Tera Gear TG 1201 2560, NG 993066 Instruction Manual

GSS3220A
Instruction Manual

0

Propane gas barbecue

DANGER:
Failure to follow these
instructions could result in
fire or explosion that could
cause property damage,
personal injury or death.

WARNING:

FOR YOUR SAFETY:

For Outdoor Use Only

(outside any enclosure)

DANGER:
DO NOT use gas grill for
indoor cookin g or heati ng.
TOXIC

fumes can accumulate
and cause asphy xiation. DO
NOT use in or on boats or
recreational vehicles.

WARNING:
Improper installa tion,
adjustment, alteratio n , service
or maintenance can cause
injury or property damage.
Read the installation,
operation and maintenance
instructions thoroughly
before installing or ser vicing
this equipment.

Service Center: 1-877-630-5396

TG 1201 2560
NG 993066

SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. IF
YOU ARE ASSEMBLING THIS UNIT FOR SOMEONE ELSE, GIVE
THIS MANUAL TO HIM OR HER TO SAVE FOR FUTURE
REFERENCE.
FOR CUSTOMER SERVICE, PLEASE CALL 1-877-630-5396
(TOLL-FREE), 10:00 A.M. – 19:00 P.M. (EST), MONDAY-FRIDAY.

GSS3220A
Instruction Manual

1

Grill Operation 1-2-3

Before Grilling

Step 1 Keep your grill a safe distance away from your property.
Step 2 Always perform a Leak Test on all connections and hoses.
Step 3 Keep children away from the grill.

During Grilling

(To avoid tripping safety valves, please follow these instructions carefully!)

Step 1 First open lid and turn gas tank on slowly.
Step 2 Turn only one knob on at a time when lighting up the grill.
Step 3 Use protective gloves when grill gets hot.
Step 4 Never leave a lit grill unattended.

After Grilling

Step 1 Always burn grill for 10-15 minutes to burn off food residues after use.
Step 2 Wait until the grill is completely cooled before closing lid.
Step 3 Clean up grease build-up to avoid grease fire and cover your grill to prevent rust.

Always read and understand the

WARNINGS

and

INSTRUCTIONS

that are contained in this manual before attempting

to use this gas barbecue grill to prevent possible bodily injury or property damage.

NOTE

:

This grill must be used with propane gas only (propane gas cylinder not included).

Installer

: Leave this manual with the consumer.

Consumer

: Retain this manual for future reference.

WARNING:

1. Do not store or use gasoline or other

flammable liquids or vapor in the vicinity of
this or any other appliance.

2.

An LP cylinder not connected for use shall not

be stored in the vi

cinity of this or any other

appliance.

DANGER:

If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.

GSS3220A
Instruction Manual

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Table of Contents

For Your Safety ................................................................................................................ 2

Package Contents............................................................................................................ 5

Hardware Contents

.......................................................................................................... 6

Assembly Instructions..................................................................................................... 7

Operating Your Grill

....................................................................................................... 14

Connecting Gas Cylinder .............................................................................................. 14

Checking

for

Leaks

........................................................................................................ 15

Lighting Your Grill

......................................................................................................... 15

Excess flow safety valve reset procedure

.................................................................. 17

Care and Maintenance

.................................................................................................. 18

Troubleshooting............................................................................................................ 20

Warranty Program.......................................................................................................... 21

For Your Safety

Dear Valued Customer,

Congratulations on your new barbecue grill purchase! You’ve made the right choice. In this manual, you will find
assembly instructions, suggestions for

grilling and helpful hints, as well as guidelines for the safe operation, proper care
and use of your grill. Our expert staff strives to provide you with an easy-to-assemble product. Should you have any
questions or problems with this product, please call our customer service department at 1-877-630-5396
10:00 am –

19:00 pm (EST), Monday through Friday.

NOTE:

The use and installation of this product must conform to local codes. In the absence of local codes, use the
National Fuel Gas Code, ANSI Z223.1/ NFPA54. Reference to Natural Gas and Propane Installation code CSA B149.1
or Propane Storage and Handling code B149.2

IMPORTANT NOTICE:

READ ALL INSTRUCTIONS PRIOR TO ASSEMBLY AND USE.

Safety First!
Read and understand all warnings and precautions prior to operating your grill.

GSS3220A
Instruction Manual

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WARNING:

1.

This grill is for outside use only. It should not be used in a building, garage or any other enclosed area.

2.

The use of alcohol, prescription or non-prescription drugs may impair an individual’s ability to properly assemble or
safely

operate this appliance.

3.

Always open the grill lid carefully and slowly as heat and steam trapped within the grill could cause severe burns.

4.

Always place your grill on a hard and level surface far away from combustible materials and structures. An asphalt or
blacktop surface may not be acceptable for this purpose.

5.

Do not leave a lit grill unattended.

6.

Keep children and pets away from the grill at all times.

7.

This is not a tabletop grill. Do not place this grill on any type of tabletop surface.

8.

Do not use the grill in high winds.

9.

This grill must be used with propane gas only (propane gas cylinder not included).

10.

Do not attempt to attach this grill to the self-contained propane system of a camper, trailer, motor home or house.

11.

Do not use charcoal or lighter fluid.

12.

Do not use gasoline, kerosene or alcohol for lighting. The LP-gas supply cylinder must be constructed and

marked

in

accordance with the specifications for propane gas cylinders. of local codes, or in the absence of local

codes, with either the Natural Fuel Gas Code, ANSI Z223. NFPA54 or CAN/CGA-B149.2.

13.

This outdoor gas appliance is not intended to be installed in or on recreation vehicles and/or boats.

14.

Do not attempt to move the grill while it is lit.

15.

Do not use the grill unless it is

COMPLETELY

assembled and all parts are securely fastened and tightened.

16.

Keep combustible items and surfaces at least 50 inches (127cm) away from the grill at all times. DO NOT use this gas
grill or any gas product under any overhead enclosure or near any unprotected combustible constructions.

17.

Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials,

gasoline and other flammable vapors and liquids.

18.

Do not attempt to use or assemble with missing or damaged parts. Contact customer service for replacement parts.

CAUTION-Prevention of Burns

1.

To avoid burns, do not touch metal parts of the grill until they have completely cooled for at least 45 minutes or unless
you

are wearing protective gear such as pot holders, protective gloves or mittens.

2.

Do not alter the grill in any manner.

3.

Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts or leaks, the hose must be
replaced prior to

operation. The replacement hose assembly should be in accordance with

the

manufacturer’s

specifications.

4.

Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

5.

Never keep a filled gas container in a hot car or car trunk. Heat will cause the gas pressure to increase, which could
open

the relief valve and allow gas to escape.

6.

Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

Safe Locations For Use Of This Outdoor Grill

DANGER:

Never use this outdoor grill inside any building, garage, shed or breezeway, or inside any boat, trailer or recreational
vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation.

WARNING:

Do not use this appliance under overhead combustible surface or covered area (e.g., awnings, umbrellas, porches or
gazeboes).

Always confirm that this grill is not positioned under the overhang of a house, a garage or other structure before lighting it.
An overhang will serve to deflect flare-ups and radiated heat into the structure itself, which could result in a fire.

Always confirm that this grill is positioned more than 50 inches ( 127 cm ) away from any
building or combustible materials or surface before lighting it, and that no gasoline
or other volatile substances are stored in the vicinity of this grill.
(See diagram to right). The temperature of a grease fire or of the radiated heat

50 inches

50 inches

GSS3220A
Instruction Manual

4

might otherwise be sufficient to ignite nearby combustible or volatile substances.
Always locate this grill where there will be ample combustion and ventilation air,
but never position it in the direct path of a strong wind.
Never allow the grill to operate while unattended to prevent uncontrolled grease fires
from erupting.

Never attempt to move this grill while it is in operation or while it is still hot to prevent possible personal injury.
Never store or use gasoline or other flammable or volatile substances in the vicinity of this grill or in the vicinity of any other
heat-generating appliance because of the danger of starting a fire.
Always confirm that the installation of this grill conforms with the requirements of all local codes or, in the absence of
applicable local codes, with either the National Fuel Gas Code, ANSI Z223. NFPA 54 or CAN/CGA-B149.2.

WARNING: Electrical Equipment Instruction



To protect against electric shock, do not immerse cord or plugs in water or other liquid.



Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off the parts.



Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or
has been damaged in any manner. Contact the manufacturer for repair.



Do not let the cord hang over the edge of a table or touch hot surface.



Do not use an outdoor cooking gas appliance for purposes other than intended.

 When connecting, plug the appliance into the outlet directly.



Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.



Never remove the grounding plug or use with an adaptor of 2 prongs.



Use only extension cords with a 3 prongs grounding plug, rated for the power of the equipment, and approved for
outdoor use with a W-A marking.

DANGER – Gas Safety

Liquefied propane (LP) gas is flammable and hazardous if handled improperly. Become aware of its characteristics before
using any propane product.



Propane Characteristics: Flammable, explosive under pressure, heavier than air and settles in pools in low areas.



In its natural state, propane has no odor. For your safety, an odorant has been added.



Contact with propane could cause freeze burns to the skin.



This grill is shipped from the factory for propane gas use only.



Never use a propane cylinder with a damaged body, valve, collar or footing.



Dented or rusted propane cylinders may be hazardous and should be checked by your propane gas supplier.

CAUTION:



It is essential to keep the grill’s valve compartment, burners and circulating air passages clean.



Inspect the grill before each use

.

Step 1. Inspect all hoses and connections and make certain they are secure.
Step 2. Check and clean the burner venturi tubes for insects and insect nests by removing the burner and inserting a

bottle brush cleaner into each tube to make sure the passage is clear.
*** A clogged tube can lead to a fire beneath the grill. ***

Step 3. Ensure that the valve nozzle is pointing straight and completely inserted into the venturi tube.

General Information

1.

A propane gas cylinder

is

required for operation.

2.

This gas grill is NOT intended for commercial u

se.

GSS3220A
Instruction Manual

5

Package Contents

Part Description QTY Part Description QTY Part Description

QTY

A

Cart bottom 1 PC

L

Body assembly

1 PC

X

Heat insulator panel

1 PC

B

Door magnet

1 PC

M

Left side shelf

1 PC

Y

Grease pan

1 PC

C

Cart left side panel

1 PC

N

Right side shelf

1 PC

D

Cart right side panel

1 PC

O

Side knob

1 PC

E

Cart back panel

1 PC

P

Knob seat

1 PC

F

Cart front beam

1 PC

Q

Side burner frame

1 PC

G

Tank support

1PC

R

Heating plate

4PCS

H

Basket

1 PC

S

Cooking grid

3PCS

I

Basket support

1 PC

T

Warming rack

1 PC

J-1

Left door

1 PC

U

Grease cup support

1 PC

J-2

Right door

1 PC

V

Grease cup

1 PC

K

Spare tank stopper

1 PC

W

Tank clip

1 PC

GSS3220A
Instruction Manual

6

Hardware Contents

AA: 21 PCS BB: 6 PCS CC: 19 PCS

DD: 15 PCS EE: 6 PCS FF: 4 PCS

GG :4 PCS HH: 1 PC

Hardware listed above is not scaled to exact size.
(A screwdriver is required for assembly and is included for your convenience).

M6 Flat Washer

M6 x 15 Bolt

M4 x 10 Bolt

M6 Lock Washer

M4 Flat Washer

M4 Lock Washer

M4 Nut

Screwdriver