TENSITRON TX-125-1, TX-1000-1, TX-5000-1, TX-5EDM-1 Operating Instructions Manual
TX-1 Series Instrument www.tensitron.com pg. 1
Operating Instructions
TX-1 Series Digital
Wire / Filament Tension Meter
TX-1 Series Instrument www.tensitron.com pg. 2
TABLE OF CONTENTS
1. WARRANTY POLICY ..................................................................................................... 3
2. SPECIFICATIONS .......................................................................................................... 4
3. SAFETY ......................................................................................................................... 5
4. INSTRUMENT DESCRIPTION ........................................................................................ 5
• Add-On Options ...................................................................................................... 6
• Features of all Instruments .................................................................................... 6
5. BASIC OPERATION ....................................................................................................... 7
• Charging Instrument Batteries ............................................................................... 7
• Quick Start Instructions .......................................................................................... 8
• Engaging Instrument onto material ....................................................................... 9
6. DISPLAY SCREEN ........................................................................................................ 10
• SETUP Screen ....................................................................................................... 10
o LCD Refresh Rate ............................................................................................. 10
o Data Averaging ................................................................................................ 10
o Cal Analog (Optional feature) ......................................................................... 10
o Cal Length (Optional feature) ......................................................................... 10
o Custom Names ................................................................................................ 10
o Resolution ....................................................................................................... 11
o Length Units (Optional feature) ...................................................................... 11
o Re-Cal Tension: See description at the end of this booklet. ............................ 11
o Audio ............................................................................................................... 11
o Backlight .......................................................................................................... 11
o Set-Point Menu ............................................................................................... 11
o Version ............................................................................................................ 12
• DATA LOGGING Screen ......................................................................................... 12
• TENSION UNITS Screen ......................................................................................... 13
• SELECT MATERIAL Screen ..................................................................................... 13
• LENGTH Screen ..................................................................................................... 13
• SPEED Screen........................................................................................................ 13
TX-1 Series Instrument www.tensitron.com pg. 3
7. ADVANCED OPERATION ............................................................................................ 14
• General Calibration Precautions .......................................................................... 14
• Check Accuracy .................................................................................................... 14
• Calibrate Instrument ............................................................................................ 15
Proprietary Notice
This document contains proprietary information which may not be
reproduced in whole or in part without the written permission of
Tensitron, 733 South Bowen Street, Longmont, CO 80501.
Tensitron reserves the right to make instrument changes and
improvements which may not be reflected in this document. Portions
of this document may have been updated to include the latest
hardware or firmware version, if applicable. We recommend that this
document be read in its entirety before any attempt is made to
operate the instrument.
Thank You . . .
For purchasing another fine product from Tensitron
If you have any questions or need assistance, please call us at
303-702-1980 or find us online at www.tensitron.com
1. WARRANTY POLICY
STANDARD EQUIPMENT WARRANTY
Tensitron warrants that all Tensitron-manufactured equipment will be free of any defect in materials or
workmanship for the period of (1) year. Warranty begins from the date of shipment from a Tensitron facility.
The warranty is extended to customers and applies to all Tensitron-manufactured equipment purchased,
installed, and used for the purpose for which such equipment was originally designed. The above warranties
cover only defects arising under normal use and do not include malfunctions or failures resulting from misuse,
abuse, neglect, alteration, problems with electrical power, usage not in accordance with product instructions,
acts of nature, or improper installation or repairs made by anyone other than Tensitron or a Tensitronauthorized, third-party service provider. Shipping costs to and from Tensitron are not included in the warranty
coverage.
TX-1 Series Instrument www.tensitron.com pg. 4
2. SPECIFICATIONS
o Full Scale Accuracy
For all models up through 5000 grams: 1%
Accuracy for custom calibrations is material specific
o Power Requirements
For Instrument Input: 9 VDC…2.2A
For AC Adapter: 100-240V~50-60Hz 0.48A
Power Supply operates with input voltages from 100 –240V and includes
several interchangeable adapters allowing use with European, U.S.,
Australian, British, and other plug configurations.
Battery: Rechargeable NiMH, custom proprietary design
o Battery Life
Approximately 12 hours depending on backlighting intensity
o Operating Temperature
32º F to 120 º F
If these values are exceeded, battery charge/discharge rates will decline.
However, this could be offset by using the power supply. Charging in direct
sunlight or near a heat source will not produce a full charge and may
permanently damage battery pack.
o Storage Temperature
20º F to 158º F (instrument and charger)
o Ambient Humidity
10% to 90% non-condensing
o Dimensions
All models without cylindrical rollers: 2.31” x 3.17” x 7.10”
All models with cylindrical rollers: 2.31” x 3.70” x 7.10” (See Figure 1.)
o Weight
.75 lb. (depending on instrument configuration)
o Environment:
Indoor or outdoor use, dust-free environment
Figure 1: TX-1 Dimensions
TX-1 Series Instrument www.tensitron.com pg. 5
3. SAFETY
WARNING: When using cordless, electronic instruments, always follow basic safety
precautions to reduce the risk of fire, electric shock, or personal injury
READ AND SAVE ALL INSTRUCTIONS FOR FUTURE USE. Before using this meter,
make sure all users read and understand this manual, as well as any labels packaged
with or attached to the instrument.
o Know your instrument. Read this manual carefully to learn your tension
meter’s applications and limitations, as well as potential hazards associated
with this type of instrument.
o Avoid dangerous environments. Do not use your instrument in the presence
of explosive atmospheres (gaseous fumes, dust or flammable materials). Do
not submerge your instrument in liquids.
o Use the right tool or instrument. Do not use this instrument to do a job for
which it is not recommended.
o Check for damaged parts. Inspect instrument before use. Check for any
binding of moving parts, improper mountings, broken parts, and any other
condition that may affect operation. Do not use a damaged instrument. Tag
damaged instrument “DO NOT USE” until repaired. For repair, send
instruments directly to Tensitron, Inc.
o Guard against electric shock.
o Maintain instrument carefully. Keep handles dry, clean, and free from oil and
grease. Do not lubricate. All roller bearings are sealed.
o Do not use instrument if it has received a sharp blow or been dropped or
damaged in any way. Do not disassemble. Incorrect reassembly may result
in damage to the instrument and risk of electric shock and fire. If instrument is
damaged return it to Tensitron, Inc. for repair.
o Unplug charger when not in use.
o WARNING: Only use battery pack assemblies provided by Tensitron, Inc.
with your meter (P/N: TX-BATT). Other types of batteries might explode,
causing personal injury and damage.
4. INSTRUMENT DESCRIPTION
• Standard Instruments
Model
Material Selection
(Wire / Filaments)
Resolution
(grams)
Range
(grams)
TX-125-1
37 to 54 AWG or finer /
.0002” to .0044” Filaments
0.1 or 1
0-125
TX-1000-1
32 – 40 AWG or finer /
.002” to .008” Filaments
1 or 5
10-1000
TX-5000-1
28 – 40 AWG or finer /
.02” to .120” Filaments
5 or 10
50-5000
TX-5EDM-1
EDM Wires (.10, .15, .20, .25, &
.30mm)
5 or 10
50-5000
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