATION KIT

AD20-100107
QTY P/N PART DESCRIPTION REC COND
8 9142-00007 Washer, ¼”, Flat, .734” OD, SST, 98019A160

9 9200-00001 Rivet, Alum w/Alum mandrel, 0.188 - .126 -.250

grip, Pop Rivets, Dome head, 97447A050

17 9400-00002 Tie wrap mount, 1” sq, UV stable, Black nylon,

Adhesive backed, FTH-7A-RT-UVB

2 9401-00003 Cable Clamp, Adhesive backed, KKD-16-RT
1 9401-00004 Cable Clamp, Loop, .250 dia, 7/32 mtg hole,

Black nylon, 8876T13-Black

36 9410-00003 Cable tie, Black, 50lb tensile, 8” X 0.185, UV

stable, weather resistant, 96F99450

1 9450-00001 Bracket, Antenna Mounting Bracket, 4 7/8” lg

with S0239 stud, 4332 R/L

1 9450-00002 Bracket, C-clamp, 2330-BRIN
2 9765-00003 Grommet, Neoprene, split, 3/8 ID, 5/8 groove dia,

1/16 groove thick, Z-2258 (split)

1 9765-00004 Grommet, ID=5/16”, OD=1”, Thick=3/8”, Split,

Z-2257 (SPLIT)

3 9765-00005 Grommet, ID=5/16”, OD=1”, Thick=3/8”, Split,

Z-3058 (SPLIT)

1 9770-00003 Antenna, GPS Antenna, GPS-F-26-TNC-01-C-03
2 9810-00001 Rubber, Medium (5-9 psi), Closed Cell, 1” thick,

Blended neoprene/EPDM/SBR, 8647K39

1 PD20-100113 Part Drawing, Mechanical, DT Cradle
1 PD20-100114 Part Drawing, Mechanical, Nut Plate.
1 PD20-100116 Part Drawing, Mechanical, ITU Mounting

Plate—Floor Mount

1 PD20-100118 Part Drawing, Mechanical, Antenna Support—

Mirror mount.

1 PD20-100143 Part Drawing, Mechanical, Split Tubing
1 PD20-100144 Part Drawing, Mechanical, Heat Shrink Tubing

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Driver Messaging System Installation Manual

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June 26, 2001, Terion, Inc.