Tera Tron BSS0134R User Manual
Operating instructions
Maintenance instructions
Original operating instructions
BSS0134R
BMP 8500
S/N 101 720 11 1930 >
Catalogue No.
008 059 81
Multi-purpose compactor
08/2011
Foreword
Foreword
BOMAG machines are products from the wide
range of BOMAG compaction equipment.
BOMAG’s vast experience in connection with
state-of-the-art production and testing methods, such as lifetime tests of all important
components and highest quality demands
guarantee maximum reliability of your machine.
This manual comprises:
l Safety regulations
l Operating instructions
l Maintenance instructions
l Trouble shooting
Using these instructions will
l help you to become familiar with the machine.
l avoid malfunctions caused by unprofessional
operation.
Compliance with the maintenance instructions will
l enhance the reliability of the machine on con-
struction sites,
l prolong the lifetime of the machine,
l reduce repair costs and downtimes.
BOMAG GmbH will not assume liability for the
function of the machine
l if it is handled in a way that does not comply
with the usual modes of use,
l if it is used for purposes other than the ones it
is intended for (see safety regulations).
No warranty claims can be lodged in case of damage resulting from
l operating errors,
l insufficient maintenance and
l wrong fuels and lubricants.
Please note!
This manual was written for operators and maintenance personnel on construction sites.
Always keep this manual close at hand, e.g. in the
tool compartment of the machine or in a specially
provided container. These operating and maintenance instructions are part of the machine.
You should only operate the machine after you
have been instructed and in compliance with these
instructions.
Strictly observe the safety regulations.
Please observe also the guidelines of the Civil Engineering Liability Association ”Safety Rules for
the Operation of Road Rollers and Soil Compactors” and all relevant accident prevention regulations.
For your own personal safety you should only
use original spare parts from BOMAG.
In the course of technical development we reserve the right for technical modifications
without prior notification.
These operating and maintenance instructions are
also available in other languages.
Furthermore, the spare parts catalogue is available from your BOMAG dealer against the serial
number of your machine.
Your BOMAG dealer will also supply you with information about the correct use of our machines in
soil and asphalt construction.
The above notes do not constitute an extension of
the warranty and liability conditions specified in the
general terms of business of BOMAG GmbH.
We wish you successful work with your BOMAG
machine.
BOMAG GmbH
Printed in Germany
Copyright by BOMAG
FCC Notice
1)Changes or modifications not expressly approved by the party
responsible for compliance could void the user's authority to operate
the equipment.
2)This equipment has been tested and found to comply with the limits
for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against
harmful interference in a residential installation. This equipment
generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instructions, may cause
harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If
this equipment does cause harmful interference to radio or television
reception, which can be determined
by turning the equipment off and on, the user is encouraged to try to
correct the interference by one or more of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that
to which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
3)This device complies with part 15 of the FCC Rules. Operation is
subject to the following two conditions: (1) This device may not cause
harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
BOMAG 3BMP 8500
Foreword
i
Note
Please fill in
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Machine type (Fig. 1)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Serial-number (Fig. 1 and 2)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor type (Fig. 3)
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor number (Fig. 3)
Supplement the above data together with the commissioning protocol.
During commissioning our organisation will instruct you in the operation and maintenance of the
machine.
Please observe strictly the safety regulations and
all notes on risks and dangers!
Fig. 1
Fig. 2
Fig. 3
BOMAG4 BMP 8500
Table of Contents
Technical Data 7
Safety regulations 13
Indicators and Controls 23
3.1 General notes 26
3.2 Description of indicators and control elements 26
Operation 31
4.1 General 32
4.2 Tests before taking into operation 32
4.3 BOSS safety system 33
4.4 Starting the engine 34
4.5 Driving the machine (cable remote control) 36
4.6 Safety inspection for the cable remote control 39
4.7 Switching the vibration on and off 39
4.8 Shut down the engine 41
4.9 Shutting down the engine manually 42
4.10 Starting operation of the radio remote control 43
4.11 Replacing, recharging the radio remote control power pack 47
4.12 Safety inspection for the radio remote control 49
4.13 Switching off of the radio remote control in case of radio interferences 50
4.14 Switching ECO-mode on and off 50
4.15 Entering the machine type code 51
4.16 Teaching the BOSS safety system transponder 52
4.17 Assembling/removing the drum extension 53
4.18 Loading and transport 53
Maintenance 55
5.1 General notes on maintenance 56
5.2 Fuels and lubricants 57
5.3 Table of fuels and lubricants 60
5.4 Running-in instructions 61
5.5 Maintenance table 62
5.6 Check the engine oil level 65
5.7 Checking the hydraulic oil level 65
5.8 Checking the fuel level 66
5.9 Check the water separator 66
5.10 Checking the coolant level 67
5.11 Check the air intake hose 69
5.12 Changing engine oil and oil filter 69
5.13 Checking, tensioning, replacing the V-belt 71
5.14 Clean the cooling fins on engine and hydraulic oil cooler 72
5.15 Change the oil in the vibrator shaft housing 73
5.16 Checking the central screw of the drive hub 75
BOMAG 5BMP 8500
Table of Contents
5.17 Draining the fuel tank sludge 77
5.18 Changing the fuel pre-cleaner, bleeding the fuel system 77
5.19 Battery service, checking the main battery switch 79
5.20 Check the rubber buffers 80
5.21 Checking, adjusting the valve clearance 81
5.22 Safety field measurement of the Boss safety system 82
5.23 Change hydraulic oil and filter 83
5.24 Change the coolant 84
5.25 Change the fuel lines 86
5.26 Checking the injection pressure 86
5.27 Checking the fuel injection pump 87
5.28 Checking the fuel injection timing 87
5.29 Check, clean, replace the combustion air filter 89
5.30 Adjust the scrapers 92
5.31 Tightening torques for screws with metric unified thread 92
5.32 Engine conservation 93
Trouble shooting 95
6.1 General notes 96
6.2 Engine problems 97
6.3 Problems with remote control Hetronic with spiral cable 99
6.4 Problems with radio remote control Hetronic in radio operation 102
6.5 Faults in BOSS safety system 104
6.6 Fault indicator 105
6.7 Fault code 106
6.8 Input codes for BLM control 119
BOMAG6 BMP 8500
1 Technical Data
BOMAG 7BMP 8500
Technical Data
Dimensions in
A D H K L S W W
1
mm (inches)
BMP 8500
*
1000
(39.4)
520
(20.5)
1275
(50.2)
222
(8.7)
1897
(74.7)
25
(1.0)
850
(33.5)
610
(24.2)
BMP 8500
Weights
Operating weight (CECE) kg (lbs) 1595 (3516)
Basic weight kg 1585 (3494)
Mean axle load (CECE) kg 775 (1709)
Travel characteristics
Travel speed (1) forward/reverse km/h (mph) 1,3 (0.8)
Travel speed (2) forward/reverse km/h (mph) 2,5 (1.6)
Max. gradability without/with vibration (soil dependent) % 55/45
Drive
Engine manufacturer Kubota
Type D 1005
Cooling Water
Number of cylinders 3
Rated power ISO 9249 kW (hp) 14,5 (19.4)
Rated speed rpm 2600
Drive system hydrostatic
Driven drums front + rear
Brakes
Service brake hydrostatic
Parking brake mechanical
BOMAG8 BMP 8500
Technical Data
*
Steering
Type of steering Articulated joint
Steering operation hydrostatic
Vibration system
Vibrating drum front + rear
Drive system hydrostatic
Frequency Hz 42
Amplitude 1/2 mm (in) 1,12/0,56 (0.04/0.02)
Centrifugal force 1/2 kN (lbf) 72/36 (16186/8093)
Filling capacities
Fuel (diesel) l (gal us) 24 (6.3)
Hydraulic oil l (gal us) 17 (4.5)
Engine oil l (gal us) 4,7 (1.24)
Coolant l (gal us) 4,5 (1.19)
Vibration housing l (gal us) 2x 1,7 (2x 0.45)
Safety field system
Performance level PL c
Reach of the safety field infront of/behind the machine m (ft) > 1,20 (> 3,94)
BMP 8500
Safety field control
Voltage V 8 ... 30
Current consumption at 12 V A 1.5
Protection class IP 55
Safety field frequency kHz 125
Operating temperature °C (°F) -20 ... +80 (-4 ... +176)
Storage temperature °C (°F) -40 ... +85 (-40 ... +185)
Transponder in remote control
Voltage (cable operation) V 9 ... 30
Voltage (battery operation) V 3.6
Transmitting frequency range MHz 868/916
Operating temperature °C (°F) -20 ... +80 (-4 ... +176)
Storage temperature °C (°F) -40 ... +85 (-40 ... +185)
Safety field antenna
Protection class IP 55
Operating temperature °C (°F) -20 ... +80 (-4 ... +176)
Storage temperature °C (°F) -40 ... +85 (-40 ... +185)
Radio remote control
Manufacturer HETRONIC
Transmitter
Frequency band F-band
BOMAG 9BMP 8500
Technical Data
*
BMP 8500
Transmitting frequency range MHz 868 / 916
Number of channels 1
Reach, depending on environment m (ft) approx. 30 (98.4)
Current draw mA approx. 10
Weight kg (lbs) approx. 1.6 (3.5)
Receiver
Receiver frequency range MHz 868 / 916
Current draw mA approx. 10
Transmitter power pack
Voltage V 3.6
Capacity Ah 1.2
Battery charger
Operating voltage V (AC) 110/230
V (DC) 12 - 24
* The right for technical modifications remains reserved
BOMAG10 BMP 8500
Technical Data
!
Danger
The following noise and vibration data acc. to
- EC Machine Regulation edition 2006/42/EC
- the noise regulation 2000/14/EG, noise protection guideline 2003/10/EC
- Vibration Protection Regulation 2002/44/EC
were determined during conditions typical for this type of equipment and by application of harmonized standards.
During operation these values may vary because of the existing operating conditions.
Noise value
Sound pressure level on the place of the operator:
L
= 85 dB(A), determined acc. to ISO 11204 and EN 500
pA
Guaranteed sound power level:
L
= 103 dB(A), determined acc. to ISO 3744 and EN 500
WA
Wear your personal noise protection means (ear defenders) before starting operation.
BOMAG 11BMP 8500
Technical Data
BOMAG12 BMP 8500
2 Safety regulations
BOMAG 13BMP 8500
Safety regulations
General
This BOMAG machine has been built in compliance with the latest technical standard and
complies with the applicable regulations and
technical rules. However, dangers for persons
and property may arise from this machine, if:
l it is used for purposes other than the ones it is
intended for,
l it is operated by untrained personnel,
l it is changed or converted in an unprofessional
way,
l the safety instructions are not observed.
Each person involved in the operation, maintenance and repair of the machine must therefore read and comply with these safety
regulations. If necessary, this must be confirmed by obtaining the signature of the customer.
Furthermore, the following obviously also applies:
l applicable accident prevention instructions,
l generally accepted safety and road traffic reg-
ulations,
l country specific safety regulations. It is the
duty of the operator to be acquainted with
these instructions and to apply these accordingly. This applies also for local regulations
concerning different types of handling work.
Should the recommendations in these instructions be different from the regulations valid in
your country, you must comply with the safety
regulations valid in your country.
Intended use
This machine must only be used for:
l Compaction of cohesive soils in trench con-
struction
l Construction backfills
l Earthwork in sewer and pipeline construction
l Earthwork in railway and dam construction
l Earthwork in sanitary landfill construction
l Subbase and foundation work
The place of the operator is behind the machine.
When operating the machine from the opposite
side, actuation of travel controls will cause ma-
chine movements, which are not in compliance
with the movement of the control elements.
Fig. 4
l The remote control must be carried in front of
the body, as intended (Fig. 4).
Unintended use
Danger may arise from the machine if it is used for
purposes other than the one it is intended for.
Any danger caused by unintended use is the sole
responsibility of the customer or driver/operator,
the manufacturer cannot be made liable.
Examples for unintended use are:
l work with vibration on hard concrete, cured bi-
tumen layers or extremely frozen ground
l driving on unstable subbases or insufficient
grip or too small contact area (danger of tipping over)
l using the machine on for towing
l operating the machine without visual contact
The transport of persons is prohibited.
Starting and operation of the machine in explosive
environments and in underground mining is prohibited.
Remaining dangers, remaining risks
Despite careful work and compliance with standards and regulations it cannot be ruled out that further dangers may arise when working with and
handling the machine.
Both the machine as well as all other system components comply with the currently valid safety regulations. Nevertheless, remaining risks cannot be
ruled out completely, even when using the ma-
BOMAG14 BMP 8500
Safety regulations
!
Danger
!
Caution
i
Note
Environment
chine for the purpose it is intended for and following all information given in the operating
instructions.
A remaining risk can also not be excluded beyond
the actual danger zone of the machine. Persons
remaining in this area must pay particular attention
to the machine, so that they can react immediately
in case of a possible malfunction, an incident or
failure etc.
All persons remaining ion the area of the machine
must be informed about the dangers that arise
from the operation of the machine.
Regular safety inspections
Have the machine inspected by an expert (capable person) as required for the conditiosn the machine is working under, but at least once every
year.
Who is allowed to operate the machine?
Only trained, instructed and authorized persons of
at least 18 years of age are permitted to drive and
operate this machine. For operation of the machine the responsibilities must be clearly specified
and complied with.
Persons under the influence of alcohol, medicine
or drugs are not allowed to operate, service or repair the machine.
Maintenance and repair work requires specific
knowledge and must therefore only be performed
by trained specialists.
Conversions and alterations to the machine
Unauthorized conversions to the machine are prohibited for safety reasons.
Original parts and accessories have been specially designed for this machine. We wish to make expressly clear that we have not tested or authorized
any original parts or special equipment not supplied by us. The installation and/or use of such
products can impair the active and/or passive driving safety. The manufacturer expressly excludes
any liability for damage resulting from the use of
non-original parts or accessories.
Damage, deficiencies, misuse of safety
installations
Machines which are not safe to operate or in traffic
must be immediately taken out of service and shall
not be used, until these deficiencies have been
properly rectified.
Safety installations and switches must neither be
removed nor must they be made ineffective.
Safety notes in the operating and maintenance instructions:
Sections marked like this point out possible
dangers for persons.
Sections marked like this point out possible
dangers for the machine or for parts of the machine.
Sections marked like this provide technical information concerning the optimal economical use of
the machine.
Sections marked like this highlight activities
for the safe and environmental disposal of fuels and lubricants as well as replaced parts.
Observe all environment protection regulations.
Loading the machine
Use only stable loading ramps of sufficient load
bearing capacity. The ramp inclination must be
less than the gradability of the machine.
Make sure that persons are not endangered by the
machine tipping or sliding off.
Always engage the articulation lock before loading, lifting and transporting the machine.
Use only safe lifting gear of sufficient load bearing
capacity Minimum lifting capacity of lifting gear:
see operating weight in chapter "Technical Data".
For lifting the machine attach the lifting gear only
to the lifting eye provided for this purpose.
BOMAG 15BMP 8500
Safety regulations
!
Danger
Check lifting eye for damage before use. Do not
use a damaged or in any other way impaired lifting
eye.
The machine must not swing about when being lifted.
Do not step or stand under suspended loads.
Lash the machine down, so that it is secured
against rolling, sliding and turning over.
Check the fastening of the central lifting hook before each use.
Recovering/towing the machine
The machine can be recovered by lifting it out of
the danger area.
Recovering/towing the machine
The machine can be recovered by lifting it out of
the danger area.
Life hazard!
Lift the machine only with suitable lifting gear.
Weight: see chapter "Technical Data".
Do not take any loose objects with you or fasten
them to the machine.
Starting
For starting set all control levers to 'neutral position'.
Do not use any starting aids like start pilot or ether.
After starting check all gauges and control lights.
Starting with jump wires
Connect positive with positive and negative with
negative (ground cable) – always connect the
ground strap last and disconnect it first! A wrong
connection will cause severe damage in the electric system.
Do not start the engine by shorting the electric terminals on the starter motor, because the machine
may start to drive immediately.
Do not use any starting aids like start pilot or ether.
Starting and operation of the machine is
closed rooms and trenches
Exhaust gases are highly dangerous! Always ensure an adequate supply of fresh air when starting
and operating in closed rooms and trenches!
Starting the machine
Before starting
When operating several machines with radio remote controls the system numbers of the individual control units must be checked.
Use only machines which are serviced at regular
intervals.
Become acquainted with the equipment, the control elements, the working principle of the machine
and the working area.
Wear your personal protective outfit (hard hat,
safety boots, etc.).
Before starting the machine check whether:
l persons or obstructions are near the machine
l the machine shows any obvious faults
l all guards and safety elements are in place
l brakes, control elements and horn are working
l engine hood is closed and locked
Do not start the machine with defective gauges,
control lights or control elements.
Driving the machine
Persons in the danger area
Before taking up work, also after breaks, you
should always convince yourself that the danger
zone is free of persons or obstructions, especially
when driving in reverse.
Give warning signals, if necessary. Stop work immediately if persons remain in the danger zone,
despite the warning.
Driving
Do not use the machine to transport persons.
In case of unusual noises and development of
smoke perform trouble shooting and have the fault
corrected.
Always keep a sufficient distance to excavation
walls and embankments and do not use working
methods that could impair the stability of the machine.
Do not work with vibration on hard concrete, cured
bitumen layers or extremely frozen ground.
BOMAG16 BMP 8500
Safety regulations
Driving on inclinations and slopes
Fig. 5
Do not drive on gradients exceeding the maximum
gradability of the machine.
On slopes drive extremely careful and always directly up or down the slope. Change to a lower
gear before starting to drive.
Wet and loose soils considerably reduce the
ground adhesion of the machine on inclinations
and slopes. Higher risk of accident!
You should therefore always drive straight up or
down a slope.
Behaviour in traffic
Match the speed to the working conditions.
Always give way to loaded transport vehicles.
Keep away from edges and embankments.
Checking the effect of vibration
When compacting with vibration you must check
the effect on nearby buildings and underground
supply lines (gas, water, sewage, electric power),
if necessary stop compaction work with vibration.
Do not activate the vibration on hard (frozen, concrete) ground. Danger of bearing damage!
Parking the machine
Park the machine on horizontal, level, firm ground.
Before leaving the machine:
l shut the engine down, pull the ignition key off
l secure the machine against unintended use.
l Pull off the main battery switch.
Inclination
Fig. 6
The tipping angle was measured in static condition
on level, hard ground with the machine stopped,
no steering and without vibration.
With loose soil, acceleration/deceleration, running
vibration, steering or attached accessoriies the tipping angle may be considerably lower.
Driving across slopes should therefore be strictly
avoided, because of the high risk of tipping over
and the related risk of severe or even fatal accidents.
Mark machines, which could be in the way, with a
clearly visible sign.
Refuelling
Do not inhale any fuel fumes.
Refuel only with the engine shut down.
Do not refuel in closed rooms.
No open fire, do not smoke.
Monitor the entire refuelling process.
Do not spill any fuel. Catch running out fuel, do not
let it seep into the ground.
Wipe off spilled fuel. Keep dirt and water away
from the fuel.
A leaking fuel tank can cause an explosion. Ensure tight fit of the fuel tank cover, if necessary replace immediately.
Fire protection measures
Familiarise yourself with the location and the operation of fire fighting equipment. Observe all fire reporting and fire fighting possibilities.
BOMAG 17BMP 8500
Safety regulations
!
Caution
Maintenance work
Comply with the maintenance work described in
the operating and maintenance instructions, including the information concerning the replacement of parts.
Maintenance work must only be performed by
qualified and authorized persons.
Keep unauthorized persons away from the machine.
Do not perform maintenance work while the machine is driving or the engine is running.
Park the machine on horizontal, level, firm ground.
Pull off the ignition key and switch off the main battery switch.
Work on hydraulic lines
Relieve hydraulic pressures before working on hydraulic lines. Hydraulic oil escaping under pressure can penetrate the skin and cause severe
injury. When being injured by hydraulic oil consult
a medical doctor immediately, as otherwise this
may cause severe infections.
Do not step in front of or behind the drums when
performing adjustment work in the hydraulic system.
Do not change the setting of pressure relief valves.
Drain the hydraulic oil at operating temperature –
danger of scalding!
Catch running out hydraulic oil and dispose of environmentally.
Always catch and dispose of hydraulic oils separately.
Do not start the engine after draining the hydraulic
oil.
Once all work is completed (with the system still
depressurized!) check all connections and fittings
for leaks.
l the hose shows deformations in pressurized
and depressurized condition, which do not
comply with the genuine shape of the hydraulic hose
l the hose shows deformations in bends, e.g.
squeezing, buckling, layer separation, formation of blisters
l parts of the hose are leaking.
l hoses are not correctly installed.
l the hydraulic hose has separated from the fit-
ting
l the fitting shows corrosion that impairs both
function and strength.
l hoses are mixed up by mistake.
l fittings are damaged or deformed, whereby
the function and strength of the hose/hose
connection is impaired.
Only genuine BOMAG replacement hydraulic hoses ensure that the correct hose type (pressure
range) is used at the right location.
Working on the engine
Shut the engine down before opening the engine
hood.
Drain the engine oil at operating temperature –
danger of scalding!
Wipe off spilled oil, catch running out oil and dispose of environmentally.
Store used filters and other oil contaminated materials in a separate, specially marked container
and dispose of environmentally.
Do not leave any tools or other objects, that could
cause damage, in the engine compartment.
Working on electric parts of the machine
Changing hydraulic hoses
Hydraulic hoses must be visually inspected at regular intervals.
Hydraulic hoses must be immediately replaced if:
l the outer layer is damaged down to the inlay
(e.g. chafing, cuts, cracks)
l the outer layer is brittle (formation of cracks in
the hose material)
Disconnect the minus pole first and the plus
pole after.
Connect the battery in reverse order. Connect
the plus pole first and the minus pole after.
Before starting to work on electric parts of the machine disconnect the battery and cover it with insulating material.
Do not use fuses with higher ampere ratings and
do not repair fuses with a piece of wire. Fire hazard!
BOMAG18 BMP 8500
Safety regulations
Working on the battery
When working on the battery do not smoke, do not
use open fire!
Do not let acid come in contact with hands or
clothes! When injured by acid flush off with clear
water and seek medical advice.
Metal objects (e.g. tools, rings, watch straps) must
not come in contact with the battery poles – danger of short circuit and burning!
When recharging non-serviceable batteries remove all plugs, to avoid the accumulation of explosive gases.
Observe the applicable instructions when starting
with an auxiliary battery.
Dispose of old batteries according to regulations.
Switch off the charging current before removing
the charging clamps.
Ensure sufficient ventilation, especially if the battery is to be charged in a closed room.
Working on the fuel system
Do not inhale any fuel fumes.
Avoid open fire, do not smoke, do not spill any fuel.
Catch running out fuel, do not let it seep into the
ground and dispose off environmentally.
Cleaning work
Do not perform cleaning work while the motor is
running.
Do not use gasoline or other easily inflammable
substances for cleaning.
When cleaning with steam cleaning equipment do
not subject electrical parts and insulation material
to the direct jet of water, or cover it beforehand.
l Do not guide the water jet into the exhaust and
into the air filter.
After maintenance work
After all maintenance work is completed reinstall
all guards and safety installations.
Repair
Mark a defective machine by attaching a warning
tag to the dashboard.
Before starting electric welding work on the machine, all electrical components must be disconnected from the power supply.
Repair work must only be performed by qualified
and authorized persons. Use our repair instructions for this work.
Exhaust gases are highly dangerous! Always ensure an adequate supply of fresh air when starting
in closed rooms!
Test
The safety of compaction equipment must be
checked by a specialist as required in dependence
on the application and the operating conditions,
however at least once every year.
Radio remote control
The machine must only be operated within the
field of vision of the operator.
The radio remote control must only be used by
trained and authorized persons.
The safety features incorporated in the radio remote control must be checked at regular intervals.
A defective radio remote control must no longer be
used.
In case of radio interferences watch the fault code
display and switch to cable remote control, if necessary
The machine will stop when the reach of the radio
remote control is exceeded.
In case of defects the radio remote control must be
immediately taken out of service. The transmitter
must be switched off via the emergency stop function. The connecting cable must be disconnected
from the machine related socket on the receiver.
The radio remote control must only be repaired by
the manufacturer or specialists authorized by the
manufacturer.
When working on plug connections the machine
battery must be disconnected or the connecting
cable of the receiver pulled off.
All work related with the initial installation of a system or with repair work must only be performed by
qualified personnel.
The person performing the work is fully liable for
professional execution of repair and maintenance
work in compliance with the regulations of the
manufacturer.
Warranty on spare parts can only be granted if
these parts were installed in compliance with our
regulations and instructions and by personnel au-
BOMAG 19BMP 8500
Safety regulations
thorized by us. We will not assume liability for
changes and modifications not performed by us.
Information and safety stickers/decals
on the machine
Keep safety stickers in good and legible condition
(see parts manual) and comply with their meaning.
Replace damaged and illegible stickers/decals.
BOMAG20 BMP 8500
Safety regulations
Fig. 7
Stickers and decals
1 Warning sticker: Hand injuries and hot sur-
face, read operating instructions
2 Information sticker "Engine start"
3 Warning sticker "Danger of crushing"
4 Warning sticker "Hot surface"
5 Information sticker "Lifting point"
6 Information sticker "Diesel"
7 Information sticker "Battery disconnecting
switch"
8 Brief operating instructions
9 Instruction sticker: "Wear ear defenders"
10 Information sticker "Guaranteed sound capac-
ity level"
11 Maintenance sticker "High pressure cleaner"
12 Information sticker "Lashing points"
13 Information sticker "Safety field"
14 Information sticker "Hydraulic oil"
15 Maintenance sticker
BOMAG 21BMP 8500
Safety regulations
Fig. 8
Information sticker "Bio Hydraulic Oil"
*
Fig. 9
Information sticker "Panolin 46"
* Optional equipment
** Optional equipment
**
BOMAG22 BMP 8500
3 Indicators and Controls
BOMAG 23BMP 8500
Indicators and Controls
Fig. 10
BOMAG24 BMP 8500
Indicators and Controls
1 Display module
2 Fuse box
3 Toggle switch for cable remote control/radio
remote control
4 Main battery switch
5 Steering lever
6 Toggle switch, vibration automatic/manual
7 Toggle switch, travel ranges
8 Toggle switch, engine speed
9 Travel lever
10 Toggle switch for vibration high/low amplitude
11 Emergency stop switch
12 Control light data transfer/power pack radio re-
mote control
BOMAG 25BMP 8500
Indicators and Controls
h
720151
a
b
c
d
e
f
g
h
i
j
F1 F2
3.1 General notes
3.2 Description of indicators
and control elements
If you are not yet familiar with the control and display elements on this machine you should read
this section thoroughly before starting any operation on the machine. Here all functions are described in detail.
Section 4 "Operation" contains only brief descriptions of the individual control steps.
Fig. 11
No. 1 = Display module
a red = Engine oil pressure warning lamp
Lights if the engine oil pressure is too
low
Check engine oil level, repair the engine if necessary.
b yellow = Charge control lamp
Lights if the battery is not being
charged.
Check the V-belt, if necessary repair
the generator.
c red = Coolant temperature warning light
Lights red if the temperature of the
engine coolant is too high
d = Tipping angle warning indicator
Lights when the tipping angle of the
machine has reached > 45° in lateral
direction or > 60° in travel direction.
e = Preheating control
The machine will stop, vibration is
shut down.
Restart the machine and move it
carefully out of the danger area.
Preheating for starting at low temperatures.
BOMAG26 BMP 8500
f = Function key F2
i
Note
To enter code numbers in connection
with function key F1
g = Function key F1
To enter code numbers in connection
with function key F2
h = Operating hour meter
Counts the operating hours while the
engine is running.
All maintenance work must be performed according to the indicated operating hours.
Display of machine type code, remote control code and fault codes.
i = Display of safety field system
Lights when the operator is within the
safety field. The machine stops.
Move the travel lever accordingly to
free the machine from the obstruction.
j = not used
Indicators and Controls
720164
Fig. 13
No. 3 = Toggle switch for cable remote con-
trol/radio remote control
Position left = Cable remote control
Position right = Radio remote control
*
Fig. 12
No. 2 = Fuse box
F119 = (20A) Fuse for starter motor
F103 = (10A) Fuse potential 15
F14 = (25A) Fuse for engine solenoid
F54 = (5A) Fuse for cable remote control
F67 = (25A) Fuse control (potential 30)
F48 = (30A) Preheating
Fig. 14
No. 4 = Main battery switch
Disconnects the ground contact in the electric circuit of the machine.
If the power pack of the radio remote control is to
be charged, the main battery switch must remain
switched on when the engine is shut down.
* Optional equipment
BOMAG 27BMP 8500
Indicators and Controls
i
Note
720158
MIN
MAX
AUTOMATIC
720141
Fig. 15
No. 5 = Steering lever
Middle position = Straight ahead
Position left = Driving to the left
Position right = Driving to the right
Vibration switches off automatically when the travel lever is
returned to position "0"
Fig. 17
No. 7 = Toggle switch, travel ranges
Position "turtle" = 1. Travel speed range: 0 ... 1.3
km/h
Position "rabbit" = 2nd travel speed range: 0 ...
2.7 km/h, driving with vibration
not possible
Fig. 16
No. 6 = Toggle switch, vibration automatic/
manual
Position Manual = Vibration comes on when
switching on the toggle switch
for vibration in high/low amplitude.
Machine switches automatically to speed range 1
AUTOMATIC position = Vibration comes on automati-
cally when moving the travel
lever, after the toggle switch
for vibration with high/low amplitude has been actuated to
any desired position.
Fig. 18
No. 8 = Toggle switch, engine speed
Position "MIN" = idle speed of engine
Position "MAX" = maximum engine speed
BOMAG28 BMP 8500
Indicators and Controls
720159
MIN
MAX
AUTOMATIC
Fig. 19
No. 9 = Travel lever
Middle position = Stop position
Position front = Forward travel
Position rear = Reverse travel
Fig. 20
No. 10 = Toggle switch for vibration high/low
amplitude
Position "front" = high amplitude
Position "middle" = vibration switched off
Position "rear" = low amplitude
Fig. 21
No. 11 = Emergency stop push button
actuated = transmitter and diesel engine
will be switched off.
unlocked = switches the transmitter on
when the ignition is switched
on.
Fig. 22
No. 12 = Control light data transfer/power
pack radio remote control
Flashes green when the transmitter is switched
on.
Lights red when the accumulator voltage drops too
low.
BOMAG 29BMP 8500
Indicators and Controls
!
Caution
Fig. 23
No. 13 = Ignition switch
Position 0 = Ignition/engine off, key can be
pulled out
Position I = Ignition on, charge control and
oil pressure warning lights are
on.
Fig. 24
No. 14 = Start button
To start the engine in ignition switch position "I".
Fig. 25
No. 15 = Horn button
to signalize a danger situation.
Fig. 26
No. 16 = Main fuse for battery
80A = (F00)
Perform the starting process for maximum 15
to 20 seconds without interruption and pause
for about 1 minute between starting attempts.
Should the engine not start in this time, perform trouble shooting and rectify the cause.
BOMAG30 BMP 8500
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